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IDENTIFICATION OF SUSTAINABILITY ELEMENTS FOR OPTIMAL IBS SYSTEM FORMWORK ABSTRACT Sustainability means meeting the needs of today without compromising the ability of future generations to meet their needs. Sustainable Construction aims to apply this principle to the construction industry by providing ways of buildings that use less virgin material and less energy, cause less pollution and less waste but still provide the benefits that construction projects have brought us throughout history. Sustainability is of increasing importance to the efficient, effective & responsible operation of business. Industrial Revolution is a process of social and economic change for human society to transform from pre-industrial to a new industrial country. Industrialization in construction industry is part of a process in change and improvement management. The degree of industrialization and its characteristics carried out the different understanding in its terminology and definitions. This paper is highlighted the sustainability elements for optimal Industrialized Building System (IBS) formwork system as part of modern method of construction.

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Page 1: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

IDENTIFICATION OF SUSTAINABILITY ELEMENTS FOR OPTIMAL IBS

SYSTEM FORMWORK

ABSTRACT

Sustainability means meeting the needs of today without compromising the ability of

future generations to meet their needs.  Sustainable Construction aims to apply this principle

to the construction industry by providing ways of buildings that use less virgin material and

less energy, cause less pollution and less waste but still provide the benefits that construction

projects have brought us throughout history. Sustainability is of increasing importance to the

efficient, effective & responsible operation of business. Industrial Revolution is a process of

social and economic change for human society to transform from pre-industrial to a new

industrial country. Industrialization in construction industry is part of a process in change and

improvement management. The degree of industrialization and its characteristics carried out

the different understanding in its terminology and definitions. This paper is highlighted the

sustainability elements for optimal Industrialized Building System (IBS) formwork system as

part of modern method of construction.

Page 2: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

1.0 Background of Research

Conventional construction is a common practice in Malaysia. It consist reinforced concrete

frame and brick, beam, column, wall and roof are cast in situ using timber framework while

steel reinforcement is fabricated offsite. This method is labor intensive involving formwork

fabrication, steel bending and concreting. It requires many wet trades on site such as skill

carpenters, plasterers and brick workers. The process can hamper by quality issue,

unfavorable site condition, skilled labor shortage and bad weather conditions.

Formwork comes in three main types; Traditional timber formwork (e.g. insulating

concrete forms), Re-usable plastic formwork and Engineered Formwork Systems. The most

common practice in Malaysia is traditional formwork system which comprise of timber and

plywood or moisture-resistant particleboard. It is easy to produce but time-consuming for

larger structures, and the plywood facing has a relatively short lifespan. It is still used

extensively where the labor costs are lower than the costs for procuring re-usable formwork.

It is also the most flexible type of formwork, so even where other systems are in use,

complicated sections may use it.

Building and construction activities worldwide consume 3 billion tons of raw

materials each year or 40 percent of total global use (Roodman and Lenssen, 1995). Using

green building materials and products promotes conservation of dwindling nonrenewable

resources internationally. In addition, integrating green building materials into building

projects can help reduce the environmental impacts associated with the extraction, transport,

processing, fabrication, installation, reuse, recycling, and disposal of these building industry

source materials.

The Agenda 21 for Sustainable Construction in Developing Countries was launched

as a discussion document during the World Summit on Sustainable Development in

Johannesburg in 2002. It defined sustainable development as “the kind of development that

needs to be pursued in order to achieve the state of sustainability. It is a continuous process of

maintaining a dynamic balance between the demands of people for equity, prosperity and

quality of life which is ecologically possible”.

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Industrialized Building System is being acknowledged in many writings as a

construction method that has many advantages especially on aspects of construction

sustainability. IBS is defined as “systems that use industrial production techniques either in

the production of components or assembly of the building, or both”. The Steel Formwork

System, as a type of IBS system in Malaysia promote a safer and more organized

construction site, and reduces the completion time of construction. Nowadays, many world-

class Malaysian developers have chosen IBS over the conventional methods for important

projects such as the PETRONAS Twin Towers, Putrajaya, KL Sentral and KLIA.

1.1 Problem Statement

Since there are new technologies of IBS formwork system the need to evaluate the

sustainability performance is urgent in order to improve its performance according to the

sustainable building principles. Many questions rise regarding to IBS formwork system

sustainability performance such as:

(i) What are the optimal IBS formwork systems?

(ii) What are the fundamentals of sustainability for optimal IBS formwork systems?

(iii) How the optimal formwork system can be derived?

1.2 Aim of Research

The aim of this research is to determine the optimal formwork system.

1.3 Objective of the Research

The objectives for this case study are stated as follow:

(i) To review the types of formwork system.

(ii) To determine the fundamental elements of optimal formwork system.

(iii) To determine which formwork systems features are operating optimally.

Page 4: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

1.4 Scope of Study

The research measured the sustainability elements of optimal IBS formworks system and

the respondents from civil background and experienced in formwork systems were

approached to take their views, perceptions and suggestions towards the problems. This

research will be focusing on comparing three types of formwork system which are engineered

formwork, Reusable Plastic Formwork and Insulated Formwork system. Contractors, builders

and consultants who involved with this kind of formwork system will be approach to identify

the sustainability elements that provide optimal formwork system. The targeted project sites

are around Selangor, Johor and Kuala Lumpur. From identified IBS formworks systems, the

sustainability elements of those systems will be described as the crucial elements to be taken

into account on the future construction. Method to be used in data collection is via

questionnaire survey.

1.5 Brief Research Methodology

This research will be conducted via quetionnaire

1.6 Expected Findings

There are few expected findings in this research on the sustainable for optimal IBS formwork

system:

(i) To review the types of formwork system.

(ii) To determine the fundamental elements of optimal formwork system.

(iii) To determine which formwork systems features are operating optimally.

Page 5: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

2.1 FORMWORK AND MALAYSIA BUILDING SYSTEMS

2.1.0 Building System

Cast-In-Situ Construction Method

Composite Construction Method

Fully Pre-fabricated Construction Method

Generally, there are four types of building systems currently available in Malaysia according

to Badir-Razali building system classification (Badir et al. 1998).

Conventional Building Method is defined as components of the building that are

prefabricated on site through the processes of timber or plywood formwork installation, steel

reinforcement, and cast in-situ. The traditional construction method uses wooden formwork.

It is much more costly for construction which includes labor, raw material, transportation and

low speed of construction time.

Cast-In-Situ Construction system is suitable for a country where unskilled labor is

limited. There is no heavy machinery or high technology involved. The system is technically

applicable to almost all types of building. Formwork is used as a mould where wet concrete is

poured into a temporary system. The temporary system also acts as a temporary support for

Page 6: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

the structures. The objective of an in-situ method is to eliminate and reduce the traditional

site-based trades like traditional timber formwork. A carefully planned in-situ work can

maximize the productivity, speed and accuracy of pre-fabricated construction. Cast in-situ

method uses lightweight pre-fabricated formwork made of steel/fiberglass/aluminum that is

easily erected and dismantled. The steel reinforcement is placed within the formwork as they

are being erected and concrete is poured into the mould. When the concrete is set according

to the required strength, the moulds are dismantled. The workers can be easily trained to erect

the moulds and set the steel reinforcement. Its advantages over the traditional construction

method include, low skill requirement, speedy construction, low maintenance, durable

structure and less cost.

The objectives of Composite Construction Method (partially pre-fabricated) are to

improve quality, reduce cost, and shorten construction time. The concept of partial

industrialized system is derived from the composite nature of full industrialization, and is

used to describe a manufacturing or production strategy that selectively uses some

industrializing aspects, while avoiding or postponing the use of others.

In Fully Pre-fabricated Construction Method, all elements that can be standardized

are pre-fabricated in the factory. Normally, this method would involve the assembly of

precast elements such as floor slabs, in-filled walls, bathrooms, staircases, etc. into place for

incorporation into the main units, columns and beams. This method of construction has

reduced the amount of site labor involved in building operations and increased the

productivity of the industry. Precast building systems can reduce the duration of a project if

certain conditions are met.

These types of construction are specifically aimed at increasing productivity and

quality of work through the use of better construction machinery, equipment, technology and

materials. With the increase in material costs in the construction industry, there is a need to

find more cost saving formwork system so as to maintain the cost of constructing building at

prices affordable to clients. To cope with this challenge, Malaysian Construction Industry has

been urged to use innovative construction technique and to shift from traditional practice to

Industrialized Building System (IBS) construction.

Page 7: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

2.1.1 Formwork Definition

Formwork is the moulds that concrete is poured into so that it retains its shape as it sets. The

concrete is poured into the formwork and the formwork remains until the concrete is fully set

and is capable of supporting itself. The formwork can be either temporary or permanent.

It is important that the formwork is strong enough to support the concrete otherwise

"blowouts” can occur.  This is when the formwork bends or breaks, allowing the concrete to

escape before it is fully set. It must also be left on for the specified time in the case of

temporary or removable formwork.

Formwork can be divided into two categories which are temporary formwork and

permanent formwork. Temporary Structure required to safely supporting concrete until it

reaches adequate strength. Whilst, the permanent categories of formwork have its very own

advantages, listed as follows:

Reducing the skill level needed on site.

Increasing the potential for standardization and repetition.

Permitting off-site fabrication in factory conditions followed by scheduled and

appropriate deliveries.

Speeding up erection times, particularly in building works

Eliminating the need to strike formwork and false work

Allowing early access for following or concurrent operations.

2.1.2 Types of Formwork

There are different types of formwork:

a. Timber formwork

This formwork is constructed on the building site and it is made from timber and plywood

or moisture-resistant particleboard. It is easy to make but can be time consuming and it

should be noted that the plywood or particleboard used has a relatively short lifespan.

Traditional formwork for concrete construction normally consisted of bespoke solutions

Page 8: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

requiring skilled craftsmen. This type of formwork often had poor safety features and

gave slow rates of construction on-site and huge levels of waste – inefficient and

unsustainable.

(Design - Column shutters using column clamp system)

Formwork Design

The design of timber formwork can be calculated from established timber properties to

ensure structural elements are correctly sized and positioned.

False Work Design

Calculations proving that structural elements used in the

deck support systems are capable of withstanding

imposed loads from both the concrete and the concrete

placing team.

Reinforcement Design

Designed to approve codes

and detailed by our

experienced steel fixers to

ensure onsite fabrication runs

smoothly.

Concrete Structure Design

The design of concrete

structures with the constriction process firmly in mind ensures

site operations run smoothly.

http://www.ajformwork.com/Content/Design.htm

b. Engineered formwork

This consists of premade modules that have a metal frame and are covered on the concrete

side with a material such as timber or aluminum.  The metal frame is usually steel or

Page 9: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

aluminum.  The advantage of engineered formwork is that it is modular in nature, so you can

simply join it together, making it fast to erect. Because it can be reusable, it is also cost

effective.

Steel Formwork Systems Type (IBS)

Tunnel, beams & columns molding forms, permanent steel formworks (metal decks, etc)

The steel formwork is prefabricated in the factory and then installed on site. However the

steel reinforcement and services conduit are installed on site before the steel formwork are

installed. The installation of this formwork is easy by using simple bracing system. Then

concrete is poured into the formwork and after seven days, the formwork can be removed and

there is some system whereby the formwork served as a part of the structure itself after

concreting. The steel formwork systems are used in tunnel forms, beams, column molding

forms and permanent steel formworks. It is a system where the design and structure of the

building are reduced to a set number of common constituent parts or components, with the

rationale that they can be prefabricated or manufactured in long term production runs, even

far away from the construction site. These components, furnished with standard dimensions

and specific attributes, will then be delivered to the site and assembled according to certain

standards in order to bring together the proposed building.

c. Reusable plastic formwork

Reusable plastic formwork are made up of lightweight, strong formwork panels that are

interlocking and modular in nature, so we can easily construct the formwork for wet concrete.

Page 10: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

d. Insulated formwork

Also known as insulated concrete formwork or ICFs, the formwork itself is made out of

expanded polystyrene, ad it stays in place once the concrete is set, making it a permanent type

of formwork.  These formwork systems are very energy efficient.

Page 11: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

http://www.sustainableconcrete.org.uk/main.asp?page=120

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e. Permanent formwork - this type of formwork is designed to stay in place (be

permanent). It is put together on the site and it remains even after the concrete is fully set,

giving the concrete extra strength and also protecting it.

http://www.john-knapton.com/wtc.htm

http://www.corusconstruction.com/en/about_us/panels_profiles/

structural_products_systems/comflor/comflor_range/formwork/

www.masterbuilders.com.au

Page 13: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

2.1.3 Class of Formwork

a. Foundation Formwork

Figure 7 Foundation formwork

1 formwork sheeting, 2 stull, 3 waler, 4 posts,

5 thrust-board, 6 concrete bottoms, 7 tie wire

Wall Formwork

Figure 8 Wall formwork (vertical section)

1 stull, 2 screw tie, 3 bracing, 4 waler

5 post, 6 cleaning hole, 7 thrust-boards

Ceiling Formwork

Figure 9 Ceiling formwork (vertical section)

1 formwork sheeting, 2 formwork bearer, 3 main bearers,

4 cleat, 5 column, 6 wall, 7 bracing, 8 support wedges

Page 14: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

Beam Formwork

Figure 10 Preparation table

1 square strip, 2 post, 3 stop rail

Figure 11 Beam formwork

1 side panel, 2 cover strap, 3 waler, 4 thrust-boards,

5 stull, 6 formwork bottom, 7 trestle, 8 tie wire

Column Formwork

Figure 12 Column formwork (horizontal section)

1 formwork sheeting, 2 cover strap,

3 clamp, 4 arch timber

Page 15: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

sustainable development

sustainable

construction

sustainable

(green)

building

2.2 FORMWORK & SUSTAINABILITY

2.2.1.0 Sustainability in Construction Development

There is an increasing demand in both the private and public sectors to understand sustainable

construction practices. This demand is driven by a realization that sustainable practices make

sense to both owners and operators. The practices not only help the environment but can also

improve economic profitability and improve relationships with stakeholder groups. The

diagram below explains how sustainable development is implemented within the construction

industry's private and public sectors.

Sustainability development often being phrased together with the terms of sustainable

construction and sustainable building where in all of them are related to each other.

Page 16: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

2.2.1.1 Sustainable Development

Different parties usually define the terms of sustainable development in their own way

but most of them have almost the same connotation. One them is what is defined in

Brundtland Report (1987). This becomes the most often-quoted definition as it state that the

sustainable development is:

"development that meets the needs of the present without compromising the ability of future

generations to meet their own needs".

The sustainable development is carrying on without neglecting our future legion to have

better life and fulfilling their desires as well as to construct green building. This report was

significant because it helped trigger a wide range of actions, including:

UN Earth Summits (in Rio de Janeiro in 1992 and Johannesburg in 2002)

The UN Framework Convention on Climate Change (UNFCCC)

Worldwide "Agenda 21" programmed

Creation of member state sustainable development strategies such as the UK´s

Sustainable Development Strategy.

Sustainable Development is an example of resource use that aims to meet human needs

while preserving the environment so that these needs can be met not only in the present, but

also for future generations. Sustainable development ties together concern for the carrying

capacity of natural systems with the social challenges facing humanity. As early as the 1970s

"sustainability" was employed to describe an economy "in equilibrium with basic ecological

support systems. Ecologists have pointed to The Limits to Growth, and presented the

alternative of a "steady state economy in order to address environmental concerns. The field

of sustainable development can be conceptually broken into three constituent parts:

environmental sustainability, economic sustainability and sociopolitical sustainability.

Page 17: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

2.2.1.2 Sustainable Construction

Sustainable construction, which has been dubbed ‘green construction’, describes the

responsibility of the construction industry in attaining sustainability. The term sustainability

has been adopted as a panacea for change and development .Sustainable construction is a

process whereby, over time, sustainability is achieved. The concept of sustainability must be

applied into construction industry to influence the manner in which a project shall be

conducted to strike a balance between conserving the environment and maintaining

prosperity in development .Attaining sustainability does not mean the eradication of adverse

impact, which is an impossible vision at present, but rather the reduction of it to a certain

reasonable level .Sustainable Construction is the application of sustainable development to

the construction industry. It is a method of ongoing way of sustainable development with

regards to environmental, socioeconomic and cultural issues.

Sustainable Construction in Malaysia –Developers’ Awareness by Nazirah Zainul Abidin

Page 18: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

a) Construction Materials

Prior to the launch of the Sustainable Construction, the needs of using sustainable material is

a must to be considered as an major element of sustainable construction. There are varieties

types of material, but the major materials that can be used for construction of formwork

system are:

a) Timber

b)

c) Steel

Steels are a large family of metals. All of them are alloys in which iron is

mixed with carbon and other elements. Steels are described as mild, medium-

or high-carbon steels according to the percentage of carbon they contain

d) Glass Reinforced Plastic

e) Aluminum

2.1.3 Formwork Comparison

Page 19: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

ADVANTAGES DISADVANTAGES

Timber

Easy handling because it’s light

weight

Easy to disassemble

Damaged parts can be replaced with

new one

Very flexible

Can’t be used for long.

Have limited re-use. Can only be re-used 5 or

6 times

If the timber is dry, it will absorb moisture

from wet concrete which could weaken the

resultant concrete member.

Timber with high moisture content (more than

20 % moisture content), wet concrete will

shrink & cup leading to open joints & leakage

of grout.

Steel

Very strong and able to carry heavy

load

Easy to be fixed

Uniform size and surface

Can be used for a very long time

Limited size or shape

Excessive loss of heat

A very smooth surface will be produced which

would give problems for finishing process

Limited fixing

Glass

Reinforced

Plastic

Very useful for complex shape and

special features

Easy to disassemble

Light (not heavy)

Damages on the formwork can be

easily be repaired

Expensive at first

Long lead times. Building fiberglass forms

requires first to build a form to shape the glass,

and then each cast has considerable work

before your first concrete cast is possible.

not as heavy as steel, but usually cast in such

large sections weight exceeds the ability of

non mechanized handling

Aluminum Not as easy to damage as steel

Assembles fast. Can be very costly to buy.

Concrete(Commonly Called "Pre-Cast")

A single form can be used to build

components of a large cast increasing

form repeats and decreasing the

amount of forms needed.

It is possible to cast light shapes to

build beams and hold dead loads.

Concrete is heavy.

Set times before handlings are a factor.

Must be built strong enough to resist normal

loads plus handling loads (increased re-bar).

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Other formwork materials currently being used are:

Fabric formwork: A system where a fabric membrane is stapled to very lightweight

forms.

Latex, rubber formwork: Used in the production of small molded concrete pieces that

would be extremely hard by other means. The rubber nature of the mould allows it to

stretch when being stripped off the piece. Typically used as a cottage industry type

business making molded garden ornaments etc.

http://www.builderbill-diy-help.com/formwork-materials.html

b) Sustainability Fundamentals Of Construction

Sustainable construction is holding up the sustainable development itself by listing several

fundamentals. The following points are considered as key aspects to consider when

developing sustainable construction:-

i. Thermal Mass

Concrete construction naturally has a high thermal mass, which is the ability of a material to

store excess heat energy during the day. This heat energy is then released back into the

building at night as it begins to cool.

ii. Durability

Concrete is inherently durable, and when cast within the sustainable type system, it cures

without suffering exposure to extreme temperature variances. This results in a far higher

strength of set initially, but the insulation provided by the polystyrene also permanently

reduces the stress on the concrete caused by thermal expansion and contraction, enhancing its

lifetime well beyond standard masonry construction.

iii. Fire Resistance

Concrete construction is extremely resilient to fire damage.

Page 21: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

iv. Sound Insulation

The mass of the concrete within the sustainable formwork system makes for amazing sound

absorption with typical sound reduction across the finished wall.

v. Flood Resistance

Neither concrete nor expanded polystyrene rot or suffer from water damage, making

sustainable formwork of construction extremely resilient to flood damage. The monolithic

structure is much better at resisting water ingress and can even be made waterproof for

applications such as basements and swimming pools.

vi. Maintenance

The physical and chemical constancy of both concrete and sustainable formwork building

means there is practically no maintenance required to the structure at all.

vii. Security

The inherent strength of the solid concrete core makes a sustainable formwork structure safe

and secure. This can be further enhanced by reinforcing the concrete where necessary.

viii. Air-tightness

Sustainable formwork is extremely airtight. Because this is a poured concrete method of

construction the structure is effectively monolithic, thus air-leakage is reduced to an absolute

minimum.

http://www.bagbuilding.co.uk/sustainability.php

2.2.1.3 Sustainable (Green) Building

The concept of sustainable building incorporates and integrates a variety of strategies during

the design, construction and operation of building projects. The use of green building

materials and products represents one important strategy in the design of a building.

a) Green Building Materials

Page 22: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

Green building materials are composed of renewable, rather than nonrenewable resources.

Green materials are environmentally responsible because impacts are considered over the life

of the product (Spiegel and Meadows, 1999). Depending upon project-specific goals, an

assessment of green materials may involve an evaluation of one or more of the criteria listed

below.

b) Green building material/product selection criteria

i. Resource efficiency

ii. Indoor air quality

iii. Energy efficiency

iv. Water conservation

v. Affordability

This information was based on Lynn Froeschle's article, "Environmental Assessment and

Specification of Green Building Materials" October 1999) issue of The Construction

Specifier, a publication for members of the Construction Specifications Institute (CSI).

Selection criteria similar to what is presented below were also used for the East End Project

as identified in the Review of Construction Projects Using Sustainable Materials.

i. Resource Efficiency can be accomplished by utilizing materials that meet the

following criteria:

Recycled Content: Products with identifiable recycled content, including

postindustrial content with a preference for postconsumer content.

Natural, plentiful or renewable: Materials harvested from sustainably managed

sources and preferably have an independent certification (e.g., certified wood) and

are certified by an independent third party.

Resource efficient manufacturing process:

o Products manufactured with resource-efficient processes including

reducing energy consumption, minimizing waste (recycled, recyclable and

or source reduced product packaging), and reducing greenhouse gases.

Locally available:

o Building materials, components, and systems found locally or regionally

saving energy and resources in transportation to the project site.

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Salvaged, refurbished, or remanufactured:

o Includes saving a material from disposal and renovating, repairing,

restoring, or generally improving the appearance, performance, quality,

functionality, or value of a product.

Reusable or recyclable:

o Select materials that can be easily dismantled and reused or recycled at the

end of their useful life.

Recycled or recyclable product packaging:

o Products enclosed in recycled content or recyclable packaging.

Durable:

o Materials that are longer lasting or are comparable to conventional

products with long life expectancies.

ii. Indoor Air Quality (IAQ) is enhanced by utilizing materials that meet the following

criteria:

Low or non-toxic:

o Materials that emit few or no carcinogens, reproductive toxicants, or irritants

as demonstrated by the manufacturer through appropriate testing.

Minimal chemical emissions:

o Products that have minimal emissions of Volatile Organic Compounds

(VOCs).  Products that also maximize resource and energy efficiency while

reducing chemical emissions.

Low-VOC assembly:

o Materials installed with minimal VOC-producing compounds, or no-VOC

mechanical attachment methods and minimal hazards.

Moisture resistant:

o Products and systems that resist moisture or inhibit the growth of biological

contaminants in buildings.

Healthfully maintained:

o Materials, components, and systems that require only simple, non-toxic, or

low-VOC methods of cleaning.

Systems or equipment:

Page 24: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

o Products that promote healthy IAQ by identifying indoor air pollutants or

enhancing the air quality.

iii. Energy Efficiency can be maximized by utilizing materials and systems that meet the

following criteria:

Materials, components, and systems that help reduce energy consumption in buildings

and facilities.

iv. Water Conservation can be obtained by utilizing materials and systems that meet the

following criteria:

Products and systems that help reduce water consumption in buildings and conserve

water in landscaped areas.

v. Affordability can be considered when building product life-cycle costs are

comparable to conventional materials or as a whole, are within a project-defined

percentage of the overall budget.

c) Green Building Benefits

Green building materials offer specific benefits to the building owner and building occupants:

Reduced maintenance/replacement costs over the life of the building.

Energy conservation.

Improved occupant health and productivity.

Lower costs associated with changing space configurations.

Greater design flexibility. 

Building and construction activities worldwide consume 3 billion tons of raw materials each

year or 40 percent of total global use (Roodman and Lenssen, 1995). Using green building

materials and products promotes conservation of dwindling nonrenewable resources

internationally. In addition, integrating green building materials into building projects can

help reduce the environmental impacts associated with the extraction, transport, processing,

fabrication, installation, reuse, recycling, and disposal of these building industry source

materials.

Page 25: Identification of Sustainability Elements for Optimal Ibs System Formwork (bab 1-bab 2)

Based on structural aspects, IBS can be divided into five major types:

• Type 1: Pre-cast Concrete Framing, Panel and Box Systems

• Type 2: Steel Formwork Systems

• Type 3: Steel Framing Systems

• Type 4: Prefabricated Timber Framing Systems

• Type 5: Block work Systems

The first four types of the IBS are for big-time players where the initial cost of entry is very

high. Type 5 would be suitable for all contractors including the class F group. The

construction method of using conventional bricks has been revolutionized the development

and usage of interlocking concrete masonry units (CMU) and lightweight concrete blocks.

The tedious and time-consuming traditional brick-laying tasks are greatly simplified by the

usage of these effective alternative solutions. Sustainability practices can enhance the cost

reduction in construction. The following sustainability practices can be achieved such as by

using rice husk ash (RHA) as cement replacement and the use of Palm Oil Fly Ash (POFA)

and recycled.

http://www.calrecycle.ca.gov/greenbuilding/materials/

The benefits of Industrialized Building System (IBS) as a modern method of

construction are numerous and far reaching. Besides Reducing construction time, better site

management, reduced wastage are but a few of these benefits that will ultimately produce

better products for the customers. The Malaysian government has spared no effort to bring

IBS to the drawing tables of all professionals involved in the built environment. The IBS

Roadmap 2003 -2010 has been endorsed by the Cabinet of Ministers to be the blueprint

document for the industrialization of the Malaysian construction sector. Nevertheless,

towards the last two years of the roadmap period, the effort to promote the usage of IBS as an

alternative to conventional and labor intensive construction method has yet to make headway.

Although members of the industry are open to the idea, a major portion of the industry

stakeholders are indifferent, perhaps due to resistance towards change, insufficient

information and lack of technology transfer methods to support feasibility of change to IBS.