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• WhatyourcompanyshouldbedoingtomanagesafetycontrolprojectsinaccordancewiththeinternationalstandardsIEC61508andIEC61511
• Themeaningandtasksof"TheSafetyLifeCycle"
• HowHAZOPSaredoneandhowtheyareusedtodefinesafetyfunctions
• TounderstandSafetyIntegrityLevels(SILs)andtosettargetvaluesusingthemethodsdescribedinIEC61511
• HowtoidentifywhatkindofinstrumentsandPLCsmustbeusedinsafetycontrols
• Hownetworkscanbesafelyusedforprotectionsystems
• HowtodesignsafetysystemstomeetSILtargetsandavoidspurioustrips
• HowtocalculateSISfailureratesandverifySILperformance
• Toidentifywhereyoursafetyinstrumentationpracticesmayneedupgrading
Practical SaFEtY iNStrUMENtEd SYStEMS aNd EMErGENcY SHUtdOWN SYStEMS FOr PrOcESS iNdUStriES
what You will learn:
6.39
• Automation/machinerydesignengineers
• Controlsystemsengineers
• Chemicalorenergyprocessengineers
• Instrument/electricalengineersandtechnicians
• Instrumentsupplierstechnicalstaff
• Maintenancesupervisors
• Projectengineersandprojectmanagers
who ShoulD attenD:
For project managers and engineers involved with hazardous processes, this workshopfocuses on the management, planning and execution of automatic safety systems inaccordancewithIEC61511,thenewlyreleasedinternationalstandardforprocessindustrysafetycontrols.(SeeoverforbackgroundtoIEC61511).
IEC 61511 has been recognised by European safety authorities and by USA based processcompaniesasrepresentingthebestpracticesavailablefortheprovisionofautomaticsafetysystems. The new standard captures many of the well established project and designtechniquesthathavebeendescribedsince1996inANSI/ISAstandardS84whilstintroducingmanynewerprinciplesbasedonthemasterstandardIEC615108.ThenewlyreleasedstandardIEC61511(publishedin3parts)combinestheprinciplesofIEC61508andS84intoapracticalandeasilyunderstoodcodeofpracticespecificallyforendusersintheprocessindustries.
ThisnewIDCworkshopisstructuredintotwomajorpartstoensurethatbothmanagersandengineeringstaffaretrainedinthefundamentalsofsafetysystempractices.Thefirstpartoftheworkshop,approxthefirstthird,providesanoverviewofthecriticalissuesinvolvedinmanagingandimplementingsafetysystems.
the workshop the Program
Practical Sessions
This is a practical, hands on workshopenabling you to work through practicalexercises which reinforce the conceptsdiscussed.
To gain full value from this workshop, please bring your laptop/notebook
computer.
SavE over 50% by having an idc workshop presented at your premises.
customise the training to YOUr workplace.
Have the training delivered when and where you need it.
contact us for a FrEE proposal.
on-Site training
Section1
A wide-ranging overview of the subject
• Riskmanagementprinciplesappliedtoprotectionsystems.
• Thelegalframeworksuchasmajoraccidenthazardregulationsandcontrolofsubstanceshazardoustohealth.
• AnoverviewofstandardsIEC61508and61511
• AnintroductiontothesafetylifecycleasdefinedinIEC61511.
• Processhazardanalysisanditslinktoprotectionsystems.
• ThemeaningofSILsandtheircostimplications.
• TheproblemsandrewardsofSILdetermination
• Basicsofsafetyinstrumentation.• Whyprogrammablesystemsneed
specialtreatment• Economicsandcostofownership• Competencyrequirementsand
conformityassessmentprogrammes.• Conclusion:Whatshouldmanagement
bedoingtowardscompliance?
Section2Selected detail topics
• The role of HAZOP studies and hazardanalysisindecidingwhatsafetymeasuresare needed. The training includes anoutline of basic HAZOP methods andtrains participants in fault tree analysismethodsusedtopredictaccidentrates.
• Understanding safety integrity levels(SILs) and their impact on capital andoperatingcosts.
• Methods for the determination of SILrequirements.This subject is known tocause difficulties and confusion in theearly stages of process developmentprojects and the subject has now beencovered in depth by IEC 61511. Thisworkshop examines the various SILdeterminationmethodspresentedinIEC61511andprovidespracticalexercisestoensureparticipantsareable tocarryouttheir own SIL determinations withconfidence.
• WhysafetyPLC'sarespecialandneedtobecertifiedforsafety.
• Safetysystemarchitecturessuchas1oo2and 2oo3 and which versions to use tomeet performance needs of reliabilityandavailability.
• What IEC 61511 requires frominstruments, sensors and valves toqualify them forsafetyapplications.Aresmarttransmittersacceptableforsafety?How can a smart positioner improvesafetyperformance?
• How to perform reliability analysis topredictandverifysafetysystemreliabilityandspurioustriprates.
• Guidelines on documentation andvalidationofcompletedinstallations.
• Essentials of maintenance and prooftesting. The benefits of diagnosticsystemsinreducingtestfrequencies.
Module 1 • Overviewofsafetyinstrumented
systemsformanagers
Module 2• IntroductiontoIEC61511andthesafety
lifecycle
Module 3• Hazopmethodsandhazardanalysisfor
definingriskreductionrequirements
Module 4• Principlesofriskreductionandsafety
allocation
Module 5• PracticalSILdeterminationmethods
basedonIEC61511
Module 6• PracticalSISconfigurationsforboth
safetyandavailabilitytargets
Module 7• Practicalselectionofsensorsand
actuatorsforsafetyduties
Module 8• Practicalreliabilityanalysismethodsand
programstoIEC61511
Module 9• Practicalselectionofsafetycontrollers
Module 10• Practicalsystemintegrationand
applicationsoftwareforsafetycontrollers
Module 11• Practicaldocumentationandvalidation
ofSISsystems
Module 12• Practicaldiagnosticsandprooftestingof
safetyinstrumentation
SuMMARY, oPeN FoRuM ANd CloSING