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OCSICS
I N D O O R A N D O U T D O O R Certified ISO-9001
SEMI-HERMETIC, HORIZONTAL DISCHARGE
AIR COOLED CONDENSING UNIT
2
4
TABLE OF CONTENT
AIR COOLED CONDENSERI N D O O R A N D O U T D O O R
Bulletin RP-CS-2012-01
OCSOCSICSICS
• From 0.5 HP to 10 HP• High, medium and low temperature application• For indoor use• COPELAND semi-hermetic compressors
• From 0.5 HP to 10 HP• High, medium and low temperature application• For outdoor use• COPELAND semi-hermetic compressors
NOMENCLATURESTANDARD FEATURESFACTORY INSTALLED OPTIONS
CAPACITY (COPELAND)ICS/OCS (050 À 100) HIGH TEMPERATURE, R-407CICS/OCS (025 À 100) HIGH TEMPERATURE, R-134AICS/OCS (010 À 100) MEDIUM TEMPERATURE, R-404AICS/OCS (005 À 090) LOW TEMPERATURE, R-404A
ELECTRICAL DATA (COPELAND)ICS/OCS (050 À 100) HIGH TEMPERATURE, R-407CICS/OCS (025 À 100) HIGH TEMPERATURE, R-134AICS/OCS (010 À 100) MEDIUM TEMPERATURE, R-404AICS/OCS (005 À 090) LOW TEMPERATURE, R-404A
DRAWINGS
FLOODING VALVES CONTROL
COPELAND SEMI-HERMETIC COMPRESSORS
SPECIFICATIONS
344
5678
9101112
13
14
15
16
3
NOMENCLATURE
O 1C 08 MS 4 8
UNIT MODEL I = Indoor Air-CooledO =Outdoor Air-Cooled
UNIT TYPE C =Horizontal Discharge
Condensing Unit
APPLICATION H = High Temperature
M = Medium TemperatureL = Low Temperature
REFRIGERANT TYPE 3 = R-134a 4 = R-404A7 = R-407C
UNIT VOLTAGE 2 = 208-230/1/60 5 = 208-230/3/60
9 = 480/3/608 = 600/3/60
SIZENominal Compressor HP
COMPRESSOR TYPES = Semi-Hermetic Compressor
COMPRESSOR BRAND 1 = Copeland
5 = Bitzer
SIZEFractionnal Compressor HP
0
4
FEATURES
• Heavy-gauge galvanized steel base• Galvanized outdoor protective cabinet• Fixed head pressure flooding valve (OCS)• True subcooling circuits integrated into the condenser coil• Liquid receiver with isolating valves and safety relief or fusible plug• Direct-drive thermally protected condenser fan motors• Aluminum fan blade • Baked-on powder epoxy coated fan guards• Spring mounted semi-hermetic compressor with vibrasorbers• Crankcase heaters• Electrical control panel complete with compressor and fan contactors, control transformer, pump-down switch, and terminal block• Manual reset, fix, high pressure switch• Automatic reset, adjustable low pressure switch with flexible hose• Liquid temperature fan cycling thermostat (OCS)• Oil failure switch (compressor with positive pressure oil pump)• 208-230/1/60 control circuit
• Low ambient kit: heated and insulated receiver• Liquid line kit: liquid drier (sealed or replaceable), sight glass/moisture indicator (installed) and liquid line solenoid valve (shipped loose)• Suction filter (sealed or replaceable)• Oil separator, recommended for -10°F/-23°C room and lower (ICS)• Oil separator including check valve, insulation and heater, recommended for -10°F/-23°C room and lower (OCS)• Adjustable head pressure flooding valves• Fixed or adjustable flooding valves (ICS)• Liquid temperature fan cycling thermostat (ICS)• Compressor, rigid mounting without vibrasorbers• Non-fused disconnect switch• Fused disconnect switch• Adjustable dual pressure switch with flexible hoses• Compressor discharge thermostat• 3-pipe hot gas defrost kit, single evaporator• 3-pipe hot gas defrost kit, multiple evaporators, (recommended with medium temperature application)• Electric defrost timer• Electric defrost kit complete with timer, heater and fan contactors, fuses and compressor/heaters interlock switch• Air defrost timer• Fan speed control• 115/1/60 or 24/1/60 control circuit• Capacity control: unloading and/or hot gas bypass• Discharge check valve
STANDARD FEATURES
FACTORY INSTALLED OPTIONS
5
1. Receiver holding charge (lb.) is based on 90% full at 90°F. 2. Refrigerant operating charge is based on 30% liquid, 70% vapor for summer operation and 70% liquid, 30% vapor for winter operation. 3. Capacity is based on 65°F return gas. 4. For 50 Hz operation, multiply capacity by 0.85 * For standard units
CAPACITY TABLE
NOTES
COPELAND HIGH R-407C
10°F 15°F 20°F 25°F 30°F 35°F 40°F 45°F Suc. Liq. Std. Opt. Summer Winter ICS OCS90°F 29.9 33.9 38.4 43.4 48.9 54.8 61.2 68.095°F 28.6 32.4 36.8 41.6 46.9 52.7 59.0 65.6100°F 27.3 31.0 35.2 39.9 45.0 50.7 56.8 63.3105°F 26.0 29.6 33.7 38.2 43.3 48.8 54.7 N/A90°F 34.5 39.1 44.1 49.6 55.5 62.2 69.2 77.095°F 33.2 37.5 42.3 47.6 53.4 59.9 66.8 74.3100°F 31.8 35.9 40.5 45.8 51.5 57.6 64.4 N/A105°F 30.5 34.4 39.0 44.0 49.5 55.5 N/A N/A90°F 43.3 43.3 43.3 43.3 43.3 43.3 43.3 43.395°F 43.3 43.3 43.3 43.3 43.3 43.3 43.3 43.3100°F 43.3 43.3 43.3 43.3 43.3 43.3 43.3 43.3105°F 43.3 43.3 43.3 43.3 43.3 43.3 43.3 43.390°F 48.5 54.9 61.9 69.4 77.6 86.5 96.2 106.795°F 46.6 52.8 59.5 66.8 74.8 83.4 92.8 103.0100°F 44.6 50.7 57.2 64.3 72.0 80.4 89.5 99.5105°F 42.7 48.6 55.0 61.8 69.3 77.5 86.4 96.090°F 59.4 66.7 74.5 82.7 91.3 100.3 109.6 119.495°F 56.8 64.0 71.5 79.5 87.8 96.5 105.6 114.9100°F 54.0 61.1 68.5 76.3 84.4 92.8 101.5 110.5105°F 51.1 58.1 65.5 73.1 80.9 89.1 97.5 N/A90°F 71.3 79.6 88.6 98.3 108.4 118.9 129.5 140.295°F 68.2 76.3 85.2 94.5 104.3 114.4 124.6 134.8100°F 64.9 72.9 81.5 90.6 100.1 109.8 119.6 129.3105°F 61.3 69.2 77.6 86.5 95.7 105.0 N/A N/A
1267
ICS/OCS (050 to 100) High Temperature, R‐407C
876
897
1188
1186
1248
Saturated Suction Temp. °F (MBH) Line Size Receiver (Lb.) Ref. Charge (Lb.) Shipping Weight (Lb.)*
4.22
ModelCompressor
Amb.Temp.
10.52 791050‐1H7
2DC3R53KE1 3/8 1/2 27 56
1055
15.53 1117
812
070‐1H72DL3R78KE
1 3/8 5/8 56 74 6.22 15.53 1057
060‐1H72DD3R63KE
1 3/8 1/2 27 56 4.22 10.52
080‐1H73DA3R10ME
1 3/8 7/8 56 74 6.22
075‐1H72DA3R89KE
1 3/8 5/8 56 74 6.22 15.53
1136100‐1H7
3DB3R12ME1 5/8 7/8 56 74 8.3 20.71
6
CAPACITY TABLE
NOTES 1. Receiver holding charge (lb.) is based on 90% full at 90°F. 2. Refrigerant operating charge is based on 30% liquid, 70% vapor for summer operation and 70% liquid, 30% vapor for winter operation. 3. Capacity is based on 65°F return gas. 4. For 50 Hz operation, multiply capacity by 0.85 * For standard units
COPELAND HIGH R-134a
0°F 5°F 10°F 15°F 20°F 25°F 30°F 35°F 40°F 45°F 50°F Suc. Liq. Std. Opt. Summer Winter ICS OCS90°F 8.7 10.2 11.7 13.4 15.2 17.1 19.2 21.4 23.9 26.5 29.295°F 8.3 9.7 11.2 12.8 14.5 16.4 18.4 20.5 22.9 25.4 28.1100°F 7.9 9.2 10.7 12.2 13.9 15.6 17.6 19.6 21.9 24.3 26.9105°F 7.4 8.7 10.1 11.6 13.2 14.9 16.8 18.8 20.9 23.2 25.790°F 19.9 22.8 26.0 29.3 32.9 36.8 40.9 45.3 50.1 55.0 60.395°F 19.2 22.0 25.0 28.2 31.7 35.4 39.4 43.6 48.1 53.0 58.1100°F 18.4 21.0 23.9 27.1 30.4 34.0 37.8 41.9 46.2 50.9 55.8105°F 17.5 20.1 22.9 25.9 29.1 32.6 36.2 40.2 44.4 48.8 53.690°F 25.8 29.5 33.5 37.8 42.3 47.3 52.5 58.1 64.0 70.2 76.895°F 24.8 28.3 32.1 36.3 40.7 45.4 50.4 55.8 61.5 67.5 73.8100°F 23.7 27.1 30.8 34.8 39.0 43.5 48.4 53.5 59.0 64.7 70.8105°F 22.6 25.9 29.4 33.2 37.3 41.7 46.3 51.3 56.5 62.0 67.990°F 29.2 33.4 37.9 42.8 47.9 53.3 59.0 65.1 71.5 78.2 85.295°F 27.9 32.0 36.4 41.1 46.0 51.2 56.8 62.6 68.8 75.2 82.0100°F 26.6 30.6 34.9 39.4 44.2 49.2 54.6 60.2 66.1 72.3 78.8105°F 25.3 29.2 33.4 37.8 42.4 47.2 52.4 57.8 63.5 69.4 75.790°F 35.3 40.5 46.2 52.2 58.7 65.6 73.1 81.1 89.6 98.7 108.495°F 33.8 38.9 44.4 50.2 56.5 63.2 70.4 78.1 86.3 95.0 104.3100°F 32.3 37.3 42.6 48.3 54.3 60.8 67.7 75.1 83.0 91.4 100.3105°F 30.8 35.7 40.8 46.3 52.2 58.4 65.0 72.2 79.7 87.8 96.490°F 41.3 47.5 54.0 60.9 68.1 75.8 84.1 92.9 102.3 112.4 123.395°F 39.5 45.6 51.9 58.5 65.5 72.9 80.9 89.4 98.5 108.3 118.8100°F 37.8 43.6 49.7 56.2 62.9 70.1 77.8 86.0 94.8 104.3 114.4105°F 36.0 41.8 47.7 53.9 60.5 67.4 74.8 82.8 91.3 100.4 110.290°F 45.6 52.5 59.6 67.2 75.3 84.0 93.3 103.2 113.8 125.2 137.495°F 43.7 50.3 57.3 64.6 72.5 80.8 89.7 99.3 109.6 120.6 132.4100°F 41.8 48.2 55.0 62.1 69.6 77.7 86.3 95.5 105.4 116.1 127.5105°F 40.0 46.2 52.7 59.6 66.9 74.6 82.9 91.8 101.4 111.6 122.6
1248
1267
ICS/OCS (025 to 100) High Temperature, R‐134A
541
882
897
897
1248
Saturated Suction Temp. °F (MBH) Line Size Receiver (Lb.) Ref. Charge (Lb.) Shipping Weight (Lb.)*
8.39 21.42 1136
6.29 16.06 1117
100‐1H33DS3F46KE
1 5/8 7/8 60.0 79
085‐1H33DF3F40KE
1 3/8 7/8 60 79.0
075‐1H33DB3F33KE
1 3/8 5/8 60 79.0
060‐1H33DA3F28KE
1 3/8 5/8 28 60.0 10.88 812
6.29 16.06
4.26
1117
797
050‐1H32DB3F25KE
1 3/8 1/2 28 60.0 4.26 10.88 812
035‐1H32DF3F16KE
1 3/8 1/2 16 22.0 2.23 5.69
1.48
ModelCompressor
Amb.Temp.
3.79 473025‐1H3
EAVA‐021E7/8 3/8 16 22.0
7
‐5°F 0°F 5°F 10°F 15°F 20°F 25°F 30°F 35°F 40°F Suc. Liq. Std. Opt. Summer Winter ICS OCS90°F 5.5 6.1 6.9 7.8 8.6 9.5 10.3 N/A N/A N/A95°F 5.1 5.8 6.5 7.4 8.2 8.9 9.8 N/A N/A N/A100°F 4.8 5.5 6.1 6.9 7.7 8.5 9.2 N/A N/A N/A105°F 4.5 5.0 5.8 6.5 7.2 8.0 8.7 N/A N/A N/A90°F 8.9 10.1 11.2 12.4 13.6 15.0 16.6 N/A N/A N/A95°F 8.5 9.6 10.7 11.8 12.9 14.2 15.6 N/A N/A N/A100°F 7.9 9.0 10.1 11.1 12.1 13.3 14.7 N/A N/A N/A105°F 7.5 8.6 9.5 10.5 11.4 12.5 13.8 N/A N/A N/A90°F 10.5 12.0 13.5 15.1 16.9 18.7 20.8 N/A N/A N/A95°F 9.8 11.2 12.7 14.3 15.9 17.6 19.5 N/A N/A N/A100°F 9.1 10.6 12.0 13.4 14.9 16.6 18.4 N/A N/A N/A105°F 8.5 9.9 11.1 12.5 14.0 15.5 17.2 N/A N/A N/A90°F 15.5 17.6 19.8 22.2 24.6 27.2 30.0 N/A N/A N/A95°F 14.6 16.6 18.7 20.9 23.2 25.7 28.4 N/A N/A N/A100°F 13.8 15.6 17.5 19.6 21.8 24.3 26.8 N/A N/A N/A105°F 12.8 14.6 16.5 18.5 20.6 22.8 25.1 N/A N/A N/A90°F 25.8 29.2 32.9 36.9 41.2 45.7 50.4 55.4 60.6 65.995°F 24.5 27.6 31.2 35.0 39.0 43.2 47.7 52.4 57.3 62.3100°F 23.1 26.1 29.4 33.0 36.8 40.8 45.1 49.5 54.1 58.8105°F 21.7 24.6 27.7 31.1 34.6 38.4 42.4 46.6 50.8 55.390°F 29.5 33.2 37.2 41.5 46.1 50.9 56.0 61.3 66.6 72.195°F 28.1 31.5 35.3 39.4 43.7 48.3 53.0 57.9 62.9 68.0100°F 26.6 29.8 33.3 37.2 41.3 45.5 49.9 54.6 59.2 64.0105°F 25.2 28.2 31.5 35.1 38.8 42.8 47.0 51.3 55.6 60.090°F 34.8 39.1 43.9 49.0 54.5 60.4 66.6 73.2 80.1 87.395°F 33.1 37.3 41.8 46.6 51.9 57.4 63.3 69.6 76.1 82.8100°F 31.5 35.4 39.7 44.3 49.2 54.5 60.1 65.9 72.0 78.4105°F 29.9 33.6 37.6 42.0 46.6 51.6 56.8 62.3 68.0 74.090°F 42.9 48.0 53.4 59.2 65.4 71.9 78.9 86.2 93.8 101.995°F 40.8 45.7 50.8 56.4 62.3 68.4 75.0 81.8 89.0 96.5100°F 38.7 43.4 48.3 53.6 59.0 64.9 71.0 77.5 84.2 91.4105°F 36.6 41.1 45.7 50.6 55.9 61.3 67.1 73.2 79.5 86.190°F 49.4 55.1 61.3 67.9 75.0 82.3 90.0 98.0 106.3 114.895°F 47.4 52.8 58.8 65.0 71.6 78.5 85.8 93.2 101.0 109.0100°F 45.3 50.6 56.2 62.1 68.3 74.8 81.6 88.6 95.9 103.3105°F 43.2 48.2 53.6 59.1 64.9 71.0 77.4 83.9 90.6 97.790°F 59.1 65.9 73.2 80.7 88.7 97.1 105.8 114.9 124.3 134.195°F 56.4 63.0 69.8 77.1 84.5 92.4 100.6 109.1 117.9 127.1100°F 53.8 60.0 66.5 73.3 80.3 87.7 95.3 103.3 111.6 120.1105°F 51.0 57.0 63.1 69.5 76.1 83.1 90.2 97.7 105.3 113.2
937
1138
1186
1248
1267
399
410
597
634
916
19
2.55 345010‐1M4KARB‐010E
5/8 3/8 14 19 1.05
015‐1M4KAKB‐021E
020‐1M4ERCA‐021E
7/8 3/8 14
Saturated Suction Temp. °F (MBH)ModelCompressor
Amb.Temp.
Line Size Receiver (Lb.) Ref. Charge (Lb.) Shipping Weight (Lb.)*
ICS/OCS (010 to 100) Medium Temperature, R‐404A
030‐1M4ERFA‐031E
1 1/8 1/2 14 19
852
7/8 3/8 14 19 1.05 2.55
2.12 5.16
356
1.41 3.44 529
566
9.88 831
4.05 9.88
050‐1M42DC3R53KE
1 3/8 1/2 24 51 4.05
060‐1M42DD3R63KE
1 3/8 1/2 24 51
5.98 14.58 1007
075‐1M42DA3R89KE
1 3/8 5/8 51 68 5.98 14.58 1055
070‐1M42DL3R78KE
1 3/8 5/8 51 68
14.58 1117
100‐1M43DB3R12ME
1 5/8 7/8 51 68 7.97 19.45
080‐1M43DA3R10ME
1 3/8 7/8 51 68 5.98
1136
CAPACITY TABLE COPELAND MEDIUM R-404A
1. La charge des réservoirs (lb) est basée sur 90% de la charge total, à une température de 90°F. 2. La charge du réfrigérant en opération est basée sur 30% liquide, 70% vapeur pour l’opération estival et 70% liquide, 30% vapeur pour l’opération hivernale. 3. Les capacités sont basées sur un retour de gaz à 65°F 4. Pour une opération utilisant 50 Hz, multipliez la capacité par 0.85. * For standard units
NOTES
8
CAPACITY TABLE
‐40°F ‐35°F ‐30°F ‐25°F ‐20°F ‐15°F ‐10°F ‐5°F 0°F Suc. Liq. Std. Opt. Summer Winter ICS OCS90°F 1.0 1.2 1.5 1.9 2.2 2.7 3.1 3.6 4.195°F 0.9 1.1 1.4 1.7 2.1 2.5 2.9 3.4 3.9100°F 0.8 1.0 1.3 1.6 1.9 2.3 2.7 3.1 3.6105°F 0.7 0.9 1.1 1.4 1.8 2.1 2.5 2.9 3.390°F 2.0 2.3 2.7 3.1 3.6 4.2 4.9 5.5 6.295°F 1.9 2.1 2.5 2.9 3.4 4.0 4.6 5.2 5.9100°F 1.7 2.0 2.3 2.7 3.2 3.8 4.3 5.0 5.6105°F 1.6 1.8 2.1 2.5 3.0 3.5 4.1 4.7 5.290°F 2.5 3.0 3.6 4.2 4.8 5.5 6.3 7.1 7.995°F 2.3 2.8 3.3 3.9 4.5 5.2 5.9 6.7 7.5100°F 2.2 2.6 3.1 3.6 4.2 4.8 5.5 6.2 7.0105°F 2.0 2.4 2.8 3.3 3.9 4.5 5.1 5.8 6.690°F 4.0 4.7 5.6 6.5 7.5 8.5 9.7 10.9 12.195°F 3.6 4.4 5.2 6.1 7.0 8.0 9.0 10.2 11.4100°F 3.3 4.1 4.8 5.6 6.5 7.5 8.5 9.6 10.7105°F 3.0 3.6 4.4 5.2 6.1 6.9 7.9 8.9 10.090°F 4.2 5.0 5.9 6.9 8.1 9.4 10.8 12.3 14.095°F 3.8 4.6 5.4 6.4 7.5 8.7 10.1 11.5 13.1100°F 3.5 4.2 5.0 5.9 6.9 8.1 9.3 10.7 12.2105°F 3.2 3.8 4.6 5.4 6.4 7.5 8.7 10.0 11.490°F 5.0 5.9 6.9 8.0 9.3 10.7 12.1 13.7 15.495°F 4.5 5.4 6.4 7.5 8.7 10.1 11.5 12.9 14.5100°F 4.0 4.9 5.9 7.0 8.2 9.4 10.8 12.2 13.6105°F 3.5 4.4 5.4 6.5 7.6 8.8 10.1 11.4 12.890°F 6.9 8.6 10.5 12.6 14.8 17.2 19.7 22.5 25.395°F 6.3 7.9 9.7 11.7 13.8 16.1 18.5 21.1 23.8100°F 5.7 7.1 8.8 10.7 12.7 14.9 17.2 19.7 22.4105°F 5.0 6.4 8.0 9.8 11.7 13.8 16.0 18.4 20.990°F 8.9 10.8 12.8 15.0 17.3 N/A N/A N/A N/A95°F 8.3 10.1 11.9 14.0 16.3 N/A N/A N/A N/A100°F 7.7 9.3 11.1 13.0 15.2 N/A N/A N/A N/A105°F 7.0 8.5 10.2 12.1 14.2 N/A N/A N/A N/A90°F 11.1 13.1 15.3 17.7 20.4 23.2 26.3 29.5 32.995°F 10.2 12.2 14.4 16.8 19.3 22.0 24.9 27.9 31.2100°F 9.4 11.4 13.5 15.8 18.2 20.8 23.5 26.4 29.4105°F 8.6 10.5 12.6 14.8 17.1 19.6 22.2 24.9 27.790°F 13.4 16.0 18.6 21.4 24.5 27.7 31.2 34.9 38.795°F 12.6 14.9 17.5 20.2 23.1 26.3 29.5 33.1 36.8100°F 11.8 14.0 16.4 19.0 21.8 24.8 27.9 31.2 34.8105°F 10.8 13.0 15.3 17.9 20.5 23.3 26.3 29.4 32.790°F 17.3 20.5 23.8 27.4 31.2 35.3 39.6 44.1 48.795°F 16.2 19.3 22.6 26.0 29.6 33.6 37.5 41.8 46.2100°F 15.2 18.2 21.2 24.5 28.1 31.7 35.5 39.5 43.7105°F 14.2 17.1 20.0 23.2 26.5 29.9 33.4 37.2 41.190°F 20.0 23.2 26.7 30.6 34.7 38.9 43.6 48.4 53.495°F 18.8 21.9 25.3 28.9 32.9 37.1 41.5 46.0 50.7100°F 17.5 20.6 23.9 27.4 31.1 35.1 39.3 43.6 48.1105°F 16.1 19.0 22.3 25.7 29.3 33.1 37.1 41.1 45.390°F 22.3 26.0 30.1 34.4 39.0 44.0 49.4 55.2 61.495°F 21.1 24.8 28.7 32.8 37.3 42.1 47.2 52.7 58.5100°F 19.8 23.4 27.3 31.3 35.6 40.2 45.1 50.2 55.8105°F 18.5 22.1 25.8 29.7 33.9 38.2 42.9 47.8 53.090°F 28.0 32.7 37.7 43.2 49.0 55.3 62.1 69.2 76.895°F 26.6 31.1 35.9 41.2 46.8 52.8 59.3 66.0 73.3100°F 25.1 29.5 34.1 39.3 44.6 50.4 56.5 62.9 69.7105°F 23.5 27.8 32.3 37.3 42.4 47.9 53.7 59.9 66.390°F 32.2 37.4 42.8 48.7 54.9 61.5 68.5 75.7 83.495°F 30.7 35.6 40.8 46.5 52.4 58.7 65.3 72.2 79.5100°F 28.9 33.7 38.7 44.2 49.9 55.9 62.1 68.7 75.5105°F 27.0 31.6 36.5 41.7 47.1 52.8 58.8 65.0 71.4
897
957
1248
1248
1248
ICS/OCS (005 to 090) Low Temperature, R‐404A
391
400
397
597
602
657
657
882
882
5.98 14.58 1117090‐1L4
3DS3F46KE1 3/8 7/8 51.0 68
5.98 14.58 1117
085‐1L43DF3F40KE
1 3/8 5/8 51.0 68 5.98 14.58 1117
075‐1L43DB3F33KE
1 3/8 5/8 51.0 68
4.05 9.88 812
060‐1L43DA3F28KE
1 3/8 5/8 24.0 51 4.05 9.88 872
050‐1L42DB3F25KE
1 3/8 1/2 24.0 51
589
2.12 5.16 589
534
2.12 5.16
020‐1L4EADB‐021E
7/8 3/8 14 19.0
14 19.0 1.41 3.44
030‐1L4LAHA‐032E
1 1/8 1/2 14 19.0
025‐1L4EAVB‐021E
7/8 3/8
015‐1L4KALB‐015E
7/8 3/8 14 19.0 1.05 2.55 343
3.44 5291.41
337
010‐1L4KAJB‐010E
5/8 3/8 14 19.0 1.05 2.55 346
008‐1L4KAMB‐007E
5/8 3/8 14 19.0 1.05 2.55
1.05 2.55 328
ModelCompressor
Amb.Temp.
005‐1L4KANB‐005E
5/8 3/8 14 19.0
Saturated Suction Temp. °F (MBH) Line Size Receiver (Lb.) Ref. Charge (Lb.)Shipping Weight
(Lb.)*
382
035‐1L42DF3F16KE
040‐1L42DL3F20KE
14 19.0
1 3/8 1/2 24.0 51
032‐1L4LACA032E
1 1/8 1/2
3.04 7.41 797
1 3/8 1/2 24.0 51 3.04 7.41 797
COPELAND LOW R-404A
NOTES 1. Receiver holding charge (lb.) is based on 90% full at 90°F. 2. Refrigerant operating charge is based on 30% liquid, 70% vapor for summer operation and 70% liquid, 30% vapor for winter operation. 3. Capacity is based on 65°F return gas. 4. For 50 Hz operation, multiply capacity by 0.85 * For standard units
9
ELECTRICAL DATA
1. MCA : Minimum Circuit Ampacity, MOP: Maximum Overcurrent ProtectionNOTES
Model Qty RLA LRA Qty WATTS FLA050‐1H7‐5 208‐230/3/60 2DC3R53KE‐TFC 1 22.3 120 1 1/2 3.5 31.4 45.0 60
050‐1H7‐9 480/3/60 2DC3R53KE‐TFD 1 10.4 60 1 1/2 1.7 14.7 25.0 30
050‐1H7‐8 600/3/60 2DC3R53KE‐TFE 1 7.7 49 1 1/2 1.2 10.8 15.0 30
060‐1H7‐5 208‐230/3/60 2DD3R63KE‐TFC 1 22.3 120 1 1/2 3.5 31.4 45.0 60
060‐1H7‐9 480/3/60 2DD3R63KE‐TFD 1 10.5 60 1 1/2 1.7 14.8 25.0 30
060‐1H7‐8 600/3/60 2DD3R63KE‐TFE 1 7.9 49 1 1/2 1.2 11.1 15.0 30
070‐1H7‐5 208‐230/3/60 2DL3R78KE‐TFC 1 31.6 169 2 1/2 3.5 46.5 70.0 60
070‐1H7‐9 480/3/60 2DL3R78KE‐TFD 1 13.8 85 2 1/2 1.7 20.7 30.0 30
070‐1H7‐8 600/3/60 2DL3R78KE‐TFE 1 13.2 67 2 1/2 1.2 18.9 30.0 30
075‐1H7‐5 208‐230/3/60 2DA3R89KE‐TFC 1 32 169 2 1/2 3.5 47.0 70.0 60
075‐1H7‐9 480/3/60 2DA3R89KE‐TFD 1 13.9 85 2 1/2 1.7 20.8 30.0 30
075‐1H7‐8 600/3/60 2DA3R89KE‐TFE 1 13.3 67 2 1/2 1.2 19.0 30.0 30
080‐1H7‐5 208‐230/3/60 3DA3R10ME‐TFC 1 41 215 2 1/2 3.5 58.3 90.0 100
080‐1H7‐9 480/3/60 3DA3R10ME‐TFD 1 20 106 2 1/2 1.7 28.4 45.0 60
080‐1H7‐8 600/3/60 3DA3R10ME‐TFE 1 16.4 84 2 1/2 1.2 22.9 30.0 30
100‐1H7‐5 208‐230/3/60 3DB3R12ME‐TFC 1 43.6 215 2 1/2 3.5 61.5 100.0 100
100‐1H7‐9 480/3/60 3DB3R12ME‐TFD 1 20 106 2 1/2 1.7 28.4 40.0 30
100‐1H7‐8 600/3/60 3DB3R12ME‐TFE 1 16.5 84 2 1/2 1.2 23.0 35.0 30
ICS/OCS High Temperature R‐407CModelNumber
Voltage Compressor Condenser Fan MCA(1) MOP(1) Disc. Sw.
COPELAND HIGH R-407C
10
ELECTRICAL DATA
1. MCA : Minimum Circuit Ampacity, MOP: Maximum Overcurrent Protection NOTES
Model Qty RLA LRA Qty WATTS FLA025‐1H3‐5 208‐230/3/60 EAVA‐021E‐TAC 1 7.4 50 1 1/2 3.5 12.8 20.0 30
025‐1H3‐9 480/3/60 EAVA‐021E‐TAD 1 3.2 26.6 1 1/2 1.7 5.7 15.0 30
025‐1H3‐8 600/3/60 EAVA‐021E‐TAE 1 3.1 20 1 1/2 1.2 5.1 15.0 30
035‐1H3‐5 208‐230/3/60 2DF3F16KE‐TFC 1 16 102 1 1/2 3.5 23.5 35.0 30
035‐1H3‐9 480/3/60 2DF3F16KE‐TFD 1 8.1 52 1 1/2 1.7 11.8 15.0 30
035‐1H3‐8 600/3/60 2DF3F16KE‐TFE 1 6.7 41 1 1/2 1.2 9.6 15.0 30
050‐1H3‐5 208‐230/3/60 2DB3F25KE‐TFC 1 28.2 161 1 1/2 3.5 38.8 60.0 60
050‐1H3‐9 480/3/60 2DB3F25KE‐TFD 1 13.3 80 1 1/2 1.7 18.3 30.0 30
050‐1H3‐8 600/3/60 2DB3F25KE‐TFE 1 9.6 63 1 1/2 1.2 13.2 20.0 30
060‐1H3‐5 208‐230/3/60 3DA3F28KE‐TFC 1 30.3 150 1 1/2 3.5 41.4 70.0 60
060‐1H3‐9 480/3/60 3DA3F28KE‐TFD 1 13.7 77 1 1/2 1.7 18.8 30.0 30
060‐1H3‐8 600/3/60 3DA3F28KE‐TFE 1 10.5 62 1 1/2 1.2 14.3 20.0 30
075‐1H3‐5 208‐230/3/60 3DB3F33KE‐TFC 1 31.4 161 2 1/2 3.5 46.3 70.0 60
075‐1H3‐9 480/3/60 3DB3F33KE‐TFD 1 15.7 83 2 1/2 1.7 23.0 35.0 30
075‐1H3‐8 600/3/60 3DB3F33KE‐TFE 1 11 67 2 1/2 1.2 16.2 25.0 30
085‐1H3‐5 208‐230/3/60 3DF3F40KE‐TFC 1 39 215 2 1/2 3.5 55.8 90.0 100
085‐1H3‐9 480/3/60 3DF3F40KE‐TFD 1 16.7 106 2 1/2 1.7 24.3 40.0 30
085‐1H3‐8 600/3/60 3DF3F40KE‐TFE 1 16.4 84 2 1/2 1.2 22.9 35.0 30
100‐1H3‐5 208‐230/3/60 3DS3F46KE‐TFC 1 41.4 215 2 1/2 3.5 58.8 100.0 100
100‐1H3‐9 480/3/60 3DS3F46KE‐TFD 1 18.6 106 2 1/2 1.7 26.7 40.0 30
100‐1H3‐8 600/3/60 3DS3F46KE‐TFE 1 16.2 84 2 1/2 1.2 22.7 35.0 30
ICS/OCS High Temperature R‐134aModelNumber
Voltage Compressor Condenser Fan MCA(1) MOP(1) Disc. Sw.
COPELAND HIGH R-134a
11
ELECTRICAL DATA
1. MCA : Minimum Circuit Ampacity, MOP: Maximum Overcurrent ProtectionNOTES
Model Qty RLA LRA Qty WATTS FLA010‐1M4‐2 208‐230/1/60 KARB‐010E‐CAV 1 7.1 40 1 1/4 2.0 10.9 15.0 30015‐1M4‐2 208‐230/1/60 KAKB‐021E‐CAV 1 10.1 55 1 1/4 2.0 14.6 20.0 30020‐1M4‐5 208‐230/3/60 ERCA‐021E‐TAC 1 8.8 46 1 1/2 3.5 14.5 20.0 30030‐1M4‐5 208‐230/3/60 ERFA‐031E‐TAC 1 12.4 82 1 1/2 3.5 19.0 25.0 30030‐1M4‐9 480/3/60 ERFA‐031E‐TAD 1 5.8 41 1 1/2 1.7 9.0 15.0 30030‐1M4‐8 600/3/60 ERFA‐031E‐TAE 1 5 30 1 1/2 1.2 7.5 15.0 30050‐1M4‐5 208‐230/3/60 2DC3R53KE‐TFC 1 22.3 120 1 1/2 3.5 31.4 45.0 60050‐1M4‐9 480/3/60 2DC3R53KE‐TFD 1 10.4 60 1 1/2 1.7 14.7 25.0 30050‐1M4‐8 600/3/60 2DC3R53KE‐TFE 1 7.7 49 1 1/2 1.2 10.8 15.0 30060‐1M4‐5 208‐230/3/60 2DD3R63KE‐TFC 1 22.3 120 1 1/2 3.5 31.4 45.0 60060‐1M4‐9 480/3/60 2DD3R63KE‐TFD 1 10.5 60 1 1/2 1.7 14.8 25.0 30060‐1M4‐8 600/3/60 2DD3R63KE‐TFE 1 7.9 49 1 1/2 1.2 11.1 15.0 30070‐1M4‐5 208‐230/3/60 2DL3R78KE‐TFC 1 31.6 169 2 1/2 3.5 46.5 60.0 60070‐1M4‐9 480/3/60 2DL3R78KE‐TFD 1 13.8 85 2 1/2 1.7 20.7 30.0 30070‐1M4‐8 600/3/60 2DL3R78KE‐TFE 1 13.2 67 2 1/2 1.2 18.9 30.0 30075‐1M4‐5 208‐230/3/60 2DA3R89KE‐TFC 1 32 169 2 1/2 3.5 47.0 70.0 60075‐1M4‐9 480/3/60 2DA3R89KE‐TFD 1 13.9 85 2 1/2 1.7 20.8 30.0 30075‐1M4‐8 600/3/60 2DA3R89KE‐TFE 1 13.3 67 2 1/2 1.2 19.0 30.0 30080‐1M4‐5 208‐230/3/60 3DA3R10ME‐TFC 1 41 215 2 1/2 3.5 58.3 80.0 100080‐1M4‐9 480/3/60 3DA3R10ME‐TFD 1 20 106 2 1/2 1.7 28.4 45.0 60080‐1M4‐8 600/3/60 3DA3R10ME‐TFE 1 16.4 84 2 1/2 1.2 22.9 35.0 30100‐1M4‐5 208‐230/3/60 3DB3R12ME‐TFC 1 43.6 215 2 1/2 3.5 61.5 80.0 100100‐1M4‐9 480/3/60 3DB3R12ME‐TFD 1 20 106 2 1/2 1.7 28.4 45.0 60100‐1M4‐8 600/3/60 3DB3R12ME‐TFE 1 16.5 84 2 1/2 1.2 23.0 35.0 30
ICS/OCS Medium Temperature R‐404AModelNumber
Voltage Compressor Condenser Fan MCA(1) MOP(1)Disc. Sw.
COPELAND MEDIUM R-404A
12
ELECTRICAL DATA
1. MCA : Minimum Circuit Ampacity, MOP: Maximum Overcurrent Protection NOTES
Model Qty RLA LRA Qty WATTS FLA005‐1L4‐2 208‐230/1/60 KANB‐005E‐CAV 1 3.5 24 1 1/4 2.0 6.4 15.0 30
008‐1L4‐2 208‐230/1/60 KAMB‐007E‐CAV 1 5.6 36 1 1/4 2.0 9.0 15.0 30
010‐1L4‐2 208‐230/1/60 KAJB‐010E‐CAV 1 6.9 40 1 1/4 2 10.6 15.0 30
015‐1L4‐2 208‐230/1/60 KALB‐015E‐CAV 1 9.9 55 1 1/4 2 14.4 20.0 30
020‐1L4‐2 208‐230/1/60 EADB‐021E‐CAB 1 10 58 1 1/2 3.5 16.0 25.0 30
025‐1L4‐2 208‐230/1/60 EAVB‐021E‐CAV 1 14.7 102 1 1/2 3.5 21.9 35.0 30
030‐1L4‐5 208‐230/3/60 LAHA‐032E‐TAC 1 12.8 112 1 1/2 3.5 19.5 30.0 30
030‐1L4‐9 480/3/60 LAHA‐032E‐TAD 1 6 56 1 1/2 1.7 9.2 15.0 30
030‐1L4‐8 600/3/60 LAHA‐032E‐TAE 1 4.1 30 1 1/2 1.2 6.3 15.0 30
032‐1L4‐5 208‐230/3/60 LACA‐032E‐TAC 1 12.8 112 1 1/2 3.5 19.5 30.0 30
032‐1L4‐9 480/3/60 LACA‐032E‐TAD 1 6 56 1 1/2 1.7 9.2 15.0 30
035‐1L4‐5 208‐230/3/60 2DF3F16KE‐TFC 1 16 102 1 1/2 3.5 23.5 35.0 30
035‐1L4‐9 480/3/60 2DF3F16KE‐TFD 1 8.1 52 1 1/2 1.7 11.8 15.0 30
035‐1L4‐8 600/3/60 2DF3F16KE‐TFE 1 6.7 41 1 1/2 1.2 9.6 15.0 30
040‐1L4‐5 208‐230/3/60 2DL3F20KE‐TFC 1 26.3 161 1 1/2 3.5 36.4 60.0 60
040‐1L4‐9 480/3/60 2DL3F20KE‐TFD 1 10.2 60 1 1/2 1.7 14.5 20.0 30
040‐1L4‐8 600/3/60 2DL3F20KE‐TFE 1 7.7 49 1 1/2 1.2 10.8 15.0 30
050‐1L4‐5 208‐230/3/60 2DB3F25KE‐TFC 1 28.2 161 1 1/2 3.5 38.8 60.0 60
050‐1L4‐9 480/3/60 2DB3F25KE‐TFD 1 13.3 80 1 1/2 1.7 18.3 30.0 30
050‐1L4‐8 600/3/60 2DB3F25KE‐TFE 1 9.6 63 1 1/2 1.2 13.2 20.0 30
060‐1L4‐5 208‐230/3/60 3DA3F28KE‐TFC 1 30.3 150 1 1/2 3.5 41.4 70.0 60
060‐1L4‐9 480/3/60 3DA3F28KE‐TFD 1 13.7 77 1 1/2 1.7 18.8 30.0 30
060‐1L4‐8 600/3/60 3DA3F28KE‐TFE 1 10.5 62 1 1/2 1.2 14.3 20.0 30
075‐1L4‐5 208‐230/3/60 3DB3F33KE‐TFC 1 31.4 161 2 1/2 3.5 46.3 70.0 60
075‐1L4‐9 480/3/60 3DB3F33KE‐TFD 1 15.7 83 2 1/2 1.7 23.0 35.0 30
075‐1L4‐8 600/3/60 3DB3F33KE‐TFE 1 11 67 2 1/2 1.2 16.2 25.0 30
085‐1L4‐5 208‐230/3/60 3DF3F40KE‐TFC 1 39 215 2 1/2 3.5 55.8 90.0 100
085‐1L4‐9 480/3/60 3DF3F40KE‐TFD 1 16.7 106 2 1/2 1.7 24.3 35.0 30
085‐1L4‐8 600/3/60 3DF3F40KE‐TFE 1 16.4 84 2 1/2 1.2 22.9 35.0 30
090‐1L4‐5 208‐230/3/60 3DS3F46KE‐TFC 1 41.4 215 2 1/2 3.5 58.8 90.0 100
090‐1L4‐9 480/3/60 3DS3F46KE‐TFD 1 18.6 106 2 1/2 1.7 26.7 40.0 30
090‐1L4‐8 600/3/60 3DS3F46KE‐TFE 1 16.2 84 2 1/2 1.2 22.7 35.0 30
ICS/OCS Low Temperature R‐404AModelNumber
Voltage Compressor Condenser Fan MCA(1) MOP(1) Disc. Sw.
COPELAND LOW R-404A
13
DRAWINGS
A B C1 C2 D E
ICS
OCS
MODEL
OCS
MODÈLE
ICS
0 0 5 T o 0 1 5 2 7 3 5 3 0 1 / 8 3 0 1 / 2 3 8 3 / 4 3 4 1 / 8
0 2 0 T o 0 3 2 3 4 4 3 3 0 1 / 4 3 0 1 / 4 4 6 3 / 4 4 1 1 / 8
0 3 5 T o 0 6 0 3 4 4 3 4 0 1 / 4 4 0 5 / 8 4 6 3 / 4 4 1 1 / 8
0 6 5 T o 1 0 0 4 0 6 6 4 0 1 / 8 4 0 1 / 2 6 9 3 / 4 4 7 1 / 8
ELECTRICAL KNOCKOUTLOCATION
ELECTRICAL KNOCKOUTLOCATION
AIR FLOW
AIR FLOW
Dimensions are in inch
14
The design of air conditioning and refrigerationsystems utilizing an air-cooled condenser involvestwo main problems, high and low ambient tem-peratures. If the air-cooled condenser is properly sized, it will operate satisfactorily during extremely high ambient temperatures. However, since most units will be required to operate at ambient tem-peratures below their design dry bulb temperature during most of the year, the solution to low ambi-ent operation is more complex.
Without good head pressure control during low ambient operation, the system can experience bothrunning cycle and off-cycle problems. Two run-ning cycle problems are of prime concern:
1.
2.
The primary off-cycle problem is the possible in-ability to get the system on-line if the refrigerant has migrated to the condenser. The evaporator pressure may not build up to the cut-in point of the low pressure control and the compressor will not start even though refrigeration is required.Even if the evaporator pressure builds up to the cut-in setting, insufficient flow through the TEV will cause a low suction pressure which results in compressor cycling.
HEAD PRESSURE CONTROL
RefPlus has two methods of head pressure control tosolve these system problems… one adjustable and one non-adjustable. Each method utilizes two valvesdesigned specifically for this type of application. A drop in the condensing pressure often occurs on air-cooled systems as a result of low ambient conditions encountered during fall-winter-spring operation.
The RefPlus Head Pressure Control’s purpose is to hold back enough of the condensed liquid refrig-erant so that some of the condenser surface is ren-dered inactive. This reduction of active condensing surface results in a rise in condensing pressure and sufficient liquid line pressure for normal system op-eration. RefPlus also offers non-flood and floating head pressure systems. For non-flood and floating head pressure systems, use the adjustable flooding valves set at 70°F (21°C) condensing combined with our new liquid sub-cooling fan cycling and speed control.
CONDENSER
SUBCOOLER
SUCTION
LIQUID
CONDENSER
SUBCOOLER
SUCTION
LIQUID
FIXED PRESSURE FLOODING VALVES
ADJUSTABLE PRESSURE FLOODING VALVES
Any system using hot gas for defrost or compressor capacity control must have a normal head pressure to operate properly. In either case, failure to have sufficient head pressure will result in low suction pressure and/or iced evaporator coils.
Since the pressure differential across the thermostatic expansion valve port affects the rate of refrigerant flow, low head pres-sure generally causes insufficient refriger-ant to be fed to the evaporator.
15
PAGE PUBLICITÉ COPELAND
Copeland Discus® Compressorswith CoreSense™ Protection
Operational savings and less downtime forcommercial refrigeration usersREDUCE MAINTENANCE COSTS
Copeland Discus® semi-hermetic compressors have been the standard in the refrigeration industry for years, offering the most energy-efficient, reliable performance available in heavy-duty applications. Now this compressor offering has made another major advancement with CoreSenseTM Protection on board, a breakthrough technology for commercial refrigeration systems. By using the Copeland Discus compressor as a sensor, CoreSense Protection monitors and interprets system and electrical information within the compressor, shutting it down before damage occurs. Copeland Discus with Core Sense Protection alerts technicians to the most serious faults first so they can accurately and rapidly correct problems and prevent catastrophic compressor failures that could suddenly generate product spoilage.
Enhanced Protection & Features• Additionalmotorprotection
• Powerinterruptprotection
• Weldedcontactorprotection
• Dischargetempprotection
• Compressorproofing
• Simplifiedcommissioning
• Compdisplay–status, current, DLT
• Diagnostic/troubleshootingaid
• Communications– open protocol
• Softwareupgradeable
• 24Vcontrolcircuit
DistPage1.indd 1 13-04-10 11:06 AM
16
Casings
Air-cooled condensing unit bases, condenser fan section, electrical boxes and OCS cabinets are heavy-gauge galvanized steel (G90) with plated or stainless steel hardware.
Condenser coils
Condenser coils are manufactured with seamless, deoxidized, heavy wall, and smooth copper tubes. They are mechanically expanded in self-spaced, full-collared aluminum corrugated plate fins for permanent bond and maximum heat transfer. Connections and bends are brazed with a high temperature-brazing alloy. Coils are factory leak tested at 600 psig using -40°F/-40°C dew point dry air.
Fan guards and motor mounts
Fan guards and motor mounts are welded wire construction for full pro-tection from moving parts. Baked-on powder epoxy-coating provides corrosion protection.
Fans
Fans are aluminum blades riveted to a steel hub. They are statically and dynamically balanced for smooth and vibration-free operation. Models ICS and OCS 010 to 015 use 16” fans and 020 to 100 use 20” fans.
Fan motors
Fan motors are low speed, permanently lubricated sealed ball bearings and inherent thermal protection for long life and dependable service. Model ICS and OCS are line voltage single phase.
Wiring
Fan motors are wired using flexible cord, type S0W 90°C #16 AWG. Com-pressor, fan motors and controls are wired using water and oil resistant wire, type TEW 105°C, protected by plastic or metallic conduit attached with certified connectors.
Electrical boxes
Electrical boxes are located on the front of the unit for easy access and service. They are weather protected and are manufactured of heavy-gauge galvanized steel and assembled with plated or stainless steel hard-ware for corrosion protection.
Control panels
Control panels are complete with terminal blocks, control transformer, con-trol circuit fuses, compressor and fan contactors (multi fan units), liquid sensing fan cycling thermostats, fix high and adjustable low pressure con-trol, and a pump-down switch. The wires are numbered, color-coded and conveniently routed in wiring ducts. All terminal blocks are identified and match the wiring diagram.
Compressors
Compressors are air or suction cooled, refrigeration duty, accessible semi-hermetic. They are supplied with suction and discharge valves, suction strainer, oil filter, oil pump on model 3HP and larger, solid state or line break thermal protection, crankase heater and Polyol Ester oil with HFC refrigerant.
Receivers
Receivers (6” dia. And smaller) are UL/CSA certified and are supplied with a fusible plug. Receivers (6 5/8” dia. and larger) are CRN or ASME “U” stamped and are supplied with relief valves. All receivers have inlet and out-let back-seated Rotalock valves. For low ambient operation, RefPlus offers a factory installed insulation and heating option. Refrigeration flooding valves
Refrigeration flooding valves (model OCS) are factory installed. They are of fixed pressures.
Refrigeration copper tubes
Refrigeration copper tubes are ASTM certified and are factory bent using a programmable CNC tube bender. They are manufactured with the minimum number of fittings and brazed joints to reduce the risk of leaks.
Factory tested
All RefPlus units are electrically tested. A Dielectric Voltage Withstand Strength Test is done on all units. The compressors are energized, and the operating sequence and all controls on each unit are factory tested. Refrig-eration piping is leak tested and the system is pressurized and sealed with -40°F/-40°C dew point nitrogen.
SPECIFICATIONS
RefPlus Inc. reserves the right to make any changes in the design or specifications of any product at any time without notice.
© Copyright 2012 by RefPlus Inc.
USA & CANADA 1-888-816-2665 / refplus.com2777 Grande-Allée,Saint-Hubert, Québec,canada,J4T 2R4 T /450/ 641.2665 F /450/ 641.4554
Certified ISO-9001 ICS-OCS C-En-03/13-R0-200
