Instruction Manual

I CRRFTSMRN°I32cc/1.9 cu.in. 2-CycleGASOLINE BRUSHWACKER ®

Model No.358.795180

• Safety

• Assembly

• Operation• Maintenance

• Parts List

• Espa_ol

For Occasional Use Only

DANGER:

Read and follow all Safety Rules and OperatingInstructions before first use of this product.

For answers to your questions about this product:Call 7 am-7 pm, Mon.-Sat., or 10 am-7 pm, Sun.

1-800-235-5878 <Hours listed are Central Time)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

530088128 12/3/01

Warranty Statement 2 Storage 15Safety Rules 2 Troubleshooting Table 16Assembly 5 Emissions Statement 16Operation 8 Parts List 18Maintenance 13 Spanish 21Service & Adjustments 14 Parts and Ordering Back Cover

FULL TWO YEAR WARRANTY ON CRAFTSMAN ® GAS POWEREDBRUSHWACKER ® BLADED TRIMMER.

For two years from the date of purchase, when this Craftsman Gas PoweredBrushwacker is maintained, lubricated, and tuned up according to the operatingand maintenance instructions in the instruction manual, Sears will repair, free ofcharge, any defect in materials or workmanship.This warranty excludes nylon line, spark plug, and air filter, which are expendableparts and become worn during normal use.If this Brushwacker is used for commercial purposes, this warranty applies for only 90days from the date of purchase. If this Brushwacker is used for rental purposes, thiswarranty applies for only 30 days from the date of purchase.This warranty applies only while this product is in use in the United States.WARRANTY SERVICE IS AVAILABLE BY RETURNING THE BRUSHWACKER TO THENEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES.This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179

dlIIWARNING: When using gar-dening appliances, basic safety pre-cautions must always be followed toreduce the risk of fire and seriousinjury.

,_ DANGER: This power tool canbe dangerous! This unit can cause se-rious injury including amputation orblindness to the operator and others.The warnings and safety instructionsin this manual must be followed to pro-vide reasonable safety and efficiencyin using the unit. The operator is re-sponsible for following the warningsand instructions in this manual and onthe unit. Read the entire instructionmanual before assembling and usingthe unit! Restrict the use of this unit topersons who read, understand, andfollow the warnings and instructions inthis manual and on the unit. Never al-low children to operate this unit.

INSTRUCTION SAFETY INFORMATIONMANUAL ON THE UNIT

,_ DANGER: Blade can thrust vio-

lently away from material it does notcut. Blade thrust can cause amputa-tion of arms or legs. Keep people andanimals 50 feet (15 meters) away.

,_ WARNING: Trimmer line can

throw objects violently. You and otherscan be blinded or injured. Wear safetyglasses and leg protection.

WEAR:ALWAYSEye_ Thrown-'_tt Protection_ ObjectsI

.. LegGuardsi_°_BootsA(}/LWARNING: Hazard zone for

thrown objects. Blade/Trimmer linecan throw objects violently. Others canbe blinded or injured. Keep peopleand animals 50 feet (15 meters) away.

___ _td z°ne

_WARNING: Do not use trimmerhead as a fastening device for theblade.

WARNING: The blade continues

to spin after the throttle is released or,engine is turned off. The coasting bladecan throw objects or seriously cut if ac-cidentally touched. Stop the blade bycontacting the right hand side of thecoasting blade with material already cut.

Stop coastingblade by contactwith cut material.

®OPERATOR SAFETY• Dress properly. Always wear safety

glasses or similar eye protection whenoperating, or performing maintenanceon your unit. (Safety glasses areavailable.) Eye protection should bemarked Z87.

• Always wear face or dust mask if op-eration is dusty.

• Always wear heavy, long pants, longsleeves, boots, and gloves. Wearingsafety leg guards is recommended.

• Always wear foot protection. Do notgo barefoot or wear sandals.

• Secure hair above shoulder length.Secure or remove loose clothing andjewelry or clothing with loosely hang-ing ties, straps, tassels, etc. They canbe caught in moving parts.

• Being fully covered also helps protectyou from debris and pieces of toxicplants thrown by spinning line/blade.

• Stay Alert. Do not operate unit whenyou are tired, ill, upset or under influ-ence of alcohol, drugs, or medication.Watch what you are doing; use com-mon sense.

• Wear hearing protection.• Never start or run the engine inside

a closed room or building. Breathingexhaust fumes can kill.

• Keep handles free of oil and fuel.• Always use the handlebar and a

properly adjusted shoulder strapwith a blade (see ASSEMBLY).

UNIT/MAINTENANCE SAFETY

_ILWARNING: Stop unitand dis-connect the spark plug before per-forming maintenance (except carbure-tor adjustments).• Look for and replace damaged or

loose parts before each use. Lookfor and repair fuel leaks before use.Keep unit in good working condition.

• Throw away blades that are bent,warped, cracked, broken, or dam-aged in any other way. Replace trim-mer head parts that are cracked,chipped, broken, or damaged in anyother way before using the unit.

• Maintain unit according to recom-mended procedures. Keep bladesharp. Keep cutting line at the properlength.

• Use only Craftsman <_brand replace-ment line. Never use wire, rope,string, etc.

• Install required shield properly beforeusing the unit. Use the metal shieldfor all metal blade use. Use the plasticshield for all line trimmer use.

• Use only specified blade or trimmerhead; make sure it is properly in-stalled and securely fastened.

• Never start engine with clutchshroud removed. The clutch can flyoff and cause serious injury.

• Besurebladeortrimmerheadstopsturningwhenengineidles.

• Makecarburetoradjustmentswiththelowerendsupportedtopreventbladeortrimmerlinefromcontactinganyobject.Holdunitbyhand;donotusetheshoulderstrapforsupport.

• Keepothersawaywhenmakingcar-buretoradjustments.

• UseonlyrecommendedCraftsman_accessoriesandreplacementparts.

• HaveallmaintenanceandservicenotexplainedinthismanualperformedbyyourSearsServiceCenter.

FUELSAFETY• Mixandpourfueloutdoors• Keepawayfromsparksorflames• Useacontainerapprovedforfuel• Donotsmokeorallowsmokingnearfuelortheunitorwhileusingtheunit

• Avoidspillingfueloroil Wipeupallfuelspillsbeforestartingengine

• Moveatleast10feet(3meters)awayfromfuelingsitebeforestart-ingengine

• Stopengineandallowittocoolbe-foreremovingfuelcap

• EmptythefueltankbeforestoringortransportingtheunitUseupfuelleftinthecarburetorbystartingtheen-gineandletting it run until it stops

• Store unit and fuel in area where fuelvapors cannot reach sparks or openflames from water heaters, electricmotors or switches, furnaces, etc

• Always store gasoline in a containerapproved for flammable liquids

CUTTING SAFETY

WARNING: Inspect the area tobe cut before each use Remove ob-jects (rocks, broken glass, nails, wire,string, etc.) which can be thrown orbecome entangled in the Made ortrimmer head• Keep others including children, ani-

mals, bystanders, and helpers at ]east50 feet (15 meters) away Stop engineimmediately if you are approached

• Always keep engine on the right-hand side of your body

• Hold the unit firmly with both hands• Keep firm footing and balance Do

not overreach• Keep blade or trimmer head below

waist ]eve] Do not raise engineabove your waist

• Keep all parts of your body awayfrom blade, trimmer head, and muf-fler when engine is running A hotmuffler can cause serious burns

• Cut from your left to your right

Cutting on right side of the shield willthrow debris away from the operator.

• Use only in daylight or good artificiallight.

• Use only for jobs explained in thismanual.

TRANSPORTING AND STORAGE• Stop the unit before carrying• Keep muffler away from your body• Allow the engine to cool and secure

the unit before storing or transport-ing it in a vehicle.

• Empty the fuel tank before storing ortransporting the unit. Use up fuel leftin the carburetor by starting the en-gine and letting it run until it stops.

• Store unit so the blade or line limiterblade cannot accidentally cause in-jury. The unit can be hung by thetube.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibra-tions through prolonged use of gasolinepowered hand tools could cause bloodvessel or nerve damage in the fingers,hands, and joints of people prone to cir-culation disorders or abnormal swell-ings Prolonged use in cold weatherhas been linked to blood vessel dam-age in otherwise healthy people Ifsymptoms occur such as numbness,pain, loss of strength, change in skincolor or texture, or loss of feeling in thefingers, hands, or joints, discontinue theuse of this tool and seek medical atten-tion An anti-vibration system does notguarantee the avoidance of these prob-lems Users who operate power toolson a continual and regular basis mustmonitor closely their physical conditionand the condition of this toolSPECIAL NOTICE: This unit isequipped with a temperature limitingmuffler and spark arresting screenwhich meets the requirements of Cali-fornia Codes 4442 and 4443 All USforest land and the states of California,Idaho, Maine, Minnesota, New Jersey,Oregon, and Washington require by lawthat many internal combustion enginesbe equipped with a spark arrestingscreen If you operate in a locale wheresuch regulations exist, you are legallyresponsible for maintaining the operat-ing condition of these parts Failure todo so is a violation of the law For nor-mal homeowner use, the muffler andspark arresting screen will not requireany service After 50 hours of use, werecommend that your muffler be ser-viced or replaced by your Sears ServiceCenter

CARTONCONTENTSCheckcartoncontentsagainstthefol-lowinglist.Model 358.795180• Brushcutter• Blade Shield Screws (4)• Cupped Washer• Large Nut for installing Blades• Hex Wrench• Metal Shield• Plastic Shield• Shoulder Strap with Warning• 4-Point Weed Blade• 8-Point Weed Blade• Trimmer Head (assembled on unit)• Handlebar (assembled on unit)• Wing Nut (screwed onto shield)• Container of line• Container of oilExamine parts for damage. Do notuse damaged parts.NOTE: If you need assistance or findparts missing or damaged, call1-800-235-5878.

It is normal for the fuel filter to rattle inthe empty fuel tank.Finding fuel or oil residue on muffler isnormal due to carburetor adjustmentsand testing done by the manufacturer.ASSEMBLY

_WARNING: Always stop unitand disconnect spark plug before per-forming any assembly procedures.

,_LWARNING: If received as-

sembled, repeat all steps to ensureyour unit is properly assembled and allfasteners are secure.

TOOLS REQUIRED• Hex Wrench (provided)• Adjustable WrenchADJUST AND SECURE THE HAN-DLEBAR

DANGER: To avoid serious inju-ry, the barrier portion of the handlebarmust be adjusted and remain installedas shown to provide a barrier betweenoperator and the spinning blade. Thehandlebar clamp must be positionedbetween the arrows on the handlebardecal.1. Lift handlebar to upright position.

Handlebar

2, Rotate handlebar/clamp counter-clockwise toward engine untilclamp falls into groove of base.

Handlebar

HandlebarClamp ',,

Clamp

Base

3. Place the handlebar in a comfort-able position.

4. Retighten handlebar by turningclamp knob clockwise until handle-bar is secure and stationary inclamp base (clamp knob can notbe overtightened).

ASSEMBLY OF SHOULDER STRAP

WARNING: Proper shoulderstrap and handlebar adjustments arerequired before starting the engine.1. Try on shoulder strap and adjust for

fit and balance before starting theengine or beginning a cutting opera-tion.

2. Insert your right arm and headthrough the shoulder strap and al-low it to rest on your left shoulder.Make sure the danger sign is onyour back and the hook is to theright side of your waist.

NOTE: A one-half twist is built in theshoulder strap to allow the strap to restflat on the shoulder.3. Adjust the strap, allowing the hook

to be about 6 inches below thewaist.

4. Fasten the strap hook to the clamplocated between the trigger handleand the handlebar clamp base andlift the tool to the operating position.

CONFIGURINGYOURUNITYoucanconfigureyourunitusingacuttingheadforgrassandlightweeds,oraweedbladeforcuttinggrass,weeds,andbrushupto1/2inchindiameter.Toassembleyourunit,gotothesectionforthedesiredconfigurationandfollowtheinstruc-tions.ASSEMBLYINFORMATION-TRIMMERHEAD

TRIMMERHEAD

NOTE: Remove the blade and metalshield before attaching the plastic shieldand trimmer head. To remove blade,push in locking lever and hold. Rotateblade nut until the locking lever falls intoone of the grooves in the dust cup.Continue to hold the locking lever. Thiswill keep the shaft from turning whileloosening the blade nut. Remove bladenut by turning clockwise. Release lock-ing lever. Remove both washers andblade. To remove metal shield, loosenand remove the four mounting screws.See Aq-IACHING THE METAL SHIELD andINSTALLATIONOF THE METAL BLADE forillustrations. Be sure to store all partsand instructions for future use.INSTALLATION OF THE CUTTINGHEAD (if not already installed)NOTE: Before installing the trimmerhead, make sure the dust cup and re-taining washer are positioned on theshaft of the gearbox. The retainingwasher must be positioned with theraised section toward the gearbox.1. Push in locking lever and hold.2. Rotate dust cup until the locking

lever falls into one of the grooves.

Locking Lever

3. Continue to hold in locking lever.This will keep the shaft from turn-ing while tightening the hex nut.

4. Slide the trimmer head onto theshaft of the gearbox.

,,t-Gearbox

l_,_/--- Dust Cup

Cutting Head. _ WasherRetainingAlignment

_=_"_..... WasherHex Nut _.,_

5. Place the alignment washer overthe hex nut.

6. Install alignment washer and hexnut by threading nut onto the shaftcounterclockwise.

NOTE: It will be necessary to use adeep socket to tighten the hex nut. Thehex nut must be centered in the hole ofthe cutting head before tightening.7. Tighten nut securely (10-12 ft-lbs).8. Release locking lever.ATTACHING THE PLASTIC SHIELD

,_/kWARNING: The shield must be

properly installed. The shield providespartial protection from the risk ofthrown objects to the operator andothers and is equipped with a line lim-iter blade which cuts excess line to theproper length. The line limiter blade(on underside of shield) is sharp andcan cut you.1. Remove wing nut from shield.2. Insert bracket into slot on shield.3. Pivot shield until bolt passes

through hole in bracket.4. Tighten the wing nut securely.

Slot Bracket\ X _'_,_• L>'-. \_,N_'_d_) Wing NutShield f-----_ ......

ASSEMBLY INFORMATION - WEEDBLADES

WEEDBLADES

NOTE: Remove the trimmer headand plastic shield before attaching themetal shield and installing one of theweed blades. To remove the trimmerhead, push in locking lever and hold.Rotate trimmer head until the lockinglever falls into one of the grooves inthe dust cup. Continue to hold in lock-ing lever. This will keep the shaft fromturning while loosening the hex nut(the hex nut is located in the center ofthe cutting head). It may be neces-sary to use a deep socket to loosenthe hex nut. Remove the hex nut byturning clockwise. Remove alignmentwasher and trimmer head. Releaselocking lever. To remove the plasticshield, loosen and remove wing nut.Pivot shield to release bracket fromslot. See INSTALLATION OF THE CUT-TING HEAD and ATTACHING THE PLAS-TIC SHIELD for illustrations. Be sure tostore all parts and instructions for fu-ture use. Never use the trimmer headwith the metal blade installed.ATTACHING THE METAL SHIELD

_/LWARNING" The metal shield

must be properly installed on the toolanytime the tool is used with a blade.The forward tip of the metal shieldhelps to reduce the occurrence ofblade thrust which can cause seriousinjury such as amputation to the oper-ator or bystanders. Failure to installthe shield in the position shown canresult in serious injury to the operator.The length of the shield must bealigned with the length of the tube.1. Place the metal shield under the

gearbox, and ali n the screw holes.

Shield _,_ _ Gearbox

2. Insert and thread the 4 mountingscrews through the holes of thegearbox and the metal shield.Tighten evenly and securely withthe hex wrench provided.

INSTALLATION OF THE METALBLADE

_/L WARNING: Wear protectivegloves when handling or performingmaintenance on the blade to avoid inju-ry. The blade is sharp and can cut youeven when it is not moving.

_ILWARNING: Do not use anyblades, or fastening hardware otherthan the washers and nuts shown in thefollowing illustrations. These parts mustbe provided by Sears, and installed asshown below. Failure to use properparts can cause the blade to fly off andseriously hurt you or others.NOTE: The dust cup and retainingwasher are located on the gearboxshaft and not in the parts bag. All otherfasteners mentioned in the following as-sembly steps are in the parts bag.1. Remove the retaining washer from

the threaded shaft of the gearbox.Leave the dust cup on the shaft.

2. Install the blade and the retainingwasher over the threaded shaft.

3. Make sure the raised part of theretaining washer is facing thegearbox and the raised area fitsinto the hole in the center of theblade.

4. Slide the blade and retaining wash-er onto the shaft of the gearbox.NOTE: When installing 8-pointweed blade, ensure side of bladewith decal is facing gearbox andpoints of blade will rotate counter-clockwise (see illustration).

8-POINT BLADE

DECAL SIDE OFBLADE MUSTFACE GEARBOX

5. Place the cupped washer onto theshaft. Make sure the cupped sideof the washer is toward the blade.

6. Install the blade nut by threadingonto the shaft counterclockwise.

GearboxShield

Dust Cu Threaded Shaft

Blade

RetainingWasher

CuppedWasher

)-_ Nut

NOTE: Make sure all parts are in placeas illustrated, and the blade is sand-wiched between the dust cup and theretaining washer. There should be no

space between the blade and the dustcup or the retaining washer.7. Push in locking lever and hold.8. Rotate blade nut until the locking

lever falls into one of the groovesin the dust cup.

_¢/ Locking Lever

9. Continue to hold in locking lever.This will keep the shaft from turningwhile tightening the blade nut.

10. Tighten blade nut firmly with awrench.

11. Release locking lever.12. Turn blade by hand. If the blade

binds against the shield, or appearsto be uneven, the blade is not cen-tered, and you must reinstall.

KNOW YOUR BRUSHWACKERREAD THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATINGYOURUNIT. Compare the illustrations with your unit to familiarize yourself with the locationof the various controls and adjustments. Save this manual for future reference.

Blade

Tube\

Starter Handle

Handlebar

ON/STOP Switch

Primer Bulb

/-

ThrottleTrigger

Choke Lever

ON/STOP SWITCHThe ON/STOP switch is used to stop theengine. To stop the engine, push andrelease the engine ON/STOP switch.PRIMER BULBThe PRIMER BULB removes air from thecarburetor and fuel lines and fills themwith fuel. This allows you to start the en-gine with fewer pulls on the starter rope.Activate the primer bulb by pressing itand allowing it to return to its originalform.

;HOKEThe CHOKE helps to supply fuel to theengine to aid in cold starting. Activatethe choke by moving the choke lever tothe FULL CHOKE position. After the en-gine attempts to start, move the chokelever to the HALF CHOKE position. Onceengine has started, move the choke le-ver to the OFF CHOKE position.

BEFORESTARTINGENGINE,_/LWARNING: Be sureto read

the fuel information in the safety rulesbefore you begin. If you do not under-stand the safety rules, do not attemptto fuel your unit. Call 1-800-235-5878.FUELING ENGINE

_/LWARNING: Remove fuel capslowly when refueling.

This engine is certified to operate onunleaded gasoline. Before operation,gasoline must be mixed with a goodquality synthetic 2-cycle air-cooled en-gine oil. We recommend Craftsmanbrand synthetic oil. Mix gasoline and oilat a ratio of 40:1. A 40:1 ratio is ob-tained by mixing 3.2 ounces of oil with 1gallon of unleaded gasoline. Includedwith this trimmer is a 3.2 ounce contain-er of oil. Pour the entire contents of thiscontainer into 1 gallon of gasoline toachieve the proper fuel mixture. DONOT USE automotive oil or boat oil.These oils will cause engine damage.When mixing fuel, follow instructionsprinted on container.Once oil is added to gasoline, shakecontainer momentarily to assure thatthe fuel is thoroughly mixed. Alwaysread and follow the safety rules relat-ing to fuel before fueling your unit.IMPORTANTExperience indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract mois-ture which leads to separation andformation of acids during storage.Acidic gas can damage the fuel sys-tem of an engine while in storage.To avoid engine problems, empty thefuel system before storage for 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use freshfuel next season.Never use engine or carburetor clean-er products in the fuel tank or perma-nent damage may occur.See the STORAGE section for addition-al information.HOW TO STOP YOUR UNIT• To stop the engine, push and re-

lease the engine ON/STOP switch.The switch will automatically returnto the ON position. Wait 5 secondsbefore attempting to restart unit toallow switch to reset.

• If engine does not stop, move chokelever to FULL CHOKE position.

HOW TO START YOUR UNIT

'_ WARNING: The trimmer head

will turn while starting the engine.Avoid any contact with the muffler. Ahot muffler can cause serious burns.

STARTING A COLD ENGINE (or awarm engine after running out offuel)

Primer Bulb

Position

,,___-Starter Handle

ChokeLever

Muffler

1. Set unit on a flat surface.2. Slowly press the primer bulb 6

times.3. Move choke lever to FULL CHOKE

by aligning lever with positionshown on decal (see illustrationbelow).

Choke

positiondecal

4. Squeeze the throttle trigger fully andhold through all remaining steps.

5. Pull starter rope handle sharplyuntil engine sounds as if it is tryingto start, but do not pull rope morethan 6 times.

6. As soon as engine sounds as if itis trying to start, move choke leverto HALF CHOKE by aligning leverwith position shown on decal (seeillustration below).

7. Pullstarterropesharplyuntilengineruns,butnomorethan6pulls.Iftheenginedoesn'tstartafter6pulls(attheHALFCHOKEposition),movethechokelevertotheFULLCHOKEpositionandpresstheprimerbulb6times.Squeezeandholdthethrottletriggerandpullthestarterrope2moretimes.MovethechokelevertotheHALFCHOKEpositionandpullthestarterropeuntiltheengineruns,butnomorethan6pulls.Iftheenginedoesn'tstart,repeatproce-dure2additionaltimes.NOTE:Ifenginestilldoesn'tstart,itisprobablyflooded.ProceedtoSTARTINGAFLOODEDENGINE.

8. Oncetheenginestarts,allowittorun10seconds,thenmovethechokelevertoOFFCHOKEbyalign-ingleverwithpositionshownonde-cal(seeillustrationbelow).Allowtheunittorunfor30moresecondsatOFFCHOKEbeforereleasingthethrottletrigger.NOTE:IfenginedieswiththechokeleverintheOFFCHOKEposition,movethechokele-vertotheHALFCHOKEpositionandpulltheropeuntilengineruns,butnomorethan6pulls.

Chokepositiondecal

STARTING A WARM ENGINE1. Move the choke lever to the HALF

CHOKE position.2. Squeeze and hold the throttle trig-

ger. Keep throttle trigger fullysqueezed until the engine runssmoothly.

3. Pull starter rope sharply until engineruns, but no more than 5 pulls.

4. Allow engine to run 15 seconds,then move the choke lever to theOFF CHOKE position.

NOTE: If engine has not started, pullstarter rope 5 more pulls. If engine stilldoes not run, it is probably flooded.STARTING A FLOODED ENGINEFlooded engines can be started byplacing the choke lever in the OFFCHOKE position; then, pull the rope toclear the engine of excess fuel. Thiscould require pulling the starter handlemany times depending on how badlythe unit is flooded.If the unit still doesn't start, refer toTROUBLESHOOTING TABLE or call1-800-235-5878.OPERATING POSITIONALWAYS WEAR:

Long Pants

Boots

Cut from your left to your right.

When operating unit, clip shoulderstrap onto clamp, stand as shown andcheck for the following:• Wear eye protection and heavy

clothing.• Extend your left arm and hold

handlebar grip with your left hand.• Hold throttle grip with your right hand

with finger on throttle trigger.• Keep unit below waist level.• Keep shoulder strap pad centered

on your left shoulder and dangersign centered on your back.

• Maintain full weight of tool on yourleft shoulder.

• Without bending over, keep theblade or trimmer head near andparallel to the ground and notcrowded into material being cut.

OPERATING INSTRUCTIONS FORUSE WITH TRIMMER HEAD

_/L WARNING: Always wear eyeprotection. Never lean over the trimmerhead. Rocks or debris can ricochet orbe thrown into eyes and face andcause blindness or other serious injury.Before trimming, bring engine to aspeed sufficient to cut material to betrimmed.

10

Donotruntheengineatahigherspeedthannecessary.Thecuttinglinewillcutefficientlywhentheengineisrunatlessthanfullthrottle.Atlowerspeeds,thereislessenginenoiseandvibration.Thecuttinglinewilllastlongerandwillbelesslikelyto%reid" onto the spool.Always release the throttle trigger andallow the engine to return to idlespeed when not cutting.To stop engine:• Release the throttle trigger.• Push and release the engine ON/

STOP switch.

,_WARNING: Use minimum

speed and do not crowd the line whencutting around hard objects (rock,gravel, fence posts, etc.), which candamage the trimmer head, becomeentangled in the line, or be throwncausing a serious hazard.• The tip of the line does the cutting.

You will achieve the best perform-ance and minimum line wear by notcrowding the line into the cuttingarea. The right and wrong ways areshown below.

Tip of line does the

Right

Line crowded intowe!

Wrong

• The line will easily remove grassand weeds from around walls,fences, trees and flower beds, but italso can cut the tender bark of treesor shrubs and scar fences.

• For trimming or scalping, use lessthan full throttle to increase line lifeand decrease head wear, especially:• During light duty cutting.• Near objects around which the line

can wrap such as small posts,trees or fence wire.

• For mowing or sweeping, use fullthrottle for a good clean job.

TRIMMING - Hold the bottom of thetrimmer head about 3 in. (8 cm) abovethe ground and at an angle. Allow onlythe tip of the line to make contact. Donot force trimmer line into work area.

Trimming

3 in. (8 ore)Above Ground

SCALPING - The scalping techniqueremoves unwanted vegetation down tothe ground. Hold the bottom of the trim-mer head about 3 in. (8 cm) above theground and at an angle. Allow the tip ofthe line to strike the ground aroundtrees, posts, monuments, etc. This tech-nique increases line wear.

Scalping

MOWING - Your trimmer is ideal formowing in places conventional lawnmowers cannot reach. In the mowingposition, keep the line parallel to theground. Avoid pressing the head intothe ground as this can scalp theground and damage the tool.

Mowing

SWEEPING - The fanning action of therotating line can be used to blow awayloose debris from an area. Keep the lineparallel to and above the area surfaceand swing the tool from side to side.

11

Sweeping

OPERATING INSTRUCTIONS FORUSE WITH WEED BLADES• Blade Thrust is a reaction that only

occurs when using a bladed unit. Thisreaction can cause serious injurysuch as amputation. Carefully studythis section. It is important that youunderstand what causes blade thrust,how you can reduce the chance of itsoccurring, and how you can remain incontrol of unit if blade thrust occurs.

• WHAT CAUSES BLADE THRUST -Blade Thrust can occur when thespinning Made contacts an object thatit does not cut. This contact causesthe Made to stop for an instant andthen suddenly move or 'thrust" awayfrom the object that was hit. The"thrusting" reaction can be violentenough to cause the operator to bepropelled in any direction and losecontrol of the unit. The uncontrolledunit can cause serious injury if theblade contacts the operator or others.

• WHEN BLADE THRUST OCCURS- Blade Thrust can occur withoutwarning if the blade snags, stalls, orbinds. This is more likely to occur inareas where it is difficult to see thematerial being cut. By using the unitproperly, the occurrence of bladethrust will be reduced and theoperator will be less likely to losecontrol.

• Cut only grass, weeds, and woodybrush up to 1/2 inch in diameter withthe weed blade. Do not let the bladecontact material it cannot cut such asstumps, rocks, fences, metal, etc., orclusters of hard, woody brush havinga diameter greater than 1/2 inch.

• Keep the blade sharp. A dull bladeis more likely to snag and thrust.

• Cut only at full throttle. The blade willhave maximum cutting power and isless likely to bind or stall.

• "Feed" the blade deliberately andnot too rapidly. The blade can thrustaway if it is fed too rapidly.

• Cut only from your left to your right.Cutting on right side of the shield willthrow debris away from the operator.

• Use the shoulder strap and keep afirm grip on the unit with both hands.A properly adjusted shoulder strapwill support the weight of the unit,freeing your arms and hands tocontrol and guide the cutting motion.

• Keep feet comfortably spread apartand braced for a possible sudden,rapid thrust of unit. Do not overreach.Keep firm footing and balance.

• Keep blade below waist level; it willbe easier to maintain control of unit.

• Do not raise the engine above yourwaist as the blade can comedangerously close to your body.

• Do not swing unit with such force thatyou are in danger of losing yourbalance.

Bring the engine to cutting speed be-fore entering the material to be cut.Ifthe blade does not turn when yousqueeze the throttle trigger, make suretube is fully inserted into the engine.Always release the throttle trigger andallow engine to return to idle speedwhen not cutting. The blade shouldnot turn while the engine is running atidle. If the blade turns at idle, do notuse your unit. Refer to the CARBURE-TOR ADJUSTMENT section or contactyour Sears Service Center.• Maintain good firm footing while using

the unit. Do this by planting feet firmlyin a comfortable apart position.

• Cut while swinging the upper part ofyour body from left to right.

• As you move forward to the nextarea to cut, be sure to maintain yourbalance and footing.

RECOMMENDED CUTTING POSITION

2 o'clockCut using the 2o'clock to 4 o'clockposition of the _ JJ %'€'4o'clockblade 'lr-

,_ WARNING: The operator or oth-ers must not try to clear away cut mate-rial with the engine running or the bladeturning to avoid serious injury. Stop en-gine and blade before removing materi-als wrapped around blade or tube.

12

MAINTENANCE SCHEDULE

,_ WARNING: Disconnect the spark plugexcept for carburetor adjustments.

CARE & MAINTENANCE TASK

Check for loose fasteners and parts

Check for damaged or worn parts

Inspect and clean unit and decalsClean air filter

Inspect muffler and spark arresting screen

Replace spark plug

GENERAL RECOMMENDATIONSThe warranty on this unit does notcover items that have been subjectedto operator abuse or negligence. Toreceive full value from the warranty,the operator must maintain unit asinstructed in this manual. Various ad-justments will need to be made peri-odically to properly maintain your unit.CHECK FOR LOOSEFASTENERS AND PARTS• Spark Plug Boot• Air Filter• Housing Screws• Assist Handle Screw• Debris Shield

before performing maintenance

WHEN TO PERFORM

Before each use

Before each use

After each use

Every 5 hours of operation

Every 50 hours of operation

Yearly

CLEAN AIR FILTERA dirty air filter decreases engine per-formance and increases fuel con-sumption and harmful emissions. Al-ways clean after every 5 hours ofoperation.1. Clean the cover and the area

around it to keep dirt from fallinginto the carburetor chamber whenthe cover is removed.

2. Remove parts by pressing buttonto release air filter cover.

NOTE: To avoid creating a fire hazardor producing harmful evaporativeemissions, do not clean filter in gaso-line or other flammable solvent.

CHECK FOR DAMAGED ORWORN PARTSContact Sears Service Center for re-placement of damaged or worn parts.• ON/STOP Switch - Ensure ON/STOP

switch functions properly by pushingand releasing the switch. Make sureengine stops. Wait 5 seconds be-fore attempting to restart unit to al-low switch to reset. Restart engineand continue

• Fuel Tank - Discontinue use of unitif fuel tank shows signs of damage

3,

4.5.

6,

Wash the filter in soap and water.Allow filter to dry.Add a few drops of oil to the filter;squeeze the filter to distribute oil.Replace parts.B 8, Air Filterutton

_-_ Cover

or leaks.• Debris Shield - Discontinue use of

unit if debris shield is damaged.INSPECTAND CLEAN UNITAND DE-CALS• After each use, inspect complete

unit for loose or damaged parts.Clean the unit and decals using adamp cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

REPLACE SPARK PLUGReplace the spark plug each year toensure the engine starts easier andruns better. Set spark plug gap at0.025 in. Ignition timing is fixed andnonadjustable.1. Twist, then pull off spark plug boot.2. Remove spark plug from cylinder

and discard.3. Replace with Champion RCJ-6Y

spark plug and tighten securelywith a 3/4 inch socket wrench.

4. Reinstall the spark plug boot.

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LINE REPLACEMENT• Always use Craftsman replacement

line.Choose the line size best suited forthe job at hand. Green colored line isdesigned for cutting grass, red line forgrass and small weeds. The black col-ored line is designed for cutting largerweeds and light brush.• Before inserting the line into the

holes in the cutting head, identify theproper holes. When using Green, orRed, insert line into the holesmarked small on the cutting head.Black line should be inserted in theholes marked large.

• Insert both ends of your line throughthe proper holes in the side of thecutting head.

Positioning _ _SmallTunnel --. J_(--_-)_N:_ jj holes

holes _ Hub

• Insert ends of the line one at a timethrough the positioning tunnels.

gainst

• Pull the line and make sure the lineis against the hub and extended fullythrough the positioning tunnels.

• Correctly installed line will be thesame length on both ends.

BLADE REPLACEMENTRefer to the ASSEMBLY section forblade replacement instructions andillustrations.

CARBURETOR ADJUSTMENT

,_WARNING: The trimmer head

or blade will be spinning during mostof this procedure. Wear your protec-tive equipment and observe all safetyprecautions. After making mixture ad-justments, recheck idle speed. Thetrimmer head or blade must not move/spin at idle speed.

Carburetor adjustment is critical and ifdone improperly can permanentlydamage the engine as well as the car-buretor. If you require further assis-tance or are unsure about performingthis procedure, call our customer as-sistance help line at 1-800-235-5878.Old fuel, a dirty air filter, a dirty fuel fil-ter, or flooding may give the impres-sion of an improperly adjusted carbu-retor. Check these conditions beforeadjusting the carburetor.The carburetor has been carefully setat the factory. Adjustments may benecessary if you notice any of the fol-lowing conditions:• The trimmer head/blade moves at

idle. See IDLE SPEED under adjustingprocedure.

• Engine will not idle. See IDLE SPEEDunder adjusting procedure.

• Engine dies or hesitates instead ofaccelerating. See ACCELERATIONCHECK under adjusting procedure.

• Loss of cutting power. See MIXTUREADJUSTMENT (L or H) under adjustingprocedure.

There are three adjustment screws onthe carburetor. The low speed adjust-ment screw is marked with the letter L,and the high speed adjustment screwis marked with the letter H. The thirdscrew is the idle adjustment screw.

Adjustment (_djustment (L)

Idle Screw AdjustmentADJUSTING PROCEDURE

CAUTION: Do not force plastic limitercaps on screws beyond the built-instops or damage will occur. Be suretrimmer line is extended to the maxi-mum length allowed by the line limiterblade.

Initial Settings1. Turn both mixture screws (L and H)

counterclockwise until they stop.2. Turn the idle speed screw clockwise

until it stops. Now turn counterclock-wise 4 1/2 turns.

3. Start engine, cut grass for 3 min-utes, then proceed to adjust screwsaccording to the instructions below.If engine performance at initial set-tings is acceptable, no further ad-justments are necessary. If engine

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does not start, refer to TROUBLE-SHOOTING TABLE. If still unable toremedy situation, call1-800-235-5878.

Idle SpeedAllow engine to idle. If the trimmer headmoves, idle speed is too fast. If the en-gine stalls, idle speed is too slow.• Turn idle speed screw clockwise to

increase engine speed.• Turn idle speed screw counterclock-

wise to decrease engine speed.Low Speed Mixture Adjustment - L1. Allow the engine to idle.2. Turn low speed mixture screw (L)

slowly clockwise until the speed be-gins to drop.

3. Turn the low speed mixture screw(L) counterclockwise until the speedincreases and then starts to dropagain.

4. Set the low speed mixture screw (L)at the midpoint between the twopositions.

Readjust the idle speed (See IDLESPEED).

High Speed Mixture Adjustment - HCAUTION: Do not operate engine atfull throttle for prolonged periods whilemaking adjustments as damage to theengine can occur. Adjust the mixturescrew 1/16 of a turn at a time. A 1/16turn is about the width of the slot in thetop of the screw.1. Allow the engine to idle.2. Squeeze the throttle trigger fully.

Turn the high speed mixture screw(H) counterclockwise until it stops.

3. Turn the high speed mixture screw(H) 1/16 of a turn clockwise at atime until the engine runs smoothly.

After completing adjustments, checkfor acceleration and trimmer headmovement at idle. Reset if necessary.Acceleration CheckIf engine dies or hesitates instead ofaccelerating, turn the low speed mix-ture screw (L) counterclockwise untilyou have smooth acceleration.

_WARNING: Perform the follow-ing steps after each use:• Allow engine to cool before storing

or transporting.• Store unit and fuel in a well venti-

lated area where fuel vapors cannotreach sparks or open flames fromwater heaters, electric motors orswitches, furnaces, etc.

• Store unit with all guards in place.Position unit so that any sharp ob-ject cannot accidentally cause injury.

• Store unit and fuel well out of thereach of children.

SEASONAL STORAGE

Prepare unit for storage at end of sea-son or if it will not be used for 30 daysor more.If your unit is to be stored for a periodof time:• Clean the entire unit before lengthy

storage.• Store in a clean dry area.• Lightly oil external metal surfaces.

FUEL SYSTEMUnder FUELING ENGINE in the OPERA-TION section of this manual, see mes-sage labeled IMPORTANT regardingthe use of gasohol in your engine.Fuel stabilizer is an acceptable alter-

native in minimizing the formation offuel gum deposits during storage. Addstabilizer to the gasoline in the fueltank or fuel storage container. Followthe mix instructions found on stabilizercontainer. Run engine at least 5 min-utes after adding stabilizer.Craftsman 40:1,2-cycle engine oil (aircooled) is already blended with fuelstabilizer. If you do not use this Searsoil, you can add a fuel stabilizer toyour fuel tank.ENGINE• Remove spark plug and pour 1 tea-

spoon of 40:1,2-cycle engine oil (aircooled) through the spark plugopening. Slowly pull the starter rope8 to 10 times to distribute oil.

• Replace spark plug with new one ofrecommended type and heat range.

• Clean air filter.• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-aged, broken, or worn parts.

• At the beginning of the next season,use only fresh fuel having the propergasoline to oil ratio.

OTHER• Do not store gasoline from one sea-

son to another.• Replace your gasoline can if it starts

to rust.

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TROUBLESHOOTINGTABLE,_ WARNING: Always stop unit and disconnect spark plug before perform-

ing all of the recommended remedies below except remedies that requireoperation of the unit.

TROUBLE CAUSE

Engine will not 1. Engine flooded.start.

2. Fuel tank empty.3. Spark plug not firing.4. Fuel not reaching

carburetor.

5. Carburetor requiresadjustment.

Engine will 1. Carburetor requiresnot idle adjustment.properly. 2. Crankshaft seals worn.

3. Compression low.

Engine will not 1. Air filter dirty.accelerate, 2. Spark plug fouled.lacks power,or dies under 3. Carburetor requiresa load. adjustment.

4. Carbon build-up onmuffler outlet screen.

5. Compression low.

Engine 1. Choke partially on.smokes 2. Fuel mixture incorrect.excessively.

3. Air filter dirty.4. Carburetor requires

adjustment.

Engine runs 1. Fuel mixture incorrect.hot.

2. Spark plug incorrect.3. Carburetor requires

adjustment.4. Carbon build-up on

muffler outlet screen.

REMEDY

1. See "Starting a Flooded Engine" inOperation Section.

2. Fill tank with correct fuel mixture.

3. Install new spark plug.4. Check for dirty fuel filter; replace.

Check for kinked or split fuel line;repair or replace.

5. See "Carburetor Adjustment" inService and Adjustments Section.

1. See "Carburetor Adjustment" inService and Adjustments Section.

2. Contact Sears Service Center.3. Contact Sears Service Center.

1. Clean or replace air filter.2. Clean or replace plug

and regap.3. See "Carburetor Adjustment" in

Service and Adjustments Section.4. Contact Sears Service Center.

Contact Sears Service Center.5.

1. Adjust choke.2. Empty fuel tank and refill with

correct fuel mixture.

3. Clean or replace air filter.4. See "Carburetor Adjustment" in

Service and Adjustments Section.

1. See "Fueling Engine" in Operationsection.

2. Replace with correct spark plug.3. See "Carburetor Adjustment" in

Service and Adjustments Section.4. Contact Sears Service Center.

YOUR WARRANTY RIGHTS ANDOBLIGATIONS: The U. S. Environ-mental Protection Agency and Sears,Roebuck and Co., U.S.A., are pleasedto explain the emissions control systemwarranty on your year 2001-2004 smalloff-road engine. Sears must warrantthe emission control system on yoursmall off-road engine for the periods oftime listed below provided there hasbeen no abuse, neglect, or impropermaintenance of your small off-road en-gine. Your emission control system in-cludes parts such as the carburetor andthe ignition system. Where a warrant-able condition exists, Sears will repair

your small off-road engine at no cost toyou. Expenses covered under warrantyinclude diagnosis, parts and labor.MANUFACTURER'S WARRANTYCOVERAGE: If any emissions relatedpart on your engine (as listed underEmissions Control Warranty Parts List)is defective or a defect in the materialsor workmanship of the engine causesthe failure of such an emission relatedpart, the part will be repaired or re-placed by Sears. OWNER'S WAR-RANTY RESPONSIBILITIES: As thesmall off-road engine owner, you areresponsible for the performance of therequired maintenance listed in your in-

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structionmanual.Searsrecommendsthatyouretainallreceiptscoveringmaintenanceonyoursmalloff-roaden-gine,butSearscannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensuretheperformanceofallscheduledmaintenance.Asthesmalloff-roadengineowner,youshouldbeawarethatSearsmaydenyyouwar-rantycoverageifyoursmalloff-roadengineorapartofithasfailedduetoabuse,neglect,impropermaintenance,unapprovedmodifications,ortheuseofpartsnotmadeorapprovedbytheorig-inalequipmentmanufacturer.Youareresponsibleforpresentingyoursmalloff-roadenginetoaSearsauthorizedrepaircenterassoonasaproblemex-ists.Warrantyrepairsshouldbecom-pletedinareasonableamountoftime,nottoexceed30days.Ifyouhaveanyquestionsregardingyourwarrantyrightsandresponsibilities,youshouldcontactyournearestauthorizedservicecenterorcallSearsat1-800-469-4663.WARRANTYCOMMENCEMENTDATE: The warranty period begins onthe date the small off-road engine ispurchased. LENGTH OF COVERAGE:This warranty shall be for a period oftwo years from the initial date of pur-chase. WHAT IS COVERED: REPAIROR REPLACEMENT OF PARTS, Re-pair or replacement of any warrantedpart will be performed at no charge tothe owner at an approved Sears servic-ing center. If you have any questionsregarding your warranty rights and re-sponsibilities, you should contact yournearest authorized service center or callSears at 1-800-469-4663. WARRAN-TY PERIOD: Any warranted part whichis not scheduled for replacement as re-quired maintenance, or which is sched-uled only for regular inspection to theeffect of "repair or replace as neces-saP!" shall be warranted for 2 years.Any warranted part which is scheduled

for replacement as required mainte-nance shall be warranted for the periodof time up to the first scheduled replace-ment point for that part. DIAGNOSIS:The owner shall not be charged fordiagnostic labor which leads to the de-termination that a warranted part is de-fective if the diagnostic work is per-formed at an approved Sears servicingcenter. CONSEQUENTIAL DAMAGES:Sears may be liable for damages toother engine components caused bythe failure of a warranted part still underwarranty. WHAT IS NOT COVERED:All failures caused by abuse, neglect, orimproper maintenance are not covered.ADD-ON OR MODIFIED PARTS: Theuse of add-on or modified parts can begrounds for disallowing a warrantyclaim. Sears is not liable to cover fail-ures of warranted parts caused by theuse of add-on or modified parts. HOWTO FILE A CLAIM: If you have anyquestions regarding your warranty rightsand responsibilities, you should contactyour nearest authorized service centeror call Sears at 1-800-469-4663.WHERE TO GET WARRANTY SER-VICE: Warranty services or repairs shallbe provided at all Sears service centers.Call 1-800-469-4663. MAINTE-NANCE, REPLACEMENT AND RE-PAIR OF EMISSION RELATEDPARTS: Any Sears approved replace-ment part used in the performance ofany warranty maintenance or repair onemission related parts will be providedwithout charge to the owner if the part isunder warranty. EMISSION CONTROLWARRANTY PARTS LIST: Carburetor,Ignition System: Spark Plug (coveredup to maintenance schedule), IgnitionModule. MAINTENANCE STATE-MENT: The owner is responsible for theperformance of all required mainte-nance as defined in the instructionmanual.

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)

[] Intermediate (125 hours)

[] Extended (300 hours)

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