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ICONICS Worldwide Customer Summit – September 2006
Vítkovice STEEL, CzechCustomer Success Story
Vítkovice STEEL, CzechCustomer Success Story
Presented by
Zdenek Zadak, ICONICS East European Sales Manager
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Company name and location:Company name and location:
Owned by Evraz• Evraz Group S.A. (LSE: EVR)
- One of the Worldwide Leaders In Vertically Integrated Steel Production and Mining
- Operations Mainly In Russia
www.vitkovicesteel.com
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VÍTKOVICE STEEL, a. s. is a leading European manufacturer of rolled steel products
The main product mix consists of:Plates, sections sheet piles flame-cut shapes
Steel plantProduction of steel is done in converter steel plant. Equipment: Secondary metallurgy with vacuum station
Continuous casting of slabs follows the steel plant
Rolling mills Plates are manufactured on 3.5 m Four-High rolling mill from continuously cast slabs
Flame-cut shapes manufactured by flame-cutting machines equipped with oxygen – NG burners with CNC
Production center Production capacity/yearSteel plant 950 kt Plate mills 755 kt Section mill 140 kt Flame-cut shapes center 30 kt
VÍTKOVICE STEEL, a.sVÍTKOVICE STEEL, a.s - - ProductsProducts
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Overview of applicationOverview of application
VÍTKOVICE STEEL, a.s. ROLLING MILLS
3.5 m Four-High Rolling Mill• Founded in 1971, Large modernization in 1999 ->
- improvement of the rolled material geometry, surface quality and extension of the assortment.
• Plates are manufactured of concast slabs. • Plates are rolled in the thickness range from 5 to 70 mm, and in the
width range from 1 000 to 3 300 mm.
The plate quality assortment is designed for: • Steel and bridge structures, • Ship construction, • Transport machines and vehicles, • Abrasion resistant plates, • Pressure vessels used in normal, or higher temperatures, • Special military engineering, • Plates resistant against atmospheric corrosion, • Special use (e.g. clad plates, longitudinally profiled plates), • Plates for welded pipes, • Flame cut shapes.
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Business Value of the Project… Business Value of the Project…
Legacy System Replacement • Siemens Sicomp and PPC4 – 1980’s
Realtime production flow management system• With Process Alarming And Monitoring
ICONICS Selected • Free Development • Czech Localization• Oracle Connectivity
- Data Mining Customer Order Information- Data Logging Realtime data to TrendWorX32 History File- Realtime Reporting Integrated with Planning Systems
Evaluated Several Other Vendors• Especially Siemens WinCC
• Strong Visualization• Thin Clients
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Application TopologyApplication TopologyPri
mary
C
ontr
ol
Level
Rolli
ng M
ill
Coord
inati
on L
evel
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ICONICS Products DeployedICONICS Products Deployed
VÍTKOVICE STEEL, a.s. ROLLING MILLS
GENESIS32-FT • on Stratus FT 4600
GEN32-DB Connector to ORACLEGENESIS32-Browser• 25 Networked GenBrowser Stations
WebHMI Server + 5 clients DataWorX32 Standard EditionSupportWorXQuality Professional Services• Czech Office Application Consultancy to System
Integrator
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Detailed Description Of The Project Detailed Description Of The Project
Siemens S7 PLC's with Kepware OPC Server• Over 8,000 Real Time I/O Tags
50 GraphWorX32 Displays• Real-time Data Visualization• Oracle Production Planning System Interaction
Central Oracle DB • Alpha Server With Cluster Topology• TrendWorX32 Data Logging to Oracle• ICONICS Database OPC Server Mining Used Extensively
- Providing Interface To Production Control System
Stratus FT 4600 Fault-Tolerant PC
Microsoft Windows Server 2003
NT Domain Security Integration • 150+ users
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PhotosPhotos
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GDF files or screen GDF files or screen capturescaptures
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GDF files or screen GDF files or screen capturescaptures
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End-user quotesEnd-user quotes
The ICONICS platform allowed creation of a common platform for human and machine interface to ORACLE and SCADA, resulting in substantial increase in the efficiency of operations.
It is now easier to create extensions of the project to other applications, such as our Water Treatment and Secondary Metallurgy Systems.
ICONICS proved that it is possible and beneficial to develop a single interface to real-time and IT database systems. It was relatively easy with ICONICS’ out of the box connectivity and visualization software.
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PartnersPartners
Systems Integrator – R.T.S. cs (Ostrava)• Provides Production Flow Management engine
Direct ICONICS Relationship With Vitkovice Steel• Project specification created in 2004,
implementation started 2005
Other Projects• Water Treatment• Secondary Metallurgy
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Q&AQ&A
Questions & Answers
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Further InformationFurther Information
Zdenek ZadakSales Manager for Eastern Europe, [email protected]
Bretislav ListakCIO, Vítkovice Steel [email protected]
Jaroslav KunzProject Manager, Vítkovice Steel [email protected]
Thank You!
