IC Final Audit

Embed Size (px)

Citation preview

  • 8/18/2019 IC Final Audit

    1/83

    Annexure IaIC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201Plat!orm: IC"

    Audit Findin#s

    $ %o& '(ser)ation Cate#or*

    $tatus

    1 Helideck ESD/FSD Pull Stations tagging is not availableB Open

    2B Open

    3

    Sump Casing is not ope ational B Open

    ! "ovement obse ved in #ell $ 1%&

    "ovement to be a estedOpen

    'B

    P essu e to be bled Open

    ( B Open

    ) *#o openings obse ved in t+e , e-#all at #ell +ead a ea

    &Open

    "%+,-. Comments/Recommendations

    *o be taken upimmediatel.

    "ain deck #ell +ead +atc+ and deck plates ound co oded#it+ undulations

    0eplace o painting to beca ied out

    Sump casing to be madeope ational

    P essu e obse ved in & B annulus section o #ells $1% 11 12

    Obst uction noticed at #ell +ead access plat o m due t+egas in4ection line

    &lte nate access ladde tobe p ovided

    Fi e #all integ it. to bemaintained and allopenings to be closed

  • 8/18/2019 IC Final Audit

    2/83

    5&

    Open

    6 SD - 7CD no p essu e gauge in eceive ba elB

    Openlectrical Instrumentation

    1%&

    Open

    11B

    Open

    12&

    Open

    13

    &

    C+eck o 7P integ it. Open

    1!

    &

    Open

    1'&

    8o mali9e t+e SS: Open

    1(&

    P ope ;landing to be done Open

    1) S+utdo#n valve

  • 8/18/2019 IC Final Audit

    3/83

    2%&

    8o mali9e t+e Detecto s Open

    21&

    8o mali9e t+e Detecto s Open

    22 Fi e ;as Detection S.stem= H2S detecto s a e no in use&

    Open

    Fi e ;as Detection S.stem= HC detecto s a e in 7n+ibitConditionsFi e ;as Detection S.stem= G: detecto s a e in *estConditions

    8o mali9e t+e Detecto s op ovide "OC

  • 8/18/2019 IC Final Audit

    4/83

    '%-C ATR $tatus

    Complied ve i,ed ok closed

    EDC = un-2%1( EDC= une 2%1( Open

    ve i,ed ok closed

    Complied closed

    Compliedve i,ed ok closed

    ve i,ed ok closed

    ob in p og ess ob in P og ess Open

    Final Audit'(ser)ation on12th 13thMarch 201

    7t is ope ational asand #+en e ui ed so t+e point ma. bed opped

    ooden #edgesplaced

    Clea ed #ell+eadaccess om #est side

    Complied

  • 8/18/2019 IC Final Audit

    5/83

    Compliedve i,ed ok closed

    Compliedve i,ed ok closed

    Compliedve i,ed ok closed

    EDC = Dec-2%1(Open

    EDC = "a -2%1(Open

    Complied

    closed

    Complied

    closed

    8o mali9e t+e SS:Open

    Compliedve i,ed ok closed

    EDC = "a.-2%1( 8o mali9e t+e

  • 8/18/2019 IC Final Audit

    6/83

    Open

    Open

    Open

    8o mali9e t+eDetecto s8o mali9e t+eDetecto s

    8o mali9e t+eDetecto s op ovide "OC

  • 8/18/2019 IC Final Audit

    7/83

    Annexure I(IC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201Plat!orm: ICPRAudit Findin#s

    $ %o& '(ser)ation Cate#or* $tatus

    1 B Open

    2 B Open

    3 Skimme vessel standb. pump is not in ope ation B Open

    ! Fi e +ose boA is damaged completel. nea IOD B Open

    lectrical Instrumentation' CCD & ea= elding 0eceptacle Socket Caps not available B P ovide caps Open

    ( CCD & ea= BF@-3%% is +anging & Secu e it #it+ its suppo t Open

    ) B Open

    5 &i Comp esso !(1% !(2% enclosu e #alls a e kept open B Open

    "%+,-. Comments/Recommendations

    Skimme pump suction and disc+a ge line insulation ismissing

    p ovide insulation onskimme piping #+e evemissing

    7nsulation cladding missing at t+e #ate side piping o t+eskimme vessel

    P ovide cladding #+e evemissingP ovide a standb. skimmevessel pump0eplace damaged , e +oseboA

    CCD & ea= @ig+ting FiAtu e Cove +as c ossed inside t+einsulation o Piping

    0elocate t+e ,Atu e andmaintain distance ompiping

    Enclosu e to be keptclosed

  • 8/18/2019 IC Final Audit

    8/83

    6 B C+eck 0ecti . Open

    1% & Open

    11 Fuel ;as "ani old a ea= Heat * acing B is +anging & Secu e it #it+ its suppo t Open

    12 & C+eck 0ecti . Open

    13 & C+eck 0ecti . Open

    1! & C+eck 0ecti . Open

    1' & C+eck 0ecti . Open

    1( & C+eck 0ecti . Open

    1) & C+eck 0ecti . Open

    15 & C+eck 0ecti . Open

    &i Comp esso !(1% !(2% = Pump ove load Fan ove load @o# Flo# ala m ound at @ocal panelFi e ate Pump = 8ot ope ational as it is undemaintenance

    "ake Fi e #ate pumpope ational

    Fi e ;as Detection S.stem= HC Detecto s at * ans o meoom a ea JEast estK a e in Fault condition

    Fi e ;as Detection S.stem= HC Detecto s at 7nlet Duct&HG C.clone sepa ato a e in ault condition

    Fi e ;as Detection S.stem= HC Detecto s at Gppe Deck;1-@! %-1 to ! a e in ault conditionFi e ;as Detection S.stem= HC Detecto s at @o#e Deck;1-2 %-' ( ) 5 1% ;1-3 %-1 2 ;1-! %-1 2 a e in aultcondition

    Fi e ;as Detection S.stem= Smoke Detecto s at building"odule S-@2-7FC-@OOP1 S-@2-7C"-@OOP1S-@2-7FC-@OOP2 S-@2-7C"-@OOP2 S-@2-2FC-@OOP1 S-@2-2C"-@OOP1 S-@2-2FC-@OOP2 S-@2-2C"-@OOP2 S-@3-1FC-@OOP1 S-@3-1C"-@OOP1 S-@3-2C"-@OOP1 a e in 7n+ibit Condition

    Fi e ;as Detection S.stem= *+e mal Detecto s at Buildingmodule all a e in in+ibit condition

    Fi e ;as Detection S.stem= &ll H2S Detecto s a e inin+ibit condition

  • 8/18/2019 IC Final Audit

    9/83

    16 & C+eck 0ecti . Open

    2% & C+eck 0ecti . Open

    21 8ovec S.stem ( 8o s PS@ a e in ala m & C+eck 0ecti . Open

    22 B C+eck 0ecti . Open

    Fi e ;as Detection S.stem=G: Detecto s at @o#eDeck "iddle Deck @evel 1 2 3 ! a e in in+ibit condition

    H:&C S.stem= Fi e dampe s )''1 )1!% status is neit+eopen o closed Fi e dampe s )1%) )1%5 )212 )3%2)3%( )('% a e in closed condition

    GPS-11%1n = GPS & B - 0ecti,e ault Ea t+ ault GPScommon ala m is obse ved

  • 8/18/2019 IC Final Audit

    10/83

    '%-C ATR $tatus

    EDC = Dec-2%1(Open

    EDC = Dec-2%1(Open

    8ot available Open

    Compliedve i,ed ok closed

    Complied closed

    Complied

    Open

    closed

    Compliedve i,ed ok closed

    Final Audit'(ser)ation on12th 13thMarch 201

    O de PlacedEDC = Dec-

    2%1(

    Caps P ovided:e i,ed

    8ot secu ed #it+suppo ts Cableties a e used

    FiAtu e iselocated

  • 8/18/2019 IC Final Audit

    11/83

    Compliedve i,ed ok closed

    Open

    ve i,ed ok closed

    Open

    Compliedve i,ed ok closed

    Compliedve i,ed ok closed

    Open

    Complied

    ve i,ed ok closed

    closed

    Open

    Case initiated o epai ingo pump

    EDC "a. 2%1(

    "ake Fi e #atepump ope ational

    Properl* secured &Complied0e ui ement given

    EDC = Dec-2%1(

    0e ui ement givenEDC = Dec-2%1(

    0e ui ement placed ospa es

    EDC = Dec-2%1( *+e maldetecto s a e in8o mal condition

    0e ui ement placed ospa es

    EDC = Dec-2%1(

  • 8/18/2019 IC Final Audit

    12/83

    Open

    Open

    Open

    Compliedve i,ed ok Open

    0e ui ement placed ospa es

    EDC = Dec-2%1(

    &ctuato undep ocu ement

    Fi e dampe s)1%! )3%2 )''1 )('%a e pending

    0e ui ement placed EDC= un-2%1(

  • 8/18/2019 IC Final Audit

    13/83

    Annexure IcIC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201Plat!orm: ICAudit Findin#s

    $ %o&

    '(ser)ation Cate#or* $tatus

    1Online tu bidit. anal.9e is not in use

    BOpen

    2 7nst ument /utilit. ai eceive piping a e +eavil. co oded

    BPainting to be taken up Open

    3@evel gauges a e co oded and sig+t glass is not visible

    B0eplace/0ecti . Open

    ! &P ovide suLcient eA+aust Open

    'ate make ''2% skid and suppo ts a e co oded

    BPainting to be taken up Open

    ( Sea#ate li t pump P1%2% is not in use B Open

    )@eakage ound in +eade JSea #ate @i t PumpK

    B@eakage to be a ested Open

    5

    "7P 1(2%/1(3% not in use

    B

    Open

    "%+,-. Comments/Recommendations

    P ovide details o alte natea angement

    Fume +ood and eA+aust a e not available in t+e c+emicallab

    P ope tagging to be donei it is unde maintenance

    P ope tagging to be donei it is unde maintenance

  • 8/18/2019 IC Final Audit

    14/83

    6@ot o loose mate ials ound on t+e deck

    &House keeping is e ui ed Open

    lectrical Instrumentation

    1% BP ovide P ope ;landing Open

    11Booste Pump 1'1% = B is tied #it+ 0ope

    BOpen

    12&ll "7P = S#itc+es a e Iept +anging

    &Open

    13&ll "7P = ;landing is not p ope o S#itc+es Bs

    BP ovided P ope ;landing Open

    1!&ll "7P =8ame plate indication o ;auges is not t+e e

    BOpen

    1'"7P-1(1% - pump suction P; is not #o king

    B0eplace/0ecti . Open

    1( &P ovide P ope ;landing Open

    1) &Open

    15 &C+eck and 0ecti . Open

    16 7nst ument &i 0eceive = PSl is not #o king and not in line & C+eck and 0ecti . Open

    2%C+lo inato Package CH@O-1%(% 1%)% bot+ a e not in use

    B"ake Ope ational Open

    21 DO *o#e * ain & = Outlet *7 is not #o king B C+eck and 0ecti . Open22 DO *o#e * ain B = Outlet *7 is not available B P ovide *7 Open

    23 BOpen

    S @P-1%2% = :elocit. t.pe vib ation mete glanding is notp ope

    Secu e B #it+ P opesuppo ts

    Secu e s#itc+es #it+P ope suppo ts

    P ovide 8ame plateindication o ;auges

    C+emical 7n4ection Skid= ;landing +as come out o most ot+e bs at SkidC+emical 7n4ection Skid= @CS o moto P" 155% 151% isHanging #it+out suppo t

    Secu e #it+ P opesuppo ts

    Gtilit. &i 0eceive = P* is not #o king PS@ is not#o king/damaged

    i e @ine S+op= 7llumination level is lo# as man. o t+eceiling @ig+t FiAtu es a e not #o king o damaged

    P ovide p ope illuminationlevel

  • 8/18/2019 IC Final Audit

    15/83

    2! Fi e ;as Detection S.stem= H2S s.stem is not in use & Open

    2' &Open

    2( &C+eck and 0ecti . Open

    2) &

    C+eck and 0ecti . Open

    25 &C+eck and 0ecti . Open

    26S @P- 1%1% = *E-1%12D is b.passed

    &C+eck and 0ecti . Open

    3%S @P-1%3% = *E 1%32 C D E a e s+o#ing not ok

    &C+eck and 0ecti . Open

    31 & C+eck and 0ecti . Open

    32 &C+eck and 0ecti . Open

    33D; 0emote Panel= Coolant @evel lo# ala m is t+e e

    &C+eck and 0ecti . Open

    "ake t+e s.stemope ational o P ovide "OC

    F" 2%%= Cent al #eig+t monito ing Panel is not ope ational"ake t+e s.stemope ational o P ovide "OC

    Fi e ;as Detection S.stem= HC ;as Detecto s - ;1-1-6 11 ;1-2-! ( ;1-3 2-' ) 5 ;1-3 3-) ;1-' 1-3 ;2-' !-2 a e

    in ault condition

    Fi e ;as Detection S.stem= &ll G: Detecto s a e kept in *est modeH:&C S.stem= 2nos Fi e Dampe s 7C -FS;-S-1-1 @/> 7C -FS;-01-3@/> # is in closed Condition

    BP-1'2% = :elocit. vib ation

  • 8/18/2019 IC Final Audit

    16/83

    '%-C ATR $tatus

    ve i,ed ok closed

    planned open

    Compliedu t+e ecti . open

    in p og ess open

    Open

    ve i,ed ok closed

    :e i,ed ok closed

    closed

    Final Audit'(ser)ation on12th 13th March201

    *u bidit. is being measu edegula l. #it+ C+emist . lab inst

    Point ma. be d oppedPainting is planned

    EDC = Dec-2%1(

    Case initiated o p ocu ement oume +ood EDC = Dec-2%1(

    Painting doneComplied

    Damaged skid pa tsto be ecti,ed

    "oto ,tted Gnit in ope ationComplied&

    0ecti,ed leakage Complied

    E uipment unde maintenancetag is done Complied

    ve i,ed tagging oke uipment undemaintenance

  • 8/18/2019 IC Final Audit

    17/83

    ve i,ed ok closed

    ve i,ed closed

    ve i,ed closed

    open

    ve i,ed closed

    ve i,ed closed

    ve i,ed closed

    open

    ve i,ed closed

    ob in P og essclosed

    ob in P og ess 8e# 7nstalled closed

    Gnde eplacement open

    EDC = un-2%1( openve i,ed closed

    ve i,ed closed

    House keeping done C omplied

    P ovided P ope ;landingComplied& B Secu ed #it+ P ope suppo tsComplied&

    S#itc+es Secu ed #it+ P opesuppo ts Complied

    S#itc+es a e notsecu ed #it+suppo ts

    P ovide P ope ;landingComplied&

    P ovide 8ame plate indication o;augesCompliedPump suction P; is eplaced Complied&

    ob in P og ess EDC = "a -2%1(

    Secu ed #it+ P ope suppo ts Complied

    8e# P* PS@ isinstalled

    P ovided *7 Complied@ig+ting epai ing done Complied

  • 8/18/2019 IC Final Audit

    18/83

    open

    open

    open

    open

    ve i,ed closed

    open

    open

    ve i,ed closed

    ve i,ed closed

    ve i,ed closed

    8ot in use &lt+oug+ suLcientpo table H2S detecto s p ovided

    "ake t+e s.stemope ational oP ovide "OC

    8ot in use "OC is beingP epa ed

    "ake t+e s.stemope ational oP ovide "OC

    0e ui ement placed o spa es

    EDC = Dec-2%1(

    Due to elding obs G: detecto s#e e kept in *est "ode

    G: detecto s a e stillin test modeDetecto s to be keptin no mal mode

    P oblem ecti,edComplied

    Can be ecti,ed du ing t+e "otoOve +aul EDC= Dec-2%1(

    Can be ecti,ed du ing t+e "otoOve +aul EDC= Dec-2%1(

    P oblem solved :elocit. vib ation

  • 8/18/2019 IC Final Audit

    19/83

  • 8/18/2019 IC Final Audit

    20/83

  • 8/18/2019 IC Final Audit

    21/83

  • 8/18/2019 IC Final Audit

    22/83

    Annexure IdIC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201Plat!orm: IC-Audit Findin#s

    $ %o& '(ser)ation Cate#or* $tatus

    1 Skimme :essel usible loop not in line & Open

    2 Fusible loop suppo ts completel. co odedB

    Open

    3 Piping and valves a e +eavil. co oded B Painting to be taken up Open

    ! Stai case and +and ails a e +eavil. co oded & Painting to be taken up Open

    '

    & Open

    ( 1( J B - 7C;K eceive ba el valve +andle to be p ovidedB

    P ovide missing +andle Open

    )B

    Ski t to be ecti,ed Open

    5

    ;l.col egene ation unit stand-b. pump is not in use B

    Open

    "%+,-. Comments/RecommendationsFusible loop to be made inline0eplace/painting to betaken up

    0eceive ba el 1( B162-' - 7C; PS: is isolated andt apped p essu e ound in t+e eceive ba el J2( Ig/cm 2K

    * apped p essu e to bebled and c+eck #+et+eball valve is passing

    :olume bottle nea J

  • 8/18/2019 IC Final Audit

    23/83

    6 Potable #ate pump JP-!(!'K leakage oundB

    *o be ecti,ed Open

    1%B

    Open

    11B

    Open

    12 &Open

    13 Co osion obse ved in st uctu e / piping J;ene alKB

    Painting to be taken up Open

    1! Fi e#all evamp is in p og ess&

    Open

    1' D ains a e c+ocked J;ene alKB

    Open

    1( @oose mate ials l.ing on t+e deck J;ene alK&

    Open

    1) Piping insulation damaged J;ene alK B Open lectrical Instrumentation

    15 Skimme :essel= Heat * acing s.stem is not in useB

    "ake ope ational Open

    16 Skimme :essel a ea= BF - %2% is +anging #it+ ope&

    Open

    * ain C ;l.col egene ation unit stand-b. pump is notunctional

    Stand-b. pump to be madeope ational

    *est date / due date to be mentioned on p essu i9ed bottlesJDCP-!51%K

    *est dates to be mentionedon t+e bottles

    8e# davit o li e boat 7C;$! to be installed *o be installed at t+eea liest and p ovide detailso alte nate a angement

    Completion ce ti,cate tobe p ovidedC+oked d ains to beclea ed

    "ate ials to be sto ed onl.in t+e designated a eas

    Damage piping insulationto be epai ed

    Secu e it #it+ p opesuppo t

  • 8/18/2019 IC Final Audit

    24/83

    2%&

    C+eck o 7P integ it. Open

    21&

    Open

    22B

    0eplace/ ecti . Open

    23B

    Open

    2!&

    Open

    2'&

    *ake PS: in @ine Open2( 1( B to 7C; eceive PS: is b.passed & *ake PS: in @ine Open

    2)&

    Open

    25&

    Open

    26 PSHH-!%%2 PS@@ !%%1 o IOD :-!%%% is b.passed&

    Open3% PSH@-!66%-%1 o 0S-1) line is b.passed & 8o mali9e t+e PSH@ Open31 SDP 3%%% = PS@@-!!(2 is b.passed & 8o mali9e t+e PSH@ Open

    32B

    0eplace/ ecti . Open

    33&

    8o mali9e t+e detecto s Open

    3!&

    C+eck and ecti . Open

    3'

    &

    8o mali9e t+e detecto s Open

    Skimme :essel a ea= 7nst ument B 7ng ess P otectioninteg it. +as dete io atedSkimme :essel a ea= b is esting on Pump !52%/!51'disc+a ge line

    Secu e it #it+ p opesuppo t

    Skimme :essel a ea= Sta t Inob o @CS o Pump!52%/!51' is b okenSkimme :essel a ea= "ost o t+e @ig+ting FiAtu es suppo tsco odedSkimme :essel a ea= Flas+ing Beacon is tied #it+ ope and+anging

    Secu e it #it+ p opesuppo t

    1( EApo t gas om B162-' 0eceive Ba el PS: isb.passed

    Cella Deck 0ise & ea= "ost o t+e 7nst ument Stanc+ionSuppo ts a e co oded and b oken and tied #it+ opes

    Secu e it #it+ p opesuppo t

    G: senso above 1( EApo t gas om B162-' is +anging b.cable #it+out suppo t

    Secu e it #it+ p opesuppo t8o mali9e t+e PSHH PS@@

    7n4ection Pump ;C7 !3!( Eme genc. Stop button is

    damagedFi e ;as Detection S.stem= Heat Detecto s HF-@>-2 %2 - 1to ( loop is isolatedHalon S.stem F"-2%% S.stem= HSD-GD-5-1 HSD-@>-1 %'-1 solenoid B is in ault

    Fi e ;as Detection S.stem= "ost o t+e G: Detecto s a ein test position

  • 8/18/2019 IC Final Audit

    25/83

    3(&

    8o mali9e t+e detecto s Open

    3)

    &

    8o mali9e t+e detecto s Open

    35&

    Open

    36

    H:&C S.stem= H2S s.stem is in b.pass

    &

    Open

    !% Fi e ;as Detection S.stem= H2S s.stem is not in use

    &

    Open

    !1&

    8o mali9e t+e detecto s Open

    Fi e ;as Detection S.stem= G: Detecto s o belo# deckand living ua te s cont olle is not po#e ed up

    Fi e ;as Detection S.stem= Smoke Detecto s S-@>-2 %!-1to 2' is in ault condition

    "anual Call Points= Gppe Deck - 2nos @o#e Deck -1nos @iving ua te s - !nos and belo# deck -all call points a ein isolated condition

    "ake t+e Call pointsope ational

    "ake it ope ational/P ovide"OC

    "ake it ope ational/P ovide"OC

    Fi e ;as Detection S.stem= HC detecto at @o#e Deck;B-@D-1 %(-3 @iving ua te - ;D-@>-1 %3-(;D-@>-2 %!-! ;D-@>-2 %!-' a e isolated

  • 8/18/2019 IC Final Audit

    26/83

    '%-C ATR $tatus

    Complied usible plug missing open

    EDC = "a.-2%1(planned open

    planned open

    EDC ="a.-2%1( planned open

    ve i,ed ok Closed

    EDC = un-2%1(planned open

    planned open

    Open

    Final Audit'(ser)ation on 12th 13th March 201

    Painting 4ob is plannedEDC = "a.-

    2%1(

    PS: put online t appedp essu e eleased

    Complied

    Painting 4ob is plannedEDC = "a.-

    2%1(

    Standb. pumps a eavailable o * -B C 0e ui ement placed o%3 no pumps

    EDC = un-2%1)

    * ain& - undemaintenance * ain C-Complied

  • 8/18/2019 IC Final Audit

    27/83

    ve i,ed ok Closed

    ve i,ed ok Closed

    Complied&ve i,ed ok Closed

    ve i,ed ok Closed

    planned open

    EDC = "a -2%1(ve i,ed ok Closed

    ve i,ed ok Closed

    Compliedve i,ed ok Closed

    EDC = Dec-2%1( planned open

    :e i,ed ok Closed

    :e i,ed ok Closed

    @eakage ecti,edComplied

    0ecti,ed standb. pump

    Complied

    8e# Davit installed Complied

    Painting 4ob is plannedEDC = "a.-

    2%1(

    Clea ed c+ocked d ainsComplied

    Heat * acing s.stemmade online CompliedSecu ed +anging B Complied

  • 8/18/2019 IC Final Audit

    28/83

    Complied&:e i,ed ok Closed

    Complied&:e i,ed ok Closed

    :e i,ed ok Closed

    EDC = Dec-2%1(open

    Complied&:e i,ed ok Closed

    Complied&PS: is inline Closed

    Complied& PS: is inline Closed

    EDC = Dec-2%1( open

    Compliedopen

    Complied8o mali9ed Closed

    Complied 8o mali9ed ClosedComplied 8o mali9ed Closed

    0eplaced Closed

    Still 7solated open

    Complied&ve i,ed ok Closed

    open

    P ovided sta t knob inbot+ @CS Complied

    8ot secu ed Still +angingb. cable

    Detecto s put online

    Complied&

    Due to #elding 4obs it#as in *est "ode

    G: detecto s a e still in testmode Detecto s to be keptin no mal mode

  • 8/18/2019 IC Final Audit

    29/83

    ob in p og ess 8o mali9e t+e detecto sopen

    8o mali9e t+e detecto s

    open

    Complied& open

    open

    open

    open

    Iept %1 loop in line estto be ecti,ed EDC =

    un-2%1(

    Belo# Deck all manual callpoints a e in isolatedcondition

    8ot in use &lt+oug+p ovided suLcientpo table H2S detecto sComplied

    "ake it ope ational/P ovide"OC

    8ot in use &lt+oug+p ovided suLcientpo table H2S detecto sComplied

    "ake it ope ational/P ovide"OC

    8o mali9ed

    Complied

    HC detecto @iving ua te- ;D-@>-1 %3-( is isolated

  • 8/18/2019 IC Final Audit

    30/83

    Annexure IeIC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201Plat!orm: ICPAudit Findin#s

    $ %o& '(ser)ation "iscipline

    1 B C+ocked d ains to be clea ed

    2&

    3J7& - 7CPK 12 eceive ba el P; is not available B

    P ovide missing p essu e gauge

    !B

    Painting to be taken up

    '

    &

    ( *empo a . scaMolding to be emoved at t ain B sepa ato&

    ScaMolding to be emoved

    ) * ain C sepa ato piping insulation damageB

    5B

    "%+,-. Comments/Recommendations

    8ea 12 ise J7B - 7CPK oil spillage closed d ainsobse ved

    JBHS - 7CPK t apped p essu e !' Ig/cm 2 ound in t+e pigba el

    * apped p essu e to be bled andc+eck #+et+e ball valve ispassing

    ell Nuid +eate plat o m t ain & and B pipe suppo ts andinst ument tubing suppo ts a e co oded

    House keeping to be maintained on t+e access plat o mDamaged piping insulation at man. locations

    "ate ials to be kept onl. in t+eidesignated a eas

    7nsulation damage to beepai ed

    FPF coating damage obse ved on c ane pedestal o 7CP -Sout+

    Damage in FPF coating to beepai ed

  • 8/18/2019 IC Final Audit

    31/83

    6 @oose mate ials l.ing on t+e auto sample skid&

    1% Pump P-1!1% nea HP IOD is not in useB

    11 HP and @P IOD insulation damagedB

    0epai t+e damaged insulation

    12 D ain o @P IOD is not in use and SD: is not ope ationalB

    0eplace SD:

    13 Fi e #all damage obse ved at F P oom & *o be epai ed

    1! C ude t ans e pump is not in use 2 nos B P ovide "OC

    Main dec4

    1' Fuel gas skid piping insulation damagedB

    1( Hot oil ,lte deck d ains c+okedB

    C+ocked d ains to be clea ed1) *#o PPD and demulsi,e tanks not in use C P ovide "OC15 Hot #ate t oug+ is +eavil. co oded and is leaking & @eakage to be ecti,ed

    16 Hot oil pump +oist not in use C

    2% 7& eceive J:-26)%K co osion obse ved B Painting to be taken up

    21 C ude oil +eate piping insulation damagedB

    22 7&/G& comp esso s J261% 262%K not in useB

    "ate ials to be kept onl. in t+eidesignated a eas

    P ovide p ope tagging i undemaintenance

    7nsulation damage to beepai ed

    &lte nate a angement to bep ovided

    7nsulation damage to beepai ed

    P ope tagging to be done i it isunde maintenance

  • 8/18/2019 IC Final Audit

    32/83

    23B

    lectrical Instrumentation

    2! BHS-7CP 12 0ise line= Fusible loop is touc+ing t+e line&

    "aintain P ope Distance

    2' BHS-7CP 12 0ise line= 0ise line P* is not #o kingB

    "ake it ope ational2( BHS-7CP 12 0ise line= P essu e s#itc+ is isolated & "ake it ope ational

    2) & 0ecti ./0eplace25 7& 12 0ise line= PSH@ is not #o king /B.passed & "ake it ope ational

    26 7CP -7B 1% 0ise line= Fusible loop is touc+ing t+e line&

    "aintain P ope Distance

    3% 2! 7CP to 7S @ine= PS: isolation valve Handle not p esentB

    P ovide isolation :alve +andle

    31 2! 7CP to 7S @ine=P; is damaged o Ba el P essu eB

    32 2! 7CP to 7S @ine=PSH@ is not inline/B.passed & "ake it ope ational33 12 F 7CP-S"= PS: not available & P ovide PS:3! 12 F 7CP-S"= P* ** a e not #o king/ope ational B "ake it ope ational

    3'B

    P ovide isolation :alve +andle

    3( PSH@ o 2! 7CP-SHP line is isolates & "ake it ope ational

    3)&

    P ovide PS:35 0ise & ea= "an. o t+e &F0 ;auges a e damaged B 0ecti ./0eplace

    36&

    "ake it ope ational

    !% SDP-)%!% = @SHH-)!%1 is b.passed&

    "ake it ope ational

    Su ge tank :-13%% g atings damaged and #ate logging ondeck obse ved

    Damaged g atings to beeplaced and c+oked d ains to

    be clea ed

    7B 12 0ise line= PSH@ gauges o senso p essu e outputp essu e a e damaged

    P ovide P essu e gauge oBa el P essu e

    2! SHP gas EApo t @ine =PS: isolation valve Handle notp esent

    12 0S11 - 7CP F 0ise = PS: is not p esent at ba elinstead c+ickson loop is attac+ed

    SDP-1%%%= PSH@ -1%'% 1%5% 13!% 1!%% 1!%' 2!% 1''%a e in B.pass

  • 8/18/2019 IC Final Audit

    33/83

    !1 SDP-(%!% = @SHH-(%!1 is b.passed&

    "ake it ope ational

    !2 PS@@ o Heat eAc+ange '%31 is not in line/b.passed&

    "ake it ope ational

    !3&

    "ake it ope ational!! SDP-121% = "an. o t+e ;auges a e damaged B 0ecti ./0eplace

    !'&

    "ake it ope ational

    !( & "ake it ope ational

    !)&

    C+eck / 0ecti .

    !5&

    C+eck / 0ecti .

    !6

    &

    C+eck / 0ecti .

    '% 7CP Eme genc. ;ene ato unde maintenance&

    "ake it ope ational

    '1 Fi e ;as Detection S.stem= H2S s.stem is not in use & "ake it ope ational/P ovide "OC

    '2 F" 2%%= Cent al #eig+t monito ing Panel is not ope ational&

    "ake it ope ational/P ovide "OC

    '3&

    C+eck / 0ecti .

    SDP-'%!% = PSHH-'%!2 '%33 7@S@@-'%!5 @S@@-'%!2 PS@@-'%33 @SHH-'%!1 *SHH-'%3' a e in b.passed

    SDP-121% = PSH@-11'2 PS@-121% @SH-1213 @S@-1212 a ein b.passedSDP-122% = PSH@-11(2 PSH-122% PS@-122% @SH-1223

    @S@-1222 a e in b.passed

    S#itc+gea 0oom= Panel BC2 7CP common ala m undevoltage ala m @ine ailu e ala m @oad "CCb * ip ala m a ep esentS#itc+gea 0oom= Panel BC1-& 7CP g ound ault an ailu eala m a e p esent

    S#itc+gea 0oom= Panel BC1-B 7CP Ove voltage undevoltage line ailu e @oad "CCB t ip 0ecti,e ailu e

    g ound ault an ailu e Batte . "CCB t ip ailu e ala msa e p esent

    Fi e ;as Detection S.stem= HC ;as Detecto s at @o#eDeck-2nos "ain Deck - 1nos Batte . 0oom - 1nos *;

    oom - 2nos a e in ault condition

  • 8/18/2019 IC Final Audit

    34/83

    '!&

    C+eck / 0ecti .

    '' F" 2%% = ?one ' 3 & ?one ' '& solenoid ault is p esent

    &

    C+eck / 0ecti .

    '(&

    "ake it ope ational

    Fi e ;as Detection S.stem= Smoke Detecto s at &HG0OO" 9one 3 ' 9one ' ( a e in ault condition

    Fi e ;as Detection S.stem= &ll G: Detecto s a e kept in *est mode

  • 8/18/2019 IC Final Audit

    35/83

    $tatus'%-C ATR $tatus

    Open :e i,ed ok closed

    Openve i,ed ok closed

    Open:e i,ed ok closed

    OpenComplied& :e i,ed ok closed

    Open

    :e i,ed ok closed

    Open:e i,ed ok closed

    Openplanned Open

    OpenEDC = &p il-2%1(

    planned open

    Final Audit'(ser)ation on 12th 13th March 201

    & ea cleaned D ain c+oke emovedCompliedBled p essu e in t+e pig ba el Complied

    Pig ba el emoved Point "a. be closed/d opped Complied

    House keeping done on access plat o msComplied&

    Consolidated e given oinsulation eplacement

    "C 5une 201

    ScaMolding emovedComplied&

    Consolidated e given o insulationeplacement

    "C : 5une 201

  • 8/18/2019 IC Final Audit

    36/83

    Openve i,ed ok closed

    Openopen

    Openplanned Open

    Openve i,ed ok closed

    Open ve i,ed ok closed

    Open ve i,ed ok closed

    Openplanned open

    Openve i,ed ok close

    Open P ovided "OC not in use openOpen ve i,ed ok close

    Open ve i,ed ok close

    Open painting balance open

    Openplanned open

    Opennot in use open

    @oose mate ial emoved Complied

    8ot in use p ovided Po#e isolatedComplied& not in useJpump not e ui ed

    as pe 7C p oduction teamK

    Consolidated e given o insulationeplacement EDC une 2%1(

    SD: actuato eplaced "ade ope ationalComplied&Fi e #all damage #as epai ed Complied

    C*P 133% 13!% a e in #o king conditionand in Stand B. mode C*P 132% motoFeede #as conve ted into line eede oO;7P Point Ma* (e closed&

    Consolidated e given o insulationeplacement EDC une 2%1(

    Deck d ain C+ock clea ed Complied&

    @eakage ecti,ed Complied&

    &lte nate a angement is being p ovided asand #+en e ui edPainting done CompliedConsolidated e given o insulation

    eplacement EDC une 2%1(E uipment unde evamping tag is

    p ovided Complied&

  • 8/18/2019 IC Final Audit

    37/83

    Openve i,ed ok close

    OpenComplied&

    ve i,ed Closed

    Openve i,ed Closed

    Open Complied& ve i,ed Closed

    OpenComplied&

    ve i,ed ClosedOpen @ine not in use ve i,ed Closed

    OpenComplied&

    ve i,ed Closed

    Openve i,ed Closed

    OpenComplied&

    ve i,ed Closed

    Open ve i,ed ClosedOpen 7n S"- 7CP line Punc+ point P ovide PS: OpenOpen ve i,ed Closed

    Openve i,ed Closed

    Open Complied& ve i,ed Closed

    Open8e# ise is coming up unde "HS0

    P ovide PS:Open

    Open ob in p og ess Open

    Openve i,ed Closed

    OpenOpen

    Damaged g ating eplaced Complied&

    0ecti,ed P*Complied

    P ovided isolation :alve +andle Complied

    PSH@ made ope ational Complied&

    P* ** a e made ope ational Complied&P ovided isolation :alve +andle Complied

    Put on line Complied

    Put on line Complied P essu e S#itc+es )%!1 )%!2 )%!3 a e b.passed

  • 8/18/2019 IC Final Audit

    38/83

    OpenOpen

    OpenComplied&

    Open

    OpenComplied&

    Open

    Open EDC = Dec-2%1( Open

    OpenComplied&

    Open

    OpenComplied&

    Open

    Open

    Complied&ve i,ed Closed

    OpenComplied&

    ve i,ed Closed

    Open

    Complied&

    ve i,ed Closed

    Open "ake it ope ationalOpen

    Open

    "ake it ope ational/P ovide "OC

    Open

    Open

    "ake it ope ational/P ovide "OCOpen

    Open C+eck / 0ecti .Open

    Put on line Complied P essu e S#itc+es (%!2 (%!3a e b.passed8ot Complied "ake itope ational8ot Complied "ake itope ational

    8ot Complied "ake itope ational8ot Complied "ake itope ational

    o k o de placed o epai o t+e engineEDC Dec 2%1(

    "ake it ope ational/P ovide"OC

    "ake it ope ational/P ovide"OC

    0e ui ement placed o spa es EDC = Dec-2%1(

  • 8/18/2019 IC Final Audit

    39/83

    Open C+eck / 0ecti .Open

    Open C+eck / 0ecti .

    Open

    Open

    ;ene all. kept in test mode du ing +ot 4ob Open

    0e ui ement placed o spa es EDC = Dec-2%1(

    SO: in 2-nd bank o bot+ t+e ?ones a e ok &lt+oug+ e ui ements placed o ne# SO:s

    EDC = Dec-1(

    G: detecto s a e still in testmode Detecto s to be kept inno mal mode

  • 8/18/2019 IC Final Audit

    40/83

  • 8/18/2019 IC Final Audit

    41/83

  • 8/18/2019 IC Final Audit

    42/83

  • 8/18/2019 IC Final Audit

    43/83

  • 8/18/2019 IC Final Audit

    44/83

  • 8/18/2019 IC Final Audit

    45/83

  • 8/18/2019 IC Final Audit

    46/83

  • 8/18/2019 IC Final Audit

    47/83

  • 8/18/2019 IC Final Audit

    48/83

  • 8/18/2019 IC Final Audit

    49/83

  • 8/18/2019 IC Final Audit

    50/83

    Annexure IIIC Process Complex Topside RecertifcationInitial Audit: 23rd to 2 th %o)em(er 2016Functional Chec4s

    $ %o& Plat!orm Functional Chec4 '(ser)ations Results1 7CD Opening and closing o SS: obse ved Satis acto .

    2 7CD Satis acto .

    3 7CD Helideck oam monito ope ated Satis acto .

    ! 7CP 7CP Sout+ c ane ope ation c+ecked Satis acto .

    ' 7CP Satis acto .

    ( 7CP-0 Deluge valve D:-!66% ope ation c+ecked Satis acto .

    ) 7CP Fi e #ate pump sta ted automaticall. Satis acto .

    Closing and opening o SS: o #ell $1om #ell+ead s+utdo#n panel

    SSS: o #ell $1 #as closed om#ell+ead s+utdo#n panel in b.pass modeb. closing t+e SSS: cont ol line needlevalve

    SS: closed immediatel. and 2 mins lateobse ved loss in SSS: cont ol linep essu e in t+e #ell+ead s+utdo#n panel

    Cove age ove t+e enti e +elideck #it+suLcient o ce

    Boom movement aising and lo#e ing ot+e boom c+ecked

    Fi e #ate +ose eel JF H0= 3'(%Kope ation c+ecked

    Obse ved sp a.ing o #ate #it+suLcient o ceDo#nst eam o deluge valve dive ted toove boa d line

    &uto sta t o , e #ate pump P-3!1%obse ved due to lo#e ing o +eadep essu e as a esult o opening o delugevalve D:-!66%

  • 8/18/2019 IC Final Audit

    51/83

    5 7C 7ndication obse ved in t+e cont ol oom Satis acto .

    6 7C 7ndication obse ved in t+e cont ol oom Satis acto .

    1% 7C; @i e Boat @B $3 ope ation c+ecked Satis acto .

    F ; detecto s S-3-2-(B S-3-2-1& in t+e@> actuated

    *+e mal detecto *-3 1-1 in t+e kitc+enactuated using G: lamp

    Engine sta t bot+ b. c anking and+.d aulic actuation obse ved @o#e ingand aising o li e boat obse ved

  • 8/18/2019 IC Final Audit

    52/83

    Final Audit: 12th to 13th March 201F7%CTI'%A. T $T "7RI%- FI%A. A7"IT 12T8 13T8 March

    $ %o& Plat!orm Functional Chec4 durin# '(ser)ations

    1

    7CD ull. unctional

    2

    7C; bot+ ull. unctional

    3 7C; ull. unctional

    ! 7C; Ope ating Fi e Hose eel ull. unctional

    ' 7C; Ope ating t+e 8o t+ C ane ull. unctional

    Functioning test o ope ationo , e#ate pump deludge

    valve and sp inkle s

    Functional test o Boat 8o-!"anual sta t b. c anking and

    +.d aulicall. sta ting

    Functional c+eck b. ope atingDavit 8o- 1'1!%%5

  • 8/18/2019 IC Final Audit

    53/83

  • 8/18/2019 IC Final Audit

    54/83

  • 8/18/2019 IC Final Audit

    55/83

  • 8/18/2019 IC Final Audit

    56/83

    Annexure IIIIC Process Complex Topside RecertifcationFinal Audit: 12th to 13th March 201"ocument Re)ie9

    $ %o& "escription '(ser)ations Remar4s1

    2

    3

    !

    C ane inspection eco d 7CP Sout+CE7@/6'%6/0B?/%%3' Dt 2%/%2/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooks

    be o e and a te load test isnot done

    "P7 to be pe o med be o eand a te load test

    C ane inspection eco d 7CP0 Sout+CE7@/6'%6/;;/%%33 Dt 2!/%1/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test isnot done2 Cabin lig+ts not #o king

    1 "P7 to be pe o med be o eand a te load test2 Cabin lig+ts to be madeope ational

    C ane inspection eco d 7CP0 8o t+CE7@/6'%6/;;/%%32 Dt 2!/%1/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test isnot done2 Cabin lig+ts not #o king

    1 "P7 to be pe o med be o eand a te load test2 Cabin lig+ts to be madeope ational

    C ane inspection eco d 7C 8o t+70S 0epo t= "G"/00I/7C J8K/%' %( Dt %(/%'/2%1!

    1 "P7 o main st uctu almembe s and li ting +ooks

    be o e and a te load test isnot done2 "an. ala ms and gaugeindicato s a e not unctional

    1 "P7 to be pe o med be o eand a te load test

    2 &ll ala ms and gaugeindicato s to be madeope ational

  • 8/18/2019 IC Final Audit

    57/83

    '

    (

    )

    5

    6 C ane inspection eco d 7C; 8o t+

    C ane inspection eco d 7C Sout+70S 0epo t= "G"/00I/7C JSK/%' %( Dt %(/%'/2%1!

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test isnot done2 "an. ala ms and gaugeindicato s a e not unctional

    1 "P7 to be pe o med be o eand a te load test2 &ll ala ms and gaugeindicato s to be madeope ational

    C ane inspection eco d 7CP 8o t+70S 0epo t= "G"/00I/7CPJ8K/%' Dt 25/%!/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test is

    not done2 "an. ala ms and gaugeindicato s a e not unctional

    1 "P7 to be pe o med be o eand a te load test2 &ll ala ms and gauge

    indicato s to be madeope ational

    C ane inspection eco d 7C; Sout+70S 0epo t= "G"/00I/7C;JSK/%( Dt %'/%'/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test isnot done2 "an. ala ms and gaugeindicato s a e not unctional

    1 "P7 to be pe o med be o eand a te load test2 &ll ala ms and gaugeindicato s to be madeope ational

    C ane inspection eco d 7CD70S 0epo t= "G"/00I/7CDK/%' Dt 26/%!/2%1'

    1 "P7 o main st uctu almembe s and li ting +ooksbe o e and a te load test isnot done2 "an. ala ms and gaugeindicato s a e not unctional

    1 "P7 to be pe o med be o eand a te load test2 &ll ala ms and gaugeindicato s to be madeope ational

    Onl. inspection epo t and noload test eco ds a e available

    @oad test and "P7 to bepe o med

  • 8/18/2019 IC Final Audit

    58/83

    1% 700 o #ells

    11 DCP and CO2 Po table C.linde s inspection eco ds 0epo ts o 8ov 2%1' ve i,ed 8il

    12 H.d o testing o B& C.linde s 0epo ts ve i,ed 8il

    13 7nspection o DCP Skid 0epo ts ve i,ed 8il

    1! 7nspection o Fi e ate Hose 0eel 0epo ts ve i,ed 8il

    1' 7nspection o deluge valve sp inkle s 0epo ts o 8ov 2%1' ve i,ed 8il

    1( 8il

    1) EAte nal >HSE &udit J70SK 8il

    15 "aste Calib ation e uipment s Documents verified 8il16

    Documents verified

    8il

    1 * apped p essu e ound in & B Section annulus

    2 Some o t+e annulussection valves a e +a d andsome a e non ope ational

    1 * apped p essu e to be bled2 ammed/Ha d valves to be

    epai ed o eplaced

    H&?OP epo t 78D " ! %6 %%(3-B:7-*C Dt%'/%2/2%%6 evie#ed

    Ha9op close-out epo t oen+ancement o #ell Nuid+andling acilit. at 7CPplat o m

    &ll OF7 s +ave been compliedand no 8C s issued

    Field inst uments0ise inst uments

  • 8/18/2019 IC Final Audit

    59/83

    2% PS: Calib ation eco ds Calib ate PS:

    21 Fi e and ;as detecto s Calib ation 0eco ds 0ecti . /0eplace

    22

    23 H:&C "aint 0eco ds = 7CP 7C; 7C 7CP0

    2! S#itc+ gea p otection ela. =

    15 8o s PS: a e due ocalib ation s '32% '2)' (2)' !3'% !3(% !3(1 !1'% '1'% (1'% !1'1 '1'1 (1'1 !1!% '1!% (1!% 3'11 3(6%3(61

    7CP0 = 2! no s G: detecto sa e epo ted not Ok 11 8o sSmoke detecto a e epo teds+o#ing no esponse du ing

    calib ation

    E uipment s coming in Ha9a dous & eavisual inspection as pe O7SD std 13)

    7C; 7C 7CP 7CP0 is due o"ont+l. >ua te l. Hal.ea l. inspection

    7nspection to be ca ied out aspe F e uenc.

    H:&C 0e ige ation =C+eck o se viceabilit. o all

    ela.s CB Contacto selecto s#itc+ *imedela.s Pus+ Buttons @ig+ts ala ms o p ope se uence isdue J( mont+sK

    Ca . out t+e maintenanceinspection as pe e uenc.

    &nnual Calib ation is done in2%1! o 7CP 7C 7C; 7CP00ela. calib ation is pending

    Calib ate 0ela.s as pe duedate

  • 8/18/2019 IC Final Audit

    60/83

    2' B eake s Follo# t+e se vice sc+edule

    2( H: @* moto s 8il

    2) 0ise s+ut do#n valves 8il

    25 0ise s+ut do#n valves 8il

    26 :e i,ed and ound ok

    3%

    *esting document ve i,ed@ast se viced date isSeptembe 1!

    "oto 70 and P7 eco dve i,ed

    Functional test o * unk line

  • 8/18/2019 IC Final Audit

    61/83

    31

    32

    33

    3!

    7O;P*/ P/F0-%2/0E:%%/66SCSS: ope ation and leak test dated 1! 1% 1've i,ed

    F e uenc. is ( mont+s and itis maintained Status epo tedis ok

    7O;P*/ P/F0-%3/0E:%%/66SS: ope ation and leak test dated 1! 1% 1' ve i,ed

    F e uenc. is ( mont+s and itis maintained Status epo tedis ok

    7O;P*/ P/F0-%!/0E:%%/66

  • 8/18/2019 IC Final Audit

    62/83

    Remar4s

    same

    cabin lig+t #o king

    cabin lig+t #o king

    Final Audit Points on 12th 13th March 201

    1 Point not closed2 Cabin lig+t #o king :e i,edok

    1 Point not closed2 Cabin lig+t #o king :e i,edok

    &la m #o kingOnl. pm gauge 8OI 1 Point not closed

    2 &la m #o king onl. pmgauge not ok

  • 8/18/2019 IC Final Audit

    63/83

    Gnde evamping

    &la m #o kingOnl. pm gauge 8otOI 1 Point not closed

    2 &la m #o king onl. pmgauge not ok

    &la m #o kingOnl. pm gauge 8otOI 1 Point not closed

    2 &la m #o king onl. pmgauge not ok 3 C ane not in

    unction

    &la m #o kingOnl. pm gauge 8OI 1 Point not closed

    2 &la m #o king onl. pmgauge not ok

    &la m #o kingOnl. pm gauge 8otOI

    1 Point not closed2 &la m #o king onl. pmgauge not ok

    1 "P7 not done2 @oad test eco d not

    available

  • 8/18/2019 IC Final Audit

    64/83

    Complied

    ve i,ed ok

    Documents verified

    0epo ts up to "a c+ 2%1(ve i,ed and ound ok

    H.d o test ce ti,cate is notavailable

    1 H.d otest epo t o Feb 2%1(ve i,ed and ound ok 2 Foamlevel obse ved is 2% to 3% #+ic+ is less

    0epo ts up to "a c+ 2%1(ve i,ed and ound ok

    0epo ts up to "a c+ 2%1(ve i,ed and ound ok

    Status o Compliance b. B:JBu eau :e itasK dated 15 %) 1'-

    P ovide ;0E line do#nst eam oisolation valve - not complied

    ICP/QHSE/INSTT/REC/03,ICP/QHSE/INSTT/REC/04 recordsverified.

  • 8/18/2019 IC Final Audit

    65/83

    0e ui ement Placed

    Done in 2%1!

    12 8o s a e pending PS:'32% '2)' (2)' !3'% !3(%!3(1 !1'% (1'% !1'1 (1'1 !1!% (1!%

    7CP/>HSE/78S**/0EC/%1 ve i,edF e uenc. is maintained0eco ds o H2S detectocalib ation a e not available

    "ont+l. >ua te l. &nnualinspection is done o 7C; 7CP7CP-0 7C is in p og ess

    Ope ation andmaintenancecont act in place

    H:&C DP0 eco ds om%1 %1 2%1( to 1! %2 2%1(ve i,ed F e uenc. ismaintained

    7CP0 0ela. calib ation ispending Calib ate 0ela.s as pedue date

  • 8/18/2019 IC Final Audit

    66/83

    Done annuall.

    &ll H* b eake s a ec+ecked annuall.

    7CP/>HSE/70/0EC7C;/>HSE/70/0EC

    7C />HSE/70/0EC eco dsve i,ed F e uenc. ismaintained

    7CP/>HSE/70/0EC7C;/>HSE/70/0EC

    7C />HSE/70/0EC eco dsve i,ed F e uenc. ismaintained

    Functional test o

  • 8/18/2019 IC Final Audit

    67/83

  • 8/18/2019 IC Final Audit

    68/83

    '(ser)ations (rou#ht !or9ard !rom pre)io

    S 8o

    ONGC response as per

    Status Observation

    1 4 Com !ied

    Sl. No. asper OISD

    letter

    DNV FinalAudit

    Recommendation ONGC

    Action

    4."odific#tions$"%C docs #remost!&#v#i!#'!e.Re ortsre!#ted tos#fet& studies,desi(n# rov#!re ort, t)ird

    #rt&ins ection/certific#tion docsto 'e m#de#v#i!#'!e.

    Re ortsert#inin( to t)e

    s#fet& studiesof *i+uidEn)#ncement

    ro ect, ICP R#re m#de#v#i!#'!e -softco & enc!osed .%N C TR dtd12. . 011Soft co ies ofs#fet& studiesof *i+uidEn)#ncement

    ro ect 5 ICP6Rro ects #re

    #tt#c)ed.

    s on4.10.116 Soft

    co ies of S#fet&studies of ICPRE7 "P 5ICP6R ro ect#re Su'mitted.%N C TR dtd

    1.1 .1EER stud& forIC Com !e8 )#s'eencom !eted. "/s

    97 )#ssu'mitted dr#ftre ort.

    Pro ect for QRstud& of EntireIC Com !e8 )#s'een (iven toIE%T.Com !i!#tion ofin ut d#t#re+uired forQR is in

    Soft co ies not#tt#c)ed. P!. rovidet)e s#me for revie:.

  • 8/18/2019 IC Final Audit

    69/83

    2 34 Com !ied

    3

    3

    !

    '

    (

    Observations brought or!ard rom previous certi)

    H ;%P re ortof ICP

    IND.".4.0?.0023697I6TC notsu'mitted. s6'ui!t P5IDs#re #v#i!#'!et)ou().97 re ort 'em#de#v#i!#'!e.

    %N C TRon 12. .11Soft co & ofH ;%PRe ort of ICP

  • 8/18/2019 IC Final Audit

    70/83

    Observations brought or!ard rom previous certi5

    6

    Observations brought or!ard rom previous certi1%

    Im !ement#tion of R9Irecommend#tions

    Routine visu#!ins ections #re'ein( c#rried out'ut no corre!#tion:it) t)e R9Irecommend#tionest#'!is)ed.

    IC<CorrossionCondition

    r#tin(s #nddec@ !#te #recorrodin(. "#n&com onents in t)eC)emic#! in ections@id #re '#d!&corroded .

  • 8/18/2019 IC Final Audit

    71/83

    11

    12

    ICP$ Ne:!&e8tendeddec@ ortionfor %i!en)#ncement #re#

    ICDSout)sidePi in(

    %N C TRon 1.1 .1S)#!! 'et#@en u#fter t)efin#!is#tionof t)e

    #intin(contr#ct.

    % en, EDC6"#rc)614

  • 8/18/2019 IC Final Audit

    72/83

    A

    IC Process Comp

    'utstandin# audit po

    Initial Audit: 23

    s certifcation: th Annual Audit

    DNV response

    Status on *+. .+*Remar/ 0RecommendationDNV First annual surveillance

    visit *% -*+ (une *%+*

    Soft co & not rovided t)es#me 'e rovided.DN7 res onse dtd

    4.10.11H ;%P 5 H ;ID s#fet&studies re ort rovided.QR , EER #nd SI*studies 'e m#de#v#i!#'!e.Recommend#tions In t)e97=s H ;%P c!oseoutre ort > IND.".4.0?.0023697I6TC #re not c!osed.Recommend#tions du!&c!osed 5 # roved '&%N C to 'e m#de#v#i!#'!e.Desi(n # rov#! re ort,t)ird #rt&ins ection/certific#tiondocs to 'e m#de #v#i!#'!e.

    DN7 visit on 0 5 1 Aune 01QR re ort to 'e rovided '& %N C'#se office%N C informed EER stud& for ICcom !e8 is under tenderin( rocess.H ; RD 5 % er#'i!it& stud&-H ;%P c!ose out re ort forEn)#ncement of :e!! f!uid )#nd!in( #tICP !#tform is #v#i!#'!e, 'ut t)erecommend#tions #re not c!osed.%N C to c!ose recommend#tions #nd

    rovide c!ose6out re ort for revie:.DN7 Res onse on 1B.1.13Noted. Provide 'ot) re orts onfin#!is#tion

    % enC#t69

  • 8/18/2019 IC Final Audit

    73/83

    % en

    ication" #hird Annual Surveillance

    DN7 res onse on.?.11

    No re orts rovided.DN7 res onse on

    4.10.11C!ose out re ort for 97recommend#tion not

    rovided. Refer #t S!.No. 4.

    DN7 visit on 0 5 1 Aune 01H ; RD 5 % er#'i!it& stud&-H ;%P c!ose out re ort forEn)#ncement of :e!! f!uid)#nd!in( #t ICP !#tform is#v#i!#'!e, 'ut t)erecommend#tions #re not c!osed.%N C to c!ose recommend#tions#nd rovide c!ose6out re ort forrevie:.

  • 8/18/2019 IC Final Audit

    74/83

    ication" Second Annual Surveillance Audit$ Dt. %& and %'

    ication" First annual surveillance during *% - *+st (une

    O8;C toimplement planas pe p io it.Jmanual time toinspect catego .% 2 to be takenup , stK 0B77mplementation

    epo t ocatego . % to besubmitted b. Dec2%13 andcatego . 2 to besubmitted b."a. 2%1!

    HC detector for (#s m#nifo!d not#v#i!#'!e in ICD. % en

    C#t6

  • 8/18/2019 IC Final Audit

    75/83

    %n!& P !oo #v#i!#'!e. F7detectors, HC (#s detectors to 'econsidered for inst#!!#tion.

    % enC#t6

    Pi in( found corroded. C!e#nin(#nd #intin( re+uired.

    % enC#t69

  • 8/18/2019 IC Final Audit

    76/83

    nexure I+

    lex Topside Recertifcation

    ints !rom pre)ious Certifcation

    d to 2 th %o)em(er 2016

    Status on %'.%1.+,

    DNV #hird annual surveillance visit

    DNV audit observations DNV audit observations

    DNV Second annualsurveillance visit %& -%'

    (ul) *%+,

    Im !ement#tion of EERrecommend#tions to 'ecom !eted , t)is #ctivit& is in

    rocess.

    % enC#t69

    Provide t)e 97IS #cc t#nce Re orts. nd QRre orts

  • 8/18/2019 IC Final Audit

    77/83

    % en Refer t)e Point 4

    ICD 6 Cr#ne6 C#'in S)ed corroded.

    Com !i#nce to 1stsurvei!!#nce #uditrecommend#tion to 'ecom !eted .

  • 8/18/2019 IC Final Audit

    78/83

    (ul) *%+,

    % en

    %+*

    Com !i#nce endin( Com !i#nce endin(

    7isu#! o'serv#tion #nd:#!! t)ic@nessme#surement '& FT'ein( c#rried out.%N C to rovideins ection re ort for t)eins ection due #s erR9I !#n '& Dec 013.%N C to rovide#dv#nce FT !#n #s erR9I recommend#tions'& "#& 014.

    7isu#!, NDT #nd :#!! t)ic@nessme#surement '& FT )#s 'een c#rried out'& %N C. or det#i!s ! refer tt#c)ment619 S!. No. 11 to 14. T)e

  • 8/18/2019 IC Final Audit

    79/83

    Com !i#nce endin( Com !i#nce endin(

    ction to 'e t#@en

    % enC#t6

    % enC#t69

  • 8/18/2019 IC Final Audit

    80/83

  • 8/18/2019 IC Final Audit

    81/83

    % en -C#t

    % en -C#t

    % en -C#t 9

    % en -C#t

    % en -C#t 9

    % en -C#t 9 Ao' is under Pro(ress % en

    % en

    0 com !eted-out of 10 nos

    o'serv#tion of H# o re ort noscom !eted.

    %N C informed t)#t, endin(Recommend#tion re(#rdin(

    JRevie: of 5 #de+uec&J Sitesurve& for inst#!!#tion of detector

    done '& Hone&:e!! En(ineer.9ud(oter& Quotes received.

    Pro os#! :it) %"EDC $

    Dec= 01G

    % enC#t

    ICD platform: UV detectors inextended launcher & receiverarea, and HC detectors for gasmanifold area and Launcher areanot provided.

    IC ne!l" extended dec# portionfor oil enhancement area $ onl"% loop availa le. UV detectors,HC gas detectors not provided.

    Heat 'racer $ glands comes out

    from () at IC *ICD ridge

    CD +hut Do!n anel +D $- /$ man" pressure gauges foundfault".

    IC0 Corrosion condition:1evamp of Chemical in2ections#id. ainting in this area needsto e underta#en.

  • 8/18/2019 IC Final Audit

    82/83

    % en % en C#t

    % en % en

    % en

    FT surve& '& "/s IK R is inro(ress #s er R9I

    recommend#tion. %N C to m# t)e#v#i!#'!e NDT d#t# #s er R9I

    re+uirement. %N C )#s informedt)#t t)e ne: #dv#nce NDT contr#ct)#s 'een fin#!ised #nd !#nned tocom !ete rem#inin( on(oin( NDTin!ine :it) R9I recommend#tions.

    EDC$DEC 01G

    P#intin( Contr#ctor te#m to 'emo'i!ised ost monsoon.

    % enC#t6

    %N C informed sco e firmin( inro(ress. Pro os#! :it) %" EDC

    31.0G. 012

  • 8/18/2019 IC Final Audit

    83/83

    % en

    % en

    % enC#t6

    Pendin( recommend#tion re(#rdin(revie: of 5 #de+u#c& site surve& for

    inst#!!#tion of detector done '&)one&:e!! en(ineer .9ud(etor& +uote

    received Pro os#! :it) %" EDC Dec01G

    % enC#t69

    P#intin( Contr#ctor te#med to 'emo'i!ised ost monsoon.Notice of

    #:#rd of contr#ct is issued.