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iBaan Decision Manager Business Templates Users Guide for BaanERP 5.0c Manufacturing 1.0

iBaan Decision Manager Business Templates - baansupport.com Guide for BaanERp 5.0c... · Production delivery performance 3-5 Capacity allocation 3-6 Project profitability 3-7 Hours

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iBaan Decision Manager Business Templates

User�s Guide for BaanERP 5.0cManufacturing 1.0

A publication of:

Baan Development B.V.P.O.Box 1433770 AC BarneveldThe Netherlands

Printed in the Netherlands

© Baan Development B.V. 2001.All rights reserved.

The information in this documentis subject to change withoutnotice. No part of this documentmay be reproduced, stored ortransmitted in any form or by anymeans, electronic or mechanical,for any purpose, without theexpress written permission ofBaan Development B.V.

Baan Development B.V.assumes no liability for anydamages incurred, directly orindirectly, from any errors,omissions or discrepanciesbetween the software and theinformation contained in thisdocument.

Document Information

Code: U7558A USGroup: User DocumentationEdition: ADate: May, 2001

i

iBaan Decision Manager Business Templates

1 Overview of iBaan Decision Manager 1-1Definitions, acronyms, and abbreviations 1-4

2 BaanERP 5.0c Manufacturing 1.0 Business Template 2-1Introduction 2-1Manufacturing data-warehouse content 2-2Universe 2-3Measures for Manufacturing Shop Floor Control Universe 2-6Measures for Manufacturing Project Control System Universe 2-10Measures for Manufacturing Hours Accounting Universe 2-11Manufacturing OLAP Cubes 2-16Cube Machine_Man_Usage 2-16Cube Material_Usage 2-17Cube Total_Prod_Costs 2-18Cube SFC_Delivery_Perf 2-19Cube Production_Time 2-21Cube Resource_Util 2-22Cube PCS_Project_Costs 2-23Cube PCS_Proj_Profitability 2-24Cube HRA_Hours_Spent 2-25Cube HRA_Workcenter_Utl 2-27Cube HRA_Workcenter_Bud 2-29Cube HRA_Employee_Util 2-30

3 Examples 3-1Resource utilization 3-2Material usage 3-3Cost of production 3-4Production delivery performance 3-5Capacity allocation 3-6Project profitability 3-7Hours accounting analysis 3-8Workcenter analysis 3-9

Table of contents

Table of contents

iBaan Decision Manager Business Templatesii

iBaan Decision Manager Business Templatesiii

iBaan Decision Manager is a decision-support solution that you can use to extractand analyze key data from your business management system and obtain theinformation that you need to support your decisions and to take measures in timeto avoid bottlenecks in your business processes. For example, you can useDecision Manager for various types of sales performance analyses, productionperformance analyses, and inventory data analyses.

For each area that you want to analyze, the Business Content defines what data isextracted from the source system and how Decision Manager presents the data toyou for further analyses. When you install Decision Manager, the BusinessContent is predefined for a number of areas.

This manual describes the BaanERP 5.0c Manufacturing business templateversion 1.0. The business template is developed for Decision Manager 2.0. Themanual describes what data you can use for performance analyses of the variousaspects of Manufacturing, and provides some examples of business managementquestions that can be answered by a specific type of analysis.

Chapter 1, �Overview of iBaan Decision Manager,� briefly describes theDecision Manager concepts and components and explains the function of theBusiness Contents in the Decision Manager solution.

Chapter 2, �BaanERP 5.0c Manufactuirng 1.0 Business template,� provides afunctional description of the data that is available for the analysis of yourManufacturing performance.

Chapter 3, �Examples,� describes some example analyses that you can carry outbased on the Business Content for Manufacturing.

For a general description of the Decision Manager 2.0 solution, refer to theWhite Paper Decision Manager 2.0 (P3119AUS). For a more technicaldescription of the Business Content for Manufacturing, refer to the onlinemetadata.

About this document

About this document

iBaan Decision Manager Business Templatesiv

iBaan Decision Manager Business Templates1-1

iBaan Decision Manager is a decision-support solution that you can use to:

� Extract key data from your business management system.� Store the data in a data warehouse and OLAP databases.� Analyze the data.� Present the analysis in the shape of reports and graphs.

For each area that you want to analyze, for example, sales, or production, theBusiness Content defines what data is extracted from the source system, how thedata is stored in the data warehouse, and how the information is made availablefor the analyses.

The Business Content consists of:

� Extraction, Transformation, and Loading (ETL) models.� OLAP cubes.� Universes.

This chapter briefly explains the various Decision Manager concepts andcomponents related to the business content.

ETL models

The ETL models extract the data from the source systems, transform the data intouseful information for decision-making, and load the information in a datawarehouse. After loading, the data warehouse contains the required fact anddimension data for analysis.

Facts

Facts reflect the events in your business that you want to analyze. The factsconsist of the dynamic data that Decision Manager extracts from your Baandatabase, such as order quantities, delivery dates, invoiced amounts, andcompleted orders.

1 Overview of iBaan Decision Manager

Overview of iBaan Decision Manager

iBaan Decision Manager Business Templates1-2

Dimensions

Dimensions represent a point of view from which you can analyze the data. Thedimensions consist of comparatively static data, or master data, such ascustomers, suppliers, warehouses, and time, that is related to the facts. Forexample, you can use a Warehouse dimension to analyze which warehouses issuemost, or none, of the goods.

Data warehouse

The fact data and dimension data is stored in fact tables and dimension tables in adata warehouse. The ETL scripts update the data in the warehouse with the datafrom the live database.

Before you can analyze the data with either the Baan OLAP Client or BusinessObjects Reporting, the data warehouse data must be processed to prepare it foranalysis. You can do this in either of the following ways:

� By building and processing OLAP cubes.� By designing Universes.

OLAP cubes

The OLAP cubes contain a combination of fact data and dimension data as wellas the results of computations such as totals, average numbers, and percentages.To access the OLAP cubes, you can use the OLAP client as well as the BusinessObject reporting tool.

iBaan OLAP Navigator

You can use the iBaan OLAP Navigator to view the data in the OLAP cubesfrom various angles. You can apply formulas, filters, graphs, and so on to thedata in OLAP cubes to obtain information about trends, causes of events,exceptions, and other interesting facts. For instructions on how to use the OLAPNavigator, refer to the OLAP Client User Guide.

Universes

A Universe is an extra layer through which you can access the data in the datawarehouse by using the Business Objects Reporting environment. The Universeconsists of objects that are mapped on the data in the data warehouse. You canbuild queries on the data warehouse through the Universe and present the resultsin reports compiled by Business Objects Reporting.

Overview of iBaan Decision Manager

iBaan Decision Manager Business Templates1-3

Business Objects Reporting

You can use Business Objects Reporting to access and print reports of theinformation in a data warehouse and in the OLAP cubes. The available BusinessObjects Reporting user manuals describe how you can define queries to analyzethe data and to build reports.

Figure 1 shows how the various Decision Manager components are related toeach other.

Datawarehouse

BaanERPManufacturing

OLAPcube Universe

OLAPNavigator

Business ObjectsReporting

Figure 1 High-level Decision Manager 2.0 architecture overview

Overview of iBaan Decision Manager

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Definitions, acronyms, and abbreviationsTerm Description

business template A collection (or subset) of : export session, Baan ETLmodel, dimension and cube definitions, and a BusinessObjects Universe that cover a particular business area.For example, the Purchase template.Business templates are used to extract data from anoperational source system (such as BaanERP) and store itin the data warehouse from where it can be analyzed byusing OLAP and/or Business Objects technology.

BusinessIntelligence

The total concept of data visualization and analysis.

Business Objectsreporting

A set of applications for interactive reporting delivered byBusiness Intelligence vendor Business Objects.

data warehouse A solution that maintains integrated data and metadata inan open RDBMS environment. The data warehouse is anintegrated, time-variant, nonvolatile collection of data insupport of management�s decision needs. The datawarehouse is ready for analysis with business-intelligencetools. It contains atomic and summarized data. MS SQLServer 7 and 2000 are the RDBMS to use.

Decision Manager An end-to-end solution based on an open BusinessIntelligence framework containing best-of-breedcomponents. It also delivers ready-to-implement BusinessContent, designed to analyze key business processes inan enterprise.

Dimension A point of view from which you can look at your data, forexample, sales figures by time, by product, or bycustomer. A cube and a Business Objects Universecontains a set of dimensions. The measures in the cube orin the universe, originating from a fact table, are analyzedagainst the dimensions.

Fact A quantity that you can analyze. Each cube or Universehas at least one fact. For example, sales, costs, and grossmargin.

OLAP Acronym for Online Analytical Processing; a softwaretechnology that enables analysts and managers to gaininsight into data through fast, consistent, and interactiveaccess, and a wide variety of possible views ofinformation. OLAP functionality is characterized bydynamic multidimensional analysis of consolidatedenterprise data that reflects the real dimensionality of theenterprise as understood by the user.Baan Decision Manager uses Microsoft OLAP technology.

Overview of iBaan Decision Manager

iBaan Decision Manager Business Templates1-5

OLAP Navigator A web-based, hyperrelational OLAP Navigator thatprovides the business user overview and analytical supportin addition to enterprise decision models. Using hyperdrilltechnology, the users can navigate intuitively betweentactical and operational information needs.

OLAP cube A set of related dimensions, which defines an n-dimensional manifold. The cube is the central metadataobject recognized by OLE DB for OLAP.

Universe A semantic layer between the user and the datawarehouse, consisting of classes and objects. The objectsin the Universe map to data in the data warehouse, andenable the user to build queries on the Universe. AUniverse represents a complete set of data and dataoperations.

SFC Shop Floor Control Module of Baan ManufacturingPackage

PCS Project Control System Module of Baan ManufacturingPackage

HRA The Hours Accounting module in BaanERP ManufacturingPMG Production Management Module of Baan ProcessPRP Project Requirement PlanningCRP Capacity Requirement Planning

Overview of iBaan Decision Manager

iBaan Decision Manager Business Templates1-6

iBaan Decision Manager Business Templates2-1

IntroductionThe template is built for Decision Manager 2.0. The data that is extracted fromBaanERP 5.0c is transformed and loaded into the data-warehouse. The data isstored in data warehouse tables and OLAP cubes that serve as the basis foranalyses related to Shop Floor Control, Project Control System, and HoursAccounting.

In Manufacturing performance analysis, you can analyze various aspects relatedto the Manufacturing function, such as:

� Resource usage: use of employees and machines by SFC production orders.

� Material consumption: material consumption by SFC production order.

� Production order costing: cost of production orders in SFC.

� SFC delivery performance: SFC production order delivery performance ofcompleted orders.

� Throughput time analysis: throughput time analysis of SFC productionorders.

� Capacity utilization: available capacity and capacity allocation and utilizationby different types of planned and actual production orders.

� Project cost: cost information related to PCS projects.

� Project profitability: analysis of project cost and sales value.

� Hours spent: analysis of actual hours reported against production, project, orindirect activities.

� Workcenter utilization: workcenter utilization and efficiency calculation.

� Workcenter budget analysis: Workcenter analysis based on budgeted andactual hours spent on the workcenter.

� Employee utilization: employee utilization and variance calculation based onbudgets and actual figures.

2 BaanERP 5.0c Manufacturing 1.0Business Template

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iBaan Decision Manager Business Templates2-2

The following section describes the content of the data warehouse, BusinessUniverse and the OLAP cubes. The section aims to explain the use of the contentfrom an end user perspective.

Manufacturing data-warehouse contentFor Manufacturing performance analysis, various facts and dimensions areavailable. The facts are the numbers of interest related to the aspects mentionedearlier. The dimensions define the aggregation levels on and angles from whichthe manufacturing performance data can be analyzed.

The data warehouse contains several dimension tables and the following tablesand views that contain the facts required to carry the analysis in the area ofManufacturing.

1 DW_INV_HISTORYThis fact table contains the inventory level for a specificitem/container/warehouse combination by date. The information in this facttable is extracted from a table (the Inventory Transaction by Item (tdinv700)table) with Baan export sessions.

2 DW_PCS_COSTCOMPONENT_RESULTSThis fact table contains the cost-related information for a specific project/costcomponent combination. The cost-related information in this fact table isextracted from a table (the Cost Prices by Project (tipcs360) table) and thedate-related information from the Project Details (tipcs030) table with Baanexport sessions.

3 DW_PCS_COSTING_RESULTSThis fact table contains the cost- and revenue-related information for aspecific project. The cost-related information in this fact table is extractedfrom the Cost Prices by Project (tipcs360) table and the invoicing- and date-related information from the Project Details (tipcs030) table with Baan exportsessions. Oher cost- and revenue-related information is derived with standardBaanERP DLLs.

4 DW_SFC_MACHMANUSAGEThis fact table contains the measures to analyze the planned and actual hoursrequired for performing production activities. The machine-man usage-related information in this fact table is extracted from the Estimated andActual Hours (ticst002) table and the production orders (tisfc001) table withBaan export sessions.

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5 DW_SFC_MATERIAL_USAGEThis fact table contains the measures to analyze the planned and actualmaterial consumption to perform production activities. The material usagerelated information in this fact table is extracted from the Estimated andActual Material Costs (ticst001) table and the production orders (tisfc001)table with Baan export sessions.

6 DW_SFC_COMPLETED_ORDERSThis fact table contains the measures to analyze the timeliness andcompleteness of production delivery. The completed-order-relatedinformation in this fact table is extracted from the production orders(tisfc001) table with Baan export sessions.

7 DW_SFC_CAPACITY_UTILIZATIONThis fact table contains the measures to analyze the utilization and allocationperformed for different types of production orders. The utilization-relatedinformation in this fact table is extracted from the Utilization by Week(tisfc011) table and the Hours Accounting by Employee (tihra100) table withBaan export sessions.

UniverseA Universe is created to make the data warehouse dimension and fact contentavailable in the Business Objects reporting environment.

Various dimension tables and fact tables that contain Manufacturing historicaldata are defined in the data warehouse. Three separate Universes are createdbased on data warehouse tables to make the data warehouse dimension and factdata available in the Business Objects reporting environment. Currently, thefollowing universes are available for reporting and analysis.

� Manufacturing Shop Floor Control.� Manufacturing Project Control System.� Manufacturing Hours Accounting.

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The following Fact tables are used in these Universes:

Universe Fact tableDW_SFC_MACHMANUSAGEDW_SFC_MATERIALUSAGEDW_SFC_COMPLETEDORDERS

Manufacturing Shop Floor Control

DW_SFC_CAPACITYUTILIZATIONDW_PCS_COSTCOMPONENT_RESULTS

Manufacturing Project Controlsystem

DW_PCS_COSTING_RESULTSDW_HRA_Hours_SpentDW_HRA_Workcenter_UtilizationDW_HRA_Workcenter_Budget_Analysis

Manufacturing Hours Accounting

DW_HRA_Employee_Utilization

The measures that are available in the Universe for reporting are explained here.

The amounts are available in the home currency, local currency, reportingcurrency, and the data warehousing currency. The home currency, local currency,and reporting currency are derived from the currencies rates used in BaanERP.The data warehousing currency is used to consolidate amounts that originatefrom several BaanERP installations in the data warehouse.

The manner in which the various amounts-related Facts are presented in the Datawarehouse is explained here:

NOTE

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A selection of BaanERP�s currencies for the DW currencies:

Scenario1

Scenario2

Scenario3

Scenario4

BaanERPCompany

ReferenceCurrency EUR EUR USD USD

Local Currency USD USD USD USD

ReportingCurrency 1 HFL EUR HFL EUR

ReportingCurrency 2 EUR HFL EUR HFL

DM 2.0 - DW Logic Result inDW

Result inDW

Result inDW

Result inDW

HC (HomeCurrency)

Pick up the HC of theLogistics Company (=Ref. Currency)

EUR EUR USD USD

LC (LocalCurrency)

Pick up the LocalCurrency of theBusiness Unit (EU)

USD USD USD USD

RC

(ReportingCurrency)

Pick up the ReportingCurrency 1. However,if Reporting currency1 = ReferenceCurrency (HC), pickup Reporting currency2

HFL HFL HFL EUR

In Scenarios 1 and 2, the selection of the Reference and Local and Reporting 1and 2 currencies are appropriate. However, only if Reference and Local are thesame, (Scenarios 3 and 4) does a limitation exist of getting only 1 of the 2available Reporting currencies in the DW. This can be solved by a minorcustomization effort at implementation time.

NOTE

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Measures for Manufacturing Shop Floor ControlUniverseThe following measures are taken from theDW_SFC_MACHINE_MAN_USAGE fact table:

Measure DescriptionPlanned ManHours

Estimated man hours required for production order based onrouting and quantity to produce

Planned LaborCost

Estimated labor cost for production order based on routing,quantity to produce and labor rate applicable according tocosting method

Actual ManHours

Actual man hours reported for production order according tohours accounting

Actual LaborCost

Actual labor cost for production order based on actual hoursreported to produce and labor rate applicable according tocosting method

PlannedMachine Hours

Estimated machine hours required for production orderbased on routing and quantity to produce

PlannedMachine Cost

Estimated machine cost for production order based onrouting, quantity to produce, and labor rate applicableaccording to costing method

Actual MachineHours

Actual machine hours reported for a production orderaccording to hours accounting

Actual MachineCost

Actual machine cost for production order based on actualhours reported to produce and labor rate applicableaccording to costing method

PlannedOverhead Cost

Estimated overhead cost for production order based onrouting, quantity to produce, and labor rate applicableaccording to costing method

ActualOverhead Cost

Actual overhead cost for production order based on actualhours reported to produce and labor rate applicableaccording to costing method

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The following measures are taken from the DW_SFC_MATERIAL_USAGE facttable:

Measure DescriptionPlannedMaterial Usage

Estimated material required for production order based on billof material and quantity to produce

PlannedMaterial Cost

Estimated material cost for production order based on bill ofmaterial, quantity to produce, and material cost applicable

Actual MaterialUsage

Actual material consumed for production order

Actual MaterialCost

Actual material cost for production order based on actualmaterial consumption to produce and material cost applicable

Planned ScrapQuantity

Estimated scrap quantity based on bill of material and routinginformation for a production order

Actual ScrapQuantity

Actual scrap quantity based on material consumption for aproduction order

Planned ScrapCost

Estimated scrap cost for a production order based on bill ofmaterial and routing information for a production order andscrap cost applicable

Actual ScrapCost

Actual scrap cost for production order based on materialconsumption to produce and scrap cost applicable

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The following measures are taken from the DW_SFC_COMPLETED_ORDERSfact table:

Measure DescriptionPlannedThroughput Time(Days)

The estimated throughput time expressed in days; this isthe number of days between the Planned start date andthe Planned end date (including start and end date)according to the company calendar; if the calculationreturns a negative number, the Estimated ThroughputTime is set to 0

Actual ThroughputTime (Days)

The actual throughput time expressed in days; this is thenumber of working days between the Actual start dateand the Actual end date (including start and end date)according to the company calendar; if the calculationreturns a negative number, Actual Throughput Time isset to 0

Planned CriticalProd. Time (Hr)

Estimated production time on a workcenter depending onthe critical capacity of that workcenter. If a workcenter isMan critical, then while calculating estimated criticalproduction time, man hours estimated on that workcenterare considered

Actual Critical Prod.Time (Hr)

Actual production time on a workcenter depending oncritical capacity of that workcenter. If a workcenter isMan critical, then while calculating estimated criticalproduction, time man hours estimated on that workcenterare considered

Lateness The positive difference between the Actual end date andthe Planned end date in days according to the companycalendar

Earliness The negative difference between the Actual end dateand the Planned end date in days according to companycalendar

Quantity Ordered Production order quantityQuantity Delivered Quantity delivered against production orderQuantity Rejected Quantity rejected against production orderNr. of Orders OnTime

Number of orders in which actual end date = plannedend date

Nr. of Orders Early Number of orders in which actual end date > plannedend date

Nr. of Orders Late Number of orders in which actual end date < plannedend date

No. of OrdersCompleted

Number of orders in which delivered quantity >= orderedquantity

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Sales Quantity Sales quantity linked to the production orderSales Amount Sales amount in home currency linked to the production

orderSCS DeviationDays

If SCS Scheduler is implemented, this shows the numberof deviation days, which is the difference between theReplanned delivery date and the Requested deliverydate. Positive difference indicates the lateness andNegative difference indicates earliness for the concernedproduction order

CO Order Count Count number of production orders in a given range

The following measures are taken from theDW_SFC_CAPACITY_UTILIZATION fact table:

Measure DescriptionAvailable capacity Available capacity on workcenter based on workcenter

master data and applicable calendar.SFC Utilization NonReleased

Capacity Required or Booked or Allocated for SFCproduction orders with Planned OR Printed status.

SFC UtilizationReleased

Capacity Required or Booked or Allocated for SFCproduction orders with Released status.

Utilization Active Capacity Required or Booked or Allocated for SFCproduction orders with Active status.

PRP UtilizationActive

Capacity Required or Booked or Allocated for all PRPorders with project status as Active.

PRP UtilizationSimulated

Capacity Required or Booked or Allocated for all PRPorders with project status as Simulated.

Historical Utilization Capacity utilization of a workcenter according to actualhours reported through hours accounting.

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Measures for Manufacturing Project Control SystemUniverseThe following measures are taken from theDW_PCS_COSTCOMPONENT_RESULTS table and theDW_PCS_COSTING_RESULTS fact table:

Measure DescriptionBudgeted Numberof Units

Budgeted quantity for the project

Planned Number ofUnits

Estimated quantity for the project

Actual Number ofUnits

Actual quantity for the project

Budgeted Cost Budgeted amount for the projectPlanned Cost Estimated amount of the projectActual Cost Actual amount spent on the projectSales Cost Cost incurred for the sales orders for the projectService Cost Cost incurred for the service orders for the projectWarehousing Cost Cost incurred for the warehousing orders related to

transfer for the projectTotal Project Cost Total cost incurred for the project (sum of costs related to

manufacturing, sales, service, and warehousing)Sales Revenue Revenue generated against the sales orders for the

projectService Revenue Revenue generated against the service orders for the

projectWarehousingRevenue

Revenue generated against the warehousing ordersrelated to transfer for the project

Invoiced Amount Amount invoiced for the projectBudgeted ProfitContribution

Invoiced amount � Budgeted cost

Planned ProfitContribution

Invoiced amount � Planned cost

Total ProfitContribution

Invoiced amount � Total project cost

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Measures for Manufacturing Hours Accounting UniverseThe following measures are taken from the HRA_Work center_Bud_Analysisfact table:

Measure DescriptionBudgeted ManHours

Budgeted man hours for a work center for a given year andperiod

Actual ManHours

Actual man hours reported on a workcenter for given yearand period

Budgeted LaborCost

Budgeted labor cost based on budgeted hours for a givenyear and period

Actual LaborCost

Actual labor cost based on actual hours reported on aworkcenter for a given year and period

BudgetedMachineHours

Budgeted machine hours for a workcenter for a given yearand period

Actual MachineHours

Actual machine hours reported on a workcenter for a givenyear and period

BudgetedMachine Cost

Budgeted machine cost based on budgeted hours for a givenyear and period

Actual MachineCost

Actual machine cost based on actual hours reported on aworkcenter for a given year and period

BudgetedOverhead Cost

Budgeted overhead cost based on budgeted hours for agiven year and period

ActualOverhead Cost

Actual overhead cost based on actual hours reported on aworkcenter for a given year and period

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The following measures are taken from the HRA_Workcenter_Utilization facttable:

Measure DescriptionAvailable ManHours

Available man hours for a workcenter for a given year andperiod. This is based on available hours per day / week andthe company calendar

Estimated ManHours

Estimated man hours for a workcenter for a given year andperiod

Actual ManHours

Actual man hours reported on a workcenter for a given yearand period

EstimatedLabor Cost

Estimated labor cost based on estimated hours for a givenyear and period

Actual LaborCost

Actual labor cost based on actual hours reported on aworkcenter for a given year and period

AvailableMachine Hours

Available machine hours for a workcenter for a given yearand period. This is based on available hours per day / weekand the company calendar

EstimatedMachineHours

Estimated machine hours for a workcenter for a given yearand period

Actual MachineHours

Actual machine hours reported on a workcenter for a givenyear and period

EstimatedMachine Cost

Estimated machine cost based on estimated hours for a givenyear and period

Actual MachineCost

Actual machine cost based on actual hours reported on aworkcenter for a given year and period

EstimatedOverhead Cost

Estimated overhead cost based on estimated hours for agiven year and period

ActualOverhead Cost

Actual overhead cost based on actual hours reported on aworkcenter for a given year and period

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The following measures are taken from the HRA_Employee_Utilization facttable:

Measure DescriptionActual Hours Actual employee utilization in hours according to hours

reported through hours accountingBudgeted Hours Budgeted hours for an employee for a given yearActual LaborCost

Actual employee cost according to hours reported throughhours accounting and employee rate

Budgeted LaborCost

Budgeted labor cost for an employee for a given year basedon hours budgeted and employee rate

The following measures are taken from the HRA_Hours_Spent fact table:

Measure DescriptionEstimated ManHours

Estimated man hours recorded in the Hours Accountingmodule from production planning

Actual ManHours

Actual man hours recorded in Hours Accounting

EstimatedMachine Hours

Estimated machine hours recorded in the Hours Accountingmodule from production planning

Actual MachineHours

Actual machine hours recorded in Hours Accounting

Estimated LaborCost

Estimated man hours recorded in the Hours Accountingmodule from production planning multiplied by the applicablelabor rate

Actual LaborCost

Actual man hours recorded in Hours Accounting multiplied bythe applicable labor rate

EstimatedMachine Cost

Estimated machine hours recorded in the Hours Accountingmodule from production planning multiplied by the applicablemachine rate

Actual MachineCost

Actual machine hours recorded in Hours Accountingmultiplied by the applicable machine rate

EstimatedOverhead Cost

Estimated hours recorded in the Hours Accounting modulefrom production planning multiplied by the applicableoverhead rate

ActualOverhead Cost

Actual hours recorded in Hours Accounting multiplied by theapplicable overhead rate

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Various dimensions are available for analysis purposes. Each dimension containsthe relationships to aggregate the information related to SFC, PCS, and HRAbased on relevant characteristics. For example, item dimension containsinformation to aggregate information based on the item characteristics, such asitem type, item group, warehouse, and so on). The following dimensions areavailable for Manufacturing performance analysis:

� Item dimension.� Sold To Business Partner dimension.� Company dimension.� Employee dimension.� Project dimension.� Production order number dimension.� Warehouse dimension.� Time dimension.� Workcenter dimension.� Task dimension.� Machine dimension.� Transaction type dimension.� Hourly Labor Type dimension.� Cost Component dimension.� Activities dimension.� Business Partner dimension.� Currencies dimension.

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Summery of Dimensions per UniverseDimension SFC Universe PCS Universe HRA UniverseItem dimension Y YSold To Business Partnerdimension

Y Y

Company dimension Y Y YEmployee dimension YProject dimension Y YProduction Order Numberdimension

Y

Warehouse dimension YTime dimension Y Y YWorkcenter dimension Y YTask dimension Y YMachine dimension Y YTransaction Typedimension

Y

Hourly Labor Typedimension

Y

Cost Componentdimension

Y Y

Activities dimension YCurrencies dimension Y

Based on these dimensions and measures, various reports can be generated andperformance can be analyzed and measured.

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Manufacturing OLAP CubesCubes that are available contain measures for analysis and reporting. Each cubecontains measures and dimensions. The measures and dimensions are describedfor the cubes in the following sections.

Cube Machine_Man_UsageThis cube is based on the fact table DW_SFC_MACHINE_MAN_USAGE. Thecube Machine_Man_Usage contains measures to analyze the planned and actualhours required to perform production activities. The measures that are madeavailable to do this are described in the following table:

Measure DescriptionActual Machine hours According to measures specified in SFC Universe and

the DW_SFC_MACHINE_MAN_USAGE fact table.Planned Machinehours

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MANUSAGE fact table

Actual Machine costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Machine costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Actual Man hours According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Man hours According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Actual Labor costs I According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Labor costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Actual Overhead costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Overheadcosts

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

The following dimensions are available for this cube:� Item dimension with levels - All items , Item Group, and Item.� Item dimension with levels - All items , Order System, and Item.� Project dimension with levels � All Projects, SoldToBP, and Project.� Project dimension with levels � All Projects, Project Type, and Project.� Task dimension with levels � All Task, Task Type, and Task.

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� Machine dimension with levels � All Machines and Machine.� Workcenter dimension with levels � All Workcenter, Main Workcenter, and

Workcenter.� Time (Completion Date) dimension with levels � All Dates, Year, Quarter,

and Day.� Order type dimension with levels � All and Order type.� Calculation office dimension � All Enterprise Unit and Calculation office.

Cube Material_UsageThis cube is based on the fact table DW_SFC_MATERIAL_USAGE. The cubeMaterial_Usage contains measures to analyze the planned and actual materialconsumption to perform production activities. The measures that are madeavailable to do this are described in the following table.

Measure DescriptionActual Material usage According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tablePlanned Material usage According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tableActual Material costs According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tablePlanned Material costs According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tableActual Scrap quantity According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tablePlanned Scrap quantity According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tableActual Scrap Cost According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact tablePlanned Scrap Cost According to measures specified in SFC Universe

and the DW_SFC_MATERIAL_USAGE fact table

The following dimensions are available for this cube:

� Item dimension with levels - All items, Item Group, and Item.� Item dimension with levels � All, Item type, and Item.� Project dimension with levels � All Projects, SoldToBP, and Project.� Project dimension with levels � All Projects, Project Type, and Project.� Warehouse dimension with levels � All Warehouse and Warehouse.� Time (Completion Date) dimension with levels � All Dates, Year, Quarter,

and Day.� Order Type dimension � All and Order Type.

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Cube Total_Prod_CostsThe cube is based on a view SFC_ProductionCosts (which combines informationfrom the tables DW_SFC_MACHINE_MAN_USAGE andDW_SFC_MATERIAL_USAGE). The cube Total_Prod_Costs containsmeasures to analyze the planned and actual production cost to performproduction activities. The measures that are made available to do this aredescribed in the following table:

Measure DescriptionActual Machinecosts

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Machinecosts

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Actual Labor costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Labor costs According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Actual Material costs According to measures specified in SFC Universe andthe DW_SFC_MATERIAL_USAGE fact table

Planned Materialcosts

According to measures specified in SFC Universe andthe DW_SFC_MATERIAL_USAGE fact table

Actual Overheadcosts

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Planned Overheadcosts

According to measures specified in SFC Universe andthe DW_SFC_MACHINE_MAN_USAGE fact table

Quantity ordered According to measures specified in SFC Universe andthe DW_SFC_COMPLETED_ORDERS fact table

Total Prod CostPlanned

Total planned cost of production order

Total Prod CostActual

Total actual cost of production order

Quantity delivered According to measures specified in SFC Universe andthe DW_SFC_COMPLETED_ORDERS fact table

Quantity rejected According to measures specified in SFC Universe andthe DW_SFC_COMPLETED_ORDERS table

Sales quantity According to measures specified in SFC Universe andthe DW_SFC_COMPLETED_ORDERS table

Sales amount According to measures specified in SFC Universe andthe DW_SFC_COMPLETED_ORDERS table

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The following dimensions are available for this cube:

� Item dimension with levels - All items, Item Group, and Item.� Item dimension with levels - All items, Order System, and Item.� Project dimension with levels � All Projects, Customer, and Project.� Project dimension with levels � All Projects, Project Type, and Project.� Time (Actual Completion Date) dimension with levels � All Dates, Year,

Quarter, and Day.

Cube SFC_Delivery_PerfThis cube is based on the fact table SFC_CompletedOrders. The cubeSFC_Delivery_Perf contains measures to analyze the timeliness andcompleteness of production delivery. The measures that are made available to dothis are described in the following table:

Measure Description% of orders ontime

Percentage of production orders which are completed intime from a planned delivery date perspective

% of orderscompleted on time

Percentage of production orders which are completed froman order quantity perspective

% of qty in time Percentage of quantity ordered for production orders thatare completed on time from a planned delivery dateperspective

% of qtycompleted in time

Percentage of quantity ordered for production orders thatare completed on time from an order quantity and dateperspective

average lateness Average lateness of production orders, which are late indays

average earliness Average earliness of production orders, which are early indays

average shortage Average of shortages on production orders, which areshort, closed where quantity delivered is less than quantityordered

Number ofcompleted orders

Count number of production orders in a given range

Quantity ordered According to measures specified in SFC Universe and theSFC_CompletedOrders table

Quantity delivered According to measures specified in SFC Universe and theSFC_CompletedOrders table

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Quantity rejected According to measures specified in SFC Universe and theSFC_CompletedOrders table

% of Orders Early Percentage of production orders that is completed earlyfrom a planned delivery date perspective

% of OrdersCompleted Early

Percentage of production orders which are completed latefrom order quantity perspective

% of Orders Late Percentage of production orders which are completed earlyfrom a planned delivery date perspective

% of OrdersCompleted Late

Percentage of production orders which are completed latefrom order quantity perspective

The following dimensions are available for this cube:

� Item dimension with levels - All items, Item Group, and Item.

� Item dimension with levels - All items, Order System, and Item.

� Project dimension with levels � All Projects, Project Type, and Project/All-SoldToBP Project.

� Customer dimension with levels � All -SoldToBP, Line of Business, andCustomer.

� Customer dimension with levels � All SoldToBP, Country, and Customer.

� Time (Actual Delivery Date) dimension with levels � All Dates, Year,Quarter, Month, and Day.

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Cube Production_TimeThe cube is based on the fact table SFC_CompletedOrders. The cubeProduction_Time contains measures to analyze the throughput time ofproduction. The measures that are made available to do this are described in thefollowing table:

Measure DescriptionAverage ActualThroughput Time(days)

Average actual throughput time in days forcompleted order.Actual thoroughput time is the number of workingdays between actual start date and the actual enddate. If the calculation returns a negative number,this is set to 0

Average PlannedThroughput Time(days)

Average planned throughput time in days forcompleted order.Planned throughput time is the number of workingdays between planned start date and the plannedend date. If the calculation returns a negativenumber, this is set to 0

Average ActualProduction Time(hours)

Average actual critical production time in hours forcompleted order

Average PlannedProduction Time(hours)

Average planned critical production time in hours forcompleted order

Number Of Orders Count number of production orders in a given rangeQuantity Ordered According to measures specified in SFC Universe

and the SFC_CompletedOrders tableQuantity Delivered According to measures specified in SFC Universe

and the SFC_CompletedOrders tableQuantity Rejected According to measures specified in SFC Universe

and the SFC_CompletedOrders table

The following dimensions are available for this cube:

� Item dimension with levels - All items, Item Group, and Item.� Item dimension with levels - All items, Order System, and Item.� Project dimension with levels � All Projects, SoldToBP, and Project.� Project dimension with levels � All Projects, Project Type, and Project.� Warehouse dimension with levels - All warehouses and warehouse.� Time (Actual Delivery Date) dimension with levels � All Dates, Year,

Quarter, Month, and Day.

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Cube Resource_UtilThe cube is based on the fact table SFC_CapacityUtilization. The cubeResource_Util contains measures to analyze the utilization and allocationperformed for different type of production orders. The measures that are madeavailable to do this are described in the following table:

Measure DescriptionAvailable Capacity Available capacity on workcenter based on workcenter

master data and applicable calendarUtilization SFCReleased orders

Capacity Required or Booked or Allocated for SFCproduction orders with Released status

Utilization SFCActive orders

Capacity Required or Booked or Allocated for SFCproduction orders with Active status

Utilization SFC Non-released orders

Capacity Required or Booked or Allocated for SFCproduction orders with Planned or Printed status

Utilization PRPActive orders

Capacity Required or Booked or Allocated for all PRPorders with project status as Active

Utilization PRPSimulated orders

Capacity Required or Booked or Allocated for all PRPorders with project status as Simulated

Historical utilization Capacity utilization of a workcenter according to actualhours reported through Hours Accounting

The following dimensions are available for this cube:

� Workcenter dimension with levels � All Workcenters, Main Workcenter, andWorkcenter.

� Week dimension with levels � All Weeks, Year, and Week.

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Cube PCS_Project_CostsThe cube is based on fact table PCS_CostCompo_Results. The cubePCS_Project_Costs contains measures to perform cost analysis of variousprojects. The measures that are made available to do this are described in thefollowing table:

Measure DescriptionBudgeted Number OfUnits

Budgeted quantity for the project

Budgeted Amount Budgeted amount for the projectPlanned Number Of Units Estimated quantity for the projectPlanned Amount Estimated quantity for the projectActual Number Of Units Actual quantity for the projectActual Amount Actual amount spent on the project

The following dimensions are available for this cube:

� Project dimension with levels � All Projects, Sold To BP, and Project.

� Project dimension with levels � All Projects, Project Manager, and Project.

� Project dimension with levels � All Projects, Project Type, and Project.

� Project dimension with levels � All Projects, Project Status, and Project.

� Calculation Office dimension with level � All Calculation Offices, EnterpriseUnit, and Calculation Office.

� Cost Component dimension with levels � All Cost Price Component, CostType, and Cost Price Component.

� Finance Company dimension with levels � All Finance Companies, FinanceCompany.

� Time (Start Date) dimension with levels � All Dates, Year, HalfYear, Month,and Day.

� Time (Completion Date) dimension with levels � All Dates, Year, HalfYear,Quarter, Month, and Day.

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Cube PCS_Proj_ProfitabilityThe cube is based on the fact table DW_PCS_COSTING_RESULTS. The cubePCS_Proj_Profitability contains measures to perform cost analysis of variousProjects in terms of profitability. The measures that are made available to do thisare described in the following table:

Measure DescriptionBudgeted Cost Budgeted amount for the projectPlanned Cost Estimated amount of the projectActual Cost Actual amount spent on the projectSales Cost Cost incurred for the sales orders for the projectService Cost Cost incurred for the service orders for the

projectWarehousing Cost Cost incurred for the warehousing orders related

to the transfer for the projectTotal Project Cost Total cost incurred for the project (sum of costs

related to manufacturing, sales, service, andwarehousing)

Sales Revenue Revenue generated against the sales orders forthe project

Service Revenue Revenue generated against the service ordersfor the project

Warehousing Revenue Revenue generated against the warehousingorders related to transfer for the project

Invoiced Amount Amount invoiced for the projectBudgeted ProfitContribution

Invoiced amount � Budgeted cost

Planned Profit Contribution Invoiced amount � Planned costTotal Profit Contribution Invoiced amount � Total project cost

The following dimensions are available for this cube:

� Project dimension with levels � All Projects, Project Manager, and Project.

� Project dimension with levels � All Projects, Project Type, and Project.

� Project dimension with levels � All Projects, Project Status, and Project.

� Sold To BP dimension with levels � All Sold To BPs, Line of Business, andSold To BP.

� Sold To BP dimension with levels � All Sold To BPs, Country, and Sold ToBP.

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� Calculation Office dimension with level � All Calculation Offices, EnterpriseUnit, and Calculation Office.

� Finance Company dimension with levels � All Finance Companies, FinanceCompany.

� Time (Start Date) dimension with levels � All Dates, Year, HalfYear,Quarter, Month, and Day.

� Time (Completion Date) dimension with levels � All Dates, Year, HalfYear,Quarter, Month, and Day.

Cube HRA_Hours_SpentThe cube is based on the fact table HRA_Hours_Spent. The cubeHRA_Hours_Spent contains measures to perform cost analysis of labor andmachine cost through hours recorded against any activity. The measures that aremade available to do this are described in the following table:

Measure DescriptionActual Man Hours According to measures specified in HRA Universe

and the HRA_Hours_Spent tableActual Machine Hours According to measures specified in HRA Universe

and the HRA_Hours_Spent tableEstimated Man Hours According to measures specified in HRA Universe

and the HRA_Hours_Spent tableEstimated MachineHours

According to measures specified in HRA Universeand the HRA_Hours_Spent table

Actual Labor Cost According to measures specified in HRA Universeand the HRA_Hours_Spent table

Actual Machine Costs According to measures specified in HRA Universeand the HRA_Hours_Spent table

Actual Overhead Costs According to measures specified in HRA Universeand the HRA_Hours_Spent table

Estimated Labor Costs According to measures specified in HRA Universeand the HRA_Hours_Spent table

Estimated Machine Costs According to measures specified in HRA Universeand the HRA_Hours_Spent table

Estimated OverheadCosts

According to measures specified in HRA Universeand the HRA_Hours_Spent table

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The following dimensions are available for this cube:

� Hourly Labor Type dimension with levels � All Hourly Labor Type andHourly Labor Type.

� Task dimension with levels � All Tasks, Task Type, and Task.

� Machine dimension with levels � All Machines and Machine.

� Workcenter dimension with levels � All Workcenters, Main Workcenter, andWorkcenter.

� Workcenter dimension with levels � All Workcenters, Critical CapacityType, and Workcenter.

� Time dimension with levels � All Dates, Year, Quarter, Month, and Day.

� Employee dimension with levels � All Employees and Employee.

� Transaction Type dimension with levels � All Transaction Type andTransaction Type.

� Project dimension with levels � All Projects, Project Type, and Project.

� Item dimension with levels - All items, Item Group, and Item.

� Activity dimension with levels - All Activities, Project, and Activity.

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Cube HRA_Workcenter_UtlThe cube is based on the fact table HRA_WorkcenterUtilization. The cubeHRA_Workcenter_Utl contains measures to analyze the utilization andefficiency of a workcenter. The measures that are made available to do this aredescribed in the following table:

Measure DescriptionActual Man Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Utilization tableActual Machine Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Utilization tableEstimated Man Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Utilization tableEstimated MachineHours

According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Actual Labor Cost According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Actual Machine Cost According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Actual Overhead Cost According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Estimated Labor Cost According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Estimated MachineCost

According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Estimated OverheadCost

According to measures specified in HRA Universeand the HRA_Workcenter_Utilization table

Man Hours Available According to measures specified in HRA Universe andthe HRA_Workcenter_Utilization table

Machine HoursAvailable

According to measures specified in HRA Universe andthe HRA_Workcenter_Utilization table

Utilization_in_Labor_Capacity _%

Ratio of Man Hours Actually Worked to Man HoursAvailable displayed as a percentage

Utilization_in_Machine_Capacity_%

Ratio of Machine Hours Actually Worked to MachineHours Available displayed as a percentage

Efficiency_in_Labor_Capacity_%

Ratio of Man Hours Planned to Man Hours ActuallyWorked displayed as a percentage

Efficiency_in_Machine_Capacity_%

Ratio of Machine Hours Planned to Machine HoursActually worked displayed as a percentage

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Labor_Productivity Labor Productivity. Labor Capacity Utilization * LaborCapacity Efficiency

Machine_Productivity Machine Productivity. Machine Capacity Utilization *Machine Capacity Efficiency

Labor_Capacity_Loss_in_DW_Currency

Labor capacity loss in data warehouse currency

Machine_Capacity_Loss_in DW_Currency

Machine capacity loss in data warehouse currency

The following dimensions are available for this cube:

� Workcenter dimension with levels � All Workcenters, Main Workcenter, andWorkcenter.

� Workcenter dimension with levels � All Workcenters, Critical CapacityType, and Workcenter.

� Transaction Type dimension with levels � All Transaction Type andTransaction Type.

� Hourly Labor Type dimension with levels � All Hourly Labor Type andHourly Labor Type.

� Period dimension with levels � All Periods, Year, and Period.

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Cube HRA_Workcenter_BudThe cube is based on the fact table HRA_Workcenter_Bud_Analysis. The cubeHRA_Workcenter_Utl contains measures to analyze the utilization andefficiency of a workcenter. The measures that are made available to do this aredescribed in the following table:

Measure DescriptionActual Man Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Bud_Analysis tableActual Machine Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Bud_Analysis tableBudgeted Man Hours According to measures specified in HRA Universe

and the HRA_Workcenter_Bud_Analysis tableBudgeted MachineHours

According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Actual Labor Costs According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Actual Machine Costs According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Actual Overhead Costs According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Budgeted Labor Costs According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Budgeted MachineCosts

According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

Budgeted OverheadCosts

According to measures specified in HRA Universeand the HRA_Workcenter_Bud_Analysis table

The following dimensions are available for this cube:

� Workcenter dimension with levels � All Workcenters, Main Workcenter, andWorkcenter.

� Workcenter dimension with levels � All Workcenters, Critical CapacityType, and Workcenter.

� Period dimension with levels � All Periods, Year, and Period.

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Cube HRA_Employee_UtilThe cube is based on the fact table HRA_Employee_Utilization. The cubeHRA_Employee_Util contains measures to analyze the utilization and efficiencyof employees. The measures that are made available to do this are described inthe following table:

Measure DescriptionActual Hours According to measures specified in HRA Universe

and the HRA_Employee_Utilization tableBudgeted Hours According to measures specified in HRA Universe

and the HRA_Employee_Utilization tableActual Labor Costs According to measures specified in HRA Universe

and the HRA_Employee_Utilization tableBudgeted Labor Costs According to measures specified in HRA Universe

and the HRA_Employee_Utilization tableHours_Variance Hours_Variance = Budgeted Hours - Actual HoursHours_Variance_% Hours_Variance_% = Hours_Variance/Budgeted

HoursLabor_Cost_Variance Labor_Cost_Variance = Budgeted Labor Costs -

Actual Labor CostsLabor_Cost_Variance_% Labor_Cost_Variance_%

=Labor_Cost_Variance/Budgeted Labor Cost

The following dimensions are available for this cube:

� Period dimension with levels � All Periods, Year, and Period.

� Transaction Type dimension with levels � All Transaction Type andTransaction Type.

� Hourly Labor Type dimension with levels � All Hourly Labor Type andHourly Labor Type.

� Employee dimension with levels � All Employees and Employee.

iBaan Decision Manager Business Templates3-1

This chapter describes some analyses that you can carry out based on theBusiness Content described in the previous chapter.

The following examples show the capabilities of the Business Content forInventory. Due to the flexibility of the OLAP environment and the reportingenvironment certain issues can be clarified with the help of Business Content. Asthese environments extensively work with the notion of dimensions, you caneasily produce the information on the level you want.

The Universe enables the user to create both single and multi-company reports.Standard, the report contains data from multiple companies. With respect toamounts, make sure you use the DWC measures in a multi-company report. Tocreate a single company report, select the object Company number selected in thequery panel. If you run a query, or refresh a report, this automatically promptsthe user to select a company number from a list. The report then only containsdata for the selected company. The selected company number can then bedisplayed in the report.

3 Examples

Examples

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Resource utilizationFigure 3-1 is a typical example of resource utilization (Labor and Machines).

Figure 3-1 Resource utilization

A user might want to know the resource utilization in relation to planning. Aresource can be Man or Machine. Utilization can be analyzed over a period oftime or in a specific time. In addition, utilization can be analyzed for a particularitem or group of items, for a workcenter, and so on. Each dimension available inthe Machine_Man_Usage cube is useful to drill down to a specific area that is ofinterest to the user. This cube allows a user to find out the deviation in terms oftime or cost.

Examples

iBaan Decision Manager Business Templates3-3

Material usageTypically, material cost constitutes 10 to 70 % of the cost of goodsmanufactured. Therefore, to have a tight control on material consumption forproduction is extremely important. This cube analyzes material consumptionwith respect to planned consumption based on bill of material and routing.Figure 3-2 provides an example of material usage.

Figure 3-2 Material usage

Figure 3-2 lists actual material consumption versus planned consumption for acertain period range. In addition, it indicates planned and actual scrap asencountered.

These facts can be analyzed on various dimensions such as Item, Customer,Warehouse, and Time range.

Examples

iBaan Decision Manager Business Templates3-4

Cost of productionFigure 3-3 shows the Planned versus Actual cost of production as constituted bythe three Ms, which are Man, Machine, and Material. In addition, it shows detailsof overhead cost incurred for producing the item.

You can perform this kind of analysis on various dimensions, such as Item,Ordering system, Project/Customer and Time Range.

Figure 3-3 Production cost

Examples

iBaan Decision Manager Business Templates3-5

Production delivery performanceIn this competitive world, customers demand multiple varieties in the shortestpossible time. This has led to an extremely challenging environment in whichcustomer orders must be fulfilled as quickly as possible, as decided by supplychain engines with proper quality and quantity. Cube SFC_Delivery_Perf dealswith this aspect of production. Users can analyze production performance fortimeliness and quantity correctness. Performance can be analyzed on measuressuch as percentage orders completed in time and in quantity, or both. Also,measures such as Quantity Completed and Rejected can be considered withrespect to dimensions such as Item, Project/Customer, and Time range.

Figure 3-4 is a typical example of such a performance analysis:

Figure 3-4 Production performance

Examples

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Capacity allocationCube Resource_Util deals with capacity allocation to different types ofproduction orders according to Baan logistics. Allocation can be found inworkcenter.

Figure 3-5 shows capacity required for different types of production orders, suchas PRP, PMG, SFC released or to be released, and so on. These productionorders can also be analyzed per critical capacity of workcenter. The figure showsboth man and machine critical workcenters for these types of orders.

Figure 3-5 Capacity allocation

Examples

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Project profitabilityCube Proj_Profitability deals with project costing and invoicing. These areindicators of budgeted cost and actual cost of project. In addition, it indicates theamount invoiced to the customer and how much must still be invoiced. This cubehelps users to track project cost and invoicing from a financial perspective.

Figure 3-6 represents various amounts for all projects and all customers. Itindicates available measures in this cube, such as Budgeted cost, Planned cost,and various amounts from a sales perspective. Available dimensions for this cubeare Project/Customer, Project/Status and Time range.

Figure 3-6 Profitability analysis

Examples

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Hours accounting analysisThe actual execution of production is recorded by means of the quantitycompleted and hours accounting. Hours accounting is an indicator that indicatesthe progress of production activities per plan. Hours accounting indicates theresources that are used and how long they are used to complete the production.Hours accounting also indicates how many resources are available for productionin a given time. Depending on measures and dimensions selected for analysis,this data can be extracted from the data warehouse.

Various dimensions in cube HRA_Hours_Spent are Item, Hourly labor type,Task, Machine, Workcenter, Employee, and so on. These dimensions provideflexibility in finding out which resource worked on a specific task or a specificitem or range of items, and so on.

Figure 3-7 Hours accounting analysis

Examples

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Workcenter analysisCube HRA_Workcenter_Bud is designed to take care of controlling theworkcenter utilization against budget. Users can build various queries and reportsbased on resource availability and cost of resource. Analyses include eitherLabor or Machine. Various measures are based on cost or hours spent/budgeted.Deviations from budgeted values can be analyzed to control the workcenterutilization.

Figure 3-8 shows all measures analyzed with respect to all workcenters from acritical capacity point of view. Deviation of workcenter utilization can be foundin actual hours, cost, or percentages of budgeted value.

Figure 3-8 Workcenter analysis

Examples

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