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IATA Paperless Aircraft Operations Conference 2017
Review of e-operation initiatives since rollout @ SWISS
SWISS is one of Europe’s leading premium airlines, a Star Alliance member and serving 100+ destinations
>16 million
passengers
103 destinations in 46 countries
76 European & 26 Intercontinental destinations
8564 motivated colleagues
1374 Cockpit Crew
3835 Cabin Crew
3358 Ground Staff
proud member
95 state-of-the-art aircraft
33 long-haul and 55 short-haul 7 wet-leaseJoined LH Group in 2005
How did it start?On SWISS’ side
SWISS was looking for an eLB which meets all their requirements:
Being flexible
Being able to run on different devices
Being able to run without having constant connection to a ground server
Talk with AMOS
No such eLB on the market!
Specification of RequirementsOn SWISS’ side
Cabin log has been electronically recorded for more than 10 years at SWISS
Internal project of SWISS
SWISS’ goals:
One solution for cockpit and cabin(all operated aircraft types)
One solution for short and long distance flights
Going paperless
Save time & money
Go-Live on SWISS’ side
Decision for a hardware device Microsoft Surface
Decision: On which aircraft to start with an eLB Boeing B777
Training of
1. Maintenance Engineer “Classroom”
2. Cabin crew via info Bulletin
3. Cockpit crew via ALPM and
Training Module
Approval of all processes
Approval of all documents
Business Case studyKey question: Why electronic Logbook?
Eliminationof manual handling of 70’000+ reports per year
Reductionof central booking staff(data typist)
Elimination of mistakes (handwriting not readable, typing errors) = Quality item
Efficient reporting = Increasing efficiency(no manual transfer into
MRO system)
Projected net financial impact of project
Cockpit14%
Cabin74%
Maintenance12%
Long-haul
Cockpit59%
Cabin23%
Maintenance18%
Short-haulNo. of reports driven by cabin for long-haul aircraft
Close to 10’000 reports in one month of full operation
Electronic Log Book: Introduction at SWISS Different user modes / Microsoft Surface 3 tablets
Connectivity by GSM modem
Huawei Mobile Hotspot 3G
• 3G Connection
• USB Chargeable
• SIM Card of local provider
• Connects up to 10 Devices via Wi-Fi
Concept• One solution for cockpit and cabin (all
operated aircraft types)
• One solution for short and long distance
flights
• Quality improvements
• Cost reduction
Master device in Cockpit Second device in Cabin
ELB Architecture and Data securityWIFI – GSM – VPN
ELB Users
Cockpit
Cabin
Airborne Connectivity
Router
WIFI
WIFI
SWISS
CrossConsense
ELB Server
SWISS
AMOS Server
WIFI Cellular
Swisscom Private APN
Autorisation:Hidden SSIDWPA2/PSK
RADIUS
Battery Charging Not charged device before next flight
ELB Device not fully charged or even empty when overtaken by the next crew
Calculation: ELB use on average of 2 hours per long distance flight
Problem:
Devices are not switched off manually by crew
Corrective Actions:
Automatically Sleep mode function – keep the time short
Instruct ELB user to switch device into sleep mode after using
Connect devices always to the power outlet for charging
Include this information in your training session
Improvement:
Devices are not completely discharged during operation therefore
charging time per ground time is shorter
No available Network GSM On several US stations and narrow bandwidth at BKK
Problem:
Outside of Switzerland narrow bandwidth or even absolutely no connectivity!
United States: bad coverage of the ramp on many airports by most network providers.
In BKK rooming partner of Swisscom has a very narrow bandwidth
Corrective Actions:
Maintenance assists crew in using the backup
process relieve the crew in cockpit preparation
Selection of other providers with better bandwidth.
Improvement:
On stations with low bandwidth or no network coverage
maintenance assists the crew
Change of rooming partner in BKK
Evaluation Connectivity GSMSince Go-Live 777 January 2016 to July 2016 (Source CROSSMOS)
5074 flights
4905 flights synchronization successful = 97%
157 flights backup process was used (download data to USB stick) = 2.75%
12 flights no data synchronized g backup process paper log pages was used = 0.25%
Average time per synchronization = 20 seconds
Synchronization often fails on the first try
Possible reasons: - Router not switched ON or still in sleep mode
(router goes into sleep mode after 30 min.)
- Tablet still in flight mode
That is about 3 percent, where was not carried out online synchronization for any reason.
Evaluation Connectivity WIFINetwork Stability
2 cases that connectivity to the server / AMOS completely down
1st case: SWISS’ Mobile network M2M provider performed a software upgrade,
without testing it first with the users.
Result: for 2 days the network was not available anymore (for all users, including Swiss)
2nd case: VPN connections between Swiss and server all failed and were down for 7 hours.
Corrective Actions:
SWISS is installing WLAN routers in maintenance offices at ZRH and GVA that provide
connectivity to the server using a LAN connection
SWISS is checking how to avoid such a problem in the future.
Maybe 2nd second VPN connection
Evaluation Connectivity between TabletsON Board Connectivity
ELB Device Master and Cabin device do not connect via WIFI
Reason:
One or both tablet do not connect to the router
Tablet is stuck in Flight Mode (cannot be switched OFF)
Solution:
Shutting down and restarting the tablet often solves the problem
If not, SWISS replaced the tablet. OS-Image was renewed and
all was OK again.
2 cases: router were replaced
This is a known problem with the Surface 3
Was solved with Microsoft software update
Several improvements since RolloutChanges and adjustments in the application and process
ELB Software improvements:
When synchronizing "flight acceptance" always all data were synchronized by default
Now only most recent changes to host server are synchronized (about 10% of the data)
Other files (PDF files like D & B, Last Base MX release) only synchronized if changes
available.
Changes in the ELB application process!
Pilots are able to enter the fuel uplift after flight acceptance
ATA chapter list is stored in the application
Process improvements:
Charging process on the ground and in flight
Now tablets are also connected to power outlets during flight phases
The instruction to use the sleep mode feature extends operating life-time
Change ManagementPaper is easy, Paper is fast!
People who have to use new technology have
different attitudes!
Some of them:
Never used electronic devices in their privacy!
They are not open to something new and
do not give the new process a chance!
They are not familiar to use touchscreen applications
Do not see the whole processes and their benefits at all!
Convince them that working digital leads to several improvements
Impressions of the Base using ELB Maintenance experiences
Not all staff interested in ELB
Only used it reluctantly in the beginning
Some simply had problems to use it
(touchscreen, no keyboard ...)
All age groups (not only older engineers)
Other staff: Happy from the beginning
Some suggested improvements
Important: Take every suggestion for improvement
seriously
SWISS trained interested engineers as “Super User”
Super Users supported the others – situation improved
During first 2 – 3 months several items in the software or on the server were found that had to be
improved / fixed
«Hotfixes» by CrossConsense direct implementation of upgrade on A/C
Software settings done in a OS-ImageIT security recommendation to close OS system as much as possible
Tablet Image (OS and ELB)
• Win 8.1 Pro
• Image created to load pre-set OS and ELB Software
• Pre-settings are:
• Network settings for SSID and PW
• Power options
• User profiles for ELB and Admin
• Time settings and Timeserver connection
• Restricted settings for ELB user
• Start and work with ELB Software
• Set IP address of Master Device (configuration in ELB Software)
• Set Flight mode on and off
Router/Hotspot Settings
• Hidden SSID (no broadcasting)
• Password authentication with PSK (pre-shared key)
• WPA2 connection
Implementation of life vest and Pouch with RFID - security seal & padlock
Managing Life Limited Parts and Cabin Search
Use of RFID technology to improve processes and reduce cost
→ Reduction of processing time from a few hours (external) to a few minutes (internal)
MaintenanceBusiness Process
EngineeringBusiness Process
LogisticBusiness Process
StockBusiness Process
Ste
p 1
Ste
p 2
Ste
p 3
In planning Phase
2018
In planning Phase
2018
Maintenance Operational Control Planning tool to be introduced for optimization of resource use
Complex manual planning of resources (manpower)
involving many different systems and tools
Application supported optimal
assignment of tasks eliminating
many process steps and taking
into consideration:
- Available manpower &
qualifications
- Aircraft ground time & position
- Resources (cars, tools, …)
Mobile phone app
-> Assign tasks
-> Short term
changes (i.e.
aircraft position)
-> Real time update
progress
(start, end, delay)
+ Much reduced complexity in communication+ Increased productivity + Real time updates and progress-- No electronic work instructions or sign off
Currently in testing phase and expect to go live before end of the year
SWISS took delivery of its first B777 28 January and has celebrated by adding a livery depictingthe faces of over 2,500 of its employees from around the world to represent all areas of Swissstaff, from cabin crew to pilots, technicians, human resources, IT and marketing.
Stefan Richard, Swiss International Air Lines13.11.2017
Current eLB status on SWISS fleet36 long-range and 50 short-range airplanes rolled out
Boeing B777 fleet including 8 airplanes, all in service
Rollout started by 1st delivery HB-JNA at 19th January 2016
Airbus A330 and A340 fleet including 27 airplanes
(2 Edelweiss A340) Rollout started by
1st June 2016 and was completed February 2016
Airbus A320/A321fleet including 36 airplanes (6 Edelweiss A320) Rollout started at 1st of November 2016
Bombardier C Series100 and 300 fleet including 14 airplanes
Rollout started by 1st delivery HB-JBA at 30th June 2016
Experiences during Project PhaseEvolution of seven month ELB in use (Jan to Aug 2016)
Boeing 777
Pilot Complaints: 439
Cabin Complaints: 3090
Maintenance Complaints: 544
Airbus A340
Pilot Complaints: 623
Cabin Complaints: 2747
Maintenance Complaints: 471
Airbus A330
Pilot Complaints: 966
Cabin Complaints: 4547
Maintenance Complaints: 632
Bombardier CSeries
Pilot Complaints: 212
Cabin Complaints: 82
Maintenance Complaints: 64
Pilot Complaints: 2240 Cabin Complaints: 10469 Approx. 14 complaints per aircraft and day
VisionsOn SWISS’ side
Available manuals should be linked in CROSSMOS
Integration of a Dent & Buckle Chart
Continuing improvement of the first version of CROSSMOS
Customization through SWISS itself by using the integrated admin tool