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INSTRUCTOR:
Sean Halpin
General Awareness TrainingTHE SAFE TRANSPORT OF DANGEROUS GOODS BY AIR
IATA, DOT, and Hazard Communication 2017
Revised 1/13/17
I.A.T.A. General Awareness Training
• International Air Transportation Association
–Global reference for shipping Dangerous Goods AND the only reference recognized by the world’s airlines
– Founded in 1945 in Havana, Cuba• Originally 57 members from 31 nations,
now over 230 members from more than 140 nations
Revised 12/7/2016
I.A.T.A. General Awareness Training
• Mission
– Represent, Lead and Serve the airline industry
– Define all the Airline rules and regulations
– Main focus is to provide the safe and secure transportation of all passengers and crew
Revised 12/7/2016
I.A.T.A. General Awareness Training Objectives
• Enable employees working with or around dangerous goods to recognize and identify their dangers
• Properly mark and label dangerous goods containers for shipment
• Select proper packaging for dangerous goods under the direction of the Certified person
• Complete shipment declaration and AWB under the direction of the Certified person
• Develop appropriate response information to accompany shipment
Revised 12/7/2016
I.A.T.A. General Awareness Training
• Who should take this class
– Warehouse personnel
– Operators (moving or handling material)
– Customer Service
– Other Office Employees working around D.G.
• Frequency / Requirements
– Within 90 days of initial employment
– Every 2 yearsRevised 12/7/2016
2017 Regulations Changes Summary58th Edition Dangerous Goods Regulations
(Reference only – Recurrent Training)• Dangerous Goods
• UN 3480, Lithium ion batteries has been amended to show “forbidden” across columns I/J to identify that these batteries are now restricted to Cargo Aircraft Only. This change became effective 1 April 2016 through an addendum to the 57th edition of the DGR. There is no change to the entries for UN 3481, lithium ion batteries packed with equipment or lithium ion batteries contained in equipment;
• all entries for lithium batteries, UN 3090, UN 3091, UN 3480 and UN 3481 have been revised to identify that the hazard label has changed to now be the lithium battery Class 9 label. A new Special Provision A206 has also been assigned to reinforce this new requirement
• Special Provisions
• A181—Has been revised to more clearly describe the requirements for packages that contain both lithium batteries packed with equipment and lithium batteries contained in equipment.
• A331—Is a new special provision assigned against UN 3480, Lithium ion batteries to identify the possible requirements for a shipper to meet to obtain an approval to ship lithium ion batteries at a state of charge in excess of 30% of the rated capacity of the battery.
Revised 12/7/2016
2016 Regulations Changes Summary57th Edition Dangerous Goods Regulations
(Reference only – Recurrent Training)• Marking and Labels
• 7.1.5.5—Are the new provisions that set out the requirements for the lithium battery mark. The specification of the lithium battery mark is shown as Figure 7.1.C. The new mark comes into effect as of 1 January 2017 with a 2-year transition period during which time either the lithium battery mark or the lithium battery handling label may be applied to packages containing lithium batteries prepared in accordance with Section IB or Section II of the lithium battery packing instructions.
• 7.2.4.4—The provisions on additional text on hazard labels have been revised to identify that for the new Class 9–Lithium Battery hazard label the only information permitted in the bottom half of the label is the pictogram and the class number.
• 7.3.18—The specification of the new Class 9–Lithium Battery hazard label has been added as a new Figure 7.3.X. The new hazard label comes into effect as of 1 January 2017 with a 2-year transitional period during which time either the existing Class 9–Miscellaneous Dangerous Goods hazard label or the new Class 9–Lithium Battery hazard label may be applied to packages containing lithium batteries prepared in accordance with Section I, IA or IB of the lithium battery packing instructions.
Revised 12/7/2016
GHS Pictograms
!
Explosives,
self-reactives,
organic peroxides
Flammables, pyrophoric,
Self-heating, emits flam
gas,
self-reactive,
organic peroxides
oxidizers
Skin corrosion/burns,
eye damage
corrosive to metals
Acute toxicity,
fatal or toxic
Carcinogen, mutagenicity,
Repro toxicity, resp sensitizer,
target organ toxicity,
aspiration toxicity
Irritant, skin sensitizer,
acute toxicity, narcotic
effects, resp tract irritant,
haz to ozone layer
Aquatic toxicity
Gases under pressure
Copyright 2014 Du-All Safety, LLC
du-all.com, (510) 651-8289
Manufacturer/ Distributor Label
9
REGULATORY REFERENCES
ICAO Technical
Instructions
International Law
Recognized by 49CFR
IATA DGR
Easy to use
manual
Based on ICAO
49 CFR - United States
Hazardous Materials
Transportation Law
Revised 12/7/2016
Penalties for Non-Compliance
Civil
$250 to $50,000 per day/per violation
Criminal
Up to $250,000 (Individual)
Up to $500,000(Corporation)
Up to 10 years in prison
Revised 12/7/2016
SHIPPER RESPONSIBILITIES
Identification
Classification
Packing
Marking
Labeling
Documentation
TrainingRevised 12/7/2016
OPERATOR RESPONSIBILITIES
Acceptance
Storage and Loading
Inspection of information
Retention of Records
Training
Revised 12/7/2016
Dangerous Goods
Checklist for a
Non-Radioactive
Shipment
(pdf version is included in the handouts)
Revised 12/7/2016
Dangerous Goods
Checklist for a
Non-Radioactive
Shipment
(pdf version is included in the handouts)
Revised 12/7/2016
I.A.T.A. Dangerous Goods Handling
• S.D.S. (Safety Data Sheet)
– Documents that contain important information regarding the product they accompany. They are intended to provide workers and emergency personnel with procedures for handling or working with that dangerous substance in a safe manner, and include information such as physical data (melting point, boiling point, flash point, etc..), toxicity health effects, first aid, reactivity, storage, disposal, protective equipment, and spill-handling procedures and fire handling procedures
Revised 12/7/2016
PACKING GROUPS(Degree of Danger posed by the Dangerous Good or Hazardous Material)
PACKING GROUP I – GREAT DANGER
PACKING GROUP II – MEDIUM DANGER
PACKING GROUP III – MINOR DANGER
Revised 12/7/2016
I.A.T.A. Packaging Requirements
• Substances MUST be compatible with their packaging
• Metal packagings must be corrosion resistant or with protection against corrosion for substances with a Class 8 subsidiary risk
• NON COMPATIBLE DANGEROUS GOODS MUST NOT BE PACKAGED IN THE SAME CONTAINER
Revised 12/7/2016
CLASSIFICATIONS(Risk to Health, Safety, Property or Environment)
1. Explosives
2. Gases
3. Flammable Liquids
4. Flammable Solids
5. Oxidizers and Organic Peroxides
6. Toxic and Infectious Substances
7. Radioactive Materials
8. Corrosive Materials
9. Miscellaneous Dangerous GoodsRevised 12/7/2016
Class 1 - Explosives
Revised 12/7/2016
Class 2 Gases
2.1 Flammable gas
2.2 Non-flammable gas
2.3 Toxic gas
Revised 12/7/2016
Class 3 Flammable liquid
Revised 12/7/2016
Class 4 Flammable solid
4.1 Flammable solid
4.2 Spontaneously Combustible
4.3 Dangerous When WetRevised 12/7/2016
Class 5 Oxidizers & Organic Peroxides
5.1 Oxidizer
5.2 Organic Peroxide
Revised 12/7/2016
Class 6 Toxic & Infectious Substances
6.1 Toxic Substances
6.2 Infectious substances
Infectious substances - substances known
to contain, or reasonably expected to
contain, pathogens.
Revised 12/7/2016
Class 7 Radioactive Materials
Category I
black text
on white label
I red
Category II
black text
upper yellow
II red
Category III
black text
upper yellow
III red
Revised 12/7/2016
Class 8 - Corrosive Materials
Revised 12/7/2016
Class 9 Miscellaneous Dangerous Goods
Also included in Class 9:
• Aviation Regulated Solid
or Liquid (3.9.2.1).
• Elevated Temperature
Substance (3.9.2.3).
• Miscellaneous articles and
substances (3.9.2.6).
Revised 12/7/2016
Using the Alphabetical List of Dangerous Goods
(Used by I.A.T.A.Certified Personnel only)
Revised 12/7/2016
Single
Packaging types
Combination
Composite
Revised 12/7/2016
Packaging Markings
Revised 12/7/2016
A three-part code indicates the type of packaging
Packaging Markings
Revised 12/7/2016
Example markings for a liquids drum
Combination Packaging
4G/Y20/S/09
USA/CM0405
Revised 12/7/2016
Single Packaging Intended To
Contain Liquids
1A1/Y1.4/150/08/NL/RM0709
Revised 12/7/2016
UN Specification Packaging
Intended for Infectious
Substances
4G/CLASS 6.2/09
USA/HAZ PACKING CO.
Revised 12/7/2016
Handling Labels
Revised 12/7/2016
Example of a
Completed Package
4G/Y20/S/09
USA/T7402
Sodium Nitrite
UN1500
To:
From:
Revised 12/7/2016
DOCUMENTATION
• 2 Key Documents must accompany Dangerous
Goods shipments
• Air Way Bill (AWB)
• Dangerous Goods Declaration
Must Be Signed and dated by the Shipper or his
agent (I.A.T.A. Certified Person)
A type written signature is not allowed
Revised 12/7/2016
Example of
Completed Shipper’s
Dangerous Goods
Declaration
Revised 12/7/2016
Proper Basic Description of HM
Immediate Hazards to Health
Risk of Fire/Explosion
Immediate Precautions (Accident/Incident)
Immediate Methods for Handling Fires
Initial Methods for Handling Spills/Leaks (No Fire)
Preliminary First Aid Measures
EMERGENCY RESPONSE INFORMATION
Revised 12/7/2016
EMERGENCY RESPONSE TELEPHONE NUMBER
Includes Area OR International Access Code
No ‘1-800’ Numbers that do not work outside the U.S.
Entered In A Clearly Visible Location
Answered/Monitored 24 Hours A Day
Person Must be Knowledgeable
Must Be the Number Of the Person Offering Material
Revised 12/7/2016
Emergency Response Guide Page
Revised 12/7/2016
DOCUMENTATION - Airway Bill
1
2
Revised 12/7/2016
Dangerous Goods in Excepted Quantities
IP2
IP2Cushioning material
IP21 g 1 g 1 g
Revised 12/7/2016
Revised 12/7/2016
Revised 12/7/2016
Revised 12/7/2016
Questions?
Revised 12/7/2016
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
49
DOT Hazardous Materials Transportation
(49 CFR 172.704)
Sean Halpin
Du-All Safety
Course Objectives
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
50
Provide Students information to support the safe transportation of hazardous materials, including: Defining the requirements of 49 CFR, Part 172.704 for
certification in hazardous handling and transportation and of HM-232, the Security Regulation for awareness training.
Reviewing the requirements of the DOT regulations relative to the transportation of hazardous materials.
Reviewing the basic safety elements including recognition and identification of hazardous materials as required by the DOT regulations and the Hazard Communication Standard.
Reviewing the basic operations required for handling emergencies involving hazardous materials for the DOT Hazmat Employee.
Course Objectives
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Demonstrating some basic functions required for a DOT Hazmat Employee including: basic knowledge of the Hazardous Materials Table (49 CFR 172.101), Labels and Placards, and Shipping Papers.
Reviewing the nine DOT hazard classes and associate them with the appropriate placards for use in transportation.
Demonstrating an awareness of security risks associated with hazardous materials transportation.
Demonstrating an awareness of methods designed to enhance transportation security.
Demonstrating an awareness of how to recognize and respond to possible security threats.
What this class does not prepare you for
This is a training course and does not specifically authorize you to perform any task – only your employer can do that.
This is a training course and the information provided by the instructors is not your organization’s policy – do not take information from this course as “above” your organization's policy.
This is a training course and does not provide adequate information to perform a task – you must know the specifics.
This training provide awareness of hazmat response so you can protect yourself – you are not a hazmat responder
52
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
HazMat Employee Defined
HazMat Employee
Load, unload, or handle hazmat, including:
Prepare hazmat for transport
Responsible for the safe transport of hazmat
Operate a vehicle used to transport hazmat
Supervise hazmat employees
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Regulatory Overview
49 Code of Federal Regulations
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Overlap in Regulations
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“Each hazmat employee shall be provided general awareness/familiarization training designed to . . . enable the employee to recognize and identify hazardous materials consistent with the hazard communication standards . . . . Training conducted by employers to comply with the hazard communication programs required by the Occupational Safety and Health Administration (OSHA) . . . may be used to satisfy the training requirements . . .” of the DOT Regulation
What is HM-181, HM-126F, and HM-232?
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HM-181 was actually born in 1991 and identifies changes made to the DOT regulations in the areas of hazardous material classifications, package labeling, placards, and the quantity of the package that the material is shipped in.
HM-126F, a similar amendment to the DOT regulations, sets minimum training requirements for individuals involved in all modes of transportation.
HM-232 is the recently enacted regulation regarding transportation security for hazardous materials.
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Safety Overview
What is a Hazardous Material?
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
59
According to the U.S. Department of Transportation, a “Hazardous Material” is defined as “a substance or material, which has been determined by the Secretary of Transportation to be capable of posing an unreasonable risk to health, safety, and property when transported in commerce, and which has been so designated.
Hazardous Substances
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Hazardous substances are chemicals and other substances that can affect your health, causing illness or disease.
Solvents, pesticides, paints, adhesives, petroleum products, heavy metals or any other substance that is hazardous to health and is used or produced at work.
How Many Hazardous Materials Can You Identify?What made the material hazardous?
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
61
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
62
Acutely toxic
Chronically toxic
Carcinogenic
Mutagenic
Teratogenic
Sensitizing agent
Corrosive
Irritant
Health Hazards
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
63
Physical Hazards
Combustible liquid
Compressed gas
Explosive
Flammable
Organic peroxide
Oxidizer
Pyrophoric
Unstable (reactive)
Water-reactive
Physical Properties -Flammable
Only vapors burn
Flash point - The lowest temperature where a liquid will give off vapors which can be ignited if an ignition source is present
Flammable – flash point above 140 degrees f
Combustible – flash point below 140 degrees f
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
64
Physical Properties – Specific Gravity
Specific Gravity
Specific Gravity is the weight of a liquid compared to the weight of water
Water has a specific gravity of 1
Swimmers
Floaters
Sinkers
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Physical Properties – Vapor Density
Vapor density is defined as the weight of the material’s vapor, relative to the weight of air
The vapor density of air is 1
Sinkers
Risers
Floaters
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Path of Exposure
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Hazardous substances can get into your body in
different ways:
by breathing in the substance (inhalation)
(absorption) through the skin
accidental swallowing (ingestion), for example
(injection) through puncture wounds
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Hazard Communication Program
Must comply with Hazard Communication Standard – 8 CCR 5194
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
69
Hazard Communication Program Requirements
Written program must include:
A list of hazardous chemicals present in the workplace
SDS
Labeling system information
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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Safety Data Sheets
Primary tool for getting detailed chemical information
Must be readily available
6a
Material Safety Data Sheets
Chemical Product and Company Name
Composition/Informationon Ingredients
Hazards Identification
First Aid Measures
Fire Fighting Measures
Accidental Release Measures
Handling and Storage
Exposure Controls/Personal Protection
Physical and Chemical Properties
Stability and Reactivity
71
SDS
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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SDS Information Includes (p1)
Chemical identity
Physical and chemical
characteristics
Physical and health hazards
Primary routes of entry
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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SDS Information Includes (p2)
PEL, TLV, other exposure limit
Whether it is a carcinogen
Precautions for safe handling/use
Recommended engineering controls
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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SDS Information Includes (p3)
Emergency first aid procedures
Date of preparation
Name, address, phone number of manufacturer, importer, responsible party
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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SDS Information Includes (p4)
• SDSs also provide information regarding:
signs and symptoms of exposure
personal protective equipment
spill and leak clean-up
labeling information
HazMat Identification Systems
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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HazMat Identification
Labels
Placards
The Nine Hazard Classifications
77
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
HazMat Label
Labels must be used on packages containing a hazardous material in transport unless exempted
Different DOT label for each Hazard Class/Division
Labels for primary and subsidiary risks
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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DOT HazMat Label
DOT Labeling System
Diamond-shaped labels, 4 inches on each side, required to be affixed on two sides of non-bulk containers
Subsidiary labels indicate additional hazards, and lack the hazard class number
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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DOT Placard System
Diamond-shaped placards, 10 ¾ inches on each side, required to be placed on bulk containers
Placards must appear on all four sides of the vehicle
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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DOT Hazard Classification
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Hazard Class 1 - Explosives
Subdivided into 6 divisions1.1-Mass explosion hazard
1.2- Projectile hazard
1.3- Fire, minor blast or projectile
1.4- Minor explosion
1.5- Very insensitive explosives
1.6- Extremely insensitive
82
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
CLASS 1- EXPLOSIVES PLACARDS
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KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 2 - Gases
Pressurized or Liquified
Compressed nitrogen and liquified petroleum gases (LPG) are examples
Product and container present hazards
Subdivided into 4 divisions
85
Hazard Class 2- Gases
Subdivided into 4 divisions
2.1 - Flammable gases
2.2 - Non-flammable,non toxic*compresses gases
2.3 - Gases toxic* by inhalation
2.4 - Corrosive gases (Canada)*The word “poison” or “poisonous” are synonymous with the word “toxic”.
86
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
CLASS 2- Gases Placards
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B L E V E
Boiling, Liquid, Expanding, Vapor, Explosion
Added DANGER with Class 2 hazmats
Besides the chemicals, there is danger of explosion of the tank from over pressure
Tanks should always be cooled
Relief valves should be allowed to vent
Stay away from tank ends
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
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KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
COULD THIS BLEVE?
Relief valve venting
Leak venting, not normal it
has ignited
Remember the position
of the poles
89
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Notice the position of the fire
apparatus
90
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Where is the fire
apparatus?
91
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
12 firefighters died here, you can’t run fast
enough!
92
Hazard Class 3 Flammable/Combustible Liquids
Flammable liquids can be ignited at room temperature.
Combustible liquids require some degree of pre-heating to ignite.
Number 1 RULE- ELIMINATE IGNITION SOURCES.
93
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 3- Flammable and Combustible Placards
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Hazard Class 4 - Flammable Solids
Three subdivisions
4.1 - Flammable solids
4.2 - Spontaneously combustible
4.3 - Dangerous when wet
95
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 4 - Placards
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Hazard Class 5 - Oxidizers and Organic Peroxides
Oxidizers release oxygen to enhance or intensify burn
Strong fuels, oxidizers can create conditions which can lead to violent combustion
Many organic peroxides are very unstable
97
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 5- Oxidizers and Organic Peroxides Placards
98
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 6 - Poisonous and Infectious Substances
Division 6.1 Toxic materials
Can include severely irritating substances
“Tear Gas”, Hydrocyanic acid, Carbon tetrachloride
Division 6.2 Infectious Substances
Potential to cause diseases in humans
Anthrax, human blood and many body fluids
99
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 6 Placards
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INFECTOUS WASTE101
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 7 - Radioactive Materials
Three Types: Alpha, Beta, Gamma
Ionizing radiation hazard
Exposure does not always result in contamination
Safety Rules:
Time, Distance and Shielding
Shipped in specialized containers
102
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 7- Radioactive Placards
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Hazard Class 8 - Corrosive Materials
Those materials which can cause irreversible damage to human tissue.
In addition, the fumes or vapors from many of the materials are also very hazardous.
Examples: nitric acid, sodium hydroxide (caustic soda or lye), hydrochloric acid.
104
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class- 8 Corrosive Materials Placards
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Hazard Class 9 - Miscellaneous Dangerous Goods (ORM-D)
Division 9.1 Misc. dangerous goods.
Division 9.2 Environmentally
hazardous substances.
Division 9.3 Dangerous waste.
106
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Class 9- Miscellaneous dangerous goods Placards
Miscellaneous Not required for domestic transportation. Placard 454 kg (1,001) lbs.) or more gross weight of material which presents a hazard during the transport, but is not included in any other hazard class.
107
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Placard any quantity of these
Enter Division Number1.1, 1.2, or 1.3 and
compatibility groupletter, when required.Placard any quantity
Enter compatibility
group letter, when required. Placard
454 kg (1,001 lbs.)
Placard any quantity ofDivision 2.3 material.
DANGEROUS WHEN WETPlacard any quantity ofDivision
4.3material
POISON Placard any quantity of 6.1, PGI, inhalation hazard only. Placard 454 kg (1,001 lbs.) or more or PG or II, other than PGI inhalation hazard.
RADIOACTIVE Placard any quantity of packaging bearing the RADIOACTIVE III label. Certain low specific activity radioactive materials in "exclusive use" will not bear the label but RADIOACTIVE placard is required.
108
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Subsidiary Risk
Class numbers do not appear on subsidiary risk placard
Placard empty tank cars for residue of material last contained.
Required background for placards on rail shipments of certain explosives and poisons. Also required forhighway route-controlled quantities of
radioactive materials (see §§172.507 and 172.510).
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KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
The DANGEROUS Placard
Placard 454 kg (1,001 lbs.) gross weight of two or more categories of hazardous materials listed in Table 2. A freight container, until load device, motor vehicle, or rail car which contain non-bulk packaging with two or more categories of hazardous materials that require placard specified in Table 2 may be placarded with a DANGEROUS placard instead of the separate placarding specified for each of the materials in Table 2. However, when 2.268 kg (5,000 lbs.) or more of one category of materials is loaded at one facility, the placard specified in Table 2 must be applied.
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Military Placards111
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More Military…...
Some resemble UN/NA and some are completely different
112
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More Military…...
Toxic or Harmful
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Review -- Identification System
There are ________Classes of Hazmat
Green is associated with _______________Placard
Yellow is associated with Class _______________
Explain the acronym BLEVE_____________ ____
__________________________________
A blue placard means what?_________________
Corrosive Materials can do what?________________
Flammable and Combustible liquids are in the same class, what separates one from the other?__________
Class 2 has flammables, non flammables, poisons etc., what is the common denominator?________________
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The Hazardous Materials Table
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The Hazardous Materials Table
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WHAT IS IT?
The Hazardous Materials Table is found in the HMR and lists materials that the Research and Special Programs Administration (RSPA) has determined to be hazardous.
The Hazardous Materials Table
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Contains all the necessary information to identify the requirements that apply to each shipment of each hazardous material:
Column 1 – Symbols
Column 2 – Proper Shipping Descriptions And Names
Column 3 – Hazard Class Or Division
Column 4 – Identification Numbers
Column 5 – Packing Group
Column 6 – Labeling Requirements
Column 7 – Special Provisions
Column 8 – Packaging Authorizations
Column 9 – Quantity Limitations
Column 10 – Vessel Stowage
Who Uses It?
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Anyone with the responsibility of determining:
What the hazards of a material are
The proper packaging, labeling, placards
The proper shipping descriptions
Any transportation restrictions
HazMat Table Question
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What’s a hazardous materials table?a) A bench top in the chemical lab
b) The morning breakfast table
c) A list of substances that pose a risk to health, safety and property
d) All of the above
What’s the purpose of the Hazardous Materials Table?
a) To confuse everyone
b) The source of information on classifying, packaging and shipping materials.
HAZMAT TABLE - QUESTIONS
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Who uses the hazardous materials table?
a) Everyone
b) Anyone who makes, handles, packages or ships hazardous materials
c) Those who determine shipping descriptions and packaging, labeling, shipping requirements
Shipping Papers
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Shipping Papers
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• Properly completed shipping papers must accompany every shipment of hazardous materials
• Whenever a hazardous material is transported, its description must appear on the shipping paper.• A Bill of Lading is the most common
• Hazardous Waste Manifest
• Multiple entries can be made on one shipping document.
• Hazardous and non-hazardous materials can both be listed on the same document.
Bill of Lading
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• When both a hazardous and a non hazardous material are listed, the hazardous material must be:
• Listed FIRST
• Shown in contrasting color and highlighted on multi-sheet forms.
• Identified with an “X” or “RQ” in the “HM” column.
Bill of Lading
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SHIPPING PAPERS
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• Entry must be legible and in English
• Entry may not contain code numbers or abbreviations
• Each entry for each hazardous material must include the BASIC DESCRIPTION:• Proper shipping name (Column 2, Hazmat Table)
• Hazard class (Column 3, Hazmat Table)
• Identification Number (Column 4, Hazmat Table)
• Packing Group (Column 5, Hazmat Table)
SHIPPING PAPERS
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• Shipping paper must:
• Contain the name of the shipper
• Indicate multiple pages, for example “page 1 of 4”.
• Show emergency response number
• Contain Shipper’s Certification
• Include the total quantity of material
• Accompany the shipment (give to the driver)
• Be readily available in driver’s compartment
SHIPPING PAPERS
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SHIPPING PAPERS, QUESTIONS
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• What can be used for a shipping document? ________________
• Can hazardous and non-hazardous materials be listed on the same shipping document (Y/N)?
• Name one item that must be on a shipping paper for every material shipped._____________________________
• Who gets the shipping paper when the shipment leaves the supplier?
• Where is the shipping paper kept? ______________________________
Packaging and Package Marking
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Package and Package Marking
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• Hazmat packaging must be designed to safely contain the material
• The more hazardous the material, the more strict the packaging requirement:
o Packing Group I – Great Danger
o Packing Group II – Medium Danger
o Packing Group III – Minor Danger
• All packaging must be tested prior to use
o Performance Oriented Packaging, “POP”
Packaging and Package Marking
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• Performance Oriented Packaging (POP) requirements apply to:
o Bulk – Greater than 119 gallons, Example: Totes
o Non-bulk – Less than or equal to 119 gallons Examples: Drums, Bottles, Carboys
o New and reused packaging
o Specification and non-specification packaging
• All packaging must be marked
Package/Marking - Questions
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What type of package can be used to ship a hazardous material?
a) Strong sturdy boxes or containersb) Boxes or container that have been tested for the
material being shipped.c) Only new boxes or containersd) All of the above
Can a material with a severe hazard rating be shipped in a package rated for a mildly hazardous material? _____
Only non-bulk packages need to be marked (T/F) _____
What is POP packaging?a) Specification packaging for carbonated beveragesb) What they pack firecrackers inc) Performance Oriented Packaging
Labeling
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Labeling
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• Hazardous Material Warning labels are color-coded so that the hazards can be quickly recognized.
• Labels correspond to the placards that must appear on bulk packaging, freight containers, transport vehicles or rail cars that contain a hazardous material.
• Labels are NOT required on bulk packages with placard(s).
Labeling
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Labeling
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• Labels must include both the hazard class and the division of hazard, if required, according to the Hazardous Materials Table (Col. 6).• Example: 5.1 for Oxidizer
• The first label listed is the primary hazard of the material. This label MUST contain the hazard class number.
• Additional labels indicate subsidiary hazards. These labels DO NOT contain the hazard class number.
• Labels must be visible. Example: Stretch wrapped skids of items.
Labeling
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Labeling
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Labeling Questions
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How do you recognize a hazard from the label?1. By the color2. By the symbol on the label3. By the wording on the label4. By the number at the bottom of the label5. All of the above
You can use two (or more) labels on one package (T/F).
Labels do not need to be visible on all materials shipped as long as information is on the paperwork and the driver understands what he is shipping (T/F)
Labels are NOT required on bulk packages (T/F)
Placarding
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Placarding
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Hazmat placards are similar to the shape, color and design of hazmat warning labels. They serve the following purposes:
o To alert the public to the potential dangers of hazardous materials.
o To guide emergency personnel in their actions during a hazmat incident.
Placarding
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Unless excepted, each:
o Bulk package
o Freight container
o Unit load device
o Transport vehicle
o Rail car
Containing any quantity of a hazardous material must be placarded on each side and each end with the placards specified in Part 172, Subpart F.
Placarding
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Placarding
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Placarding Questions
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• Placards are different from labels in what ways?
1. They are bigger2. They typically contain only the hazard class
number3. They are used on bulk, freight, tankers, etc.4. All of the above
• The hazard class number on the placard must match the number in the shipping description (T/F).
• Semi trailers containing non-bulk packaging never need to be placarded (T/F)
Loading and Securement
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HazMat Emergency Response
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Your Actions in a HazMat Emergency
Stop
Warn
Isolate
Minimize Exposure
You are not an emergency responder – leave that to the professionals!
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Response Exercise
Transporting 4 containers of hazmat (chlorine) when accident occurred on major freeway
No one is injured
Describe your SWIM actions
Stop
Warn
Isolate
Minimize
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HazMat Emergencies
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Those who handle hazardous materials must know:
The basic description & technical name of the material
Immediate hazard's to health
Risks of fire and exposure
Who to contact
How to clear the area
How to isolate a spill
Preliminary first aid and fire fighting methods
Emergency response phone numbers
Hazard RecognitionSite Hazards
Chemical Exposure
Explosion
Oxygen Deficiency or Oxygen Enriched Environments
Natural Radiation
Unstable Footing
Fire
Confined Spaces
Sharp Edges
151
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Hazard RecognitionSpill Response Hazards
Dispersants/Degreasers
Heavy Machinery Outside the Hospital (Cranes)
Unguarded Equipment
Equipment/Vehicle Condition or Failure
Driving
Fatigue & Stress
Ergonomic Injuries
152
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
Hazard Recognition Site & Response
Electrical Hazards
Thermal Exposure
Noise
Traffic
Work-related Violence
Container Shapes Plastic Drums
Larger vehicles in the proximity of the building such as trucks with Ribbed Tank Cars
5-gallon Canisters
153
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Hazard Recognition
Placards & Labels
Shipping Papers and SDS
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KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
National Fire Protection Association
NFPA 704 System
Indicates general hazards
Used on buildings
Not used everywhere
Discussed here because buildings where you pick up or deposit your load may be involved in an emergency
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NFPA 704156
Fire Hazard
4 Flash Point below 73 O F
3 Flash Point below 100 O F
2 Flash Point from 100 to 200 O F
1 Preheating Required for Ignition
0 Will Not Burn
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
NFPA 704
4 Death or Severe Injury with Short Exposure
3 Severe Temporary or Long Term Injury
2 Severe Injury with Intense or Long Term Exposure
1 Irritation or Minor Injury
0 No Hazard
157
Health
Hazard
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NFPA 704
4 Explosive Decomposition at Normal Temps.
3 Detonation with Strong Initiating Source
2 Unstable Chemical Reactions
1 Unstable at Elevated Temperatures
0 Stable
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Reactivity
NFPA 704159
Specific
Hazards
OXY = OxidizerACID = Acid
ALK = AlkaliCOR = Corrosive
W = Water= Radioactive
KWE/ DOT Hazardous Materials Transportation/ Presented by Du-All Safety
DOT Hazard Classes
Class 1 Explosives
Class 2 Gases
Class 3 Flammable Liquid
Class 4 Flammable Solid
Class 5 Oxidizer
Class 6 Poisons
Class 7 Radioactive Material
Class 8 Corrosives
Class 9 Misc. Hazardous Material
160
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Hazardous Material Identification System 161
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Hazardous Material Identification System 162
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References
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DOT Emergency Response Guide
White
National Response Center
Placards
Yellow - U.N. Number
Blue - Alphabetical
Orange - Safety Recommendations
Green - Initial Isolation
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Hazmat Quiz
1. Hazardous materials must be prepared for shipping in accordance with:
A) OSHA 1910.134
B) Hazardous Materials Regulation in 49 CFR
C) The AHERA Standard
D) all of the above
Hazmat Quiz
2. All hazmat employees must receive initial training and periodically retrained at least
A) annually
B) every 3 years
C) after each spill
D) don’t have to be retrained
Hazmat Quiz
3. A chemical burn is an example of what kind of hazard:
A) chronic
B) acute
C) cancerous
D) ergonomic
Hazmat Quiz
4. A hazmat employee is defined as one who:
A) works in a trucking company
B) has a direct affect on the safe transportation of hazardous materials
C) works in the loading and storage area of a company
D) owns/operates a truck
Hazmat Quiz
5. Hazardous chemicals should be stored:
A) alphabetically
B) according to compatibility
C) according to size of container
D) none of the above
Hazmat Quiz
6.What is the best source for locating information such as proper shipping name, hazard class, ID numbers and packing group numbers?
A) Labels
B) MSDSs
C) Hazardous Materials Table
D) Placards
Hazmat Quiz
7. All labels must be:
A) durable
B) weather-resistant
C) unobscured
D) all of the above
Hazmat Quiz
8. If there is a chemical spill you should do all of the following except:
A) identify the material
B) contain the material
C) clean up the material
D) none of the above
HAZMAT QUIZ
9. What is the hazard class associated with this label?
HAZMAT QUIZ
10. What is the hazard class associated with this label?
HAZMAT QUIZ
11. What is the hazard associated with this label?
Hazmat Quiz
12. Workers who must know how to deal with hazmat emergencies are:
A) emergency response personnel only
B) drivers
C) emergency response personnel
D) anyone who may be exposed to a hazardous materials incident/accident in the workplace
IATA Exam
1. T F The IATA Dangerous Goods Regulations is an easy to interpret and use manual based on ICAO
2. T F Shipper’s declarations must be kept for at least 3 months
3. T F I.A.T.A requires initial DGR training within 90 days of initial employment, General Awareness Training and re-certifications every 2 years
Revised 12/7/2016
IATA Exam
4. T F There are no fines for non compliance, only warnings and shipment delays
5. T F There are three Packaging Groups (I, II & III)
6. T F Non compatible Dangerous Goods may be packed within the same outer packaging
7. T F There are 10 Classifications of Dangerous Goods
Revised 12/7/2016
IATA Exam
8. T F The Alphabetical List of Dangerous Goods MUST be checked by I.A.T.A. Certified Person on duty to ensure compliance
9. T F Handling labels assist everyone handling dangerous goods and must be used
10. T F There are two key documents that must accompany a Dangerous Goods Shipment. The AWB and the Dangerous Goods Declaration
Revised 12/7/2016
Questions?• Class: IATA, DOT, and Hazard Communication General
Awareness Training
• Instructor: Sean Halpin
• Contact: (510) 651-8289; du-all.com
• Fax Sign-In Sheets to (510) 651-8937 or [email protected]
Revised 12/7/2016