44
IMPACT SENSING SAFETY SYSTEM -------- I4 - 1 IMPACT SENSING SAFETY SYSTEM ---- I4 - 1 ARTICLES TO BE PREPARED ----------- I4 - 1 SYSTEM WIRING DIAGRAM ------------- I4 - 1 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS ----------------------------------- I4 - 2 LOCATION OF COMPONENTS ---------- I4 - 3 BASIC CHECK -------------------------------- I4 - 4 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA------ I4 - 4 UNIT CHECK ---------------------------------- I4 - 7 ITC COMPUTER ------------------------------- I4 - 10 REMOVAL AND INSTALLATION-------- I4 - 10 KEY-LESS ENTRY SYSTEM ------------------- I4 - 12 KEY-LESS ENTRY SYSTEM --------------- I4 - 12 ARTICLES TO BE PREPARED --------- I4 - 12 SYSTEM WIRING DIAGRAM------------ I4 - 12 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS---------------------------------- I4 - 13 LOCATION OF COMPONENTS -------- I4 - 14 REGISTRATION OF IDENTIFICATION CODE------------------ I4 - 15 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA ---- I4 - 15 UNIT CHECK--------------------------------- I4 - 23 ITC COMPUTER ------------------------------- I4 - 26 REMOVAL AND INSTALLATION-------- I4 - 26 DOOR CONTROL RECEIVER ------------- I4 - 27 REMOVAL AND INSTALLATION-------- I4 - 27 IMMOBILIZER SYSTEM ------------------------- I4 - 29 IMMOBILIZER SYSTEM --------------------- I4 - 29 ARTICLES TO BE PREPARED --------- I4 - 29 SYSTEM WIRING DIAGRAM------------ I4 - 29 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS---------------------------------- I4 - 30 LOCATION OF COMPONENTS -------- I4 - 30 HOW TO PROCEED WITH TROUBLE SHOOTING -------------------- I4 - 31 INQUIRY -------------------------------------- I4 - 32 DIAGNOSIS ---------------------------------- I4 - 32 TROUBLE SHOOTING ACCORDING TO DIAGNOSIS CODE-------------------- I4 - 35 UNIT CHECK--------------------------------- I4 - 38 STEERING COLUMN W/SWITCH BRACKET---------------------------------------- I4 - 40 REMOVAL AND INSTALLATION-------- I4 - 40 TRANSPONDER KEY COIL( IMMOBILIZER COIL) ------------------------- I4 - 41 REMOVAL AND INSTALLATION-------- I4 - 41 TRANSPONDER KEY COMPUTER( IMMOBILIZER ECU) -------------------------- I4 - 42 REMOVAL AND INSTALLATION-------- I4 - 42 I4 DOOR LOCK & THEFT DETERRENT I4 TO INDEX

I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

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Page 1: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

IMPACT SENSING SAFETY SYSTEM -------- I4 - 1IMPACT SENSING SAFETY SYSTEM ---- I4 - 1

ARTICLES TO BE PREPARED ----------- I4 - 1SYSTEM WIRING DIAGRAM ------------- I4 - 1ARRANGEMENT OF VEHICLEHARNESS SIDE CONNECTORTERMINALS ----------------------------------- I4 - 2LOCATION OF COMPONENTS ---------- I4 - 3BASIC CHECK -------------------------------- I4 - 4TROUBLE SHOOTING ACCORDINGTO MALFUNCTION PHENOMENA------ I4 - 4UNIT CHECK ---------------------------------- I4 - 7

ITC COMPUTER ------------------------------- I4 - 10REMOVAL AND INSTALLATION-------- I4 - 10

KEY-LESS ENTRY SYSTEM ------------------- I4 - 12KEY-LESS ENTRY SYSTEM --------------- I4 - 12

ARTICLES TO BE PREPARED --------- I4 - 12SYSTEM WIRING DIAGRAM------------ I4 - 12ARRANGEMENT OF VEHICLEHARNESS SIDE CONNECTORTERMINALS---------------------------------- I4 - 13LOCATION OF COMPONENTS -------- I4 - 14REGISTRATION OFIDENTIFICATION CODE------------------ I4 - 15TROUBLE SHOOTING ACCORDINGTO MALFUNCTION PHENOMENA ---- I4 - 15UNIT CHECK--------------------------------- I4 - 23

ITC COMPUTER ------------------------------- I4 - 26REMOVAL AND INSTALLATION-------- I4 - 26

DOOR CONTROL RECEIVER ------------- I4 - 27REMOVAL AND INSTALLATION-------- I4 - 27

IMMOBILIZER SYSTEM ------------------------- I4 - 29IMMOBILIZER SYSTEM --------------------- I4 - 29

ARTICLES TO BE PREPARED --------- I4 - 29SYSTEM WIRING DIAGRAM------------ I4 - 29ARRANGEMENT OF VEHICLEHARNESS SIDE CONNECTORTERMINALS---------------------------------- I4 - 30LOCATION OF COMPONENTS -------- I4 - 30HOW TO PROCEED WITHTROUBLE SHOOTING-------------------- I4 - 31INQUIRY -------------------------------------- I4 - 32DIAGNOSIS ---------------------------------- I4 - 32TROUBLE SHOOTING ACCORDINGTO DIAGNOSIS CODE-------------------- I4 - 35UNIT CHECK--------------------------------- I4 - 38

STEERING COLUMN W/SWITCHBRACKET---------------------------------------- I4 - 40

REMOVAL AND INSTALLATION-------- I4 - 40TRANSPONDER KEY COIL(IMMOBILIZER COIL) ------------------------- I4 - 41

REMOVAL AND INSTALLATION-------- I4 - 41

TRANSPONDER KEY COMPUTER(IMMOBILIZER ECU) -------------------------- I4 - 42

REMOVAL AND INSTALLATION-------- I4 - 42

I4 DOOR LOCK & THEFT DETERRENT

I4

TO INDEX

Page 2: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

ÄÄIMPACT SENSING SAFETY SYSTEM1 IMPACT SENSING SAFETY SYSTEM1-1 ARTICLES TO BE PREPAREDSST

Instrument

1-2 SYSTEM WIRING DIAGRAM

M

ITC CU

Room lamp

ON

DOOR

OFF

Key sw

itch

'B IG1 CRL

LKS

Lock

ULMLKM

Driver's seat control switch

Main

Battery

Door lock

Hazard

TailAMF/L

Horn stop

Turn back

IG SW

ST

ACC

IG1

IG2

Fuse block

15 22

3 5

4

6E1

14T

5DCS

1

KEY1020 2119

M

1

UKS

2

2

1

2

Front right

Front left

Check connector

2

1

Flasher relay

CHR16

Hazard

SW

Turn SW

LH

RH

Airb

ag E

CU

CS13

Unlock

Front right

Front left

C11B1008ES25

Voltage tester

Shape Part No. Part name

09842-97401-000 Sub-harness, ITC computer check

09991-87403-000 Wire, diagnosis check

09991-87404-000 (09991-87401-000)

Wire, engine control system inspection

I4–1

Page 3: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

TERMINAL NAME OF ITC COMPUTER CONNECTOR

1-3 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS

C11B5057ES16

The body integration controller

12345

678910

1112131415

16171819202122

DCSUKS

LKS

KEY

CS1

TE1

LKM

+B

ULM

IG1

CRLCHR

11 12 13 14 15

16 17 18 19 20 21 22

The body integration controller<Vehicle harness side>

1 2 3 4 5

6 7 8 9 10

Driver9s seat control SWDriver9s seat door lock motor

54321 21

Passenger9s seat door lock motor

Terminal No.

Terminal code

Terminal name Terminal

No. Terminal

code Terminal name

1 DCS Door courtesy switch 12 ( (

2 UKS Door control unlock side switch 13 ( (

3 CS1 Airbag ECU (Pulse signal input) 14 E1 Ground 4 ( ( 15 LKM Door lock motor lock side output 5 T Check terminal 16 CHR Hazard lamp driving output 6 LKS Door control lock side switch 17 ( (

7 ( ( 18 ( (

8 ( ( 19 'B ECU power supply 9 ( ( 20 IG1 Ignition switch

10 KEY Key switch 21 CRL Room lamp driving output 11 ( ( 22 ULM Door lock motor unlock side output

I4–2

Page 4: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

1-4 LOCATION OF COMPONENTS

code Sales name code Sales name a Front turn lamp g Side turn lamp LH b Side turn lamp RH h Front door lock motor LH c ITC ECU i Courtesy switch LH d Courtesy switch RH j RR turn lamp LH e Front door lock motor LH k RR turn lamp RH f Airbag unit ( (

C11B2505S33

b c de

k

a

f

gh

i

j

I4–3

Page 5: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

1-5 BASIC CHECK1-5-1 OUTLINEBy shorting the ECU T terminal of the diagnosis check connector, it is possible to check whether theimpact sensing signal outputted from the airbag ECU is normally outputted or not, and whether the doorlock system is abnormal or not.

SST: 09991-87403-00009991-87404-000

1-5-2 PROCEDURE1.With the IG switch set to ON position, short the ECU T

terminal and E terminal of the diagnosis check connector.2.If the impact sensing signal outputted from the airbag

ECU is normal, the hazard lamp flashes three times.3.Release short circuit of the terminal T and finish the

check.

1-6 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA1-6-1 MALFUNCTION OF POWER DOOR LOCK(1) ALL DOORS ARE NOT LOCKED INTERLOCKING WITH LOCK OPERATION AT DRIVER'S SEATè1. VOLTAGE CHECK BETWEEN BODY INTEGRATION CONTROLLER (HEREINAFTER REFERRED

TO AS "ITC") AND BODY GROUND1.Check the voltage between the vehicle harness side connector 19 (+B) of ITC ECU and the body

ground.SPECIFIED VALUE: 12(14V (Battery voltage)

çIf it is OK, go to è3.çIf it is NG, go to è2.

è2. CONFIRMATION OF POWER SUPPLY CIRCUIT OF ITC ECU1.Check that the following sections exhibit no abnormality.

(1) Check the external appearance of the fuse (door lock) and fusible link for abnormality.(2) Confirmation of battery voltage.(3) Check the harness of the power supply system for abnormality, such as open wire.

è3. CONTINUITY CHECK OF ITC ECU GROUND SYSTEM1.Disconnect the ITC ECU connector.2.Check the harness between the ITC ECU and the body ground.

(1) Vehicle harness side connector 14 (E1) of ITC ECU ( Body ground.SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è4.çIf it is NG, repair the ground circuit.

I4–4

C11B5198ET10

T E

3Diagnosis check connector5

Page 6: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

è4. CHECK OF THE DRIVER'S SEAT DOOR CONTROL SWITCH UNIT CHECK1.Conduct the unit check of the driver's seat door control switch.

Refer to Page I4-7.

çIf it is OK, go to è5.çIf it is NG, replace the door control switch.

è5. CONTINUITY CHECK BETWEEN ITC ECU AND DOOR CONTROL SWITCH1.Disconnect the connectors of the ITC ECU and door control switch.2.Check the harness between the ITC ECU and the door control switch.

(1) Vehicle harness side connector 2(UKS) of ITC ECU ( Vehicle harness side connector 2 of doorcontrol switch.

(2) Vehicle harness side connector 6(LKS) of ITC ECU ( Vehicle harness side connector 5 of doorcontrol switch.

(3) Body ground ( Vehicle harness side connector 1 of door control switch.SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è6.çIf it is NG, replace the harness and connector.

è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS1.Check the voltage between the ITC ECU terminals when the door control switch is operated.

(1) Vehicle harness side connector 15 (LKM), 22 (ULM) of ITC ECU ( All door lock motors.SPECIFIED VALUE: Voltage of 12 to 14v. (Around 0.5 second.)

çIf it is OK, go to è7.çIf it is NG, replace ITC ECU.

è7.CHECK OF DOOR LOCK MOTOR UNIT CHECK1.Check of all door lock motor unit check.

Refer to Page I4-7.

çIf it is OK, go to è8.çIf it is NG, replace door lock motor.

è8. REPAIR OR REPLACE THE HARNESS BETWEEN THE ITC ECU AND THE DOOR LOCK MOTOR1.Repair or replace the harness and connector between the ITC ECU and each door lock motor.

(1) Vehicle harness side connector 15 (LKM), 22 (ULM) of ITC ECU ( All door lock motors.

I4–5

Page 7: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

(2) SOME DOORS ARE NOT LOCKED INTERLOCKING WITH LOCK OPERATION AT DRIVER'SSEAT

è1.DOOR LOCK MOTOR UNIT CHECK 1.Conduct the unit check of the door lock motor that is not functioning.

Refer to Page I4-7.

çIf it is OK, repair or replace the harness and connector between the door lock motor and the ITC ECU<15(LKM) and 22(ULM)>çIf it is NG, replace the door lock motor.

(3) MALFUNCTION OF POWER SENSING SYSTEM1 MALFUNCTION WHEN OPERATION IS CONFIRMED BY SHORTING T TERMINALè1. OPERATION CHECK AFTER POWER DOOR LOCK1.Check the operation of the power door lock with the IG set to the "OFF" position.

SPECIFIED VALUE: The system should operate properly.

çIf it is OK, go to è2.çIf it is NG, proceed to the trouble-shooting of malfunction of the power door lock.Refer to Page I14-4.

è2. CHECK OF ROOM LAMP AND HAZARD LAMP FOR OPERATION1.With the IG set to the "OFF" position, operate the room lamp and hazard lamp. Check their lighting

state.SPECIFIED VALUE: The room lamp: Illuminated

The hazard lamp: Flashing

çIf it is OK, go to è4.çIf it is NG, go to è3.

è3. OPERATION CHECK AFTER LAMP REPLACEMENT1.After the lamp bulb that failed to illuminate or flash has been replaced, check its operation.

SPECIFIED VALUE: The room lamp: Illuminated The hazard lamp: Flashing

çIf it is OK, replace the lamp.çIf it is NG, check or repair the fuses, harnesses and switches.

è4. OPERATION CONFIRMATION CHECK BY CONNECT TERMINAL T1.Check to see if the procedure of "operation check by connect terminal T" was correct.çIf it is OK, replace the ITC.Refer to Page I4-4.

çIf it is NG, conduct "operation check by connect terminal T" once more from the beginning.2 CERTAIN LAMPS FAIL TO OPERATE.

I4–6

Page 8: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

è1. OPERATION CHECK OF ROOM LAMP AND HAZARD LAMP1.With the IG switch set to the "OFF" position, turn "ON" the switch of the lamp that fails to operate.

Check to see if the lamp illuminates properly. SPECIFIED VALUE: The room lamp: Illuminated

The hazard lamp: Flashing

çIf it is OK, replace the ITC.çIf it is NG, go to è2.

è2. OPERATION CHECK AFTER LAMP REPLACEMENT1.After the lamp bulb that failed to illuminate or flash has

been replaced, check its operation.SPECIFIED VALUE: The room lamp: Illuminated

The hazard lamp: FlashingçIf it is OK, replace the lamp bulb.çIf it is NG, check or repair the fuses, harnesses andswitches.

1-7 UNIT CHECK1-7-1 DRIVER'S SEAT DOOR CONTROL SWITCH,

DRIVER'S SEAT DOOR LOCK MOTOR1.Check the door locking operation when the battery

voltage is applied to between the terminals of the lockmotor of all the doors.

2.Check continuity between the terminals of the driver'sseat door control switch.

1-7-2 FRONT PASSENGER SEAT DOOR LOCK MOTOR 1.Check the door locking operation when the battery

voltage is applied to between the terminals of the doorlock motor.

FRONT PASSENGER SEAT DOOR LOCK MOTOR Section Terminal 1 Terminal 2

Lock Battery ^ Battery _Door lock motor

Unlock Battery _ Battery ^

Operating direction

Lock Battery +

Unlock

Terminal No.

: Continuity should exist

A11B5117EL06

q w rt e

PDriver's seat door control switch

PDriver's seat door lock motor

Battery -

Battery - Battery +

I4–7

A11B5115T10

12345

A11B5116T10

12

Page 9: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

1-7-3 ITC INPUT/OUTPUT SIGNAL CHECK(1) CHECKING METHOD1.With the SST, check the voltage, pulses and continuity between the terminals.

SST: 09842-97401-000SPECIFIED VALUES FOR INPUT/OUTPUT SIGNALS

~: See the oscilloscope waveforms of the next paragraph.

(2) OSCILLOSCOPE WAVEFORMS1 OUTLINEWaveforms measured by the oscilloscope function of diagnosis tester (DS-21) are shown below asreference.Hazard lamp system waveform1.Measuring terminals : 'CHR(% E12.Measuring conditions : Hazard switch "ON"3.Measuring range : 10V (Voltage axis), 1S (Time axis)

Check system Terminal Condition Specified value

Reference value

( Example of

measured value)

Power supply *'B(% E1 At all times Battery voltage 12.8V IG SW "OFF" About 0V 0V

Ignition switch +IG1(% E1 IG SW "ON" Battery voltage 12.5V All door "OPEN" About 0V 0V

Room lamp ,CRL(% E1 All door "CLOSE" Battery voltage 12.6V Hazard SW "OFF" About 0V 0V

Hazard lamp 'CHR(% E1 Hazard SW "ON" Pulse generation ~

Key SW "OFF" About 0V 0V Key switch !KEY(% E1

Key SW "ON" Battery voltage 12.7V

&LKM(-ULM When door control SW "LOCK" is operated

Battery voltage 12 - 14VDoor lock motor

-ULM(&LKM When door control SW "UNLOCK" is operated

Battery voltage 12 - 14V

6LKS(%E1(Body ground

Door control SW "LOCK" Continuity existsContinuity

existsDoor control switch

2UKS(Body ground Door control SW "UNLOCK" Continuity existsContinuity

exists

All door "OPEN" at all times Continuity exists Continuity

exists Courtesy switch 1DCS(% E1

All doors "OPEN" at all time No continuity exists No

continuity exists

Airbag ECU communica-tion

3CS1(% E1 IG SW "ON" Pulse generation ~

When terminal T is released Voltage 4.5V Self diagnosis switch 5T (%E1

When terminal T is shorted About 0V 0V

Ground %E1(Body ground At all times Continuity existsContinuity

exists

I4–8

Y11B5058T10

HOLD

2

Page 10: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

2 AIRBAG ECU COMMUNICATION WAVE FORM1.Measuring terminals : 3CS1(% E12.Measuring conditions : Ignition switch "ON"3.Measuring range : 5V (Voltage axis), 1S (Time axis)

I4–9

Y11B5060T10

HOLD

2

Page 11: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

2 ITC COMPUTER2-1 REMOVAL AND INSTALLATION

CAUTION• Be careful not to drop the computer or give great impacts to it.• If the computer dropped or was subjected to great impacts, replace it with a new one even if there is

no abnormality in its external appearance.

2-1-1 OPERATION BEFORE REMOVAL 1.Disconnect battery negative terminal.

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

2-1-2 REMOVAL AND INSTALLATION PROCEDURES(1) COMPONENTS

(2) REMOVAL AND INSTALLATION PROCEDURES

2-1-3 POINTS OF REMOVAL(1) INSTRUMENT CLUSTER FINISH CENTER PANEL S/A

Refer to Page I2-22.

1 a Box Ay, instrument panel j 2 b Panel S/A, instrument cluster finish, center

3 c Relay Ay, door control

C11B5087S25

B

c

b

a

I4–10

Page 12: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

2-1-4 INSPECTION(1) COMPUTER EXTERNAL APPEARANCE CHECK1.Replace the computer with a new one in the following cases.

(1) Case where the computer has deformation, abrasion, cracks or breakage.CAUTION• Never disassemble the computer.

2-1-5 OPERATION AFTER INSTALLATION1.Connect the battery negative terminal.

I4–11

Page 13: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

ÄÄKEY-LESS ENTRY SYSTEM1 KEY-LESS ENTRY SYSTEM1-1 ARTICLES TO BE PREPAREDSST

Instrument

1-2 SYSTEM WIRING DIAGRAM

C11B1009ES25

Pow

er wind

ow E

CU

SIG 3

GND

1

'B5

receiver

M

ITC ECU

Room lamp

ON

DOOR

OFF

Key sw

itch

'B IG1 CRL

LKS

Lock Unlock

ULMLKM

Driver's seat control switch

Main

Battery

Door lock

Hazard

AMF/L

Tail Horn stop

Turn back

IG SW

ST

ACC

IG1

IG2

Fuse block

15 22

3 5

4

6E1

14DCS

1

KEY1020 2119

Front right

M

1

UKS

2

2

1

2

Front left

Front right

Front left

2

1

Flasher relay

CHR16

Hazard

SW

Turn SW

LH

RH

7

Voltage tester

Shape Part No. Part name

09842-97401-000 Sub-harness, ITC computer check

I4–12

Page 14: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

CONNECTOR TERMINAL NAME

RECEIVER CONNECTOR TERMINAL NAME

1-3 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS

C11B5059ES25

The body integration controller

12345

678910

1112131415

16171819202122

DCSUKS

LKS

KLSWKEY

E1LKM

+B

ULM

IG1

11 12 13 14 15

16 17 18 19 20 21 22

CRL

CHR

The body integration controller<Vehicle harness side>

Driver9s seat control SWDriver9s seat door lock motor

Receiver

1 2 3 4 5

6 7 8 9 10

1 2 3 4 5 54321 21

Passenger9s seat door lock motor

Terminal No.

Terminal code

Terminal name Terminal

No. Terminal

code Terminal name

1 GND Ground 4 ( (

2 ( ( 5 'B Receiver power supply 3 SIG Key less signal ( ( (

Terminal No.

Terminal code

Terminal name Terminal

No. Terminal

code Terminal name

1 DCS Door courtesy switch 12 ( (

2 UKS Door control unlock side switch 13 ( (

3 ( ( 14 E1 Ground 4 ( ( 15 LKM Door lock motor lock side output 5 ( ( 16 CHR Hazard lamp driving output 6 LKS Door control lock side switch 17 ( (

7 KLSW Key less signal 18 ( (

8 ( ( 19 'B ECU power supply 9 ( ( 20 IG1 Ignition switch

10 KEY Key switch 21 CRL Room lamp driving output 11 ( ( 22 ULM Door lock motor unlock side output

I4–13

Page 15: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

1-4 LOCATION OF COMPONENTS

code Sales name code Sales name a Front turn lamp g Front door lock motor LH b Side turn lamp RH h Courtesy switch LH c ITC ECU i RR turn lamp LH d Courtesy switch RH j RR turn lamp RH e Front door lock motor RH k Receiver f Side turn lamp LH ( (

C11B2506S33

b

c

d

e

k

j

a

f

g

h

i

I4–14

Page 16: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

1-5 REGISTRATION OF IDENTIFICATION CODE1-5-1 OUTLINE1.If the transmitter is lost or added, the registration of the identification code is required.2.Up to two identification codes can be registered for the receiver, thus making it possible to use two

transmitters. When registering two transmitters, register them successively following the proceduresgiven below.

3.If a new transmitter is registered, all the former identification codes registered in the receiver will beerased.

4.The memory of the identification code will not be lost even if the battery is disconnected.1-5-2 HOW TO REGISTER IDENTIFICATION CODE

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

(1) VEHCLE IN AN INITIAL REGISTRATION CONDITION1.The initial condition refers to the condition that satisfies the following given below.

(1) No key is inserted into the key cylinder.(2) The battery negative terminal or receiver connector is disconnected.

(2) INITIAL REGISTRATION METHOD OF TRANSMITTERThe following is the initial registration procedure for the transmitter.1.Put the vehicle in an initial registration condition.

Refer to Page I4-15.

2.Connect the battery negative terminal or receiver connector. (Supply power to the receiver.)3.Close all the doors.4.Within 15 seconds after completion of the connection, keep pressing the UNLOCK switch and LOCK

switch of the transmitter simultaneously at least for five seconds.5.As a response operation, an operation of LOCK and UNLOCK takes place automatically.6.After receiving the response operation, within five seconds, keep pushing the UNLOCK switch or

LOCK switch of the transmitter to be registered at least one second.7.As a response operation of the registration completion, an operation of LOCK and UNLOCK takes

place automatically.CAUTION• When you want to register the second transmitter in succession, repeat the operations described in

Step 4 onward.

1-6 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA1-6-1 KEYLESS FUNCTION (REMOTE CONTROL) WILL NOT OPERATE (CASE WHERE THERE IS

NO NEW OR NORMAL TRANSMITTER OF THE SAME TYPE OF VEHICLE)CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

è1. VEHICLE CONDITIONS1.Put the vehicle in an initial registration condition.

Refer to Page I4-15.

çGo to è2.

I4–15

Page 17: I4 DOOR LOCK & THEFT DETERRENT - CIS Digitalmanualespurdy.cisdigital.com/Daihatsu/Copen/9842/I04.pdf · è6. VOLTAGE CHECK BETWEEN ITC ECU TERMINALS 1.Check the voltage between the

è2. KEYLESS BASIC CHECK1.Conduct the LOCK operation and UNLOCK operation consecutively at least three times as the

standard operation. Check the operation.SPECIFIED VALUE: The operation takes place from the third time onward.

CAUTION• The standard operation refers to the procedure given below.

(1) Stand about one meter away in the right direction from the outside handle of the driver's seat.(2) Direct the transmitter toward the vehicle. Keep pressing each switch for about one second.çIf it is OK, go to è3.çIf it is NG, go to è6.

è3. CHECK OF ANSWER BACK OPERATION1.Set the room lamp switch to the door interlocking position.2.Check the room lamp and hazard lamp for lighting state during the standard operation check.

<RefCode=SI04_0044>

SPECIFIED VALUE: OPERATION REQUIREMENTS OF ROOM LAMP AND HAZARD LAMP

çIf it is OK, this section is normal. NOTE• The operating distance varies, depending upon the person who operates, the way one holds and

place.• Since the electric wave used is very weak, the operating distance can be shortened in the presence

of strong electric waves or noises in the frequency used.

çIf it is NG, go to è4.

è4. CHECK OF LAMP FOR OPERATION1.Check the room lamp and hazard lamp for lighting state when they are operated.

SPECIFIED VALUE: The room lamp: IlluminatedThe hazard lamp: Flashing

çIf it is OK, go to è5.çIf it is NG, check the bulbs of the room lamp and hazard lamp, fuse and harness.

Operating condition Measuring point Answer backRoom lamp (

At time of LOCK Hazard lamp Flashes once

Room lamp Illuminates for 15

seconds AT TIME OF UNLOCK Hazard lamp Flashing two times

I4–16

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è5. CONTINUITY CHECK BETWEEN LAMPS, ETC. AND ITC 1.Disconnect the connectors of the room lamp, hazard lamp and ITC.2.Check the harness between the room lamp and the ITC ECU and the harness between the hazard

lamp and the ITC ECU.SPECIFIED VALUE: Continuity exists

çIf it is OK, replace the ITC.çIf it is NG, replace the harness and connector.

è6. OPERATION CHECK OF TRANSMITTER1.Check to see if the transmitter is functioning as follows when the keyless basic check of the

transmitter is carried out. Refer to Page I4-15.

(1) The transmitter operates only first or second times. However, it fails to operate at the third timeonward.

(2) Afterward, when the transmitter is left for a little while, there are cases where the transmitter startsto operate again.

SPECIFIED VALUE: The transmitter shall not function as described above.

çIf it is OK, go to è7.çIf it is NG, go to è8.

è7. REPLACEMENT OF TRANSMITTER BATTERY1.After the transmitter battery has been replaced, conduct the keyless basic function check. Confirm

that the transmitter functions properly. Refer to Page I4-15.

SPECIFIED VALUE: The operation takes place from the third time onward.

çIf it is OK, replace the battery.çIf it is NG, go to è8.

è8. PUT THE VEHICLE IN AN INITIAL REGISTRATION CONDITION1.Put the vehicle in an initial registration condition.

Refer to Page I4-15.

çGo to è9.

è9. OPERATION CHECK OF TRANSMITTER REGISTRATION FUNCTION1.Change the receiver to the registration mode by conducting the following operations given below.

(1) Disconnect the battery negative terminal or the receiver connector.(2) Connect the disconnected battery negative terminal or receiver connector.(3) Close all the doors.(4) Within 15 seconds after completion of the connection, keep pressing the UNLOCK switch and

LOCK switch of the transmitter simultaneously at least for five seconds.çGo to è10.

I4–17

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è10. OPERATION CONFIRMATION AFTER CHANGE TO THE REGISTRATION MODE HAS BEENMADE

1.After the receiver has been changed to the registration mode, check to see if the door lock motorexhibits a response operation.SPECIFIED VALUE: The change from LOCK to UNLOCK takes place.

çIf it is OK, go to è12.çIf it is NG, go to è11.

è11. CONFIRMATION OF REGISTRATION MODE PROCEDURE1.Confirm the procedure by which the receiver is changed to the registration mode.

SPECIFIED VALUE: Change the receiver to the registration mode according to the correct procedure.

çIf it is OK, proceed to è14.çIf it is NG, go to è0.

è12. CONFIRMATION OF OPERATION OF REGISTRATION COMPLETION1.After a response operation for the registration mode change, within five seconds, keep pressing the

UNLOCK switch or the LOCK switch at least one second. Check to see if there is a responseoperation of the door lock motor. SPECIFIED VALUE: The change from LOCK to UNLOCK takes place.

çIf it is OK, go to è13.çIf it is NG, replace the receiver.

è13. KEYLESS OPERATION CHECK1.Conduct the keyless operation check. Check that the operation takes place.

Refer to Page I4-15.

SPECIFIED VALUE: The operation takes place from the third time onward.

çIf it is OK, this section is normal. çIf it is NG, replace the receiver.

I4–18

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è14. CHECK OF RECEVER CONDITION1.Conduct the continuity check and voltage check between each terminal of the receiver vehicle

harness side connector and the body ground.RECEIVER TERMINAL NAME AND CHECK REQUIREMENTS

NOTE• For the connector shape of the receiver, refer to the vehicle harness side connector terminal

arrangement diagram.• For the keyless signal system waveform, refer to the unit check.

Refer to Page I4-13.

Refer to Page I4-25.

çIf it is OK, replace the receiver or the transmitter.çIf it is NG, replace the vehicle side harness or connector, or replace the ITC ECU.

1-6-2 KEYLESS FUNCTION (REMOTE CONTROL) WILL NOT OPERATE (CASE WHERE THERE ISNEW OR NORMAL TRANSMITTER)

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

è1. VEHICLE CONDITIONS1.Put the vehicle in an initial registration condition.

Refer to Page I4-15.

çGo to è2.

Terminal No.

Check items

Check conditions Standard

1 Continuity Body ground and short Continuity exists

2 Not used terminal

Visual confirmation Is a blank terminal.

(1) Waveform at the time when the "LOCK" switch of the transmitter is pressed

Refer to the keyless signal system waveform

3 Signal (2) Waveform at the time when the "UNLOCK" switch of the transmitter is pressed

Refer to the keyless signal system waveform

4 Not used terminal

Visual confirmation Is a blank terminal.

5 Voltage Battery voltage check At all times 10(16V

I4–19

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è2. KEYLESS BASIC CHECK1.Conduct the LOCK operation and UNLOCK operation consecutively at least three times as the

standard operation. Check the operation.SPECIFIED VALUE: The operation takes place from the third time onward.

CAUTION• The standard operation refers to the procedure given below.

(1) Stand about one meter away in the right direction from the outside handle of the driver's seat.(2) Direct the transmitter toward the vehicle. Keep pressing each switch for about one second.çIf it is OK, go to è3.çIf it is NG, go to è6.

è3.CHECK OF ANSWER BACK OPERATION1.Set the room lamp switch to the door interlocking position.2.Check the room lamp and hazard lamp for lighting state during the standard operation check.

Refer to Page I4-19.

SPECIFIED VALUE: OPERATION REQUIREMENTS OF ROOM LAMP AND HAZARD LAMP

çIf it is OK, this section is normal. NOTE• The operating distance varies, depending upon the person who operates, the way one holds and

place.• Since the electric wave used is very weak, the operating distance can be shortened in the presence

of strong electric waves or noises in the frequency used.

çIf it is NG, go to è4.

è4. CHECK OF LAMP FOR OPERATION1.Check the room lamp and hazard lamp for lighting state when they are operated.

SPECIFIED VALUE: The room lamp: Illuminated The hazard lamp: Flashing

çIf it is OK, go to è5.çIf it is NG, check the bulbs of the room lamp and hazard lamp, fuse and harness.

è5. CONTINUITY CHECK BETWEEN LAMPS, ETC. AND ITC 1.Disconnect the connectors of the room lamp, hazard lamp and ITC ECU.2.Check of between room lamp and ITC ECU, hazard lamp and ITC ECU.

SPECIFIED VALUE: Continuity exists

çIf it is OK, replace the ITC.çIf it is NG, replace the harness and connector.

Operating condition Measuring point Answer backRoom lamp (

At time of LOCK Hazard lamp Flashes once

Room lamp Illuminates for 15 seconds AT TIME OF UNLOCK

Hazard lamp Flashing two times

I4–20

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è6. OPERATION CHECK OF TRANSMITTER1.Check to see if the transmitter is functioning as follows when the keyless basic check of the

transmitter is carried out. Refer to Page I4-19.

(1) The transmitter operates only first or second times. However, it fails to operate at the third timeonward.

(2) Afterward, when the transmitter is left for a little while, there are cases where the transmitter startsto operate again.

SPECIFIED VALUE: The transmitter shall not function as described above.

çIf it is OK, go to è7.çIf it is NG, go to è8.

è7. REPLACEMENT OF TRANSMITTER BATTERY1.After the transmitter battery has been replaced, conduct the keyless basic function check. Confirm

that the transmitter functions properly.Refer to Page I4-19.

SPECIFIED VALUE: The operation takes place from the third time onward.

çIf it is OK, replace the battery.çIf it is NG, go to è8.

è8. PUT THE VEHICLE IN AN INITIAL REGISTRATION CONDITION. 1.Put the vehicle in an initial registration condition.

Refer to Page I4-15.

çGo to è9.

è9. OPERATION CHECK OF TRANSMITTER REGISTRATION FUNCTION1.Change the receiver to the registration mode by conducting the following operations given below.

CAUTION• As for the transmitter, use another one that can function normally.

(1) Disconnect the battery negative terminal or the receiver connector.(2) Connect the disconnected battery negative terminal or receiver connector.(3) Close all the doors.(4) Within 15 seconds after completion of the connection, keep pressing the UNLOCK switch and

LOCK switch of the transmitter simultaneously at least for five seconds.çGo to è0.

è10. OPERATION CONFIRMATION AFTER CHANGE TO THE REGISTRATION MODE HAS BEENMADE

1.After the receiver has been changed to the registration mode, check to see if the door lock motorexhibits a response operation.SPECIFIED VALUE: The change from LOCK to UNLOCK takes place.

çIf it is OK, go to è12.çIf it is NG, go to è11.

I4–21

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è11. CONFIRMATION OF REGISTRATION MODE PROCEDURE1.Confirm that the procedure whereby the receiver is changed to the registration mode was correct.

SPECIFIED VALUE: The procedure where by the receiver is changed to the registration mode wascorrect.

çIf it is OK, go to è18.çIf it is NG, go to è0.

è12. CANCELING REGISTRATION MODE1.Cancel the registration mode.

CAUTION• Canceling method: Do not press the button of the transmitter for five seconds or more.

çGo to è0.

è13. TRANSMITTER CHECK BY REGISTRATION MODECAUTION• As for the transmitter, use the one that did not function. • The changing method to the registration mode is the same as step 9.

Refer to Page I4-19.

çGo to è14.

è14. OPERATION CONFIRMATION AFTER CHANGE HAS BEEN MADE TO REGISTRATION MODE1.After the receiver has been changed to the registration mode, check to see if the door lock motor

exhibits a response operation.SPECIFIED VALUE: The change from LOCK to UNLOCK takes place.

çIf it is OK, go to è16.çIf it is NG, go to è15.

è15. CONFIRMATION OF REGISTRATION MODE PROCEDURE1.Confirm that the procedure whereby the receiver is changed to the registration mode was correct.

SPECIFIED VALUE: The procedure where by the receiver is changed to the registration mode wascorrect.

çIf it is OK, replace the transmitter.çIf it is NG, go to è0.

è16. CONFIRMATION OF OPERATION AFTER REGISTRATION COMPLETION1.After a response operation for the registration mode change, within five seconds, keep pressing the

UNLOCK switch or the LOCK switch at least one second. Check to see if there is a responseoperation of the door lock motor. SPECIFIED VALUE: The change from LOCK to UNLOCK takes place.

çIf it is OK, go to è17.çIf it is NG, replace the receiver.

I4–22

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è17. KEYLESS OPERATION CHECK1.Conduct the keyless operation check. Check that the operation takes place.

Refer to Page I4-19.

SPECIFIED VALUE: The operation takes place from the third time onward.

çIf it is OK, this section is normal. çIf it is NG, replace the receiver.

è18. CHECK OF RECEVER CONDITION1.Conduct the continuity check and voltage check between each terminal of the receiver vehicle

harness side connector and the body ground.RECEIVER TERMINAL NAME AND CHECK REQUIREMENTS

NOTE• For the connector shape of the receiver, refer to the vehicle harness side connector terminal

arrangement diagram.• For the keyless signal system waveform, refer to the unit check.

Refer to Page I4-13.

Refer to Page I4-25.

çIf it is OK, replace the receiver.çIf it is NG, replace the vehicle side harness or connector, or replace the ITC ECU.

1-7 UNIT CHECK1-7-1 ARTICLES TO BE PREPAREDSST

1-7-2 ITC AND KEY LESS RECEVER INPUT/OUTPUT SIGNAL CHECK(1) CHECKING METHOD1.Check the voltage, pulses and continuity between the terminals, using the SST.

SST: 09842-97401-000

Shape Part No. Part name

09842-97401-000 Sub-harness, ITC computer check

Terminal No.

Check items Check conditions Standard

1 Continuity Body ground and short Continuity exists

2 Not used terminal

Visual confirmation Is a blank terminal.

(1) Waveform at the time when the "LOCK" switch of the transmitter is pressed

Refer to the keyless signal system waveform

3 Signal (2) Waveform at the time when the "UNLOCK" switch of the transmit-ter is pressed

Refer to the keyless signal system waveform

4 Not used terminal

Visual confirmation Is a blank terminal.

5 Voltage Battery voltage check At all times 10(16V

I4–23

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(2) INPUT/OUTPUT SIGNAL CHECKITC SPECIFIED FOR INPUT/OUTPUT SIGNALS

~: See the oscilloscope waveforms of the next paragraph.

RECEIVER INPUT/OUTPUT SIGNAL SPECIFICATION

~: See the oscilloscope waveforms of the next paragraph.

(3) OSCILLOSCOPE WAVEFORMS1 OUTLINEWaveforms measured by the oscilloscope function of diagnosis tester (DS-21) are shown below asreference.

Check system Terminal Condition Specified value

Reference value

( Example of

measured value)

Power supply 5(+B)(1(GND) At all times Battery voltage 12.8V When keyless operation is not being done

About 5V 5V

When "LOCK" is operated Pulse generation ~Key less signal 3(SIG)(1(GND)

"UNLOCK" is operated Pulse generation ~

Ground 1(GND)(body ground At all times Continuity existsContinuity

exists

Check system Terminal Condition Specified value

Reference value

( Example of

measured value)

Power supply *'B(% E1 At all times Battery voltage 12.8V IG SW "OFF" About 0V 0V

Ignition switch +IG1(% E1 IG SW "ON" Battery voltage 12.5V All door "OPEN" About 0V 0V

Room lamp ,CRL(% E1 All door "CLOSE" Battery voltage 12.6V Hazard SW "OFF" About 0V 0V

Hazard lamp 'CHR(% E1 Hazard SW "ON" Pulse generation ~

Key SW "OFF" About 0V 0V Key switch !KEY(% E1

Key SW "ON" Battery voltage 12.7V

&LKM(-ULM When door control SW "LOCK" is operated:

Battery voltage 12 (14VDoor lock motor

-ULM(&LKM When door control SW "UNLOCK" is operated:

Battery voltage 12 ( 14V

6LKS(%E1(Body ground

Door control SW "LOCK" Continuity existsContinuity

exists Door control switch

2UKS(body ground Door control SW "UNLOCK" Continuity existsContinuity

exists

All doors "OPEN" at all time Continuity existsContinuity

exists Courtesy switch 1DCS(% E1

All doors "OPEN" at all time No continuity

exists

No conti-nuity exists

When keyless is not operated Approx. 5V 5V Key less signal 7KLSW(%E1

Key less operated. Pulse generation ~

Ground %E1(Body ground At all times Continuity existsContinuity

exists

I4–24

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2 HAZARD LAMP SYSTEM WAVEFORM1.Measuring terminals : 'CHR(% E12.Measuring conditions : Hazard switch "ON"3.Measuring range : 10V (Voltage axis), 1S (Time axis)

3 KEYLESS SIGNAL SYSTEM WAVEFORM1.Measuring terminals : 7SIG(% E12.Measuring condition: When "LOCK" is operated3.Measuring range : 2V (Voltage axis), 50ms (Time axis)

4.Measuring terminals : 7SIG(% E15.Measurement condition: "UNLOCK" has been operated

Measuring range : 2V (Voltage axis), 50ms (Time axis)

I4–25

Y11B5058T10

HOLD

2

HOLD

T0NB5013T10

50mS HOLD

T0NB5012T10

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2 ITC COMPUTER2-1 REMOVAL AND INSTALLATION

Refer to Page I4-10.

I4–26

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3 DOOR CONTROL RECEIVER3-1 REMOVAL AND INSTALLATION3-1-1 OPERATION BEFORE REMOVAL 1.Disconnect the battery negative terminal.2.Remove the rear console box.

Refer to Page I2-28.

3.Remove the wind deflector board.Refer to Page I2-27.

4.Remove roll over bar.Refer to Page I1-29.

3-1-2 REMOVAL AND INSTALLATION PROCEDURES(1) COMPONENTS

(2) REMOVAL AND INSTALLATION PROCEDURES1 a Trim Ay, back panel 2 b Panel, quarter trim upper, RH/LH 3 c Panel, quarter trim, RH/LH 4 d Trim, back panel 5 e Receiver, door control

C11B6514S20

c

b

a

b

e

d

c

I4–27

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3-1-3 OPERATION AFTER INSTALLATION1.Install the roll over bar.

Refer to Page I1-29.

2.Install the wind deflector board.Refer to Page I2-27.

3.Install the rear console box.Refer to Page I2-38.

4.Connect the battery negative terminal.5.Register the identification code. (Only when receiver is replaced.)

Refer to Page I4-15.

I4–28

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ÄÄIMMOBILIZER SYSTEM1 IMMOBILIZER SYSTEM1-1 ARTICLES TO BE PREPAREDSST

Instrument

1-2 SYSTEM WIRING DIAGRAM

TERMINAL NAME OF IMMOBILIZER COMPUTER CONNECTORTerminal

No. Terminal

code Terminal name

Terminal No.

Terminal code

Terminal name

1 'B ECU power supply 6 T Diagnostic tester communication 2 KSW Key switch 7 SIO2 Immobilizer communication3 COIL' Transponder communication 8 SIO1 Diagnostic tester communication 4 GND Ground 9 COIL( Transponder communication5 IG Ignition switch power supply 10 W Diagnostic tester communication

C11B2520ES25

Immobilizer ECU

IG T

Main

Hazard

AMF/L

ECU IG

Check connector

Engine control computer

IG SW

ST

ACC

IG1

IG2

Fuse block

GND

14 3

2 1

9

5'B1 6

Key sw

itch

W KSW

10SIO1

Twist pair lead

Immobilizer coil

SIO2

8

2

7

Voltage tester

Shape Part No. Part name

09991-87403-000 Wire, diagnosis check

09991-97201-000 (09991-87211-000)

Lamp, diagnosis check

I4–29

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1-3 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS

1-4 LOCATION OF COMPONENTS

code Part name code Part name a Steering column upper W/switch bracket d Master key (Grip section "black") b Immobilizer ECU e Sub key (Grip section "gray") c EFI ECU ( (

a

b

c

d e

C11B2507S25

C11B6511ES16

13

8 79

4

10

2

6

1

52

1 2Immobilizer ECU

Immobilizer ECU3Vehicle harness side5

3Key SW(Connector color:black)5

3Immobilizer coil(Connector color:white)5

21

6 7 85

3

9

4

10

I4–30

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1-5 HOW TO PROCEED WITH TROUBLE SHOOTING1.The immobilizer system is equipped with a diagnosis function which diagnoses malfunctioning

sections and gives important clues in the trouble shooting.2.The diagnosis function of the immobilizer system is equipped with the battery backup. (Which keeps

supplying power for diagnosis memory even when the ignition switch is set to LOCK position.)

Trouble-shooting according to system

Bringing-in of malfunctioning vehicle

Diagnosis through inquiries

Confirmation and recording of diagnosis code

Erasing of diagnosis code

Basic checks

Reproduction and confirmation of malfunction phenomenon

Reconfirmation of diagnosis code

Confirmation testHas the vehicle been restored to the normal condition?

End

Abnormality code

YESNO

Normal code

Trouble-shooting according to malfunction phenomenon

L11K5313ES40

I4–31

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1-6 INQUIRY1.In an effort to remove causes for malfunction from the vehicle concerned, it is impossible to determine

the cause without confirming the malfunction phenomenon. If the phenomenon is not confirmed, thevehicle may not be able to return to the normal conditions even if you continue your work. Thediagnosis through inquiries is to collect information from the customer before confirming themalfunction phenomena. The diagnosis through inquiries provides very important clues inreproducing malfunction phenomena.

2.Since the information obtained by the diagnosis through inquiries is referred to during the troubleshooting, it is imperative to make an inquiry of the customer, centering on the items related to themalfunction, instead of simply asking general questions.

1-7 DIAGNOSIS1-7-1 OUTLINE1.When the diagnosis code is indicated, confirm whether the malfunction took place sometimes in the

system or is still persisting. Also it is necessary to check any relation between the code and thereproduced malfunction. For this purpose, the diagnosis code should be indicated twice, namelybefore and after the confirmation of the phenomena.

1-7-2 CHECKING METHOD OF DIAGNOSIS1.Connect the SST to between the terminal BAT' and terminal W of the diagnosis check connector

located under the instrument panel. Connect the terminal ECUT and terminal E and start thediagnosis check mode. The SST lamp will flash, thus indicating the diagnosis code.SST: 09991-87403-000

09991-97201-000

I4–32

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2.All the diagnosis codes memorized are shown repeatedly in the sequence of diagnosis number,starting from the smallest number.

CAUTION• The SST lamp section uses a light emitting diode. Therefore, connect the "red" wire of the SST to

the terminal "BAT" of the diagnosis check connector; the "black" wire of the SST to the terminal "W"of the connector.

1-7-3 CANCELING METHOD OF DIAGNOSIS1.When the section which is responsible for the malfunction code has been checked and repaired,

erase the memory, following the procedure given below. After the erasure, let the diagnosis code beoutputted again and confirm that the normal code is outputted.

CAUTION• The code No.12 will be erased even when the normal main key (Registered main key) is used.• The diagnosis codes No. 23 and No. 31 are not memorized.

C11B1051ES25

E

ECUT W

SST(BAT Terminal & W Terminal)

Shorted(ECUT terminal & E terminal)

BAT

ONIG SWOFF

ONIG SWOFF

Normal code

0.25 sec.

Code 21Initial extinguishing time Repeated extinguishingtime

Code 31

Abnormality code(No.21,31)

0.5 sec.

4sec. 1.5sec. 2.5sec. 4sec.

Extinguished

IlluminatedSST LED

Extinguished

IlluminatedSST LED

I4–33

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(1) ERASURE BY DISCONNECTING EFI FUSE1.The memorized diagnosis code can be erased by setting the ignition knob to the "LOCK" position and

disconnecting the "hazard fuse" for at least 30 seconds. NOTE• The "hazard fuse" is located inside the engine compartment (Relay box).• The codes can be erased usually in about 30 seconds, but in some cases it may take more than 30

seconds.

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal of thebattery is disconnected.

1-7-4 CONTENTS OF DIAGNOSISCONTENTS OF DIAGNOSIS

Code No. 2 digits 4 digits

Diagnosis items Diagnosis contents

12 B2796 Key or immobilizer coil faulty Cases where there is no reply from the key after the immobilizer coil has been energized.

21 B2795 ID code of key unmatched. Cases where an unregistered key is used to operate the system.

23 B2787 ID code of key unregistered Cases where no key has been registered in the immobilizer ECU.

31 B2790 Abnormality of registration mode Cases where the terminal T is "OFF" or the sub-key is inputted.

41 B2788 Faulty communication with EFI ECU 1 When the code collation has revealed that the code is unmatched during the communication with the EFI ECU.

42 B2789 Faulty communication with EFI ECU 2 Cases where there is no reply during the communication with the EFI ECU.

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1-8 TROUBLE SHOOTING ACCORDING TO DIAGNOSIS CODE1-8-1 DIAGNOSIS CODE No.12(1) CHECKING POINTS1.Is immobilizer coil normal?2.Are the harness and connector between the immobilizer coil and the immobilizer ECU normal?

(2) CHECKING METHODè1. HARNESS CONTINUITY CHECK BETWEEN IMMOBILIZER COIL(IMMOBILIZER ECU1.Disconnect the connectors of the immobilizer coil and immobilizer ECU.2.Check the harness between the immobilizer coil and the immobilizer ECU.

(1) Vehicle harness side connector 1 of immobilizer coil ( Vehicle harness side connector 3(COIL') of immobilizer ECU.

(2) Vehicle harness side connector 2 of immobilizer coil ( Vehicle harness side connector 9(COIL()of immobilizer ECU.

SPECIFIED VALUE: Continuity exists

çIf it is OK, go to è2.çIf it is NG, replace the harness and connector.

2.IMMOBILIZER COIL UNIT CHECKRefer to Page I4-38.

çIf it is OK, go to è3.çIf it is NG, replace the transponder key coil.

è3. OPERATION CHECK BY OTHER KEY1.Check the operation by the master key or another sub key.

SPECIFIED VALUE: The system should operate properly.

çIf it is OK, perform the key replacement and re-registration.çIf it is NG, replace the transponder key coil.

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1-8-2 DIAGNOSIS CODE No.21(1) CHECKING POINTS1.Is the registered key use?

(2) CHECKING METHODè1. OPERATION CHECK BY THE MASTER KEY 1.Check to see if the engine can start by the master key.

SPECIFIED VALUE: The engine can start.

çIf it is OK, perform the key re-registration.NOTE• The ID code of the key used has not been registered yet.

çIf it is NG, go to è2.

è2. CHECK OF KEY USE CONDITIONS1.Check to see if the key is used in a wrong way.

SPECIFIED VALUE: Do not use the keys in an overlapped state. Use the key correctly.

çIf it is OK, replace the immobilizer ECU. Then, proceed to è3.çIf it is NG, use the key correctly.

è3.CHECK OF IMMOBILIZER ECU OPERATION1.After the key ID code has been registered on the immobilizer ECU, check that the system functions

normally.SPECIFIED VALUE: The engine can start.

çIf it is OK, this completes the check.çIf it is NG, replace the transponder key coil.

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1-8-3 DIAGNOSIS CODE No.23(1) CHECKING POINTS1.Is the registered key use?2.Are the harness and connector between the immobilizer coil and the immobilizer ECU normal?

(2) CHECKING METHODè1. OPERATION CHECK BY RE-REGISTRATION OF KEY ID CODE1.Check the operation after the ID code of the master key and sub key has been re-registered.

SPECIFIED VALUE: The engine can start.

çIf it is OK, this completes the check.çIf it is NG, go to è2.

è2.CONTINUITY CHECK BETWEEN IMMOBILIZER COIL AND IMMOBILIZER ECU1.Disconnect the connectors of the immobilizer coil and immobilizer ECU.2.Check the harness between the immobilizer coil and the immobilizer ECU.

(1) Vehicle harness side connector 1 of immobilizer coil ( Vehicle harness side connector 3(COIL') of immobilizer ECU.

(2) Vehicle harness side connector 2 of immobilizer coil ( Vehicle harness side connector 3(COIL() of immobilizer ECU.

SPECIFIED VALUE: Continuity exists

çIf it is OK, proceed to è3.çIf it is NG, replace the harness and connector.

è3. OPERATION CHECK BY NORMAL KEY1.Check the operating state when another normal key is used.

SPECIFIED VALUE: The system should operate properly.

çIf it is OK, perform the key replacement and re-registration of the key ID code.çIf it is NG, replace the immobilizer ECU. Then, proceed toè4.

è4. CHECK OF IMMOBILIZER ECU OPERATION1.After the key ID code has been registered on the immobilizer ECU, check that the system functions

normally.SPECIFIED VALUE: The engine can start.

çIf it is OK, this completes the check.çIf it is NG, replace the transponder key coil.

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1-8-4 DIAGNOSIS CODE No.311.There is a problem in the key registration. Redo the registration from the beginning.

1-8-5 DIAGNOSIS CODE No.41,42(1) CHECKING POINTS1.Are the harness and connector between the EFI ECU and the immobilizer ECU normal?

(2) CHECKING METHODè1. CONTINUITY CHECK BETWEEN EFI ECU AND IMMOBILIZER ECU1.Disconnect the connectors of the EFI ECU and immobilizer ECU.2.Check the harness between the EFI ECU and the immobilizer ECU.

(1) Vehicle harness side connector 7 (SI02) of EFI ECU ( Vehicle harness side connector 7 ofimmobilizer ECU.

SPECIFIED VALUE: Continuity exists

çIf it is OK, replace the immobilizer ECU. Then, proceed to è2.çIf it is NG, replace the harness and connector.

è2. CHECK OF IMMOBILIZER ECU OPERATION1.After the key ID code has been registered on the immobilizer ECU, check that the system functions

normally.SPECIFIED VALUE: The engine can start.

çIf it is OK, this completes the check.çIf it is NG, replace EFI ECU.

1-9 UNIT CHECK1-9-1 STEERING COLUMN UPPER W/SWITCH BRACKET Ay(1) KEY INSERTION SWITCH1.At the LOCK position of the ignition switch, insert and pull out the key to check continuity between the

terminals.

KEY SW CONTINUITY TABLE Terminal No.

Switching 1(2

Key not inserted No continuity exists Lock cylinder

Key inserted Continuity exists

2 1

Connector color(black)

C11B6512ET10

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(2) IMMOBILIZER COIL1.Check continuity between the terminals 1 and 2.

(Connector color: white)CAUTION• Even if continuity exists, no judgment can be made

about whether the coil is normal or not.

I4–39

2 1

Connector color (white)

C11B6513ET10

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2 STEERING COLUMN W/SWITCH BRACKET2-1 REMOVAL AND INSTALLATION

Refer to Page G1-4.

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3 TRANSPONDER KEY COIL( IMMOBILIZER COIL)3-1 REMOVAL AND INSTALLATION3-1-1 OPERATION BEFORE REMOVAL 1.Disconnect the battery negative terminal.

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

3-1-2 REMOVAL AND INSTALLATION PROCEDURES(1) COMPONENTS

(2) REMOVAL AND INSTALLATION PROCEDURES

3-1-3 OPERATION AFTER INSTALLATION1.Connect the battery negative terminal.

1 a Panel, instrument panel finish, lower 2 b Cover, steering column lower 3 c Cover, steering column upper 4 d Coil, transponder key

C11B5212S16

s

s

s

s

c

b

a

d

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4 TRANSPONDER KEY COMPUTER( IMMOBILIZER ECU)4-1 REMOVAL AND INSTALLATION4-1-1 OPERATION BEFORE REMOVAL 1.Disconnect the battery negative terminal.

CAUTION• It should be noted that the memories of the computers (Engine control computer etc.) of other

systems or radio settings are erased at the same time when the battery negative terminal isdisconnected.

4-1-2 REMOVAL AND INSTALLATION PROCEDURES(1) COMPONENTS

(2) REMOVAL AND INSTALLATION PROCEDURES

CAUTION• Be careful not to drop the computer or give great impacts to it.• If the computer dropped or was subjected to great impacts, replace it with a new one even if there is

no abnormality in its external appearance.

4-1-3 INSPECTION(1) COMPUTER EXTERNAL APPEARANCE CHECK1.Replace the computer with a new one in the following cases.

(1) Case where the computer has deformation, abrasion, cracks or breakage.CAUTION• Never disassemble the computer.

1 a Panel Ay, instrument cluster finish 2 b Meter Ay, combination 3 c Computer Ay, transponder key

C11B6515S20

c

b a

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4-1-4 OPERATION AFTER INSTALLATION1.Connect the battery negative terminal.2.When the computer has been replaced with a new one, perform the ID code registration for the

master key and sub key.

I4–43

TO INDEX TO NEXT SECTION