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 On the Relationship between Yield Ratio, Uniform Elongation, and Strain Hardening Exponent of High Grade Pipeline Steels  Lingkang Ji Tubular Goods Research Center of CNPC, Key Lab of Oil Tubular Mechanical and Environmental Behavior of CNPC. Xi’an, ShaanXi, China  Xiao Li School of Material Science and Engineering, Xi’an Jiaotong University. Xi’an, ShaanXi, China  Hongyuan Chen Tubular Goods Research Center of CNPC, Key Lab of Oil Tubular Mechanical and Environmental Hehavior of CNPC. Xi’an, ShaanXi, China Chun Yong Huo Tubular Goods Research Center of CNPC, Key Lab of Oil Tubular Mechanical and Environmental Hehavior of CNPC. Xi’an, ShaanXi, China Shaotao Gong Tubular Goods Research Center of CNPC, Key Lab of Oil Tubular Mechanical and Environmental Behavior of CNPC. Xi’an, ShaanXi, China  Xinwei Zhao Tubular Goods Research Center of CNPC, Key Lab of Oil Tubular Mechanical and Environmental Behavior of CNPC. Xi’an, ShaanXi, China ABSTRACT Physical parameters characterizing the deformation capacities of high grade line pipes were normally yield ratio, uniform elongation, and strain hardening e xponent. The purports to cont rol these paramet ers were presented in the paper and the demand of line pipes to resist  plastic deformation was analyzed. By means of statistics and regression analysis of test data, the relationship between uniform elongation, strain hardening exponent, and yield ratio were developed. KEY WORDS: yield ratio; uniform elongation; hardening exponent; high grade; line pipe steel INTRODUCTION Physical Significance of Yield Ratio, Uniform Elongation, Strain Hardening Exponent Yield ratio is the ratio between yield strength and ultimate strength. Combined with yield strength, the yield ratio represents the capacity of the material to carry the load from yield initiation to fracture. In a uniaxial tension test, most material can still sustain larger load after initial yielding and show considerable plastic deformation capacity. From the concept of plastic mechanics and material physics, it is the result of strain hardening. If the increase of yield strength caused by strain hardening is greater than the increase of stress caused by the load and the reduction of load-bearing area, localized plastic deformation will not occur and the plastic def ormation.will be uniform. However, if the plastic strengthening cannot match with the stress increase, the  plastic deformati on will be locali zed. Necking can occur and str ess will reach ultimate strength. The plastic deformation can be expressed by elongation δ  , including uniform plastic deformation δ  B  and localized plastic deformation δ  N . The δ  B  represents the total plastic deformation before reaching the ultimate strength and reflects the strain hardening exponent ( n) of the material. In the engineering point of view, the strai n hardening exponent indicates the materials’ resistance to plastic deformation. It enables the materials to sustain overload and raises the safety margin. In general, the true stress-true strain curve of polycrystal materials after yielding is paracurve. Within its uniform deformation stage, the relationship between the true stress (σ ) and true strain (ε ) can be fitted into the Hollomon relationship: σ  = k ε  n , in which k  is strain hardening factor. The strain hardening exponent, n, can be determined from the stress-strain curve by the above equation. The existence of yielding  platform and Lüders elongation resulting from stacking fault energy will affect n greatly. With higher stacking fault energy, slip deformation is characterized by smooth slip band. On the contrary, it is characterized by ripple slip band when the stacking fault is low. The parameters characterizing plastic deformation are not independent. The yield strength, strain hardening exponent, and uniform elongation can determine ultimate strength and yield ratio. For instance, there is a close relationship between the yield ratio and the strain hardening exponent and uniform elongati on. It’s meaningful to underst and them,  because the testing of yield ratio is more convenient than that of strain hardening exponent and uniform elongation. Now the yield ratio has  been widely used in most oil/gas pipeline technology specifications to measure uniform deformation capacity indirectly, due to its direct and simplified vision. Significance of Controlling Plastic Deformation Capacity Safe operation is the basic requirement to oil/gas pipeline projects. Fracture accidents of pipeline will cause serious economic and social loss. Rational design guidelines are of important significance to  pipeline construction a nd service. Uniform deformation of material will affect processes like plastic  Proceeding s of the Sixte enth (2007) In ternational Offshore and Po lar Engineeri ng Conference  Lisbon, Por tugal, July 1-6, 2007 Copyright © 2007 by The International Societ y of Offshore and Polar Engineers(ISOPE)  ISBN 978-1-880653-68-5; ISBN 1-880653-68-0(Set); ISSN 1098-6189 (Set) 3007  Proceeding s of the Sevent eenth (2007) International Offshore and Po lar Engineer ing Conference

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On the Relationship between Yield Ratio, Uniform Elongation, and Strain Hardening

Exponent of High Grade Pipeline Steels

 Lingkang JiTubular Goods Research Center of CNPC, Key Lab of Oil Tubular

Mechanical and Environmental Behavior of CNPC.Xi’an, ShaanXi, China

 Xiao Li School of Material Science and Engineering, Xi’an Jiaotong University

Xi’an, ShaanXi, China

 Hongyuan ChenTubular Goods Research Center of CNPC, Key Lab of Oil Tubular

Mechanical and Environmental Hehavior of CNPC.

Xi’an, ShaanXi, China

Chun Yong HuoTubular Goods Research Center of CNPC, Key Lab of Oil Tubular

Mechanical and Environmental Hehavior of CNPC.

Xi’an, ShaanXi, China

Shaotao GongTubular Goods Research Center of CNPC, Key Lab of Oil Tubular

Mechanical and Environmental Behavior of CNPC.Xi’an, ShaanXi, China

 Xinwei ZhaoTubular Goods Research Center of CNPC, Key Lab of Oil Tubular

Mechanical and Environmental Behavior of CNPC.Xi’an, ShaanXi, China

ABSTRACT

Physical parameters characterizing the deformation capacities of highgrade line pipes were normally yield ratio, uniform elongation, andstrain hardening exponent. The purports to control these parameterswere presented in the paper and the demand of line pipes to resist

 plastic deformation was analyzed. By means of statistics and

regression analysis of test data, the relationship between uniformelongation, strain hardening exponent, and yield ratio were developed.

KEY WORDS: yield ratio; uniform elongation; hardening exponent;

high grade; line pipe steel

INTRODUCTION 

Physical Significance of Yield Ratio, Uniform Elongation, Strain

Hardening Exponent

Yield ratio is the ratio between yield strength and ultimate strength.Combined with yield strength, the yield ratio represents the capacity ofthe material to carry the load from yield initiation to fracture.

In a uniaxial tension test, most material can still sustain larger load afterinitial yielding and show considerable plastic deformation capacity.From the concept of plastic mechanics and material physics, it is theresult of strain hardening. If the increase of yield strength caused by

strain hardening is greater than the increase of stress caused by the loadand the reduction of load-bearing area, localized plastic deformationwill not occur and the plastic deformation.will be uniform. However, ifthe plastic strengthening cannot match with the stress increase, the

 plastic deformation will be localized. Necking can occur and stress willreach ultimate strength.

The plastic deformation can be expressed by elongation δ  , including

uniform plastic deformation δ  B  and localized plastic deformation δ  N .

The δ  B  represents the total plastic deformation before reaching th

ultimate strength and reflects the strain hardening exponent (n) of thmaterial. In the engineering point of view, the strain hardeninexponent indicates the materials’ resistance to plastic deformation. I

enables the materials to sustain overload and raises the safety margin.

In general, the true stress-true strain curve of polycrystal materials afteyielding is paracurve. Within its uniform deformation stage, th

relationship between the true stress (σ ) and true strain (ε ) can be fitte

into the Hollomon relationship: σ  = k ε  n, in which k  is strain hardenin

factor. The strain hardening exponent, n, can be determined from thstress-strain curve by the above equation. The existence of yieldin

 platform and Lüders elongation resulting from stacking fault energwill affect n  greatly. With higher stacking fault energy, slideformation is characterized by smooth slip band. On the contrary, it icharacterized by ripple slip band when the stacking fault is low.

The parameters characterizing plastic deformation are not independentThe yield strength, strain hardening exponent, and uniform elongation

can determine ultimate strength and yield ratio. For instance, there is close relationship between the yield ratio and the strain hardeninexponent and uniform elongation. It’s meaningful to understand them

 because the testing of yield ratio is more convenient than that of straihardening exponent and uniform elongation. Now the yield ratio ha

 been widely used in most oil/gas pipeline technology specifications tmeasure uniform deformation capacity indirectly, due to its direct ansimplified vision.

Significance of Controlling Plastic Deformation Capacity

Safe operation is the basic requirement to oil/gas pipeline projectsFracture accidents of pipeline will cause serious economic and socialoss. Rational design guidelines are of important significance t

 pipeline construction and service.

Uniform deformation of material will affect processes like plasti

 Proceedings of the Sixteenth (2007) International Offshore and Polar Engineering Conference

 Lisbon, Portugal, July 1-6, 2007 

Copyright © 2007 by The International Society of Offshore and Polar Engineers(ISOPE)

 ISBN 978-1-880653-68-5; ISBN 1-880653-68-0(Set); ISSN 1098-6189 (Set)

3007

 Proceedings of the Seventeenth (2007) International Offshore and Polar Engineering Conference