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td (iiBqr)frfr&(ure wr+-x o"t sqrrq - !-o, q-6rf, etqfr)
GAIL (lndia) Limited(A Government of lndia Undertaking-A Maharatna Company)
Ref. No: GAIL/PATA/SD & Env/MOEFl2O2Ol
q6 @R'-orudr -qrar, fu-"Ir-oit-qTltq-zoez4i (su;,.rPqn
PATA - PETROCHEMICALS
PO. - PATA, DISTT.-AURAIYA
PIN - 20624r (U.P.), INDIA
qlc/pHoNr. + 9r !681 282356, 282049,283403-5
S'N/FAX; + 91 5681 282446
May 21,2O2O
In-ChargeMinistry of Environment, Forests & Climate ChangeKendriya Bhavan, 5th FloorSector- H, Aliganj,Lucknow-226024
Subject: Submission of compliance to conditions of Environment Clearances
accorded to GAIL (India) Limited, Pata for Petrochemical Complex, LPG
Recovery project, LLDPL Debottlenecking Project, HDPE Expansion &
5th Furn-ace pioject and Expansion of Petrochemical Coftplex Project.
References:1. J-11O1Lt22lgo-IA-II Dated March 30, L992, Regarding GAIL, Pata
Petrochemical Project.2, J-1lOL,.t2gtgo-ra.rr (I) Dated January L6, L997, Regarding LPG Recovery
Facility.3. I-110 ittZgl 1ZOO3-IA.1I (I) Dated April L9, 2OO4, Regarding, LLDPE
Debottlenecking Project.4. J-ltOLLtL43t2oo4 - IA II (I) Dated 12th lanuary, 2005, Regarding HDPE
Expansion & 5th Furnace Project.S. f-irOLLtSgSlzOtO-tA II (I, Dated 23rd May 2012, Regarding Expansion
of Petrochemical Complex Project.
Dear Sir,
please find enclosed the compliance status of all the conditions of above referred
environment clearances granted to GAIL, Pata for the period october 2019 to March 2020'you will appreciate that t-he compliance for*each of the previous conditions were time bound
and were implemented by us before the subject project was commissioned.
Thanking you
Yours Sincerely,
V?//-\('nilil verma)General Manager (TS)
Email-
Enclosures: As aboveqfr-fd orqff,q :
r\-a rrq-q, 15 rffi om t)e, qRS gq,q-{ ffi-10066 iBqIREGD. OFFICE:
GAIL BHAWAN,l6 BHIKAIJI CAMA PLACE, R.K. PURAM,
NEW DELHI .1]0056, INDIA www.gaitonline.com
freTr$\'qlctt'lL4o2ooDLl 984G0 lor 8976
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
1
Environment Clearances accorded to GAIL (India) Ltd. Pata are as follows:
A. Letter No. J-11011/22/90-IA-II, Dated-30/03/1992 for GAIL, Pata Petrochemical Project.
B. Letter No. J-11011/29/96-IA.II (I), Dated 16/01/1997 for LPG Recovery Facility. C. Letter No. J-11011/237/2003-IA.II (I), Dated 19/04/2004 for LLDPE Debottlenecking
Project. D. Letter No. J-11011/143/2004 – IA II (I), Dated 12/01/2005 for HDPE Expansion &
5th Furnace Project. E. Letter No. J-11011/595/2010-IA II (I), Dated 23/05/2012 for Expansion of
Petrochemical Complex project.
A. Compliance status for Letter No: .J-11011/22/90-IA-II, Dated 30/03/1992.
Sr. No.
Condn. no.
Conditions Compliance Status
1. i. The Project Authority must strictly adhere to the stipulations made by the State Pollution Control Board and the State Government.
All the stipulations made by the State Pollution Control Board and the State Government are adhered to. Compliance to conditions of Consent to Operate have been sent to the Uttar Pradesh Pollution Control Board.
2. ii. Any expansion of the plant either with the existing product mix or new products can be taken up only with the prior approval of this Ministry
Any expansion of the plant is taken up only after obtaining prior approval of the Ministry. GAIL Pata has been accorded 5 ECs for different expansions as mentioned above (A, B, C, D & E).
3. iii. The project Authority must submit comprehensive EIA report for the proposed activity along with any future activity proposed / approved by this Ministry within one month.
Comprehensive EIA study was done by NEERI for the proposed plant in July 1991. Report of the study was submitted to MoEF&CC.
4. iv. Rehabilitation of the families whose land has been acquired for the above petrochemical complex etc. should be handled in association with the State Government authorities as per their statutory norms / guidelines.
The rehabilitation package has been developed by GAIL Pata in association with the State Government Authorities and same is implemented as per statutory norms / guidelines.
5. v. The gaseous emissions from various process units should conform to the standard prescribed by the concerned authorities from time to time. At no time the emission level should go beyond the stipulated standards. In the event of the failure
The gaseous emissions from various process units are monitored through state of art monitoring technologies and conform to the standard prescribed by the statutory authorities. In addition to the above, Online Continuous Emission
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
2
of any pollution control system adopted by the unit, the respective unit should be put out of operation immediately and should not be restarted until the control measures are rectified to achieve the desired efficiency
Monitoring System has been provided in all the stacks and real time data is sent to CPCB and UPPCB through web based system. Mitigatory control methods have been adopted at design stage in order to reduce the load of gaseous emissions from process units. However, It is pertinent to mention here that GAIL, Pata uses Natural gas as fuel, which is a clean fuel free from sulphur and particulates.
6 (a).
vi (a). Six ambient air quality monitoring stations should be set up in the downwind direction as well as where maximum ground level concentration of NOx and HC is anticipated in consultation with State Pollution Control Board. Monitoring should be continuous for SO2, NOx, HC and CO in at least three sites as indicated in the EIA report submitted to the Ministry. Monitoring network should be designed taking into account land use pattern, location of stacks, meteorological and topographical features including the modeling exercise / calculations.
Five fixed real time ambient air quality monitoring station and Two third party ambient air quality monitoring stations (within and outside the premises) have been setup. In addition, 1 No. Mobile Van having real time ambient air quality monitoring station is also in use for monitoring of ambient air quality. Monitoring of ambient air quality is continuous for SO2, NO2, Total Hydrocarbons, CO, PM10, PM2.5 and Benzene at five fixed real time ambient air quality monitoring stations and one mobile van. The locations covered by the stations have been fixed in consultation with the Pollution Control Board considering location of existing stacks, wind direction and other topographical features. Air modelling studies have been carried out by NEERI during EIA studies and the recommendations are followed.
6 (b).
vi (b). All the stacks of the plant must be provided with automatic stack emission monitoring equipment. Stack emission and ambient air quality data must be submitted to State Pollution Control Board once in three months and this ministry in six months along with statistical analysis.
All the stacks of the plant are equipped with automatic stack emission monitoring equipment i.e. Online Continuous Emission Monitoring System (OCEMS). The stack monitoring results and the ambient air quality results carried out by third party environment monitoring agency (enclosed as Annexure-1 for period Jan. – March 2020) is regularly submitted to U. P. Pollution Control Board on
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
3
monthly basis and to MoEF on half-yearly basis. Presently the stacks are also connected to CPCB and UPPCB servers for continuous online monitoring of parameters viz. CO, SO2, NO2 and PM.
7 (a).
vii (a). Fugitive emissions should be controlled and regularly monitored and data recorded.
Fugitive emissions are monitored and controlled through Leak Detection and Repair (LDAR) program as per OISD-GDN-224.
7 (b).
Vii (b). Fugitive emission of HC from storage tanks should be controlled through proper tank design and subsequent preventive measures as mentioned below and maintenance schedules.
i) Provision of floating roof tanks for volatile products.
ii) Replacement of gland packing of pumps by means of mechanical seals; and
iii) Use of submerged filling in product loading gantries.
The steps taken to control fugitive emissions at GAIL Pata include:
I. Floating roof tanks have been provided for volatile products like GHU Light Cut, GHU Fuel Oil, Hexane, Hexene-1 & Cyclo Hexane.
II. All the pumps have been provided with mechanical seals for pumping C2C3, Ethylene, C4 Mix, Butene-1, Propylene, Naphtha, MFO, Hexane & Cyclo Hexane.
III. Submerged filling is used in liquid product loading gantries.
8. viii. Low NOx burners should be used to limit NOx emissions.
Low NOx burners are used in all the Furnaces and Boilers.
9. ix. Flare system should be designed for smokeless burning with adequate steam for all normal venting and flaring.
Flare system is designed for smokeless burning with adequate steam for all normal venting and flaring. Flare stacks have been provided with adequate heights to ensure effective dispersion of emissions.
10. x. Loading / Unloading and transportation of products may be restricted to daytime periods. Loading facilities should have vapour return circuits.
Loading / Unloading of LHC is carried out in accordance with PESO approval. Loading facilities for all liquid products are provided with vapour return circuits.
11. xi. There should be no change in the stack design, without the approval of the State Pollution Control Board. Alternate pollution control system and proper design in the stack should be provided to take care of
All the stacks height in the complex is as per standard height of more than 30 meters. The details of the height of various stacks installed in the premises are attached at Annexure-2.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
4
excess emissions due to failure in any system of the plant.
12. xii. An all-weather station for wind speed & direction, temperature and rainfall should be installed within the petrochemical premises.
2 nos. all weather stations for monitoring of wind speed & direction, temperature, rainfall and relative humidity have been installed.
13. xiii. Exploitation of ground water in the area should be carried as per the recommendations contained in the report of the Central Ground Water Board on Hydro-geological investigations.
The water consumption for the plant is met through Canal water (Etawah Branch of Lower Ganga Canal system through Burhadana Distributory). There is no exploitation of ground water in the complex.
14. xiv. Treatment and disposal facilities for liquid effluent should be completed along with commissioning of process units. Sufficient surface aerators with proper spacing in the aeration basin of the activated sludge extended aeration units should be provided to maintain desired DO concentration of more than 1.0 mg/L.
Waste Water Treatment plant having 2 nos. 150 m3/hr capacity chains is functional and treating combined (domestic + industrial) effluents from various process units. Based on the design organic load, four nos. 30 HP aerators are provided in the aeration basin, which help in maintaining DO concentration of more than 1.0 mg/L. Block diagram of waste water treatment plant at GAIL Pata is enclosed at Annexure-3.
15. xv. The project authorities must recycle the wastewater to the maximum extent possible. The final treated effluent should conform to the prescribed MINAS standards.
Maximum recycle of treated effluent is done for use of water in horticulture purposes. The final treated effluent confirms to the prescribed standards.
16. xvi. Complete recycling of wastewater under normal operation through irrigation applications; green belt maintenance, fire fighting etc. may be planned for aiming at zero discharge. In case of failure of ETP, effluent should be collected and stored in Guard Pond(s) for a minimum of 7 days and should not be disposed off unless the treatment facilities are restarted and desired efficiency is achieved.
Maximum recycle of Waste water is done for use in horticulture purpose. Two number guard ponds of 33,600 cum capacity have been provided to deal with any emergency situations for 7 days. An assessment by CSIR-NEERI, Nagpur is under progress with an aim to move towards zero discharge.
17. xvii. Disposal in the Sengar River should be at a depth along riverbed for better mixing. During lean flow periods of the river and ETP under
After maximum recycling of treated effluent for horticulture purpose the balance water is discharged to Sengar river through 8 km long
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
5
normal operation, the treated effluent after reuse for green belt development and firewater make up should be discharged in Sengar River through a closed pipeline at controlled rate depending on the river flow.
closed pipeline at the end of which is specially designed diffuser arrangement along stream bed to ensure thorough mixing. During lean flow period controlled discharge of treated effluent is ensured.
18. xviii. Performance studies of each of the effluent / Sewage treatment plant should be undertaken at regular intervals. Also proper maintenance schedule of polishing lagoon be planned and implemented.
Regular performance of the wastewater treatment plant is monitored by checking samples at intermittent units. De-silting of guard pond is done on regular basis.
19. xix. Sludge recirculation to aeration basin from final clarifier should be planned for maintaining the desired MLSS concentration.
The WWTP has been designed for recirculation of sludge in aeration tank. Extended Aeration mode of treatment is adapted from the various forms of activated sludge processes. Desired MLSS concentration as designed is maintained.
20. xx. Adequate number of effluent quality monitoring stations should be set up in consultation with U.P. Pollution Control Board. Final effluent discharge should be daily monitored for BOD, suspended solids, phenol, sulphide and Oil & Grease. Wastewater should also be analyzed regularly for other parameters listed in MINAS and stipulated by the State & Central Pollution Control Board. The effluent monitored data along with its statistical analysis and interpretation in the form of a report should be submitted to this ministry regularly once in six months and to the State Pollution Control Board once in three months.
Adequate numbers of effluent quality monitoring stations have already been set up in consultation with U.P. Pollution Control Board. Final effluent discharge is monitored daily for pH, COD, BOD, TSS, Phenol, Sulfide and Oil & Grease. Third Party monitoring agency is also monitoring wastewater quality regularly. The report of waste water monitoring data provided by Third Party monitoring agency (enclosed as Annexure-4 for the period Oct. 2019-March 2020) is sent to UPPCB on monthly basis and to MOEF on 6 monthly basis. In addition to the above, continuous online monitoring of the effluent parameters like pH, BOD, COD, TSS, TOC & Flow is done at CPCB and UPPCB through web based server systems.
21. xxi. Monitoring of noise levels should be regularly carried out to assess the efficiency of maintenance schedules undertaken to reduce noise levels and noise protection measures.
Noise levels are regularly monitored on monthly basis. Remedial actions and maintenance schedules for equipment are ensured to maintain noise levels as per prescribed standards.
22. xxii. The project authorities must prepare Solid waste disposal scheme
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
6
a well designed scheme for solid waste disposal based on comprehensive EIA study and submit the same to this Ministry within six months. Ground water near solid waste disposal site as well as around petrochemical complex should be regularly monitored and data recorded.
submitted to MOEF&CC. Ground water near Secured Landfill within the complex is regularly monitored through piezometer wells. Hazardous Waste Authorization accorded to GAIL Pata by UPPCB vide letter no. 632/Haz/897 dated 19/08/2016 is valid up to 18/08/2021.
23. xxiii. A green belt development plan should be finalized and submitted to this ministry within six months for approval. The width of green belt adequate to attenuate noise, H2S and HC from Fugitive Sources etc. Storage dumping yards should also be brought under plantation. As and when necessary, sludge disposal sites should be reclaimed for growing trees.
Green belt development Plan submitted to MOEF&CC. Presently 192 Hectares of green belt/area has been developed in the premises. Project laydown areas are also taken up for plantation. Regular maintenance and plantation of tree saplings in and around the plant complex is done and also mass tree plantation programs are organized. There is no sludge disposal site inside the plant battery limit. Various species of plant grown in the green belt area are enclosed at Annexure-5.
24. xxiv. A detailed risk analysis report based on maximum credible accident analysis should be carried out within a period of six months of the issue of this letter of approval. This study apart from other factors should also consider the following: a) Stability Condition 'F' b) Fire and hazard impact zone
should not cross the plant boundaries under \worst possibilities.
Based on this, a Disaster management plan should be prepared and after approval by the concerned nodal agency, the same must be submitted to this ministry by December 1992.
Detailed Risk analysis for Petrochemical Complex & expansions plant has been carried out. Emergency Response and Disaster Management Plan (ERDMP) of GAIL Pata Plant has been developed through PNGRB accredited agency M/s TQ Services, Hyderabad and implemented at GAIL, Pata and valid up till 24.08.2022. Copy of ERDMP has been submitted to PNGRB & other district authorities.
25. xxv. The Storage tank and sphere must conform to the stipulations made by the chief inspector of factories, controller of explosives etc. wherever required, it should be supplemented by OISD Codes.
Storage tanks and sphere are designed based on applicable OISD GDN-118 and are having valid approval of chief inspector of factories and statutory body (PESO). Details of Factory & PESO licenses
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
7
are attached at Annexure-6.
26. xxvi. During site preparations, care should be taken to stabilize the sites before onset of monsoon. Further, during the construction phase, necessary and adequate steps should be taken to provide sanitation facilities and noise protection devices and fuel to the workers. The petrol and diesel run machinery should be maintained as per standards.
All necessary precautions are taken during site preparation and construction phase.
27. xxvii. A separate Environmental Management Cell with suitably qualified staff to carry out various functions should be set up under the control of Senior Executive who will report directly to the head of the organization.
A full-fledged Environmental Management Cell is in place to undertake environment and sustainable development related functions.
28. xxviii. The project authority must set up a separate laboratory facility for collection and analysis of samples under the supervision of competent technical personnel who will directly report to the Chief Executive.
Full-fledged Laboratory set up exists in the plant premises under the supervision of competent technical personnel. The Laboratory is NABL accredited.
29. xxix. The project authorities must take adequate steps to ensure that the movement of raw materials and products would not disturb smooth flow of traffic in the area and would avoid towns.
Raw material for the petrochemical project is Natural Gas, received through cross country HVJ Pipeline. Also dedicated freight route and tanker parking areas have been developed for tankers and trucks, engaged in carrying products from the plant premises.
30 (1).
xxx (1). The funds earmarked for the environmental protection measures should not be diverted for other purposes and year wise expenditure should be reported to this ministry.
The dedicated funds are earmarked for the environmental protection measures and year wise such expenditures are reported to the UPPCB. Details of expenditure on environmental protection measures is enclosed at Annexure-7.
30 (2).
xxx (2). The Ministry or any other competent authority may stipulate any further conditions after reviewing the comprehensive impact assessment report prepared by project authorities or due to any change in the pollution scenario" of the area in question.
The condition is noted for needful compliance and implementations.
30 (3).
xxx (3). The Ministry may revoke clearance if implementation of the condition is
The condition is noted and suitable compliance to all the conditions is
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
8
not satisfactory. ensured.
30 (4).
xxx (4). The above condition will be enforced interalia along with Water (Prevention & Control of Pollution) Act, 1974, Air (Prevention & Control of Pollution) Act, 1981, and Environment (Protection) Act, 1986 and the Public Liability Insurance Act, 1991 along with their amendments.
The condition is noted.
B. Compliance status for Letter No: J-11011/29/96-IA.II (I) Dated 16/01/1997
Sr. No.
Condn. No.
Conditions Compliance Status
31 i. The project authority must strictly adhere to the terms and conditions stipulated by the Ministry while granting environmental clearance to the petro-chemical complex vide O.M. No. J-11011/22/90-IA.II dated 30.03.1992.
Compliance to the conditions of environmental clearance granted to the petrochemical complex vide O.M. No. J-11011/22/90-IA.II dated 30.03.1992 is provided at Sr. No. 1 to 30 above.
32 ii. The project authority must strictly comply with the stipulations made by state pollution control board and state government.
All the stipulations made by the State Pollution Control Board and the State Government are adhered to. Compliance to conditions of Consent to Operate have been sent to the Uttar Pradesh Pollution Control Board.
33 iii. Any expansion of the plant can be taken up only with prior approval of this ministry.
Any expansion of the plant is taken up only after obtaining prior approval of the Ministry. GAIL Pata has been accorded 5 ECs for different expansions as mentioned above (A, B, C, D & E).
34 iv. The hazardous wastes including residual solvents, spent activated carbon, ETP sludge etc. shall be handled as per hazardous wastes (Management and Handling) rules, 1989 and necessary approval from UPPCB in this regard must be obtained.
GAIL Pata has been accorded Hazardous waste authorizations by UPPCB vide letter no. 632/Haz/897, dated 19.08.2016 and is valid up to 18/08/2021.
35 v. Handling, Manufacturing, storage and transportation of hazardous chemicals must be carried out in accordance with the manufacture, storage and import of hazardous
All applicable provisions of the manufacture, storage and import of hazardous chemicals rules, 1989 as amended in October, 1994 are suitably followed. All necessary
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
9
chemicals rules, 1989 as amended in October, 1994. Necessary approvals from Chief controller of explosives/ Chief inspector of factories must be obtained as per regulations.
approvals from Petroleum & Explosives Safety Organization/Chief inspector of factories have been obtained and are in place.
36 vi. The project authorities must setup adequate facilities for collections and analysis of samples (air, water and noise parameters), monitoring of environmental quality parameters and carry out time bound action plans related to environmental management and pollution control.
Five fixed real time ambient air quality monitoring station and Two third party ambient air quality monitoring stations (within and outside the premises) have been setup. In addition, 1 No. Mobile Van having real time ambient air quality monitoring station is also in use for monitoring of ambient air quality. In addition, Online Continuous Emission Monitoring System has been provided in all the stacks and real time data is sent to CPCB and UPPCB through web based system. Noise levels are also regularly monitored in ambient as well as work zone areas. Final effluent discharge is monitored daily for pH, COD, BOD, TSS, Phenol, Sulfide and Oil & Grease. Third Party monitoring agency is also monitoring wastewater quality regularly. In addition to the above, continuous online monitoring of the effluent parameters like pH, BOD, COD, TSS, TOC & Flow is done at CPCB and UPPCB through web based server systems. A full-fledged NABL accredited Laboratory set up exists in the plant premises under the supervision of competent technical personnel.
37 vii. The fund earmarked for the environmental protection measures shall not be diverted for other purposes and year wise expenditure reported to this ministry of proper monitoring of the project implementation.
As per Sr. No. 30 (1) above.
38 viii. Six-monthly progress report on the implementation status of environmental conditions mentioned above must be submitted to ministry / CPCB and State Pollution Control
Six-monthly progress report on the implementation status of environmental conditions is regularly submitted to the Regional Offices of MoEF&CC & CPCB and to the Uttar
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
10
Board regularly. The project will be monitored intralia by ministry’s regional office at Lucknow.
Pradesh Pollution Control Board.
C. Compliance status for Letter No: J-11011/237/2003-IA.II (I) Dated 19/04/2004
Specific Conditions:
Sr. No.
Cond. No.
Conditions
Compliance Status
39 (i) The gaseous emissions (SO2, NOx and HC, HCI, Cl2) from the various process units shall conform to the standards prescribed under Environment (Protection) Act, 1986 or norms stipulated by the SPCB’s whichever is more stringent. At no time, the emission level shall go beyond the stipulated standards. In the event of failure of pollution control system(s) adopted by the unit, the respective unit shall not be restarted until the control measures are rectified to achieve the desired efficiency.
As per Sr. No. 5 above.
40 (ii) Adequate number of ambient air quality monitoring stations shall be set up in consultation with SPCB, based on the occurrence of maximum ground level concentration and downwind direction of wind. The monitoring network shall be decided based on modelling exercise to represent short term GLCs. Continuous online stack monitoring equipment shall be installed for all the stacks in the petrochemical plant. The company shall install low NOx burners in cracker furnaces.
Five fixed real time ambient air quality monitoring station and Two third party ambient air quality monitoring stations (within and outside the premises) have been setup. In addition, 1 No. Mobile Van having real time ambient air quality monitoring station is also in use for monitoring of ambient air quality. The locations covered by the stations have been fixed considering location of existing stacks, wind direction and other topographical features. Air modelling studies have been carried out by NEERI during EIA studies and the recommendations are followed. All the stacks of the plant are equipped with automatic stack emission monitoring equipment i.e. Online Continuous Emission Monitoring System (OCEMS).
Low NOx burners have also been installed in all cracker furnaces.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
11
41 (iii) For control of fugitive emissions, the company shall provide for a main flare system and an auxiliary flare system, and route all Unsaturated hydrocarbons to the flare system. The flare system shall be designed for smokeless burning. All the pumps and other equipment, where there is a likelihood of hydrocarbon leakages shall be provided with LEL indicators, and also provide for immediate isolation of such equipment, in case of a leakage. The product loading gantry shall be connected to the product sphere in closed circuit through the vapor arm connected to the tanker. Data on fugitive emissions shall be regularly monitored and records maintained.
The complex has been provided with a main flare system and an auxiliary flare system. The Flare system is designed for smokeless burning with adequate steam for all normal venting and flaring. LEL indicators & open path gas detection system have been provided in storage and process areas for detection of any hydrocarbon leakages. The product loading gantry is connected to the product sphere in closed circuit through the vapour arm connected to the tanker for all liquid products. Fugitive emissions are monitored and controlled through Leak Detection and Repair (LDAR) program as per OISD-GDN-224.
42 (iv) The wastewater generated (2864 m3/d) shall be treated in the wastewater treatment plant. The treated wastewater, meeting the norms, shall be used for green belt development within the plant premises, or discharged into Sengar river, about 8 km. away in a closed pipeline through a well-designed diffuser. The company shall undertake measures to maximize recycling of treated wastewater and work towards achieving zero discharge.
The wastewater generated is treated in the wastewater treatment plant. Part of the treated wastewater, meeting the norms, is used for horticulture purpose and balance water is discharged to Sengar river through 8 km long closed pipeline at the end of which is specially designed diffuser arrangement along stream bed to ensure thorough mixing. An assessment by CSIR-NEERI, Nagpur is under progress with an aim to maximize recycling of treated wastewater and work towards achieving zero discharge.
43 (v) The non-hazardous solid waste generated (spent alumina and silica gel) shall be sold to approved parties. For management of the hazardous solid wastes (3.85 TPD of ETP sludge and tar), the company shall install an incinerator for tar, design a landfill for sludge, and explore bioremediation of the sludge.
The non-hazardous solid waste generated (spent alumina and silica gel) is sold to approved recyclers. GAIL Pata has received Authorization to generate Hazardous Wastes from Uttar Pradesh Pollution Control Board vide Authorization No. 632/Haz/897 dated 19.08.2016 valid till 18.08.2021. As per the authorization received, the prescribed mode of disposal for Sludge and Tar Waste has been given to be ‘Disposal
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
12
through TSDF’. In view of this, Sludge and tar waste are being disposed through approved TSDF as prescribed by Uttar Pradesh Pollution Control Board.
44 (vi) All the recommendations of the Charter on Corporate Responsibility for Environmental Protection (CREP) for the petrochemical sector shall be strictly implemented.
The recommendations of the Charter on Corporate Responsibility for Environmental Protection (CREP) for the petrochemical sector are already implemented and regularly followed. The compliance to CREP points for petrochemical complex is attached at Annexure-8.
45 (vii) Green belt of adequate width and density shall be provided to mitigate the effects of fugitive emission all around the plant. A minimum of 25% of the area shall be developed as green belt with local species in consultation with the DFO, and as per CPCB's guidelines.
Green belt of adequate width and density has been provided all around the plant to mitigate the effects of fugitive emission. Presently 33% area of the premises has been developed as green belt/area with local species. Various species of plant grown in the green belt area are enclosed at Annexure-5. Project laydown areas are also taken up for plantation. Regular maintenance and plantation of tree saplings in and around the plant complex is done and also mass tree plantation programs are organized.
46 (viii) The company shall obtain necessary approval for drawl of groundwater from the concerned State agency.
The water consumption for the plant is met through Canal water (Etawah Branch of Lower Ganga Canal system through Burhadana Distributory). There is no drawl of ground water in the complex.
47 (ix) The company shall undertake rainwater-harvesting measures to harvest the rain water for their own utilization as well as to recharge the groundwater table.
Rain Water harvesting measures have been implemented in all the major buildings at GAIL, Pata. In addition, a natural pond inside the premises is used for rain water harvesting for utilization of water from the pond as per requirement.
48 (x) Occupational Health Surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.
Occupational Health Surveillance of the workers and Employees is done on a regular basis (6 monthly basis for workers and on annual basis for employees) and records maintained as per the Factories Act and OISD-GDN-166.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
13
General Conditions
Sr. No.
Cond. No.
Conditions
Compliance Status
49. 49
(i) The project authorities shall strictly adhere to the stipulations made by the Uttar Pradesh State Pollution Control Board and the State Government.
All the stipulations made by the State Pollution Control Board and the State Government are adhered to. Compliance to conditions of Consent to Operate have been sent to the Uttar Pradesh Pollution Control Board.
50 (ii) At no time, the emissions shall exceed the prescribed limits. In the event of failure of any pollution control system adopted by the unit, the respective unit shall be immediately put out of operation and shall not be restarted until the desired efficiency has been achieved.
The condition is noted and complied as per prescribed limit.
51 (iii) No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests. In case of deviations or alterations in the project proposal from those submitted to this Ministry for clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.
Any expansion of the plant is taken up only after obtaining prior approval of the Ministry. GAIL Pata has been accorded 5 ECs for different expansions as mentioned above (A, B, C, D & E).
52 (iv) The project authorities shall strictly comply with the rules and regulations under Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as amended on 3rd October 1994 and 6th January 2000. Prior approvals from Chief Inspectorate of Factories, Chief Controller of Explosives. Fire Safety Inspectorate etc. shall be obtained wherever applicable.
All applicable provisions of the manufacture, storage and import of hazardous chemicals rules, 1989 as amended on 3rd October 1994 and 6th January 2000 are suitably followed. All necessary approvals from Petroleum & Explosives Safety Organization, Chief inspector of factories and Fire safety inspectorate have been obtained and are in place.
53 (v) The project authorities must strictly comply with the rules and regulations with regard to handling and disposal of hazardous wastes in accordance with the Hazardous Wastes (Management & Handling) Rules 1989 as amended in January 2000,
All the rules and regulations with regard to handling and disposal of hazardous wastes in accordance with the latest Hazardous and Other Wastes (Management & Transboundary Movement) Rules, 2016 are strictly complied with.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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wherever applicable. Authorization from the State Pollution Control Board must be obtained for collections/treatment/ Storage / disposal of hazardous wastes.
GAIL Pata has been accorded Hazardous waste authorization for collections/treatment/ Storage / disposal of hazardous wastes by UPPCB vide letter no. 632/Haz/897, dated 19.08.2016 and is valid up to 18/08/2021.
54 (vi) The overall noise levels in and around the plant area shall be kept well within the standards (85 dBA) by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under EPA Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).
All sources of noise generation have been provided with suitable noise control measures including acoustic hoods, silencers, enclosures etc. as applicable to maintain overall noise levels in and around the plant area within the standards. Noise levels are regularly monitored in ambient and work zone areas to ensure that noise levels are within prescribed standards.
55 (vii) A separate Environment Management Cell equipped with full-fledged laboratory facilities shall be set up to carry out the environmental management and monitoring functions.
A full-fledged Environmental Management Cell is in place to undertake environment and sustainable development related functions. Full-fledged NABL accredited Laboratory set up also exists in the plant premises under the supervision of competent technical personnel.
56 (viii) The project authorities shall provide adequate funds both recurring and non-recurring, to implement the conditions stipulated by the Ministry of Environment & Forests as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so provided shall not be diverted for any other purpose.
Adequate dedicated funds are earmarked for the environmental protection measures and to implement the conditions stipulated by the Ministry of Environment & Forests as well as the State Government. Year wise such expenditures are reported to the UPPCB.
57 (ix) The implementation of the project vis-à-vis environmental action plans shall be monitored by Ministry's Regional Office at Lucknow/State Pollution Control Board /Central Pollution Control Board. A six monthly compliance status report shall be submitted to monitoring agencies.
Six-monthly compliance status report on the implementation status of environmental conditions is regularly submitted to the Regional Offices of MoEF&CC & CPCB and to the Uttar Pradesh Pollution Control Board.
58 (x) The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the
The condition is noted and complied with.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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clearance letter are available with the State Pollution Control Board / Committee and may also be seen at website of the Ministry at http://envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the Ministry’s Regional office at Lucknow.
D. Compliance status for Letter No:J-11011/143/2004 – IA II (I) Dated 12/01/2005
Specific Conditions:
Sr. No.
Conditions Compliance Status
59 (i) All the measures detailed in the EMP shall be taken to control the point/stack and fugitive gaseous emissions from the proposed facilities namely, Gas Cracker Furnace (GCF) and process and storage units etc. for ensuring that the ambient air quality around Pata due to the expansion is maintained at the predicted 24 hourly average maximum concentration levels and shall not exceed for the worst scenario predicted for SO2 (12 μg/m3); NOx (25 μg/m3) and CO (2 mg/m3).
The point/stack and fugitive gaseous emissions have been controlled by adopting mitigatory control methods at design stage in order to reduce the load of gaseous emissions from process units. Also the point/stack and fugitive gaseous emissions from various process units are monitored through state of art monitoring technologies and conform to the standards prescribed under Environment (Protection) Act, 1986 and norms stipulated by the UPPCB. In addition Continuous online monitoring of all stack emissions is done at CPCB and UPPCB through web based system.
60 (ii) The location of the three existing ambient air quality monitoring stations along with the mobile unit shall be reviewed in consultation with SPCB, based on the occurrence of maximum ground level concentration and downwind direction of wind. The monitoring protocol shall ensure continuous monitoring of all the parameters.
As per Sr. No. 6 (a) above.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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61 (iii) The practice of acoustic plant design shall be adopted to limit noise exposure for personnel to an 8 hr time weighted average of 90 db (A).
All required measures have been undertaken during design stage of plant to limit noise exposure for personnel as per prescribed standards.
62 (iv) For control of fugitive emissions, the company shall provide for a main flare system and an auxiliary flare system, and route all unsaturated hydrocarbons to the flare system. The flare system shall be designed for smokeless burning. All the pumps and other equipment where there is a likelihood of HC leakages shall be provided with LEL indicators and also provide for immediate isolation of such equipment, in case of a leakage. The company shall adopt Leak Detection and Repair (LDAR) programme for quantification and control of fugitive emissions.
As per Sr. No. 41 above.
63 (v) The product loading gantry shall be
connected to the product sphere in closed circuit through the vapors arm connected to the tanker. Data on fugitive emissions shall be regularly monitored and records maintained.
As per Sr. No. 41 above.
64
(vi) The company shall ensure that no halogenated organic is sent to the flares. If any of the halogenated organic are present then the respective streams may be incinerated, if there are no technically feasible or economically viable reduction/recovery options. Any stream containing organic carbon, other than halogenated shall be connected to proper flaring system, if not to a recovery device or an incinerator.
No halogenated organics are present in any of the streams in this natural gas based petrochemical complex.
65 (vii) All new standards/norms that are being proposed by the CPCB for petrochemical plants shall be applicable for the proposed expansion unit. The company shall conform to the process vent standards for organic chemicals including non-VOCs and all possible VOCs i.e. TOCs standard and process vent standards
Environment monitoring including work area environment w.r.t to Non-VOCs and VOCs monitoring is done through In-house Laboratory and approved third party on a regular basis as per CPCB standards.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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for top priority chemicals. The company shall install online monitors for VOC measurements. Action on the above should be taken during the detailed design stage of the NCC and intimate to this Ministry.
66 (viii) The waste water generated (3184 m3/d) shall be treated in comprehensive waste water treatment plant. As reflected in the EIA /EMP report, the company shall maximize the recycling of treated effluent and treated effluent after conforming to the proposed standards should be used for green belt development. The remaining treated effluent should be discharged into Sengar River about 08 kms away from the plant in a closed pipeline through a well-defined diffuser at a point where dispersion of effluent is rapid and ensures minimum impact on the aquatic ecology.
As per Sr. No. 42 above.
67 (ix) The company shall obtain necessary approval from the State Irrigation Department to meet the additional water requirement from the existing canal network.
Necessary approval from the State Irrigation Department has been obtained vide agreement no DG738976, dated 02/05/2017. Copy attached at Annexure-9.
68
(x) The solid waste will be generated in the form of 5 TPA of molecular sieve once in five year and Tar. The company shall incinerate Tar or use it for road making and design a landfill for disposal of molecular sieve.
GAIL Pata has received Authorization to generate Hazardous Wastes from Uttar Pradesh Pollution Control Board vide Authorization No. 632/Haz/897 dated 19.08.2016 valid till 18.08.2021. As per the authorization received, the prescribed mode of disposal for Molecular Sieves and Tar Waste has been given to be ‘Disposal through TSDF’. In view of this, Molecular Sieves and Tar waste is being disposed through approved TSDF as prescribed by Uttar Pradesh Pollution Control Board.
69
(xi) Green belt shall be provided to mitigate the effects of fugitive emissions all around the plant in a minimum of 25% of the plant area in consultation with DFO as per CPCB guidelines.
As per Sr. No. 45 above.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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70 (xii) Occupational Health Surveillance of the workers should be done on a regular basis and records maintained as per the Factories Act.
As per Sr. No. 48 above.
71 (xiii) The Company shall implement all the
recommendations made in the EIA /EMP report and risk assessment report.
The point is noted and is being adhered to.
General Conditions:
Sr. No.
Conditions Compliance Status
72 (i) The project authorities must strictly adhere to the stipulations made by the Uttar Pradesh State Pollution Control Board and the State Government.
As per Sr. No. 1 above.
73 (ii) No further expansion or modernization in the plant should be carried out without prior approval of the Ministry of Environment and Forests.
As per Sr. No. 2 above.
74 (iii) At no time, the emissions should go beyond the prescribed standards. In the event of failure of any pollution control system adopted by the units, the respective unit should be immediately put out of operation and should not be restarted until the desired efficiency has been achieved.
As per Sr. No. 5 above.
75 (iv) The overall noise levels in and around the plant area should be kept well within the standards (85 dBA) by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels should conform to the standards prescribed under EPA Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).
As per Sr. No. 54 above.
76 (v) The project authorities must strictly comply with the provisions made in Manufacture, Storage and Import of Hazardous Chemicals Rules 1989 as amended in 2000 for handling of hazardous chemicals etc. Necessary approvals from Chief Controller of Explosives must be obtained before
As per Sr. No. 52 above.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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commission of the project.
77 (vi) The project authorities must strictly comply with the rules and regulations with regard to handling and disposal of hazardous wastes in accordance with the Hazardous Wastes (Management and Handling) Rules, 2003. Authorization from the State Pollution Control Board must be obtained for collections/treatment/ storage/disposal of hazardous wastes.
As per Sr. No. 53 above.
78 (vii) The project authorities will provide adequate funds both recurring and non-recurring to implement the conditions stipulated by the Ministry of Environment and Forests as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so provided should not be diverted for any other purposes.
As per Sr. No. 56 above.
79 (viii) The stipulated conditions will be monitored by the Regional Office of this Ministry at Lucknow/Central Pollution Control Board/State Pollution Control Board. A six monthly compliance report and the monitored data should be submitted to them regularly.
Six-monthly compliance status report on implementation status of the stipulated conditions along with monitored data is regularly submitted to the Regional Offices of MoEF&CC & CPCB and to the Uttar Pradesh Pollution Control Board.
80 (ix) The Project Proponent should inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the State Pollution Control Board/ Committee and may also be seen at Website of the Ministry of Environment and Forests at http://www.envfor.nic.in. This should be advertised within seven days from the date of issue of the clearance letter at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same should be forwarded to the Regional office
The condition has been complied with.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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81 (x) The Project Authorities should inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of commencing the land development work.
The condition has been complied with.
E. Compliance status for Letter No: J-11011/595/2010-IA II (I), Dated 23/05/2012
SPECIFIC CONDITIONS:
Sr. No.
Cond. No.
Conditions Compliance Status
82 (i) All the specific conditions and general conditions specified in the environmental clearances letters accorded vide Ministry’s letter nos. J-11011//22/90-IA.II (I) dated 30th March, 1992, J-11011/29/96-IA.II (I) dated 16th January, 1997, J-11011/237/2003-IA.II (I) dated 19th April, 2004 and J-11011/143/2004-IA.II (I) dated 12th January, 2005 should be implemented.
All the specific conditions and general conditions specified in the environmental clearances letters accorded are implemented.
83 (ii) M/s GAIL (India) Limited shall comply with the new standards/norms prescribed for petrochemical industry notified under the Environment (Protection) Rules, 1986.
M/s GAIL (India) Limited is complying with the new standards/norms as prescribed for petrochemical industry notified under the Environment (Protection) Rules, 1986.
84 (iii) The process emissions (Particulate matter, SO2, NOx, HC, CO and VOCs) from various units shall conform to all standards prescribed by CPCB/U.P. Pollution Control Board (UPPCB) from time to time. At no time, the emission levels shall go beyond the prescribed standards. In the event of failure of any pollution control system adopted by the unit, the respective unit shall not be restarted until the control measures are rectified to achieve the desired efficiency. Stack emissions shall be monitored regularly.
As per Sr. No. 5 above.
85 (iv) OISD guidelines shall be followed Minimum distance between various
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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for minimum distance between various units.
units is ensured as per the OISD-STD-118.
86 (v) Low NOx burner shall be installed to control NOx emissions.
Low NOx burners are used in all the Furnaces and Boilers.
87 (vi) As proposed, vapor recovery system shall be provided for product loading gantry.
The product loading gantry is connected to the product sphere in closed circuit through the vapour arm connected to the tanker.
88 (vii) Ambient air quality data shall be collected as per NAAQES standards notified by the Ministry vide G.S.R. No. 826 (E) dated 16th September, 2009.
Ambient air quality data is collected as per NAAQES standards notified by the Ministry vide G.S.R. No. 826 (E) dated 16th September, 2009.
89 (viii) In-plant control and monitoring measures for checking fugitive emissions from all the vulnerable sources should be provided. Adequate dust suppression systems with water spray should be provided for storage yard, junction houses. Raw material loading and unloading area should be covered and also provided with water spraying system. Fugitive emissions in the work zone environment, product, raw materials storage area etc. should be regularly monitored and records maintained. The emissions should conform to the limits stipulated by the UPPCB.
Fugitive emissions in all the areas of the plant are monitored and controlled through Leak Detection and Repair (LDAR) program as per OISD-GDN-224. In addition, LEL indicators & open path gas detection system have been provided in storage and process areas for detection of any hydrocarbon leakages.
Raw material used in the plant is natural gas which is received through cross country pipeline and remains in closed system and as such there is no requirement of any dust suppression system.
90 (ix) Steps shall be taken to minimize fugitive emissions. Monitoring of fugitive emissions shall be carried out as per guidelines of CPCB by fugitive emissions detector and report shall be submitted to the Ministry’s Regional Office at Lucknow.
Fugitive emissions are monitored and controlled through Leak Detection and Repair (LDAR) program as per guidelines of CPCB and OISD-GDN-224. Report of LDAR monitoring is enclosed as Annexure-10.
91 (x) Continuous ambient air quality monitoring stations for PM10, SO2, NOx, CO, HC and VOCs shall be set up in the petrochemical complex in consultation with CPCB/UPPCB. Unit shall follow CPCB/MoEF calibration protocol for the calibration of continuous stack monitoring and ambient air quality monitoring analyzer installed in all stations.
Five fixed continuous ambient air quality monitoring stations have been setup in addition to 1 No. Mobile Van for real time monitoring of SO2, NO2, Total Hydrocarbons, CO, PM10, PM2.5 and Benzene. All the stacks of the plant are equipped with automatic stack emission monitoring equipment i.e. Online Continuous Emission
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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Data of stack monitoring and ambient air shall be displayed on web as well as outside the premises at prominent place for public viewing. The company shall upload the results of monitored data on its website and shall update the same periodically. It shall simultaneously be sent to the Regional office of MoEF, the respective Zonal Office of CPCB and UPPCB.
Monitoring System (OCEMS). Calibration of all the monitoring equipment is carried out as per prescribed protocol. Monitored data is displayed outside the premises at prominent place for public viewing and also uploaded on company’s website and updated periodically. The data is also sent to Regional Offices of MoEF&CC, CPCB and UPPCB.
92 (xi) A proper leak detection and repair (LDAR) Program shall be prepared and implemented. Focus shall be given for prevention of fugitive emissions for which preventive maintenance of pumps, valves, pipelines are required. A preventive maintenance schedule for each unit shall be prepared and adhered to.
Fugitive emissions are monitored and controlled through Leak Detection and Repair (LDAR) program as per OISD-GDN-224. A preventive maintenance schedule for pumps valves etc. exists and the same is adhered to.
93 (xii) The gaseous emissions from DG set shall be dispersed through adequate stack height as per CPCB standards. Acoustic enclosure shall be provided to the DG sets to mitigate the noise pollution.
The gaseous emissions from DG sets are dispersed through adequate stack height as per CPCB standards. Also acoustic enclosures are provided to the DG sets to mitigate the noise pollution.
94 (xiii) Continuous monitoring system for VOCs at all important places/areas shall be ensured. When monitoring results indicate above permissible limits, effective measures shall be taken immediately.
LEL indicators & open path gas detection system have been provided in storage and process areas for detection of any hydrocarbon leakages.
95 (xiv) Additional fresh water requirement from canal shall not exceed 1020 m3/hr and prior permission shall be obtained from the concerned agency. No ground water shall be used.
As per Sr. No. 67 above.
96 (xv) Additional industrial effluent generation due to proposed expansion shall not exceed 64 m3/hr. Industrial effluents including existing (214 m3/hr) shall be segregated and treated in the ETP. As proposed, treated effluent (50 m3/hr) shall be recycled and reused within factory premises. Remaining treated effluent shall be discharged into Sengar River after obtaining
Waste Water Treatment plant having 2 nos. 150 m3/hr capacity chains is functional for treating combined effluents from various process units. Necessary augmentation to the old ETP Plant has been incorporated with respect to additional waste water generation from the expansion project. Maximum treated water is recycled and reused for horticulture purposes.
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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prior permission from the UPPCB and meeting the norms prescribed. Water quality of treated effluent should be monitored regularly. Online TOC analyzer, pH meter and flow meter shall be installed to monitor the treated water quality before discharge into River. As proposed, sewage shall be transferred to aeration tank along with process wastewater.
Balanced treated water is discharged to Sengar river. Necessary approval from UPPCB has been obtained. Laying of additional water pipeline network is under progress for further recycling and utilization of treated waste water within the plant premises. The treated water Quality is monitored regularly through Online Water Analyser and the flow meter. Also, parameters of online effluent quality monitoring system are connected with CPCB & UPPCB servers. The sewage water is also transferred to aeration tank along with Process waste water before being discharged.
97 (xvi) Process effluent/any wastewater shall not be allowed to mix with storm water. Storm water drain shall be passed through guard pond.
Separate storm water drain exists. it has been ensured that process effluent and other waste water are not mixed with storm water. Contaminated Storm Water is treated in Waste Water Treatment plant and is passed through guard pond.
98 (xvii) The company should obtain authorization for collection, storage and disposal of hazardous waste under the hazardous waste (management, handling and trans-boundary movement) rules, 2008 and amended as on date for management of hazardous wastes and prior permission from UPPCB should be obtained for disposal of solid/hazardous waste in TSDF. Measures should be taken for firefighting facilities in case of emergency. Membership of TSDF for hazardous waste disposal should be obtained and submitted to the regional office at Lucknow.
Hazardous Waste Authorization has been accorded to GAIL Pata vide ref no. 632/Haz/897, dated 19/08/2016 and is valid up-to August 2021. All Hazardous wastes are disposed through the approved TSDF Facility. Firefighting facility is in place at GAIL Pata to handle any emergency. GAIL, Pata is also a permanent member of Uttar Pradesh Waste Management Project (membership no. UPWMP-KNP-HzW – CHW-TSDF – 1268) for utilizing their common hazardous waste treatment storage disposal facility (CHW-TSDF) to dispose hazardous waste safely & securely.
99 (xviii) Existing captive secured landfill site shall be designed as per CPCB guidelines. A performance evaluation study for the existing captive secured landfill site shall be carried out and report shall be submitted to the respective regional
Secured landfill site is designed as per CPCB guidelines. However, presently the landfill is used for temporary storage since the waste is sent to TSDF Facility. 2 nos. Piezometer wells have been installed near secured landfill. Regular
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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office of the MoEF, CPCB and UPPCB within three months. All the recommendations made in the study shall be implemented.
sampling and analysis of ground water along with depth is being carried by third party environment monitoring agency. Groundwater analysis reports are being submitted to UPPCB.
100 (xix) Peizometer wells shall be installed around secured landfill. Ground water monitoring shall be carried out in every three months and trend analysis shall be carried out and report shall be sent to the CPCB and UPPCB.
Piezometer well is installed near secured landfill. Regular sampling and analysis of ground water along with depth is carried out by third party environment monitoring agency. Groundwater analysis reports are submitted to UPPCB on regular basis
101 Xx
Spent catalyst and bottom tank sludge shall be sent to authorized re-processors/ recyclers.
Spent catalysts are sent to authorized re-processors/recyclers.
102 (xxi) The unit shall make the arrangement for protection of possible fire hazards during manufacturing process in the material handling. Firefighting system should be as per the OISD norms. All the OISD standards shall be followed.
Protection against all Fire Hazards is in place. Firefighting systems are in line as per the OISD-GDN-115 & OISD-GDN-116 published in July 2000 and October 2002 respectively.
103 (xxii) The company shall strictly comply with the rules and guidelines under Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 as amended time to time. All Transportation of Hazardous Chemicals shall be as per the Motor Vehicle Act (MVA), 1989.
Handling, Manufacturing, storage of all hazardous chemicals are carried out in accordance with the manufacture, storage and import of hazardous chemicals rules, 1989 as amended. Also Transportation of Hazardous Chemicals is carried out as per the Motor Vehicle Act (MVA), 1989.
104 (xxiii) The company shall undertake following waste minimization measures:- a) Metering and control of
quantities of active ingredients to minimize waste.
b) Reuse of by-products from the process as raw materials or as raw material substitutes in other processes.
c) Use of automated filling to minimize spillage
d) Use of closed Feed system into batch reactors.
e) Venting equipment through
a) Complied. Addition of all the
chemicals and catalysts is metered and controlled in order to minimize waste generation.
b) Complied. Byproducts generated are used in process to the extent possible.
c) Complied. All the fillings are carried out through mechanized means in closed loop system.
d) Not Applicable
e) Complied. Loading of all liquid
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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vapor recovery system
f) Use of high pressure hoses for equipment cleaning to reduce wastewater generation.
products is carried out through vapour recovery system.
f) Complied. All types of cleaning works are carried out using high pressure hoses.
105 (xxiv) Green belt shall be developed in 33 % area to mitigate the effects of fugitive emissions all around the plant as per CPCB guidelines in consultation with the local DFO. Thick greenbelt with suitable plant species shall be developed around the proposed distillery to mitigate the odor problem.
As per Sr. No. 45 above.
106 (xxv) Occupational health surveillance program shall be undertaken as regular exercise for all the employees. The first aid facilities in the occupational health center shall be strengthened and the regular medical test records of each employee shall be maintained separately.
As per Sr. No. 48 above.
107 (xxvi) All the recommendations mentioned in the rapid risk assessment report, disaster management plan and safety guidelines shall be implemented.
All the recommendations mentioned in the rapid risk assessment report, disaster management plan and safety guidelines are implemented.
108 (xxvii) All the commitments made during the public hearing/ public consultation meeting held on 5th September, 2011 should be satisfactorily implemented and adequate budget provision should be made accordingly.
All the commitments made during the public hearing/ public consultation meeting held on 5th September, 2011 have been suitably implemented.
109 (xxviii) Company shall prepare project specific environmental manual and a copy shall be made available at the project site for compliance.
Project specific environmental manual and procedures are in place.
110 (xxix) Company should adopt corporate environment policy as per the Ministry’s O.M No J-11013/41/2006-IA.II (I) dated 26th April, 2011 and implemented. Under Corporate Social Responsibility (CSR), sufficient budgetary provision should be made for health improvement, education, water and electricity supply etc. in and around
Corporate Sustainable Development Policy exists. GAIL has allocated an annual budget of 2% of the previous year’s Profit after Tax for Corporate Social Responsibility (CSR) activities, which is effectively used for carefully chosen programs in the field of community development, education, infrastructure, health care, skill
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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the project. development and environment & sanitation. Socially useful programs have been undertaken in GAIL since its inception in and around the areas adjoining its major work centers.
111 (xxx) Provision shall be made for the housing for construction labor within the site with all necessary infrastructure and facilities such as fuel for cooking, mobile toilets, mobile sewage treatment plant, safe drinking water, medical health care, crèche etc. the housing may be in the form of temporary structure to be removed after the completion of the project. All the construction wastes shall be managed so that there is no impact on the surrounding environment.
The site has been fully developed and stabilized. All necessary measures are taken in respect of sanitation facilities, hygiene etc. for workers. Mostly Local laborers are deployed to the extent possible.
General Conditions
Sr. No.
Conditions Compliance Status
112 (i) The project authorities shall strictly adhere to the stipulations made by the U.P Pollution Control Board (UPPCB)
All the stipulations made by the Uttar Pradesh Pollution Control Board are adhered to.
113 (ii) No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests. In case of deviations or alterations in the project proposal from those submitted to the Ministry for clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.
Any expansion of the plant is taken up only after obtaining prior approval of the Ministry. GAIL Pata has been accorded 5 ECs for different expansions as mentioned above (A, B, C, D & E).
114 (iii) The locations of ambient air quality monitoring stations shall be decided in consultation with the state pollution control board (SPCB) and it shall be ensured that at least one stations is installed in the upwind and downwind direction as well as where maximum ground level concentrations are anticipated.
Five fixed real time ambient air quality monitoring station and Two third party ambient air quality monitoring stations (within and outside the premises) have been setup. In addition, 1 No. Mobile Van having real time ambient air quality monitoring station is also in use for monitoring of ambient air
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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quality.
The locations covered by the stations have been fixed in consultation with the Pollution Control Board considering location of existing stacks, wind direction and other topographical features.
115 (iv) The overall noise levels in and around the plant area shall be kept well within the standards by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under Environment (Protection) Act, 1986 Rules, 1989 viz 75 dBA (day time) and 70 dBA (night time)
All sources of noise generation have been provided with suitable noise control measures including acoustic hoods, silencers, enclosures etc. as applicable to maintain overall noise levels in and around the plant area within the standards. Noise levels are regularly monitored in ambient and work zone areas to ensure that noise levels are within prescribed standards.
116 (v) The company shall harvest rainwater from the rooftops of the buildings and storm water drains to recharge the ground water and use the same water for the process activities of the project to conserve water.
As per Sr. No. 47 above.
116 (vi) Training shall be imparted to all employees on safety and health aspects of chemicals handling. Pre-employment and routine periodical medical examinations for all employees shall be undertaken on regular basis. Training to all employees on handling of chemicals shall be imparted.
Training is imparted to the employees on safety and health aspects of chemicals handling. Pre-employment and routine periodical medical examinations for all employees are also undertaken on regular basis.
118 (vii) The company shall also comply with all the environmental protection measures and safeguards proposed in the document submitted to the Ministry. All the recommendations made in the EIA/EMP in respect of environmental management, risk mitigation measures and public hearing relating to the project shall be implemented.
All the environmental protection measures and safeguards are being complied.
119 (viii) The company shall undertake all relevant measures for improving the socio-economic conditions of
GAIL has allocated an annual budget of 2% of the previous year’s Profit after Tax for Corporate Social
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
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the surrounding area. CSR activities shall be undertaken by involving local villages and administration.
Responsibility (CSR) activities, which is effectively used for carefully chosen programs in the field of community development, education, infrastructure, health care, skill development and environment & sanitation. Socially useful programs are undertaken by involving local villages and administration.
120 (ix) The company shall undertake eco-developmental measures including community welfare measures in the project area for the overall improvement of the environment.
GAIL Pata regularly undertakes developmental and welfare measures in the project area for overall improvement.
121 (x) A separate Environmental Management Cell equipped with full-fledged laboratory facilities shall be set up to carry out the environmental management and monitoring functions.
As per Sr. No. 55 above
122 (xi) The company shall earmark sufficient funds towards capital cost and recurring cost per annum to implement the conditions stipulated by the Ministry of Environment and Forests as well as the state government along with the implementation schedule for all the conditions stipulated herein. The funds so earmarked for environment management/pollution control measures shall not be diverted for any other purpose.
As per Sr. No. 56 above
123 (xii) A copy of the clearance letter shall be sent by the project proponent to concerned panchayat, Zila Parishad/Municipal Corporation, Urban local Body and the local NGO, if any, from whom suggestions/representations, if any were received while processing the proposal.
Complied.
124 (xiii) The project proponent shall submit six monthly reports on the status of compliance of the stipulated Environmental Clearance including results of monitored data.
Six monthly reports on the status of compliance of the stipulated Environmental Clearance including results of monitored data is regularly submitted to the Regional Offices of MoEF&CC and CPCB and to the
Compliance status to conditions of Environment Clearances at
GAIL (India) Limited, Pata, U.P.
29
UPPCB.
125 (xiv) The environmental statement for each financial year ending 31st March in Form-V as is mandated shall be submitted to the concerned State Pollution Control Board as prescribed under the Environment (Protection) Rules, 1986, as amended subsequently, shall also be put on the website of the company along with the status of compliance of environmental clearance conditions and shall also be sent to the respective Regional Offices of MoEF by e-mail.
The environmental statement for each financial year ending 31st March in Form-V (copy enclosed as Annexure-11) is submitted to the Uttar Pradesh Pollution Control Board. A copy of the same is also uploaded on the website of the company along with the status of compliance of environmental clearance conditions.
126 (xv) The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and the copies of the clearance letter are available with the SPCB/Committee and may also be seen at Website of the Ministry at http://envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the concerned Regional Office of the Ministry.
Necessary action taken and suitably complied on receipt of the environmental clearance.
127 (xvi) The project authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and the final approval of the project by the concerned authorities and the date of start of the project.
Complied.
Height of different stacks at GAIL, Pata
Sr. Name of Unit Stack Attached Stack Height
(In Mt)
1
Power Plant-1
UB – 1 100
2 UB – 2 100
3 UB – 3 60
4 GPU
HRSG Duct.1 60
5 HRSG Duct.2 60
6
GCU-1
Furnace–1 37.5
7 Furnace–2 37.5
8 Furnace–3 37.5
9 Furnace–4 37.5
10 Furnace–5 37.5
11 Furnace–6 37.5
12 LLDPE-1
Dow-Therm-A 40
13 Dow-Therm-B 40
14
GCU-2
Furnace-1 50.73
15 Furnace-1 50.73
16 Furnace-1 50.73
17 Power Plant-2
UB – 1 30
18 UB – 2 30
BLOCK DIAGRAM O F WASTE WATER TREATMENT FACILmES, GAIL, PATA
R:aw Un--:Tcc;;~ Yla =-te - :at e r
lbw U nt:re~ -::e,d W ;;,:::t:e,.,,a~er
surge Ponds (2 Nos.) Disk. Oil Skimm e r
Main
Receiving Su=p
t-1:ain
Recrivil"I; S= p
Sk>p Oil i ,_ __________ NeutraPitl~tion
Effluent from OM . Pla nt
Coolir.:• w;tier Blo w down
A.Pl O il Se:p:a.r.i:tor-
Saeen&
"'"' Cha.mber
Sen,= & Gri,
Ola mber
Coolin,s: w ;;jcc,r b"!o w
dOWI\ pond
Tr e ,a cd s..,,., C;,u=-tic
Tif= d Ph,t:e lnt.eroeptor-
E,qu~i:::acio n Ph Adj u=-tm e n t.
T a nk & N e lllt~ li:.:;,::ior,
Seco n .d a.ry a ,uifi<,
J ;ank;c
Gu ~ d P,o nd
Slop Ofl
Oi~ o lved
""' Flo..----t:a-::iori
Su:mp & Pump
Sio TOIWC:r f ~d Sump
To Fire w ::ner Re ~ .....oir
~ Elcistin g u n its
~ N e'\V U nits
Sr.No. Botanical name Common name
1 Acacia nilotica Kikar2 Albizzia lebbek Siris3 Azadirachta indica Neem4 Bauhinia variegata Kachnar5 Cassia fistula Amaltas6 Delonix regia Gulmohar7 Dalbergia sisoo Shisham8 Emblica officinalis Amla9 Ficus bengalensis Banyan tree
10 Ficus religiosa Pipal11 Ficus glomerata Gular12 Pongamia pinnata Karang13 Polyalthia longifolia Ashok14 Syzygium cumini Jamun15 Terminalia Arjuna Arjun16 Tectona grandis Teak (Sagwan)17 Zizyphus mauritiana Ber
1 Mitragyna Parviflora Kadamb2 Acasia Arabica Babul3 Madhuca Indica Mahua4 Nerium Odorum Kaner5 Hibiscus Rosasinesis Gudhal6 Callistemon lanceolatus bottle brush7 prosopis juliflora vilayati babul
Name of the plant species planted in the green
belt area of plant and township premises at
GAIL, Pata
TREES
SHRUBS
S NO DESCRIPTION LICENSE NO LICENSE DATE EXPIRY DATE1 FACTORY LICENSE UPFA33000003 12.07.2019 31.12.20222 C2/C3 & PROPYLENE SPHERES S/HO/UP/03/121(s3959) 16.05.2017 30.09.20213 C2/C3 & OFF SPEC ETHYLENE SPHERES S/HO/UP/03/51(s3851) 01.05.2017 30.09.20224 HYDROGEN & OFF SPEC PROPYLENE BULLET S/HO/UP/03/75(s3887) 12.04.2017 30.09.20225 C4 MIX & BUTENE-1 SPHERES S/HO/UP/03/72(s3884) 26.04.2018 30.09.20226 LPG MOUND-1 S/HO/UP/03/89(s3909) 20.04.2018 30.09.20217 LPG MOUND-2 S/HO/UP/03/90(s3911) 03.05.2018 30.09.20218 LIQUID N2 BULLETS S/HO/UP/03/81(s3896) 12.04.2017 30.09.20229 LIQUID N2 BULLETS S/HO/UP/03/79(s3892) 12.04.2017 30.09.2022
10 PC-II SPHERES S/HO/UP/03/654/S51246 31.05.2016 30.09.202311 GAS CYLINDER SHED G/CC/UP/06/49(G9643) 03.10.2017 30.09.202712 LPG GODOWN, TOWN SHIP G/CC/UP/06/276(G10233) 03.10.2017 30.09.202713 PENTANE (PIPED STORAGE) P/HQ/UP/15/4235(P26347) 14.01.2016 31.12.202114 TANK FARM AREA P/HQ/UP/15/1071(P8475) 14.01.2016 31.12.202115 SLOP OIL STORAGE P/HQ/UP/15/1294(P8643) 04.01.2013 31.12.202216 PETROL PUMP GAIL GAON P/CC/UP/14/5787(P145179) 21.02.2013 31.12.202217 METHANOL P/HQ/UP/15/1294(P8690) 14.01.2016 31.12.202118 HEXENE-1 P/HQ/UP/15/4995(P284346) 21.11.2016 31.12.202219 GHU P/HQ/UP/15/4996(P284274) 21.11.2016 31.12.2022
GAIL INDIA LIMITED, PATA 206244
FACTORY / PESO LICENSE RECORD
TOTAL ENVIRONMENTAL EXPENDITURE DURING FY 2019-20
Description Value in INR
Treatment and disposal of waste 13943252
Depreciation and maintenance cost of equipments used in pollution control
25173822
External services for environmental management 9201845
External certification of management systems 106000
Cost of Personnel for general environmental management activities
63402340
Extra expenditures for installing cleaner technologies 268280
Other environmental costs 14069007
Total
126164546
CHARTER ON CORPORATE RESPONSIBILITY FOR ENVIRONMENTAL PROTECTION
11.0 PETROCHEMICALS
Sr. No. Action Points Present Status/Action Taken
1 Adoption of state-of- art technology. State of Art technology will be adopted for both process technology as well sound engineering practices required for control of emission, at the stage of design itself in case of new plants
All the plants in the GAIL, Pata Complex namely the Gas Processing unit, the Gas cracking unit, the High density polyethylene unit and the linear low density polyethylene unit (HDPE and LLDPE) are state – of - the art and from World renowned process licensors. Some of the biggest names in the field of hydrocarbon industry and known for clean technologies are associated with GAIL, Pata. The process licensors are as follows: Gas Sweetening Unit :SNEA (P),France Gas Processing Unit :EIL, India Gas Cracker Unit- 1 & 2 :Technip, USA LLDPE/HDPE Swing Plant-1 :Nova, Canada LLDPE/HDPE Swing Plant-2 :Univation, USA HDPE-1 & 2 :Mitsui, Japan All the above mentioned process licensors are global leaders in their respective fields and have patent proven technologies. The state of art technologies adopted in GAIL Pata for control of emissions are as follows
i. Fugitive emissions are monitored and controlled through Leak Detection and Repair (LDAR) program as per OISD-Gdn-224.
ii. Floating roof tanks have been provided for volatile products. iii. All the pumps have been provided with mechanical seals iv. Submerged filling is used in product loading gantries. Loading facilities
are provided with vapour return circuits. v. Low NOx burners are used in burners of Cracker Furnaces and Boilers
vi. Flare system is designed for smokeless burning
vii. All the stacks height in the complex is as per standard height of more than 30 mtrs and are equipped with online analysers for stack emission monitoring. Presently the stacks are also connected to CPCB and UPPCB servers for continuous online monitoring of parameters.
viii. Six nos. continuous ambient air monitoring stations have been installed to monitor SO2, NO2, Total Hydrocarbons, CO, PM10, PM2.5 and Benzene continuously.
ix. GAIL, Pata uses one of the cleanest fuels in the country i.e. the lean natural gas, which is virtually sulphur and particulates free.
2 Management of storm water. For the storm water generated from process area and tank farm area during initial hours of rain. An arrangement will be made for collection and oil separation including further treatment as required. Such arrangement will include provision for buffer tank (holding tank) and monitoring of effluent quality. This will be accomplished by June 2003.
Already accomplished. The existing Wastewater treatment facilities at GAIL, Pata already includes facilities for oil separation of all storm water from the process and tank farm area. We have 4 no. API Separators and 2 nos. Surge ponds (holding tanks) for all the storm water collected from process / tank farm area. The storm water from the Surge ponds are gradually taken into the treatment system depending on the quality of the storm water.
3 Effective detoxification and waste water treatment scheme. In order to control high COD and persistent organic pollution including toxic constituents, the industry will select appropriate unit operations for pre-treatment of effluent within inside battery limit (ISBL) before sending to the biological treatment systems for better functioning of ETPs. Action plan for the same will be submitted within 6 months and implemented within one year (March, 2004)
Already accomplished. We already have integrated and elaborate wastewater treatment facilities with the necessary unit operations to reduce COD and other pollutants in the wastewaters. Broadly the wastewater treatment facilities comprise API & TPI separators, Grit chambers, equalization tank, dissolved air floatation unit, trickling filters and activated sludge process.
4 Control of emission from combustion. Low NOx burners have been installed in all the furnaces and boilers of GAIL,
The industry will submit an action plan within six months for improving thermal efficiency and control of NOx.
Pata.
5 Proper functioning of point source emission control systems. The industry will make efforts for proper operation of pollution control system (mostly scrubbers) and attainment of desired efficiency within six months. This will include backup of power supply to the control equipment and arrangement for frequent sampling and analysis of all critical pollution in the tall gases.
The feed stock and the fuel for the GAIL, Pata project is the natural gas which is stripped off of Sulphur components, before transporting through the HBJ pipeline. The natural gas is the cleanest available feedstock & fuel in the country virtually ruling out presence of Sulphur dioxide and suspended particulate matter (SPM) in the point source emissions. As such, we do not have the need for scrubbers. The other pollutants are dispersed in the atmosphere through stacks at adequate heights; We also have back up power supply to the control equipment at wastewater treatment (WWTP) facilities and all other processing units. Necessary arrangement for frequent sampling and analysis of all critical pollutants are taken care of through online stack analyzers.
6 Leak detection and repair (LDAR) program. As a good operating, the industry will adopt periodically leak detection and repair (LDAR) program to check fugitive emissions within six months. The frequency of the program will be proportionate to the risk potential of carrying fluid. Based on leak detection as per LDAR program, action will be taken to eliminate fugitive emissions. This will be a continuous activity.
Leak Detection & repair program has been implemented at GAIL, Pata for all the process units for detection of fugitive emission (VOCs) if any and thereby saving precious resource and reduction in energy consumption. In addition we at GAIL Pata follow rigid preventive maintenance practices. All the potential leak sources are equipped with LEL detectors. A close monitoring and control on any hydrocarbon leakages are ensured in the plant. The preventive maintenance of all the equipment’s carried out regularly through SAP base system. Our Fire & Safety department personals also patrol with leak detectors continuously.
7 Handling of halogenated organics. The industry will submit an action plan within 6 months to ensure that no halogenated organics is sent to the flares in order to avoid formation of persistent organic pollutants. All HAPs had
There are no Halogenated organics as such in GAIL, Pata.
halogenated organics will be routed to the incineration system having end- on –pollution control facility.
8 Control of fugitive emissions of carcinogenic compounds. Fugitive emissions of carcinogenic compounds (e.g. Benzene) will be controlled by closed vapor collection and recovery system. Measures will be taken to monitor health of the work
Since ours is a natural gas based plant recovering C2 and C3 for ethylene and LPG, we do not expect formation of carcinogenic aromatic compounds. However, Benzene rich gasoline product storage tank is as per the applicable standard with internal floating roof & Nitrogen blanketing. All unsaturated hydrocarbons are routed to flare system in case of any emergency. However all efforts are made to reduce fugitive emissions.
9 Management of solid waste. Proper facilities will be provided for handling and storage of hazardous waste with manifest system in case transported to other places. For incinerable waste, properly designed incinerator will be installed within the premises or as a common facility. The non-incinerable hazardous waste should be disposed of in a secure-land fill.
We have already procured & commissioned an Incinerator for Tar wastes. Presently the same is under revamping. Meanwhile all the hazardous wastes are sent to approved TSDF facility for their disposal.
10 Proper operation of incinerator. Industry will check the design and will adopt sound engineering practices for proper operation of incinerators. Continuous monitoring will be done for operational parameters and specific parameters in tail gas to ensure the efficient functioning. This will be implemented within 3 months.
Presently the incinerator is under revamping. However, we have ensured state of art design along with sound engineering practices for proper operation of incinerator.
11 Optimizing the inventory of hazardous chemicals. Efforts will be made to optimize the inventory,
The point is noted and is being adhered to. The status is made available to the authorities from time to time.
particularly of hazardous chemicals. Such information will be made available to the Regulatory Agencies (SPCBs). Inspector of Factory & District Collector.
12 Self – regulation by industry through monitoring and environmental auditing. Industry will go for self –assessment and regulation by conducting environmental auditing regularly, besides having regular monitoring of pollutants in air emission, liquid effluent and receiving environment.
Regular monitoring of effluents & gaseous emission is already being done through systematized monitoring and environmental auditing. We have professionally qualified officers & engineers with experience in environmental management to cater to the needs of environmental management of a petrochemical complex. All the stacks and water effluent parameters are connected with CPCB and UPPCB servers for online monitoring.
13 Organizational restructuring and accreditation of environmental manager of industry. For self-evaluation, organizational restructuring will be done and the environmental manager of the industry will be accredited to bring professionalism in environmental management.
As GAIL Pata, we have been certified for ISO 9001 (QMS) ISO 14001 (EMS) and OHSAS 18001 and the systems are in place. Many accredited EMS lead/internal Auditors are available in-house at the complex.
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The GAIL India Limited (A Government of India Undertaking), a Government compan,rwithin the mealing of Companies Act, 2013, through its General Manager, pata as itsExecutive Authority having its corporate office at 16, Bhikaji cama place, R. K. puram,New Delhi (hereinafter referred to as "the consumer" which expression shall deemed toinclude its successors, assigns, representatives etc.,) of the one part; a.d
The Governor of Uttar Pradesh acting through Superintendent Engineer, Irrigation workcircle Etawah, Irrigation Department, Uttar Pradesh, (hereinafter referred to as ,,the
Supplier" which expression shall deem to include its successors, assigns, representativesetc.,) of tbe other part.
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WHEREAS the Consumer is operating a gas based Petro Chemical Plant near Pata in
District Auriaya on the right bank of Burhadana Distributory of Etawah Branch Cana-l
and it has requested to the Irrigation Department, Government of Uttar Pradesh (herein
after called "the Government") for permission to draw 30 cusec water from Etawah branch
canal system through Buradana Distributory during its running days according to the
roster for the use of non-irrigation purpose in Petro chemical complex at Pata.
An agreementwas made between Gail, Pata and irrigation department on 04.70.2014 for
supply of 13 cusec irrigation canal water and now Gai1, Pata requires additiona-l 17 cusec
for its expansion project.
After this agreement for supply of 30 cusec irrigation cana,l water comes into force, all
previous agreements including agreement for supply of 13 cusec irrigation canal water
with State Irrigation Department u,i1l cease to exist.
AND WHEREAS at the request of the Consumer, the Supplier has agreed to supply 30
cusec of non-potable water in bulk to the Consumer from the Etawah Branch of Lower
Ganga Canal system through Burhadana Distributory for use in Petro Chemical Complex
at Pata, District Auraiya by means of Cross regulator on Burhadana Distributory and
suitable intake structure constructed bv the Consumer.
AND WHER.EAS, in this regard, an agreement dated 05/071201.2 was executed between
the consumer and the Irrigation department and in furtherance of the same, the
consumer has deposited an amount of Rs. 5982.451acs with the Irrigation Department to
undergo C.C lining / repairs of the canal to restrict water seepage.
Now the agreement witnesses as follows: -
1. In this agreement unless the contrary intention appears: -
(a) 'Cana1'means Etawah Branch of Lower Ganga Cana-l system.
(b) "Chief Engineer" means the Chief Engineer of Irrigation Department who will be in the
administrative charge of al1 works pertaining to Lower Ganga Canal system along with
their off taking channels, and at present is Chief Engineer (Ram Ganga) with Head
Quarter at Kanpur.
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(c) 'Cross Regulator'means Cross regulator constructed in Etawah Branch downstream of
Burhadana Distributory Head Regulator to effect supplies into Burhadana
Distributory.
(d) "General Manage/' means, the General Manager of GAIL Petro Chemical Complex,
Pata, District, Auraiya.
(e) "Executive Engineer" means Executive Engineer of the Irrigation Department incharge
of the Burhadana Distributory, who at present is Executive Engineer, Irrigation
Division, Auraiya.
(f) "FinancioJyeai' means:
(I) Each succeeding Twelve (12) month period beginning on April Ist during the term of
this agreement and ending on the following March 31.
(II) In case the date of commencement of agreement is fixed any month a-fter 1"t April of
the year then number of months from 1"t April tiil preceding month of the date of
signing shall not be construed as a financial year.
(III) Like wise if the date of termination of agreement is fixed any month beyond 1"t
April of the year then the balance of months till next 31"t March shali not be
construed as a finalcial Year.
(g) "Intake cum cross regulator" mearls intake cum Cross Regulator Constructed on
Burhadana Distributory for diverting water into the intake channel of Petro Chemica-l
Complex, Pata.
(h) "Irrigation Department" means the Irrigation Department of Government of Uttar
Pradesh.
(i) "Reduced Level" means ievel measured with reference to the bench mark provided on
U/S bed of the regulator Krr^. 17.2O0 of Burhadana Distributory diversion left bank.
The R. L. 140.355 and at Km. 16.65 RL is 140.455M.
fi) "Roster" means time schedule for running and closure of Canal as fixed by the
Irrigation Department of the Uttar Pradesh Government.
(k) "Sub Divisional Officer" means the Assistant Engineer of the Irrigation Department in
direct charge of Burhadana Distributory.
(1) "superintending Engineer" means the Superintending Engineer of the Irrigation
Department in direct administrative control of Etawah Branch and Burhadana
Distributory presently Superintending Engineer, Irrigation Works Circle, Etawah.
(m) ,.The GAIL Petro Chemica-l Complex" means Gas based Petro Chemical Plant
constructed at Pata in District Auraiya on right balk of Burhadana Distributory off
taking at Km. 109.00 right bank of Etawah Branch Cana1'
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(n) "Year" Means a period of 365 days (Three hundred Sixty Five days) calcuiated from the
date of execution of this agreement except in case of leap year in which it means a
period of 366 days (Three Hundred Sixty SLx days) from the date of execution of this
agreement.
2. Tlne supplier and the Consumer agree as Follows: -
(a) It is agreed that that the consumer shall pay to the supplier water charges at the rate
Rs. 12.48 (Rupees Twelve and Paisa forty Eight) per one thousand cubic feet which
sha-l1 be charged as per actual quantity of water consumed. The said amount of water
charges is being qualified as per provision in G.O. NO. 2953/71-27-fu-4-08-(sd)/82
dated 15.07.2O11. It is mutually agreed that the water charges at the above rate sha-ll
be deposited quarterly as per the actual consumption. The Government shal1 have the
right to change the rate of water charges by way of Notifications from time to time
which will be binding on consumer i.e. Gail (India) Limited, Pata, District Auraiya.
(b) Royalty charges at the rate Rs 6.00 Lacs (Six Lacs) per cusecs per Annum shall be
charged as per agreement quantity as per provision of G. O. No. 2953/ 71-27-fu-4-O8-
(66)182 dated 15.07.2O11. The Government shall have the right to change the rate of
Roya-lty charges from time to time which wili be binding on consumer. Amount of
Roya-lty charges due for a particular financial year sha1l be deposited on or before the
commencement of the new financial year latest by the end of April of new financial
year. To be clear the Royalty charges for financial year 2017 -2078 would be payable
on or before 3O.O4.2O17 a,fter receipt of bill from Irrigation department and likewise
the subsequent payments would be made.
(c) Under the agreement Irrigation Department shall supply 30 cusecs non-potable water
from Burhadana Distributory into both intake channels constructed by Consumer
provided that the canal is not closed as per roster.
(d) The Consumer may store sufficient water as per their requirement in their storage
tanks for use during Canal closure.
(e) Etawah Branch / Burhadana Distributory, supplying water to the consumer will be
operated as per roster which will have a normal canal closure period not exceeding 4
(four) weeks at a stretch. However, if the canal closure is not as per the Roster or is for
a period of more than 4 (four) weeks duration, the supplier sha11 inform consumer one
month in adva4ce of such cana-l closure. aNzI.wftffiv4flgril1rrrrrs rFi q{eq, Iil$
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(f) The supplier shall supply to the consumer a copy of the roster for both Kharif and Rabi
to know about tentative period of running and closure of the canal every year.
(g) Consumer sha1l provide foilowing residential accommodation for the sta-ff & executives
of Irrigation Department in their colony at Dibiyapur to facilitate day to day working
and close liaison on similar terms and conditions as applicabie to GAIL staff on
chargeable basis. The accommodation shall be earmarked and handed over in the
narne of Executive Engineer of Irrigation Division Auraiya, Dibiyapur (Supplier).
For Assistant Engineer Incharge, type 'C'one number (unfurnished) .
For Junior Engineer Incharge type 'B'one number (unfurnished) .
Two Bachelor accommodations.
(h) The Executive Engineer, Assistant Engineer and Junior Engineer Incharge of Irrigation
Division Auraiya, Dibiyapur (Supplier) or any other authority/agent of Uttar Pradesh
Irrigation Department sha-ll have free access to the off-take Pump House and other
structures and equipments where measuring devices for consumption of water are
installed.
(i) A11 subsequent alterations or additions in the pumping equipments or the measuring
devices or both, if considered necessary, shall be done at its cost by consumer with
prior written concurrence of Irrigation Department.
fi) The joint discharge of intake channels sha11 be observed monthiy to ascertain actua-l
consumption of water by consumer. Executive Engineer sha-ll inform the date of joint
observation of discharges to consumer.
(k) If the payment.of d.ues, as per bi1ls submitted by the Executive Engineer, is not made
within the Twelve months of their presentation, the Irrigation Department shall have
the right to stop the supplies a-fter giving thirty days notice to the Consumer.
(1) Annual maintenance cost of work constructed and maintained by the Irrigation
Department for supplying water to the GAIL, Petro Chemical Complex sha1l be paid by
the consumer to the Irrigation Department. This amount shall be calculated at the
rate of 2oh (Two percent) per annum on the total actual cost of the works paid by Gail'
This amount shall be increased annually at the simple rate of escalation of 10% (ten
percent) per annum. Cost of special repairs or arry alternations and additions at any
stage for maintenance of supply of 30 cusecs non-potable additional water will be
borne by the consumer seParatelY.
(m) The Consumer shall also pay the Irrigation Department l2.5ok centage charges and in
addition loh cess charges on the actual cost of works executed by Irrigation
Department at the rates that may be decided by the Government from time to time.
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(n) The demand of funds for the annual maintenance, as per clause (l) above, for thecommencing Financial Year shall be sent by Executive Engineer to General Manager inthe month of March of every year and Consumer shall have to pay this demandamount by the end of April of the following financial year.
(o) Final bill on account of annua-l maintenance charges as per clause (1) above for thefinancia-l year shall be submitted by the end of April of following year, crediting theamount already paid by the consumer.
(p) The amount of Royalty charges, centage charges, annual. maintenance cost and otheramount which are payable by the consumer at a specified time sha1l be paid by theconsumer on or before the specified date and time. In case the consumer fails todeposit above amount on the specified date and time, the above amount may be
recovered from the consumer after one month from the specified d.ate as an arrear ofland revenue at the certificate of Superintending Engineer.
(q) The agreement shall come into force from the date of its execution and will remaineffective for a period of 1O (Ten) yea-rs unless otherwise terminated eariier.
(r) After the execution of this agreement all notices to be given or action to be taken und.erthis agreement on behalf of the Consumer, shall be given or taken by the GeneralManager, GAIL Petro Chemical Complex, Pata who will be addressed in all mattersconnected with this agreement.
(s) Effluent water generated, if any, after consumption shall be treated as per the norms ofU.P. Pollution Control Board by the consumer before discharging into the naturaldrain. If any guidelines made by Center Government nationa-l green tribunal, theconsumer have to follow the guidelines for treatment of effluent water.
(t) In the event of any dispute, arising out of this agreement, which can not be settled bythe joint examination of the facts by the Superintending Engineer, IrrigationDepartment and the General Manager, shall be referred in writing to the ChiefEngineer, Irrigation Department Incharge of this work, and his decision shal1 be finaland legally binding on both the parties.
aN-t *f*#&*&?**,fuqrt 6rri &"sg'{rr mlr
GAIL
qqttrt frRm
flffif*ffim,mlm', Bti *rtTrzii62a1 rsoqol snrilm. ffi.Anrve-eoo zlr iu.i.liNoie
6
In witness, whereof these presents
the day and year above written.
(T. C. Sharma)
SEIWC EtawahSigned for anSqrm.t aiflsi:q-ry.tb:l_df of ftq{?fr\gli *;,ut*-, Effirnof Uttar Pradesh
In the presence offn", {\1LY'l41. (Rajeev Mittal)
E.E.l.D. Auraiya, Dibiyapur
A.E.I.D. Auraiya, Dibiyapur
Name and address
S.E.l.W.C. Etawah
have been signed by the parties to this agreement on
a4q6)
In
1.
2.
2a ^" Lpc- o) ,4 NL ,lmA
2' Ad- el'*rac{^i4 tY\r,r,@;) 6g-"Y'u"A-''e'^ )qA\L, PftIA
Name and address
of GAIL India Limited, Pata
GAIL7
ql*u fiGrfr
A Report for the month of January,2020.
LDAR VOC MONITORING REPORT FOR GAIL,PATA. A
1 GPU-I Valve 06-SDV-205 Valve 12" Control Valve Gland 8000 0.6632 GPU-I Valve 06-SDV-204 Valve 12" Control Valve Gland 7000 0.5693 GPU-I Valve 08-PV-2550 Valve 4" Isolation Valve Gland 5000 0.3884 GPU-I Valve 08-FV-3503 D/S I/V Valve 3" Isolation Valve Gland 8000 0.6635 GPU-I Pump Valve 08-PA-CF-035 A SUC Valve Valve 6" Isolation Valve Gland 6500 0.5236 GPU-I Valve 08-PSV-2550 A Drain I/V Valve 1" Isolation Valve Gland 4000 0.3017 GPU-I Valve 08-PSV-3602 Drain U/S I/V Valve 1" Isolation Valve Gland 5000 0.3888 GPU-II Valve 08-PSV-1801 D U/S I/V Valve 12" Isolation Valve Gland 10000 0.8559 GPU-II Pump Seal 108-PA-102 A Pump Seal - Pump Seal Seal 11000 0.953
10 GPU-II Pump Seal 108-PA-102 B Pump Seal - Pump Seal Gland 7000 0.56911 GPU-II Valve 108-LV-7201 Valve 4" Control Valve Gland 9000 0.75812 GPU-II Valve 108-LV-6401 Valve 4" Control Valve Gland 5000 0.38813 GPU-II Valve 108-PSV-6203 U/S I/V Valve 3" Isolation Valve Gland 8000 0.66314 GPU-II Valve 108-PSV-6901 B U/S I/V Valve 6" Isolation Valve Gland 10000 0.85515 LPG valve 09-LV-6301 Valve 2" Control Valve Gland 14500 1.30616 LPG valve 09-FV-4201 Flange 4" Control Valve Gland 12000 1.05217 LPG valve 09-LV-1402 A D/S I/V Valve 4" Isolation Valve Gland 15000 1.35718 LPG valve 09-LV-1501 A Bypass I/V Valve 4" Isolation Valve Gland 8000 0.66319 GCU-I COLD Pump Valve 10-PA-402 A SUC I/V Valve 10" Isolation Valve Gland 5000 0.38820 GCU-I COLD Pump Valve 10-PA-403 A DIS I/V Valve 6" Isolation Valve Gland 10000 0.85521 GCU-I COLD Pump Valve 10-PA-403 B DIS I/V Valve 6" Isolation Valve Gland 8000 0.66322 GCU-I COLD Pump Valve 10-PA-404 A SUC I/V Valve 3" Isolation Valve Gland 7500 0.61623 GCU-I COLD Pump Valve 10-PA-404 B SUC I/V Valve 3" Isolation Valve Gland 11000 0.95324 GCU-I COLD Valve 107-FV-4301 Valve 2" Control Valve Gland 6000 0.47725 GCU-I COLD Valve 10-FV-4504 Drain I/V Valve 1" Isolation Valve Gland 10000 0.85526 GCU-I COLD Valve 10-LV-6402 U/S I/V Valve 6" Isolation Valve Gland 10000 0.85527 GCU-I COLD Valve 10-LV-6301 U/S I/V Valve 6" Isolation Valve Gland 8000 0.66328 GCU-I COLD Valve 10-LV-6304 U/S I/V Valve 6" Isolation Valve Gland 6000 0.47729 GCU-I HOT Valve 10-FV-4902 Valve 1" Control Valve Gland 7500 0.616
Unit Equipment Tag. No ComponentsLine Size
Location
LDAR VOC MONITORING REPORT (FY 2019-20)
LEAK SUMMARYSr. No.
Leak Type
(ppm) (Kg/Day)
Report FY 2019-20 1A
LDAR VOC MONITORING REPORT FOR GAIL,PATA. A
30 GCU-I HOT Valve UV-6002 Valve 3" Control Valve Gland 7500 0.61631 GCU-I HOT Valve 10-FV-1902 Valve 4" Control Valve Gland 10000 0.85532 GCU-I HOT Valve 10-FV-1901 Valve 4" Control Valve Gland 7000 0.56933 GCU-I HOT Valve 10-PV-7401 B Valve 6" Control Valve Gland 5000 0.38834 GCU-I HOT Valve 10-VV-310 A Inlet Line to Outlet Line 2nd I/V Valve 8" Isolation Valve Gland 8000 0.66335 GCU-I HOT Valve MOV 4107 Valve 14" Isolation Valve Gland 10000 0.85536 GCU-I HOT Valve 10-FV-3301 Valve 14" Isolation Valve Gland 10000 0.85537 GCU-I HOT Valve PSV-7401 B U/S I/V Valve 8" Isolation Valve Gland 11000 0.95338 GCU-I HOT Valve PSV-4102 U/S I/V Valve 4" Isolation Valve Gland 9000 0.75839 GCU-I HOT Valve PSV-4003 U/S I/V Valve 2" Isolation Valve Gland 8000 0.66340 GCU-II HOT Valve 110-FV-42402 Bypass I/V Valve 3" Isolation Valve Gland 10000 0.85541 GCU-II HOT Valve 110-PV-92102 B Bypass I/V Valve 8" Isolation Valve Gland 8000 0.66342 GCU-II HOT Valve 110-PSV-30402 A D/S I/V Valve 3" Isolation Valve Gland 1500 0.09843 GCU-II HOT Valve PSV-33402 A D/S I/V Valve 3" Isolation Valve Gland 4000 0.30144 GCU-II HOT Valve 110-PSV-30802 A U/S I/V Valve 8" Isolation Valve Gland 10000 0.85545 GCU-II HOT Valve 110-PSV-30802 B U/S I/V Valve 8" Isolation Valve Gland 9000 0.75846 GCU-II COLD Valve 110-FV-85002 Valve 3" Control Valve Gland 8000 0.66347 GCU-II COLD Valve 110-FV-85002 U/S I/V Valve 3" Isolation Valve Gland 9000 0.75848 GCU-II COLD Valve 110-FV-51401 Valve 4" Control Valve Gland 10000 0.85549 GCU-II COLD Valve 110-FXV-50403 D/S I/V Valve 3" Isolation Valve Gland 5000 0.38850 GCU-II COLD Pump Valve 110-PA-552 B SUC-Valve Valve 4" Isolation Valve Gland 7000 0.56951 GCU-II COLD Valve 110-PA-555 B SUC-Valve Valve 4" Isolation Valve Gland 5000 0.38852 GCU-II COLD Valve 110-PA-555 A SUC-Valve Valve 4" Isolation Valve Gland 6000 0.47753 GCU-II COLD Valve 110-FV-51202 Bypass Valve 4" Isolation Valve Gland 8000 0.66354 GCU-II COLD Valve 110-FV-43803 D/S I/V Valve 2" Isolation Valve Gland 8000 0.66355 GCU-II COLD Valve 110-PSV-36201 A D/S I/V Valve 8" Isolation Valve Gland 10000 0.85556 GCU-II COLD Valve 110-PSV-65402 B U/S I/V Valve 4" Isolation Valve Gland 7000 0.56957 GCU-II COLD Valve 110-PSV-36404 B Bypass 1st I/V Valve 3" Isolation Valve Gland 6000 0.47758 GCU-II COLD Valve 110-PSV-36201 B D/S I/V Valve 3" Isolation Valve Gland 4000 0.30159 GCU-II COLD Valve 110-PSV-41601 B Bypass 1st I/V Valve 2" Isolation Valve Gland 9000 0.75860 LLDP-II Valve 102-FV-41102 Flare Line I/V Valve 1/2" Isolation Valve Gland 5000 0.38861 LLDP-II Valve 102-FV-41102 U/S I/V Valve 10" Isolation Valve Gland 10000 0.85562 LLDP-II Valve 102 PV-21801 to Flare Line I/V Valve 10" Isolation Valve Gland 6000 0.47763 LLDP-II Valve 102-VV-102 A/B Comman Dryer Line I/V Valve 4" Isolation Valve Gland 9000 0.75864 LLDP-II Valve 102-HV-21101 U/S I/V Valve 4" Isolation Valve Gland 8000 0.663
Report FY 2019-20 2A
LDAR VOC MONITORING REPORT FOR GAIL,PATA. A
65 LLDP-II Valve FT-41901 Bypass I/V Valve 2" Isolation Valve Gland 7000 0.569
66 BUTEN-NEW Valve 102-PV-3305 B Valve 4" Control Valve Gland 7000 0.569
67 HDPE-II Valve 18-FV-2202 Bypass I/V Valve 3" Isolation Valve Gland 5000 0.388
68 HDPE-II Valve 18-FV-2302 Bypass I/V Valve 3" Isolation Valve Gland 7000 0.569
69 HDPE-II Valve 18-TV-2301 U/S I/V Valve 3" Isolation Valve Gland 4000 0.301
70 HDPE-II Valve 18-VV-703 A Outlet Line I/V Valve 4" Isolation Valve Gland 6000 0.477
71 HDPE-II Valve 18-VV-703 A Outlet to EE-802 1st I/V D/S Flange Flange 4" D/S Flange Flange 8000 0.647
72 HDPE-II Valve 18-VV-703 B Outlet I/V Valve 4" Isolation Valve Gland 6000 0.477
73 HDPE-I Valve 15-PV-7402 Valve 2" Control Valve Gland 5000 0.388
74 HDPE-I Valve 15-PV-7404 Valve 2" Control Valve Gland 8000 0.663
75 HDPE-I Flange 15-TV-2301 U/S I/V U/S Flange Flange 16" U/S Flange Flange 7000 0.580
76 HDPE-I Valve 15-FV-2402 Valve 4" Control Valve Gland 6000 0.477
77 HDPE-I Valve Inlet Line I/V Valve 4" Isolation Valve Gland 10000 0.855
78 HDPE-I Valve Bottom Outlet Bypass I/V Valve 1/2" Isolation Valve Gland 6000 0.477
79 LLDP-I Pump Valve GA-207 U/S SUC Valve Valve 12" Isolation Valve Gland 9000 0.758
80 LLDP-I Pump Valve GA-205 DIS Valve Valve 8" Isolation Valve Gland 6000 0.477
81 LLDP-I Valve 12-FV-1124 U/S I/V Drain 1st I/V Valve 1" Isolation Valve Gland 7000 0.569
82 LLDP-I Valve 12-FV-1036 Drain I/V Valve 1" Isolation Valve Gland 4000 0.301
83 LLDP-I Valve 12-FV-1002 A U/S I/V Valve 3" Isolation Valve Gland 8000 0.663
84 LLDP-I Battry Limit Fuel Gas Line I/V Valve 10" Isolation Valve Gland 10000 0.855
85 LLDP-I Battry Limit Butene Line (2"-p-2938-A-0A) Valve 2" Isolation Valve Gland 8000 0.663
86 BUTEN-OLD Battry Limit Ethylene from IOP Line 1st I/V Valve 3" Isolation Valve Gland 10000 0.855
87 BUTEN-OLD Battry Limit Ethylene from IOP Line 2nd Rood I/V Valve 3" Isolation Valve Gland 9000 0.758
88 IOP Pump Valve 44-PA-CF-11 A SUC Valve Valve 6" Isolation Valve Gland 6000 0.477
89 IOP Pump Valve 44-PA-CF-011 A DIS Valve Valve 4" Isolation Valve Gland 10000 0.855
90 IOP Pump Valve 44-PA-CF-011 B SUC Valve Valve 6" Isolation Valve Gland 9000 0.758
91 IOP Pump Valve 41-PA-CF-004 C DIS Valve Valve 8" Isolation Valve Gland 10000 0.855
92 IOP Valve FV-2002 U/S I/V Valve 3" Isolation Valve Gland 8000 0.663
93 IOP Valve FV-2002 Bypass I/V Valve 3" Isolation Valve Gland 5000 0.388
94 IOP Valve 43-FV-1401 Valve 6" Control Valve Gland 10000 0.855
95 IOP Valve 41-FV-1402 D/S I/V Valve 6" Isolation Valve Gland 7000 0.569
96 POWER PLANT-1 Valve PCV-2001 A Valve 3" Control Valve Gland 7000 0.569
Report FY 2019-20 3A
LDAR VOC MONITORING REPORT FOR GAIL,PATA. A
97 POWER PLANT-1 Valve PCV-2001 B Valve 8" Control Valve Gland 6000 0.477
98 POWER PLANT-1 Valve PCV-2001 B Bypass I/V Valve 8" Isolation Valve Gland 3500 0.258
99 LOADING GANTRY GANTRY-6 2" Vapor Line 1st I/V U/S Flange Flange 2" U/S Flange Flange 4000 0.367
100 LOADING GANTRY Valve 43-FE-1701 Outlet Line I/V Valve 4" Isolation Valve Gland 5000 0.388
Report FY 2019-20 4A
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(Seo Rule 14)
Environmental Statement for the financial year ending the 3l't March 2019.
PART. A
(l) Name and Address of the owner / occupier of the industry operation or process.
(ii)
(iii)
(iv)
(v)
Process
Cooling
1726 ^3lduy
43036 *31 day
ShdMVRaviSomeswaruduExecutive Director (PC-O&M) & OICGAIL (India) LimitedPetrochemical ComplexP.O. Pata, District - AuraiyaUttar Pradesh - 206 241
Industry Category Primary - (AAACG1209JST006)
Production Capacity - Units-
High Density Polyethylene Unit (HDPE D
High Density Polyethylene Unit (HDPE II)
Linear Low Density Polyethylene(LLDPE/ HDPE) Swing Unit-l
Linear Low density Polyethylene(LLDPE/ HDPE) Swing Unit-2
Liquefied Petroleum Gas Unit (LPG)
Propane
Water and Raw Material Consumption
(i). Water Consumption m3/day
100,000 MT/Annum
100,000 MT/Annum
210,000 MT/Annum
400,000 MT/Annum
258,250 MT/Annum
71,000 MT/Annum
Refer ANNEXURE-I
Date of the last environmental audit report submitted- Last Environment StatementSubmitted on 24.09.2018
Y"ear of establishment- 1999
PART-B
Domestic - 575 m3lday
Environrnent Statewent.{or financial year ending 37'o A,{arclt 20} I for GAII-, FataPage I af i6. !
Name of Product Process Water Consumption per unit of product outputDuring the Previous
Financial YearAnr 017- Mar (18
During the CnrrentFinancial Year
Anr {18- Mar (19
(1) Liquefied Petroleum Gas (LPG) I
(2) Propane, Pentane & Naphtha t
(3) High Density Polyethylene (HDPE)
(4) Linear Low Density Polyethylene I(LLDPE) _-./
0.593 *'/MT of product 0.560 -3/MT of product
Total Production 972268 1123822
Total Process Water 511002 m3 630028 m'
Please refer ANNEXLTRE- 11tor details
(ii) Raw Material Consumption
*Consumption as Process Gas.
(Refe, AI{NEXURE-IIb
c Industry. mey use c*des if disclosing detait* qf raw matenial would violate eontractual
Obligations, othe,r"wise aII industries havc to name the r*w mtterials used.
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;r.."0., _1 .+f .rI4.
*Name ofRaw
MaterialName of Products
Consumptio* of Raw Material per unit of OutputDuring the Previous financial
Year 201?-18During the Current
Financial Year 2018-19
Natural Gas* LPG 468.31 SCM / MT of LPG 473.01 SCM / MT of LPG
Natural Gasx Propane 537.03 SCM / MT of Propane 536.81 SCM / MT of Propane
Natural Gas+ Pentane 327.37 SCM / MT of Pentane 327.99 SCM / MT of Pentane
Natural Gast Naphtha 277 SC}l / MT ofNaphtha 277 SCM/ MT of Naphtha
Ethylene HDPE 1.05 ur / MT of HDPE 0.99 MT i MT Of HDPE
Ethylene LLDPE 0.98 MT / MT of LLDPE 0.98 tur / MT of LLDPE
PARTtC
Pollution discharged to environment/unit of output@arameter as specified in the consent issued)
Enttironment Staternentforfinawci*l year ending 3]uu Adarak 30I9for GALL, FstaFcge 3 *f 15. '!
f.,cllu**ut$
,.'n'iQ*,'=i,= ,!I@.,,.;, @har$e$* .
, ,f ##l.$*+I ,.
eo.u,$ *i6A= pol!ryfu, lrtn===ili:S@fi#ff. Sfi$., I mffi
Percentage of variation
standards with reasons
(a) Water 3353 m3lday(To Sengar River)
BOD: < 30 mgfl
COD: <250 mgll
Oil & Grease: < 10 mg/l
Nil
rtit
Nil
(b) Air36496 MT/day
(Flue Gas)
The fuel gas throughout the plantis sulphur free natural gas andhence presence of SOx is very less
in flue gas, while SPM is belowdetectable limit.
Nil
Please refer NEXIILE- IV for details
PART-D
HAZARDOUS WASTES
(As specified under Hazardous & Other Wastes (Management and Transboundary Movement)Rules,2016)
Hazardous Waste Total tiDuring the previous Financial
Year (2017-18)During the current Financial Year
(2018-19)(a) From process
Tar from GCUU t2.29 MT 17.3 MTSpent Molecular Sieves NIL 4.1
Soent Carbon 13 MT 43 MTUsed Oil 34.16 MT 79.3 MTWaste Oil 14.65 MT 15.8 MT
(b) From oollution control facilities.Sludee from WWTP('/ 2000 MT 2000 MTSlop Oil from WWTP(' 347.89 MT 486 MTAsh from Tar Incinerationu NIL NIL
Note:1. Presently tar, Spent Molecular Sieves, Spent Carbon, waste oil, Oily WWTP sludge is being
disposed o/f through TSDF faciliry.
2. Details qf Slop Oil sold during 2018-19 are given ar ANNEXURE- V.
P'ART-E
SOLIB W.A,STE
Solid Waste Total OuantitvDuring the previous Financial
Year (2017-18)During the current Financial Year
(2018-19)(a) From process
Silica Gelt 28.s MT 16.5 MT(b) From pollution controlfacilitv(c) (1) Quantity recycled or re-
utilized within the unit(2) Sold('r Snent Alumina 1119.8 MT 1367.3 MT(3) Disoosed
Note:1. The Silica Gel was removed because of bed repacking in LLDPE plant.2. Details are given at ANNEXLIRE- V
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ts'-I!r.- f, "ar 1i)
,f-
PART.F
Please specify the characterizations (in terms of composition of quantum) of hazardous as
well as solid wastes and indicate disposal practice adopted for both these categories ofwastes.
The characteristics of hazardous waste are presented in ANNEX(IRE- VI. There are mainly
seven categories of hazardous wastes generated in the petrochemical complex namely Tar from
GCU, Oity Sluage and Slop Oil from WWTP, Ash from incineration of Tar, Spent Carbon,
used/waste oil and Spent Molecular Sieves. Presently Tar, oily sludge, spent carbon, waste oil
and spent molecular sieves is disposed through TSDF facility for incineration/landfilling. The
stop oit collected from the slop oillanks of WWTP and used oil are sold to registered recyclers.
PART.G
Impact of the pollution abatement measures taken on conservation of natural resources
and on the cost of production.
The following proactive initiatives have been taken for conservation of Natural Resources
Water Conservation
A comprehensive Waste Water Treatment Plant has been set up, primarily to ensure that our
wastewater is treated so as to maintain the river water quality at the discharge point. Part oftreated wastewater is recycled and used for horticulture purposes. Water demand of the complex
is met by surface water, thereby reducing/eliminating the use of precious groundwater.
Membrane Bio Reactor (MBR) based Sewage Treatment Plant has been set up in the GAIL Gaon
Township and the treated water is suitable for inigation of lawns etc. The efficient sewage
treatment process ensures odorless & clean environment which adds to the hygiene level.
Green Belt Developement
Regular plantation at GAIL Pata and GAIL Gaon Township is being carried out and green belt
u..u i, in increasing trend year by year. Regular monthly Birthday plantation drives are carried
out for increasing the awareness among the employees and workers.
Leak Detection & Repair Prosramme (LDAR)
Leak Detection & Repair Programme (LDAR) is carried out for all the process units ofGAIL Pata for detection of fugitive emission (VOCs) if any and thereby saving precious
resource and reduction in energy consumption.
Rain Water Harvesting
Rain Water harvesting measures have been implemented in major buildings and
approximately 33,750 m3 of rainwater has been harvested in FY 2018-19 at GAIL Pata.
Also, a pond has been desilted to store rainwater and use it in emergency due to water
scarcity and also helps to avoid inundation of nearby villages due to heavy monsoon.
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Energv Conservation
Energy Audits are regularly carried out for energy efficiency on plant and equipmentbasis. Internal Energy Audits are conducted regularly for the whole plant with maximumimplementation of energy saving schemes. LED bulbs are being replaced in a phased
manner both in Plant and Township premises. All ACs are being replaced with 5 star
rated ACs in the Plant premises. PSV passing is checked frequently and gas consumptionoptimization are also carried out.
PART-H
Additional measures/investment proposal for environmental protection includingabatement of pollution, prevention of pollution.
PleasereferWonthevariousinvestmentsmadebyGAIL.PataonEnvironmental Protection.
PART.I
Any othen pa.riiculars for im,preving the quality e,f the etvironment"
GAIL management has already initiated many social welfare & empowerment projects around
the project site. Hand pumps, Solar Home light, Bus Stand, Electrification of roads. Womenempowerrnent, Mobile Medical Unit, Construction of toilet, Clean Energy drive, Vocationaltraining in computer / typewriting etc. have been provided for the benefit of villagers around the
project site. Health, Pulse Polio, & Family welfare camps are routinely organized for the
villagers.
CSR activities related to environment improvement for FY 2018-19
Healthcare/ Medicala Health care services through MMUs (Mobile Medical Units 5 nos.) catering basic health
services to various villages around Gail, Pata Plant, Auraiya (UP)
t A drive has been started to make district Auraiya, TB free.
* HIV Care & Prevention through Mass Awareness & by setting up HIV Testing/ STITreatment Centre (Khushi clinic) for the truckers near Khanpur Tanker Parking area.
Education/ Literacy Enhancement.i. Improving quality of basic education of Mathematics and Science in 60 government upper
primary schools 16th to 8tn Standard) in Auraiya District by smart classes & learning bydoing activities.
* Construction of Laboratories and Hall for students of S D Public School in Bharthana.
Etawah.
Drinking Water / Sanitation* Installation of 110 hand pumps in Etawah constituency.
Skill development $
Er:r,ironrr*r.r,r S'r"Ji..iriuff t f ot' f itttsvi{'vrl-J.ve*r emdi,',rg1 -lJ " ,Ad*rc..fu J{rJ--9-f*r' G,AIL, F*t*Fi;ga $ nuj'/S
* Training in Bee keeping for 100 (4 batches of 25nos. beneficiaries in each batch)beneficiaries through Established unit for self- employment generation in Dist. Auraiya Up.
* Skill and Entrepreneurship Development Program for 400 beneficiaries in 16 batches of 8trades {Carpenter, Plumber, House Wiring/Home Appliances, Tailor (Basic SewingOperator), House Wiring/Home Appliances, Repair and Maintenance of Mobile Phone,Repair and over hauling of Two Wheeler, Box Making (Sweets, Mobile Box, Cloth Box,Bangles Box etc.), Basic of Beauty and Hair Dressing) in PAP villages of Gail, Pata, Dist.Auraiya.
Community Development
{. Running Livelihood Project empowering women in Kanho & Khanpur (PAPvillages)
Named Blanket Production unit for sustainable employment to 05 SHGs of Women (75Nos.)for Providing Blankets to Poor's through District Administration & Public Representatives inextreme winter season.
* Construction of road and drainage in PAp village, Kanho.* Construction of reading hall for female at Shaheed Veerangana Avanti Bai Memorial Library
at Village Sehud District Auraiya.
I
Erevironynent Stsl,ernentforfinorccia{ veer endiwg S}ut A,larck 2At\for GA\L, pataFage 7 af 16"
MONTHPROCESS
m3
COOLINGm3
DOMESTTCm3
TOTALm3
Apr-l8 45203 1 I 16086 1761,0 1 178899
May-18 57641 1 1 80875 1 8965 t257481
Jun-18 58006 1325685 1 8280 t40t971
Jul- 18 57268 t431266 1 8098 ts06632
Aug-l8 48495 t392074 t7894 t458463
Sep-1 8 53021 t427924 17204 t498149
Oct-18 54558 t296438 17579 r 3685 75
Nov-l8 45428 tt64846 16866 1227110
Dec-18 56453 1t90943 t7t48 1261544
Jan- 1 9 s2578 t419249 I 7083 14889 1 0
Feb-19 41964 t255892 1 5605 13t9461
Mar-l9 534t3 1s06923 t7425 1577761
TOTAL 630028 1s708201 209757 16s47986
Averagem3/dav
1726 43036 5/5 45337
ANNEXURE-I
WATER CONSUMPTION FOR THE PERIOD APRTL 2018 _MARCH
i.l,vvir*rmlgrtf Shtferureryrf -forJir;rtruci*l.v*e.rr eia.Cryr51 -il'r &folr,:/r :ry,/i.;t r G4il,, Fof*P,t;g* ,l r-j' I $
ANNEXARE.II
PROCESS WATER:
Total process water consumption in the plant during April2018 to March 20lg - 630028 m3
(Refer ANNEXURE-I)
PRODUCTION:
-
Process Water consumption per unit of product:
(Refer ANNEXURE-III
630028 m3 ltt23822MT
0.560 m3/MT of product
Environwent Statewa#'ttforfinancial year ending 3'l't h{arch ZCI}9for GAIL, PataPage I af 16. '!
$ iiE.i,,iilliiiP.= +1 High Density Polyethylene Unit (HDPE | &,2) 242125
2 Linear Low Density Polyethylene Unit (LLDPE-I &2) 514674
J Liquefied Petroleum Gas Unit (LPG) 220301
4 Propane r16437
5 Pentane 8483
6 Naphtha 21802
Total Production 11,23,822
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...Annexure III
SUMMARY RATIO:
RAW MATERIAL CONSUMED :",P.ROIIUCT PRODUCED
Natural Gas: LPG 104203760 :220301 473.01
Natural Gas: Propane 62504635 :116437 536.81
Natural Gas: Pentane 2782372:8483 327.9y
Natural Gas: Naphtha 6039190:21802 277 .
Ethylene: HDPE 241750:242125 0.99
Ethylene: LLDPE 506482:514674 0.98
.!
Ewiiroruwentsl Staternerct f*r the finawcia! year ewdiwg tke 3 ]'t A.{arck 2fitE. Page 12 ofi6
ANNEXURE.IV
QUANTITY OF TREATED EFFLUENT DISE-HARGED DURINGAPRIL 2018 TO MARCH 2019
qUANrrrY OF TREATED EFTLUENT (*')MONTII
TREATED IN \ryWTPDTSCI{ARGED TO
SENGAR RIVER
1t7629Apr'18 t25093
May'18 127218 1 1 8973
Jun'18 1 1 0825 101983
Jul'18 144569 141 895
Aug'18 87237 87237
55139Sep'18 s5139
Oct ,18 42984 42134
Nov 018 63tr5 61640
Dec'18 t317 16 133071
Jan'19 1 1 6950 1 1 5090
Feb'19 123520 1 16555
Mar'19 135686 132386
1223732TOTAL 1270052
-3/dat3480 3353
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" J ttf'th
DETAILS OF FLUE GAS
FLUE GAS SOURCE FLUE GAS QUANTITY (MT}
GPU HRSG Stacks 2129692
GCU-I Furnace Stacks 2238361
GCU-il Furnace Stacks 2750182
Boilers Stacks (PC-I & II Plants) 6001204
LLDPE Dowtherm Stacks 201920
TOTAL QUANTITY OF GASES. t3321359
ANNEXURE.V
DETAILS OF SLOP OIL & SPENT ALUMII{A SOLD DURING FY 2018-19
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Slop Oil Dispatch Report for the period from 1't April 201 8 to 3 1't March 2019
Sl. No. Customer Name Qty. (Mr) Material
1 AMKAP MARKETING PVT LTD 32.s8 Slop Oil
2. BAJRANG INDUSTRIES 80.07 Slop Oil1 JAINAM INDUSTRIES PVT. LTD 196.92 Slop Oil
4. PASWARA CHEMICALS LTD 36.66 Slop Oil
5, RELIABLE INDUSTRIES 58.68 Slop Oil
6. SHRI RANG PETROCHEM INDS 93.48 Slop Oil
TOTAL 498.39
Waste Alumina Dispatch Report for the period from 1" April 2018 to 31't March 2019
1CALDERYS INDIA REFRACTORIE,S
LIMITED Total863.73 Spent Alumina
aJ.
POLY REFRACTORIES PVT LTDTotal
23.45 Spent Alumina
4.RAJENDRA POLYMERS PVT LTD
Total480.1 5 Spent Alumina
TOTAL 1367.33
t
VANNEXURE-W
TYPICAL CHARACTERTSTICS OF HAZARDOUS WASTE
SOLID/SEMI-SOLID:
Source: Third Party Environment monitoring report by M/s ITL Labs Pvt Ltd, New Delhi during FY20 I 8-1 9.
LIQUID HAZARDOUS WASTE:
TYPICAL CHARACTERISTICS OF SLOP OIL
iL NO PARAMETERS UNIT SLOP OIL
1lalorific value,(callgm Kcal/gm 10.2
2. Moisture o% % 37.4
a-). fotal solids % o//0 13.4
4. Volatile solids % % 8.9
5. {sh contents o/o o//1) 4.5
6. Jil & Grease o% o//o 49.2
Source; Third Party Environment monitoring report by M/s ITL Labs Pvt Ltd, New Delhi dutring FY2018-19.
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SL NO. PARAMETERS UNIT TAR OILYSLUDGE
MOLECUTARSIEVES
SPENTCARSON
lalorific value,(callgm Kcal/gm 6.4 0.40 0.014 8.1
2. Moisture o/o o//(l 5.8 18.2 2.t 4.2
a-). fotal solids % % 94.2 81.8 97.9 95.8
4. Volatile solids % o//o 24.2 15.8 17.7 6.8
5. \sh contents %oo//o 70.0 66.0 82.3 92.2
6. 3il & Grease %o % 0.8 4.1 0.1 5 Nil
\\
ANNEXARE-WI
TOTAL EXPENDITURE INCURITED FOR POLLUTION CONTROL
In
Ireatment and disPosal
DESCRIPTION
of waste
EXPENDITUREAuril2018-March 2019
34365484
55347157Depreciation and maintenance cost of equipment used ln pollutlon
control
Extemal services for environmental management
Extemal certification of management systems
Cost of Personnel for general envirorunental management activities
Extra expenditures for installing cleaner technologies
Other environmental costsI
OTALEXPENSES
23301 00
1 06000
4663673r
46633
22169218
16,10,01,383
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