� I +�

� � ..... /--".,... � .,...,._ .,...,.,. �I,,..._ I YE�nsCOMPANY ./ /

$,e,w9,..rd'Bhlp, �nt99 ty. ·tommhm.enl,

James M. Lanzafame Senior Environmental Technical Engineer ilanzaf ame@doerun.com

March 22, 2017

Mr. Richard Nussbaum Chief of Permits Section Missouri Department of Natural Resources Hazardous Waste Program 1730 E. Elm Street Jefferson City, Missouri 65101-4130

Mr. James Aycock AWMD/WEMM US EPA Region 7 Air, RCRA, and Toxics Div. 11201 Renner Road Lenexa, KS 66219-9601

MDNR Certified Mail Receipt No.: ��tit)// JJei,9--3.f'J_3 USEPA Region 7 Mail Receipt No.: ?�/J() � �tJ/2 J/_f:£5 3?�0

MAR 2 7 20i7

Hazaraousw MO Dept of Nati:ace, Rf'erogram

·· sources

Re: Class 2 Permit Modification with Prior Director Approval for the Installation of a Replacement Drum Shredder and Appurtenances, Buick Resource Recycling Facility, LLC (BRRF), EPA No. MOD059200089

Dear Messrs. Nussbaum and Aycock,

BRRF wishes to inform the Director that the facility wishes to replace the existing drum shredder and associated equipment with similar equipment. The replacement equipment will be relocated within the facility's paste bunker extension. BRRF does not intend to increase the throughput through the replacement drum shredder. The newly relocated equipment will occupy some of the space previously permitted as paste storage. A revised Part A has been included to reflect the decreased storage capacity of the paste storage bunker. BRRF believes this modification will improve housekeeping and reduce personnel potential exposure of its employees. All equipment and materials that are to be removed will be managed in accordance with the approved closure plan. Various drawings are being included for your review and our discussion.

BRRF is pursuing this project as a Class 2 permit modification per 40 CFR 270.32 Appendix I, M. Containment Building, 2. Modification of a containment building unit or secondary containment system without increasing the capacity of the unit. Construction is planned to start as soon as the temporary authorization previously submitted (see request of March 10, 2017) is approved . The public notice and participation provisions of 40 CFR 270.32 for the Class 2 permit modification will be followed.

18594 Highway KK Boss, fl,fO 65440

Telephone # 573-626-3406 Fax # 57 3-626-3304

I I

.,.

Received

Should you or any of your associates have any questions, please feel free to contact me at the numbers below and we will make arrangements to the have their inquires addressed.

cc: Mr. Bill Fanska, MDNR HWP Mr. Nathan Kraus, MDNR HWP Ms. Margaret Crocker, The Doe Run Company Ms. Julie Marks, Ban- Engineering

I'

I I

I t::

DUCTfDRK

I

1 PASIE

!RAGE APPffiQN

;: I

I NEW ROOFED ENCLOSURE FOR ORUM SHREDDER, CONVEYOR, ANO MAGNETIC SEPARATOR

I NEW CONCRETE PUSH WALL/ ENCLOSURE SUPPORT

'I" L

\di

I

I I REMOVE EXISTING HOOD ANO BRANCH DUCTWORK

i AND PATCH ROOF OPENING I ,

I i

I I

-----c-T--'-·-. J�:--: I'

1

1

I

I

I NEW 020· DUCTWORK I & SAlANCING DAMPERS

REMOVE ANO RELOCATE EXISTING BR.A.NCH ANO REPLACE WITH NEW, 028" DUCT

EW DUCT SUPPORT BRACKETS, INST.ALL ON EXISTING SUPPORT POSTS

I

I!

!

------1

1----

,I

11

i I

I' I I

J

'i'Ii : I

,I

.l

! I '. _ I

--- --i..:s s7a· � • - - ' - 1--

HEAVY DUTY DOOR TRACK PROTECTION (SltEL JAMS WITH PROTECTION FOR BOTH SIDES OF" DOOR), lYP

NEW ROLL-UP DOOR, 1s·w x 1s'H

F":iZ4+----,___....,., I /

NEW ROLL-UP DOOR, 14,'W X 15'H _::-o 5/8'

OUCTh'ORK

I: 1

1

I

NEW CONCRETE PUSH WALL/CONVEYOR SUPPORT

4'-3 11/16" I

RATifRY BUNKER AREA

18'-4 1/2"

1 PLAN: PASTE STORAGE DRUM SHREDDER BATTERY BUNKER AREA

CLIENT I - - - - - - Proi� am�; /IS SHOWN BIO - 11 - - - - - BARR ENGINEERING CO. ct, 02-20-17

10'-9 1/16"

TH£

I 1

I!

i

! I

I' I I

I

I

i Ji I

CON'(EYOR

CONSTRUCTION ACTMDES I !ST·

1, � ADD TWO NfW SPEED DOORS TO WEST SIDE Of' NEW ENCLOSURE ROOM LOCATED IN PASTE STORAGE ADDITION AREA. 11-iESE TWO DOORS TO HAVE HEAVY DUTY DOOR TRACK PROTECTION AS PART Of STEEL JAMB. ADD ONE DOOR TO NEW CRIO G OPENINC (ORUM PASS THRU OPENING). DOORS TO SE HEAVY DUlY HIGH CYCLE ( +JOO/DAY) RUBBER DOORS FROM TRN DOORS, DOORS TO HAVE HEATER IN GEAR CASE, REVERSING KNIFE EOCE, & 4BOV. LOCAL OISTRl9UTOR: BARRETT DAVIS OVERHEAD DOOR, SALEM. MO.

2. � DEMO EXISTING ROOF COLLECTION HOOD ANO ASSOCIATED BRANCH DUCTWORK. RELOCATE EXISTING 028" TO 020" BRANCH LATERAL PROVIDE. NEW 028" SECTION OF DUCTWORK ANO NEW REPLACE EXISTING 020• DUCT SAODLES WITH 02B" SADDLES. DEMO EXISTING HOOD STRUCTURE LOCATED IN SOUTHEAST CORNER OF PASTE STORAGE AOomON AREA. RELOCATE EXISTING 020" ELBOW ANO VERTICAL SECTION OF DUCTWORK. TRIM DUCT AND ROOF' LINE OF' NEW ENCLOSURE. ADO 2 NEW 020" ELBOWS, LENGTHS OF NEW 20" DUCTWORK, JO" TO 20" TRANSlTlON DUCT, LENGTH OF 30" DUCTWORK, AND NEW SQUARE COLLECTION HOOD. PROVIDE BALANCING DAMPERS IN EACH OF THE TWO 020• DUCT BRANCHES.

3 BQQF(fXJfBIQB WAI ! S· PATCH ROOF OPENING LEFT BY REMOVAL OF COLLECTION HOOD. GRID G EXTERIOR WALL OPENING TO BE ENLARGED TO ACCOMMODATE LARGE DUCT PASS THRU. WEATHER TIGHT SEAL AROUND DUCTWORK IN THIS LOCATION.

4. BEi PCATF EXISTING FOI/IPMfNT· RELOCATE EXISTING J6'" MOALS CONVEYOR FROM ORUM SHREDDER AREA TO BAITER'( BUNKER AREA. PRO\/IOE FOUR NEW SUPPORT LEGS FOR THIS CONVEYOR. IF' NEW ENCLOSURE STRUCTURE (ROOF) INTERFERES WITH EXISTING RADIANT TUBE HEATER(S), RELOCATE TO THE WEST OF CURRENT LOCATION,

5. RFMOVf fXISTING fP\/IPMfNT· REMOVE EXISTING J6• NON-METALS CONVEYOR FROM ORUM SHREADER/PASTE STORAGE ADDITION AREAS.

6. � CUT NEW WALL OPENINGS IN GRlO G WALL AT ORUM SHREDDER LOCATION, EXISTING PUSH WALL IN PASTE. STORAGE ADDITION AREA, AND GRID 1 0 WALL FRAME AND INSTALL DOUBLE DOOR IN GRID G WALL OPENING LOCATED AT CURRENT NON-METALS CONVEYOR PASS THRU AREA. ERECT TWO NEW PUSH WALLS; ONE IN THE PASTE STORAGE ACDITION AREA ANO ONE IN THE BATTERY BUNKER AREA FRAME OPENINGS WITH NEW STEEL FRAMES.

7. � ADD NEW WALL AND ROOF STEEL SUPPORT STRUCTURE TO AREA ABOVE PUSH WALLS IN PASTE STORAGE ADDITION AREA. WAUS ANO ROOF TO SE COVERED WITH CORRUGATED METAL S1DlNC/R00F1NG MATERIAL A MONORAIL BEAM FOR SERVICING THE NEW DRUM SHREDDER WILL BE INSTAU..EO AS PART OF THE NEW ENCLOSURE.

8. NEW FPIIIPMfNT Sl/PPOBI fEM4fS· PROVIDE ORUM SHREDDER SUPPORT FRAME THAT SPANS BElWEEN NEW PUSH WAl.L ANO EXISTING PUSH WALL TO THE SOUTH. THIS FRAME WIU. ALSO SUPPORT THE TAIL ENO or THE NEW DRUM SHREDDER CONVEYOR. PROVIDE METAL SEPARATING CONVEYOR SUPPORT FRAME BETWEEN EXISTING PUSH WALL ANO GRID 1 0 WALL ro THE SOUTH. nus FRAME WILL ALSO SUPPORT THE HEAD END OF THE NEW ORUM SHREDDER CONVEYOR.

9. � PROVIDE A NEW PLATE STEa CHUTE BETWEEN THE METALS SEPARATING CONVEYOR AND THE RELOCATED META!.S CONVEYOR. GRID 10 WALL OPENING ABOVE NEW METALS CHUTE TO BE FRAMED WITH A DOUBLE DOOR FOR MAINTENANCE ACCESS TO METAL SEPARATING CONVEYOR. FABRICATE AND INSTALL A SUPPORT BRACKET FOR THE BOTIOM LIP OF THE NEW ORUM SHREDDER fEED OPENING

10. � A NEW 4-2." ORUM SHREDDER CONVEYOR WILL SE INSTALLED IN THE PASTE STORAGE ADDITION AREA. THE CONVEYOR WILL HAVE 5" IMPACT SEO SECTION, JS TROUGH!NG IDLERS, VULCANIZED BELT. ANO FlEXCO BELT SCRAPERS. A NEW DRUM SHREDDER AND ASSOCIATED HYDRAULIC POWER UNIT (HPU) WITH BE INSTALLED. THE ORUM SHREDDER WILL BE LOCATED IN THE PASTE STORAGE ADDITION AAEA AND THE HPU WILL BE LOCATED ON THE EAST SIDE or THE GRID G WAU. IN THE EXISTING ORUM SHREDDER AREA HYDRAULIC LINES WILL BE RUN BETWEEN THE TWO UNITS. A NEW 42ff MAGNETIC SEPARATOR CONVEYOR WILL BE INSTALLEO IN THE PASTE STORAGE AODffiON AREA.

/SSUEO FOR BIO, N07' FOR

CONS7'RUC7'/0N, RECORD/NC PURPOSES OB /AfPl£N£N7'A7'/0N

BRRF DRUM SHREDDER RELOCATION BA�5

PR:�1 ;26.00

IRON COUNT, MISSOURI cu PROJECT o.

GENERAL ARRANGEMENTS PLAN AT EL 1440' -o•

OWG. No. REV. No.

GA-001 B

I

� �

i

� � J

i I

� � l � & ? ; � j

� �

0------- --1

H

0

I

I I ------1---

13'-6� SUPPORT/SPILL CONTAINMENT STAND

ORUM SHREDDER, CONVEYOR, MAGNETIC SEPARATOR

?ASTE STORAGE ADDITION

17 ISSUEO FOR 910

NEW Dt

M SHREDDER

I NEW ROOf"EO ENCLOSURE FOR ORUM SHREDDER, CONVEYOR, ANO MAGNETIC SEPARATOR

17 ISSUE FOR OWNER REVIEW 0.0.TE REVISION DESCRIPTION

21'-1 1/2"

T21'-1 1/2"

I

"'"""'' ""' �-·, - �-

CURRENT LO,

TION OF

�

___ ---- -----t---"

L DBlJM SHREOPEB AREA

ORUM SHREDDER, INLET OPENING

------------- ---- ,, If,! /

EXISTING PUSH WALL

J'-7 1/4"

9'-1 11/16-L

5'-1 7/8" 2'-9"

NEW ROLL-UP DOOR, -15'W X 15'H 14'W X 15'H ® P,�: PASTE STORAGE/DRUM SHREDDER/BATTERY BUNKER AREA

- ,fi.f-o

11 - - - - PfDJaci Ollie<!: >S SHOWN - •17 - - - - -

BARR ENGINEERING CO. 02-20-17

AWEBXAIJNISfBABfA

I NEW CONCRETE PUSH WALL/ CONVEYOR SUPPORT

-,

CONVEYOR

I

I NEW ORUM SHREDDER, INFEEO HOPPER/TAMPDOWN ASSEMBLY, & HYDRAULIC POWER UNIT (HPU) TO BE SUPPLIED BY OWNER,

2. CONTRACTOR TO PROVIDE HPU SUPPORT /SPILL CONTAINMENT STAND WITH BALL VALVE DRAIN PORT.

J, CONTRACTOR TO RUN ALL NECESSARY HYDRAULIC LINES CONNECTING HPU TO ORUM SHREDDER UNIT.

!SSY.S/J .FOR BID, NOT .FOR COHSTRYCTION, R.i'COR/JIHC

PYRPOS.i'S OR IAIPU:N£N1'A1'/0N

BRRF DRUM SHREDDER RELOCATION

IRON COUNT, MISSOURI

GENERAL ARRANGEMENTS PLAN AT EL 1420' -0"

REV. No. B

21'-1 1/2"

TOP OF ENCLOSURE SHEETING EL. 1437'-4 1 B"

TOP OF NCLOSURE SHEETING EL 1432'-7 I 2"

T.O.C. WALL EL 1426' -0" '1. TOP OF ENCLOSURE SHEETING EL 1424'-11 J 4"

TOP OF ROLL-UP DOOR EL 1422'-B t ..

PASTf STORAGE e'PPITION

TOP OF FLOOR EL 1 406' -1"

© 24'-9"

19'-7 3/16"

NEW ROOFED ENCLOSURE FOR ORUM SHREDDER. CONVEYOR, ANO MAGNETIC SEPARATOR

r.o.c. WALL EL 1426' -o"

PRUM SHBEPDfB AREA

ORUM SHREDDER HPU

T.O.S. SPILL CONTAINMENT EL 1410'-6 3 a•

BOTTOM OF HPU BASE EL 141 Q' -0"

TOP OF FLOOR EL 1408' -0'"

TOP or FlOOR EL 1406'-1�

� :� ':'ct_ sy:�RfJi�LLPO

�NT,'JNMENT STANO �!5\�����R1b

u

gH

w%_"t\�lJE c:�Rm }

SUS-FLOOR IN PASTE STORAGE ADOmor11 ROOM

i i

:• 1,----------H

V

(I) ELEVATION: GRID D LOOKING EAST - 3/15 ... , -o

84'-0"

/: EXISTING RADIANT HEATER UNIT,

'

RELOCATE TO THE.

WEST IF THERE IS AN INTERFERENCE Willi NEW ENCLOSURE ROOF

PA5If $WRAPE ADDITION

® ELEVATION: GRID 8 LOOKING SOUTH - J/16 .. , -a�

:i 8 TMS JJL PH OJ 02 17 ISSUED FOR 810

i�:.,,--r;�s -�-t-��P

ro2

��2m

�J1�7 �1 ��U�E �o���:�����:���1:;�

C-

RI-

PTI_O

_N

-�---���---.R�D�A:!..1.."-'-""-'-""-L..:...L..:...l-"'-1

11

RELOCATE EXISTING 36' METALS CONVEYOR TO THIS LOCATION, INSTALL NEW SUPPORT LEGS

TOP OF' ENCLOSURE SHEETING EL 1432'-7 1(2"

1419'-9"

AS SHOWN

02-20-17 THE

��IIJlfll/llMI �Fl..., ..

COMPANY

21'-1 1/2"

Ii

RAJIERY 8\/NKEB ABfA

14'-9 13/16"

12

I'' :.(

'f: I TOP OF FLOOR EL 1404'-0

ISS[JEJJ FOR BID, JVOi FOR COJVSiRUCTIOJV, RECORJJIJVC

PURPOSES OR INPlENEJViAi/0/V

BRRF DRUM SHREDDER RELOCATION BARR PROJECT No.

IRON COUNT, MISSOURI cL �;, P:J;J �:B.OO

GENERAL ARRANGEMENTS ELEVATIONS

OWG. No REV. No. GA-003 B

1------2_1'-_1_1 _12_· ____

8

_____ 21_·- _1 _1;_2·----+-------2_1·_-1_1;2_· ____

1

+-

0

____ 2 _1·-_1_1_12··-·---¥---22_·-_1 _1; _2· ____ @_.

12 1. HEAD AND TAIL PULLEY LOCATIONS ARE APPROXIMATE AND FOR

REFERENCE ONLY. FINAL LOCATIONS ARE TO BE DETERMINED BY CONVEYOR MANUFAcnJRER AS PART OF THEIR DESIGN.

TOP QF ENCLOSURE SHEETING EL 1437'-4 1 /6"

T_Q.C. WALL El. 1426'-0�

QB.!J� SHREDDER 6ASE EL 141!,'-5"

TOP OF FLOOR EL 1..06'-1" PAfiif SIDBAfif APDlI!ON

NEW CONCRET� PUSH WALL. TIE WALL --· TO EXISTING GRID G WALL ANO CONCRETE SUB-ft.OCR IN PASTE STORAGE ADOlTIO N ROOM

a'-1 1 1/16 ..

i

':'.!:!1J:1=.��b--J.,...-:'5�·:i---:--n---���� I

@ SECTION: LOOKING EAST GA-002 J/1a· ... 1·-o

DUCT q: EL,. J4J5'-6 5/6�

G

NEWP�

CING

� t- "' -'-1'---'--f---!i!='---=::----'JP.,----------'· '·

\ . :T 1:

'1 J.!ICl<....!��=..::!L-----Jli------·-----·--·---'----------4·� !I .:t...S"-!:!!.!""-"l!�L..!..!JCL.::.!..!...!.L.e __ l:L---------�------'-h-

DRUM SHAEDDEB AREA

! ,,_, }

T.O.C. WALL OPENING • 1412'-5 7 e•

17'-6"

PASTE 5IQBAGE ADAIIION �TO-'--P =OF'-'F'L=O=OR-'--E=L-'-'1�40=8'_,-o,_· --.......,'-'-·�-,:�---,-",-,'-'-'�--.,..,.,,.....,...,....,.._"_�-. ,..._��. ·{t.! PASTE STORAGE APQ1TIQN

�YEL 1411,_2 l/2� --·--ii-,-------

QB

-

llM

_

5_

H

-Bf

-

QD

_FB_

AR

_

f

_

A--t---------

:ct

l

-t-

l

-i1- I�

WAL;·,;-,;;NING /SSfJ..i'D FOR BID, NOJ' FOR � ffi SECTION: LOOKING SOIJTH (7\ SE�TION: LOOKING SOIJTH CONSJ'RfJCJ'!OJV, R..i'CORD!NC J ""� ,7,, •1 -0 CA� '1" _, -o

PURPOSES OR IA/Pl..i'N..i'NJ'AJ'!ON

� ��l=l���==�==================================�ru

��;';;;;t�'-��-�-�-�-�-�iiiiiiii�Pro�j,�ot�Offi�,��·::::::-��33��:r----::----------i-ssRRRRFFID)IR�U�M�S�H�R�E�D)[D�E�R�R�E�LOOCCAATTIIO

ONN--r��·�··��:Ecr�N�o.�� ] � i: 9� 1 - - BARR ENGINEERING CO. 1:-°'�'' --+,..;.:02;_;-2:.;.0 -...;..17'-I

25 48-1026.00

t 8 TMB JJL PHS OJ 02 17 ISSUED FO R 810

CONSlllUCTI<lN = = = = = = = BARR i�ig::�

1

:

E

6S109 .,,.·:-:.....,...i.___..;.™

c;:;B

---l nu:: ____

G

_l�_o_�

_c_o_uAR

_NT_�

_M_�

_s�_ o_�

_R_I ----ICU T PR OJECT No

�l"N�'-l

-l"'';"'l

sf---H-i

Kf--;;,-

p""

02""�'"'�-"i

17r"IS=SU=E�

R

R...:�=

w�=��"""

NR=�=�"'-

R-,PT

-,o

-N

---------- � A 8 DA

��� 2 3 �;o�!;��J;;;ir �=�!L!la:-�3r t:-:

°'='111"=",+----i

COMPANY SECTIONS OWGG;:.004

RE.Y. No.