I ENVIRONMENTAL t'- TEST I ON SERIES Sl · PREFACE This test report (number ES-1000) complements Wyle Test Report Number 43706-2, Volume I, and replaces Volume II (which is the raw

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CONTROL PRODUCTS DIVISIONAMERACE CORPORATION

NUCLEAR ENVIRONMENTAL- QUALIFICATION TEST REPORT NO ~ ES-1000

ON E7000 SERIES TIMING RELAYS

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ACCEPTED FOR Q,/A BY,

OF ELECT. GEH. SECT./Q'ggA~

TRANSMITTAL TO DOCUIi'iENTATION

LEAR ENVIRONMENTAL

FICATION TEST REPORT

ON

7000 SERIES TIMING RELAYS

BY

ROL PRODUCTS DIVISIONRACE CORPORATION

E. G. SECT. FILE: 8 TE SIGNATURE

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PREPARED

BY'PPROVED-

BY:

APPROVED BY:

APPROVED BY:

COMPANY OFFICIAL:

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E. 'J. LESZCZAKPRODUCT ENGINEER

:.% f +St. I7'+. C! 'Erl''R. J. MALECKICHXEl" ENGINEER

:- -,J. TONINI .-

PRODUCT.~EAGER

7~g )„--~,M. TINQU AS NCE >~AGER

STATE OF WISCONSINCOUNTY OF OZAUKEE

R. J. BERTLINGPLAN1 GENERAL MA ER

On this 14th day of Aoxil 1980 personally appeared before p)e

'he aboire'.named :.R. J.'. Bextli'n ' to me known" or knoie to'me.:.to be. th",iperson described in and who executed the foregoing instrument and he

acknowledged that he e'xecuted the same.

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Notary Public'Notary".Publi'c',.og'Qi'~coYisTin," '.'.:,-. =",'""..'." """"'"; "",'"-':

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CONTROL PRODUCTSDIVISION

.amerace~ ~ IA 1 W I%A

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N.J. 070S3

TEST RFPORT NO.ES-1GOv'EV.

A SHEET OF li;~'F

PREFACE

This test report (number ES-1000) complements Wyle Test ReportNumber 43706-2, Volume I, and replaces Volume II (which is the rawdata volume for baseline, hostile environment, and post test inspectiontests) .

Together, these two documents contain results from a genericqualification test program which was performed on representativesamples from a family of timing relays which are coded E7000 series.The tests performed were part of a larger qualification test programconducted "at'Wyle L'aboratories'in Hunt'sville, Alabama which 'consistedof a total of thirty-eight (38) relays including various. other modelsand types.

Some parts of Wyle Test Report Number 43706-2, Volume I do notpertain entirely or in part to the E7000 series timing relays. This'i's 'because 'the Wyle test.'epoit'eflects 'the"'total"test. program whichincluded the testing of other products (as stated above).

ES-1000 addresses only the E7000 series timing relays and willact as a guide to the applicable portions of the Wyle test report forthese particular relays. This document also replaces Volume II of theWyle test report, which contains raw data from the baseline, hostileenvironment and post test inspection portions of the test program.This was done in order to present this data in a more reduced, mean-ingful and understandable form. Certain data will be stated in termsof min. or max. value rather than a specific value of performance.The original raw test data is on file at Ame'race Corporation and isavailable if necessary.

'The"relay"IHodel'numbers have beep zevised. from .those as stated-inthe accoIripanying I pl~ Tes< Report ".~1~.'vcr -'I3706-2, VO3~l-:..", I and" Qu 1"'-fication Test Plan Number 545/5614-3/ES. This was done in order tofacilitate the handling of certain requirements of Federal Regulation10CFR part 21. The "E" {nuclear safety related) designator was movedfrom the end of the model code to the front and a three digit numerical )suffix was added in order to provide configuration control capabilities.)If and/or, when .a design .change is required, .which effects form, fitand/or functus:.op. with respect".to" qual'ifioai:ion. te'st. sta'tus,'. the: conf ig-.':,',""

~ .,urqtion,Code number yvil3.. adyanpel..(001 to 002, etc.) and this report~"j.'ll "be" amehded '4o 'jets ti:fy"the'" Clhange'l; e i'th'e r" 'by "te's t' &'%6al Vsi

i'incethis ES-1000 Test Report reflects the new model numberirig systemand the Wyle test report expresses the old model numbers, the following Icross reference will correlate the old to the new numbering systems.

4

Wrll&ltlCO

CONTROI PRODUCTS~ "«,, DIVISION „,


UNION, N:J."07083

TEST REPORT NO.ES-1000

REV. A"'HE@ ~ OF 105

PREFACE: (cont'd)

AS STATED IN WYLETEST REPORT NO. 43706-2

AS STATED IN A~IERACETEST REPORT NO. ES-1000

OLD CATALOG MODEL NO.

7012ACE

7022ACE

7012PCE

7022PCE

NEW CATALOG MODEL NO.

E7012AC001

E7022AC001

E7012PC001

E7022PC001

7014ACE

'7024'A'CE

7014PCE

7024PCE

E7014AC001

E7024AC001

E7014PC001

E7024PC001

) ~

7012PCLE

701 2ACLLE

7012ACTE

7022PCTE

The se re lays were engineering prototype s

and are not available as Class lE quali-fication tested timing relays.

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OfAOFQCO

CONTROL PRODUCTS„DIVISION


." UNION, N.J. 07083 . ~,

TE ST RE P OR T NO.ES-1000

REV; A ' SHEET OF

PAGESREV AFFECTED

A 1-105

REVlSlONSDESCRIPTION OF CHANGE

ORIGINAL RELEASE

DATE APPROVAL

4-3-80

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CONTROL PRODUCTSU DIVISION

AMERACE CORPORATIONCONTROL PRODUCTS DIYISION

UNION, N,J, 07083


REV. A .SHEET OF. 103

TABLE OF CONTENTS

PAGE NUMBER

TITLE PAGE

PREFACE

REVISION PAGE

TABLE OF CONTENTS

ADMINISTRATIVE DATA; Purpose, limitations, manufacturer,type, model no. and quantity of itemstested, test orientation, date teststarted and completed, test facility,

~ .. .- . . . teat. plan,. objectives;:references,abstract, test program summary andtable and reason for anomalies 1, 3and 4

OPERATING SPECIFICATIONS FOR BASELINE TESTS~ ~

t

BASELINE FUNCTIONAL TEST SUMMARY

SEISMIC TEST DATA SE1MARY

HOSTILE ENVIRONMENT TEST DATA SUMMARY

POST TEST INSPECTION

APPENDIXES: Class 1E nuclear safety related performancecharacteristics; purpose, limitations, quali-fication test outline, device identification,relay projected qualified life design charact-eristics, design life and qualiry assurance

.. proyj.lions;.APPENDIX A; Performance specifications for models

E7012/E7022

APPENDIX B; Performance specifications for modelsE7014/E7024

r ril 4

2~3

12-14

15-33

34-48

49-57

58-59

60-82

83-105

CONTROL PRODUCTS DlVlSIONAMERACE CORP.

1000 HICKORY ST. GRAFTON,WIS.


REV. A SHEET OF 105

PURPOSE OF TEST:

NOTE:

ADMINISTRATIVE DATA

To provide Generic Qualification Test Datacovering AGASTAT E7000 Series TimingRelays, which were. subjected to a qualifi-cation, test program to determine complianceof said items to the applicable portions ofIEEE STD. 323-1974 (IEEE STANDARD FOR QUAL-IFYING CLASS 1E EQUIPMENT FOR NUCLEAR.POLi'ERGENERATING STATIONS) and IEEE STD. 344-1975(IEEE RECOMMENDED PRACTICE FOR SEISMICQUALIFICATION OF CLASS 1E EQUIPMENT FORNUCLEAR POWER GENERATING STATIONS.)

Reference will also be made in the seismicportion of this document to IEEE STD. 501-1978 (IEEE STANDARD FOR SEISMIC TESTING OFRELAYS) even though not a standard at thetime of testing.

LIMITATIONS OF TEST RESULTS: Since it is not possible to define thecon-'itionsfor every conceivable application

for relays, those parameters which in prac-tice encompass the majority of applicationshave been specified.'f this data'is not applicable to a parti-cular requirement, then proof testing or

, justification by analysis must be performedfor that particular case.

The data documented in this Test Reportapplies only to AGASTAT E7000 SeriesRelays mounted on RIGID TEST FIXTURES anddoes not apply to the relays as mounted onswitch boards, panels or any structure.

It is the responsibility of the POWER SYS".':.~!,,FACILITY DESIGNER to combine data on seis-...='c-and environmental performance of the rel '

- '.'' to arr'ive 'at an ance'ptable"equ'ipmen't desi~:. 'I

for a particular application.

MANUFACTURER: Control Products Divisionof Amerace CorporationGrafton, Plant

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„MANUFACTUBQR!5.„KYRIE'ANP.„;,;, „..;. -.;;...,..;,...., ...„.,;.....;...;"*„.„......,:...„;....,'MODEL'O'S .. 05'TEMS'ESTED: . L7012AC001, .E7012PC001,'7022'A'C001,

E7022PC001, E7014AC001, E7024AC001,E7014PC001, and E7024PC001.

I'ONTROL PRODUCTSr DIVISION

OA10 lOCO


UNION, N. J. 07083

TEST REPORT NO.

REV A SHEET 6 OF 1~i

UANTITY OF ITEMS TESTED: A total of sixteen (16) E7000 series timingrelays were tested (two (2) each of the modelsand types specified). However, only eight (8)devices (one (1) of each model and type) wereactually tested to completion. The other (8)devices were spares and were purposely para-llel tested, up to, and through the heat agingpoint for use in case of accidental damage ofactual test devices.

TEST ORIENTATION: The relays were qualification tested for ver-tical mounting only.

DATE TEST STARTED: September 1977

DATE TEST COMPLETED: August 23, 1978

» ~ ~ ~ ~ - i s » ~ "I

UALIFIED LIFE OBJECTIVE: Ten (10) years from date of manufacture or25,000 .Operations, whichever occurs first.

TEST CONDUCTED BY: Wyle LaboratoriesScientific Services and Systems Group *

Huntsville, Alabama

TEST PLAN: Applicable portions of Wyle Qualification TestPlan 545/5614-3/ES, Revision A, copy of whichcan be found in the accompanying Wyle TestReport No. 43706-2, Volume I, Section XIII.

Deviations from procedures as stated in Wyle Qualification Test PlanNumber 545/4614-3/ES

(1) Paragraph 2.0, Page 4 of Wyle Qualification Test Plan calls for"Contact Transfer. Time" -to be recorded during baseline.tegts.Ti I s c» ~ c'~~< q'»od i»» in< ti p te st pre',:r; i. to og p ' e»pd re 1<*

time for all relays. This change is reflected in Wyle Test ReportNumber 43706-2, Volume I,Section I, Pages I-1 and I-2, paragraphs1.0 and 2.0.

(2) Paragraph 11.2.1, Page 10 of Wyle Qualification Test Plan callsfor hostile environment test at a temperature of 35'F at 95'go

ee3.ative 'Humidity..'...In actual,'testing'he .35';F temperaturehumidity test''could not be conducted due'o for'mation of ice on

-''th'e"i'd1ays»'an'd'in''the"te'st" eh~b'ea.""'For-'hi's we'asoh-"'th'e temple'r-"'"lature was changed to 40'F and the test was condu'cted at that valuThis change is reflected in Wyle Test Report Number 43706-2,Volume I, Section X, Pages X-1 and X-2 paragraphs 2.0 and 3.0.



UNION, N. J. 07083 REV. A SHEET 7 OF

TEST REPORT NO ES-1000

(3) Figures 1 and 2, Pages 16 and 17 of Wyle Test Plan calls forDielectric Test Voltage to be conducted at 2420 VRMS, 60 Hz.This value was reduced for all relays (during the .po'st cyclewith load aging functional test portion of the test program) to1650 VRHS, 60 Hz. This change is reflected in Wyle Test ReportNumber 43706-2, Volume I, Section V, Pages V-l, paragraph 3.0 andPages V-3 and V-4.

OBJECTIVES: The basic objective of this test program was to verify and/or establish the operational and performance parameters forthe projected qualified life of each type of relay. Also,with respect to seismic response, to establish seismiclevels and to demonstrate operability before, during andafter design basis earthquakes.

REFERENCES: IEEE 323-1974, "IEEE Standard for Qualifying Class 1E Equip-ment for Nuclear Power Generating Stations."

IEEE..344-,1975, ".IEEg. Standard for Seismic.c. Qualification of .

Class lE Equipment for Nuclear Power Generating Stations."

IEEE 501-1978, "IEEE Standard for Seismic Testing ofRelays."

ABSTRACT:

I

C~ w ~

The relays were tested in accordance with the applicableportions of Wyle Qualification Test Plan Number 545/5614-3/ES and the deviations to same as stated on page 7 of thisES-1000 te st report.

The Baseline Test Specifications which were establishedand/or verified from the data which resulted from this pro-gram can be found on Figure 1 for models E7012/E7022 andFigure 2 for models E7014/E7024 on pages 13 and 14 respect-ively.The Class 1E (Nuclear Safety Related) performance character-istics -which were established and/or verified from datagenerated from this test program and which were publishedin documents E7012/E7022 and E7014/E7024 can bc found in.the appendixes of this report.

Baseline functional test data, hostile environment and posttest inspection summaries; which were derived from the rawdata of Volume II, of the Wyle Test Report can be found onpages 15 thru 33, 49 thru 57 and 58 thru 59 respectively.

Seismic test summary which complement:s Section VIII, 'of 'the:...-:"'-.",::- ",Wyle..Test;-.Report .can '.be. found en page's,84:.thru„ 48 .in.'the':: ~ ~ ,-.-'

body ef this report.The Engineering Analysis and cause for Anomalies 1, 3 8 4can be found on page 11 of this report.

j] CONTROL PRODUCTSDIVISION

arne race


UNION, N.J. 07083 REV. A SHEET OF =" '

TEST REPORT No'S-1000 i

EST pROGRAM SUMMARY: ' brief test program summary can be found on pages1 thru 8 of Hyle Test Report Number 43706-2,Volume I.For the complete test program summary follow th=-

test program summary table on page 10 of thisreport.

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fCONTROL PRODUCTS

DIVISIONamerace


UNION, N. J. 07083

TEST REPORT NO'S-1000REV, A SHEET 9 OF >~~

TEST PROGRAM SUMMARY TABLE

WYLETEST REPORT AMERACENO. 43706-2 TEST REPORTVOLUME I ES-1000

QUALIFICATION TEST PLAN 8c DEVIATIONS

ESTABLISHED AND/OR VERIFIEDSPECIFICATIONS FOR BASELINE TESTS

INITIALBASELINE FUNCTIONAL TESTSAND DATA

RADIATION AGING TEST

POST RADIATION FUNCTIONAL TESTSAND DATA

CYCLING WITH LOAD AGING TEST

POST-CYCLE/LOAD AGING, FUNCTIONALTESTS AND DATA

TEMPERATURE AGING TEST

POST TEMPERATURE, FUNCTIONAL TESTSAND DATA

SEISMIC AGING 8c FRAGILITY-TYPE TESTSAND DATA

POST SEISMIC FUNCTIONAL TESTS 8c- DATA

HOSTILE ENVIRO'iiiilENT TESTS AZD DATA

POST 'OSTI'LE ENVIRONS KNT'FRACTIONAL'ESTS

AND DATA

POST TEST INSPECTION

ESTABLISHED AND/OR VERIFIEDNUCLEAR SAFETY RELATEDPERFORMiIiNCE CHARACTERISTICS FOR:

~, " .MODELS E7012/E7022-:-

E7014/E7024

SECTION XIII PAGES 7-8

N/A

SECTION IPAGES 12-14

PAGES 15-33

SECTION II N/A

SECTION III PAGES 15-33

SECTION IV

SECTION V

N/A

PAGES,15-33

SECTION VI N/A

SECTION VII - PAGES 15-33

SECTION VIII PAGES 34-48

SECTION IX

SECTION X

SECTION XI

PAGES 15-33

PAGES 49-57

PAGES

'15-33'.N/A

..., ",ZA,GES:60-82,....,,„'~/A

PAGES 83-105

SECTION XII PAGES 58 8c 59

AMERACE CORPORATIONCONTROL PRODOCTS co~~RoL f RooucTs oIvIsioN

DIVISION UNION, N.J. 07083

TEST REPORT NOES-1000

REV. A SHEET OF ~~>

ENGINEERING ANALYSIS AND CAUSEFOR ANOMALIES 1 3 AND 4:=

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Notice of Anomalies 1 8 3 were both dueto the following condition. A brassinsert that is molded in the phenolicterminal block was tilted beyond allow-able design tolerances. This misalign-ment caused an insufficient air gapbetween non connected contacts on oneside of the switch which resulted in anabnormally low dielectric breakdown level.

„The reason this condition existed and isnot, typical in production is because thmolded terminal blocks used were amongthe first prototypes to be produced usinga new non-asbestos filled material. Thismaterial reacted a little differently inthe mold than the previously used com-pound. Necessary corrections have beenmade to the molding .process so that. by ..

the time the new material was introduced- into full production proper alignment wasbeing maintained on the insert.Rather than delay the test program andreplace the terminal block assemblies,Amerace Corporation decided to lower thedielectric test voltage for the remainderof the tests from 2420 VK~fS, 60 Hz to1650 VRMS, 60 Hz. This change is reflect-ed in n'otice of Anomaly N4 which can befound in the body of Wyle Test'eportf43706-2, Volume I.

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CONTROL PRODUCTSl. DWSiON


UNION, N.J. 07083

EST REPORT NO.ES-1000

A SHEET ll QF 10

/

ESTABLISHED AND/OR VERIFIED

0 P ERAT I NG SP EC IF I CAT IONS

FOR BASELINE TESTS

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THE FOLLOWING CROSS REFERENCE CORRELATES Ol 0 TO NEW NUMBERING SYSTEMS:

AS STATED 'IN WYLE AS STATED IN AMERACE

TEST REPORT NO. 45706»2 TEST REPORT NO. ES-1000(OLD CATALOG MODEL NO.) (NEW CATALOG MiCDEL NO.)

701 2ACE E7012AC001

.7022ACE '' - E7022AC001 "

701 2PCE E7012PC001

702 2PCE ~ E 7022PC001

701 4ACE

7024ACE

701 4PCE

7024PCE .

E7014AC001

E7024AC001

E7014PC001

E7024PC001a ~ S

'; j CONTROL PRPDUCTS AMERACE CORPORATION

DIVISION CONTROL PRODUCTS DIVISIONoleo a UNION. N,J 07083

ES- I 000

SHEET 12 OF 105REY. A

TEST REPORT NO.

OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7012 5 E7022 SERIES)

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BY RELAY CATALOG NUMBERS

E7022AC001 E7022PC001 ~

(7022ACE) (7022PCE)120 VAC 125 VOC

85$ MIN 80$ MIN

50$ APPROX 10$ APPROX

OPERATING'PECIFICATIONSE7012AC001 . E7012PC001(7012ACE) ~ (7012PCE)120 VAC 125 VOC

85$ HIN 80$ HIN

50$ APPROX 10$ APPROX

60 HZ N/A

BASELINE FUNCT„IONAL TESTS

COlt. OPERATING VOLTAGE, NOMINAL RATED VOLTAGE

PULL-IN $ RATED VALUE

DROP-OUT„ 5 RATED VALUE

OPERATING FREQUENCY

Ol'ELECTRIC STRENGTH (VRMS, 60 HZ)

BETWEEN TERMINALS AND GROUND

~ BETWEEN NON CONNECTED TERMINALS

INSULATION RESISTANCE (MEGOHMS AT 500 VDC)

RELAY OPERATE TIME (MILLISECONDS)

RELY RELEASE (RECYCLE) TIME (MILLISECONDS)

TIME DELAY (SECONDS)

N/A60 HZ

1, 5001,000

1, 5001,000

1,5001,000

1, 5001,000

500 HIN 500 MIN

50 MAX

500 HIN

50 MAX

NOTE 2

500 HIM

NOTE 1 NOTE 1

50 HAX

NOTE 5

NOTE 2

NOTE

50 HAX

NOTE NOTE 5

+1+ +10/

10 HAX 10 MAX

200 HAX200 MAX

++ MAXIMUH CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF F IVE (5) CONSECUTIVE READINGS,

NOTE

NOTE

NOTE

g1 ~ SINCE THIS IS THE TIME DELAY MODE FOR ON DELAY'RELAY (SERIES E7012) THE OPERATE TIHE IS NOT APPLICABLE+HOWEVER t TIME DELAY AT ZERO Tl ME DELAY SETT I NG SHOULD NOT EXCEED 200 MILLISECONDS ~

g2 SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY. RELAY (SERIES E7022) RELEASE (RECYCLE) TIHE IS NOTAPPLICABLE+ HOWEVER, TIME DELAY AT ZERO TIMiE DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS.THE TIME DELAY VALUES AS STATED IN THE BASE LINE TEST SUMMARY SHEETS 00 NOT REFLECT TRUE SET POINT DRIFTTHIS IS BECAUSE, IN ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTSt IT WASNECESSARY TO Rfh',OVE THE TIMiE DELAY BY TURNING THE (TIME DELAY) REGULATING DIAL TO THE ZERO SETTINGS THENRETURNING SAM;". 1'0 ITS APPROXIMATE PREVIOUS SETTING FOR THE NEXT TEST SEQUENCEOUE TO THE INIHOUUCTION OF THE DIAL SETTING ERROR THE ACTUAl. TIME DELAYS WERE RECORDED ONLY.

FIGURE 1

TIME DELAY REPEATABILI TY (PERCENT) +10/ +1(Y4

CONTACT BOUNCE (HILLISECONDS) AT 28 VOCt 1 AMP 10 HAX = 10 HAX

CONTACT RESISTANCE (MILLIOHMS) AT 28 VOCE 1 AMP 200 MAX 200 HAX

THE.- REPEAT ACCURACY DEVIATION (AR) OF A TIME-DELAY RELAY IS A MEASURE OF THE MAXIHUH DEVIATION IN THE TIME-DELAYTHAT.WILL BE EXPERIENCED IN FIVE (5) SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIRE SETTING OF THE RELAY ANO FORANY'ARTICULAR OPERATING VOLTAGE OR CURRENTS

REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULA:

100 WHERE T1 MAXIMUM TIME DELAY

(T1 + T2) T2 ~ MINIMUH TIME DELAY

OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7014 A E7024 SERIES

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OV)

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IOQZZ

BASELINE FUNCTIONAL TESTS

COIL OPERATING VOLTAGE, NOMINAL RATED VOLTAGE

PULL-IN 5 RATED VALUE

DROP-OUT 5 RATED VALUE

OPERATING SPFCIFICATIONS BY RELAY CATALOG NUMBERS

E7014AC001 E7014PC001 E7024AC001 E7024PC001(7014ACE) (7014PCE) (7024ACE) (7024PCE)120 VAC 125 VDC 120 VAC 125 VOC

90$ MIN 85$ HIN ~ 90$ HIN 85$ MIN

50$ APPROX 10$ APPROX 504 APPROX 10$ APPROX

OPERATING FREQUENCY 60 HZ N/A 60 HZ N/A

DIELECTRIC STRENGTH (VRMS, 60 HZ)

BETWEEN TERMINALS ANO GROUND

BETWEEN NON-CONNECTED TERMINALS

INSULATION RESISTANCE (MEGOHMS AT 500 VOC)

RELAY OPERATE TIME (MILLISECONDS)

RELAY RELEASE (RECYCLE) TIYE (MILLISECONDS)

TIYE DELAY (SECONDS)

TIRE DELAY REPEATABILITY (PERCfttT)

CONTACT BOUNCE (MILLISECONDS) AT 28 VOC, 1 AMP

CONTACT'ESISTANCE (HILLIOHMS) AT 28 VDC, 1 AMP

1,5001,000

500 HIN

NOTE 1

75 HAX

NOTE 3

+105

10 MAX

200 HAX

1,5001,000

500 MIN

NOTE 1

75 HAX

NOTE 3

+10/

10 HAX

200 HAX

1,5001,000

500 HIN

75 MAX

NOTE 2

NOTE '3

+104

10 HAX

200 HAX

1,5001,000

500 MIN

75 MAX

NOTE 2

NOTE

+10/

10 HAX

200 HAX

THE REPEAT ACCURACY DEVIATION (Aa) OF A TIME-DELAY RELAY IS A MEASURE'OF 'THE HAXIHUH DEVIATION IN THE TIME-DELAYTHAT WILL BE EXPERIENCED IN FIVE (5) SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIME SETTING OF THE RELAY AND FORANY PARTICULAR OPERATING VOLTAGE OR CURRENTS

REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULAtC

(T1 - T2) WHERE T1 MAXIMUM TIME DELAYAa ~ 100

(T1 + T2) T2 m MINIMUM TIME DELAY

MAXIMUMS-CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF FIVE (5) CONSECUTIVE READINGS ~

NOTE f1 SINCE THIS IS THE TIYc. DELAY MODE FOR ON DELAY RELAY (SERIES E7014) THE OPERATE TIME IS NOT APPLICABLE~

HOWEVER, TIME DELAY AT ZERO TIME DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS,

NOTE g2. SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY RELAY (SERIES E7024) RELEASE (RECYCLE) TIHE IS NOTAPPLICABLE. HOWEVER, TIYE DELAY AT ZERO TIME OEL'AY SETTING SHOULD NOT EXCEED 200

MILLISECONDS'OTE

f3 THE TIRE DELAY VALUES AS STATED IN THE BASE LINE TEST SUMMARY SHEETS 00 NOT REFLECT TRUE SET POINT ORIFToTHIS IS BECAJSE, It< ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTS, IT WASttECESSARY TO REtIOVE THE TIME DELAY BY TURNING THE (TIME DELAY) REGULATING DIAL TO THE ZERO SETTING, THENRETURNING SAt1E- TC ITS APPROXIMATE PRE'VIOUS SETTING FOR THE NEXT TEST SEQUENCEDUE TO THE INTRODJCTION OF THE DIAL SETTING ERROR THE ACTUAL TIYE OEL'AYS WERE RECORDED ONLY'IGURE 2

DATA - 8 AS E L I NE F UN CT I ON AL

TESTS FOR

ACTUAL TEST DEVICES

NOTE; 1. SEE F I GURES 1 AND 2, PAGES 1> AND 14 OF THI S REPORT FOR

OPERATING SPECIFICATIONS FOR BASELINE TESTS.

2 ~ FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST

. REPORT NO. 45706»2f VOLUME I, SECTIONS l,lllfVfVllfIXfAND Xl.

THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:

AS STATED IN WYLETEST REPORT NO. 45706-2(OLD CATALOG MODEL NO.)

7012 ACE

7022 ACE

7012PCE

7022PCE

AS STATED IN AMERACETEST REPORT NO ~ ES-1000(NEW CATALOG MODEL NO.)

E7012AC001

E7022AC001E701>i'01E7022PC001

701 4ACE

7024ACE

7014PCE

'7024PCE ~

E7014AC001

E7024AC001

E7014PC001

E 702 4 PC 001

CONTROL PRODUCTS AMEAACE CORI'ORATION

DIVlS ION CONT AOL PAODUC T S DlVIS IONfP<1~ e UNION. N J. 07063


REV. A < SHEET 15 OF 10.\

THIS PAGE INTENTIONALLYLEFT BLANK

CONTROL PRODUCTSL DIVISION

OtllOCOCP

AMERACE CORPORATIONCONTROL PRODUCTS DiVISION

UNION) N. J. 07083

TEST REPORT NO.

REV; A SHEET 16 OF 105

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DATA - BASELINE FUNCTIONAL

TESTS FOR

ACCOMPANING SPARES

NOTE: 1. THESE DEVICES ARE SPARES AND WERE AGED TO POINT SHOWN FOR

USE IN CASE OF ACCIDENTAL DAMAGE OF ACTUAL TEST DEVICES.

ALSO, THESE DEVICES MIGHT BE USED BY AMERACE IN POSSIBLE

FUTURE TEST PROGRAMS.

2 ~ SEE FIGURE 1 AND 2, PAGES 13 AND 14 OF THIS REPORT FOR

OPERATING SPECIFICATION FOR BASELINE TESTS.' ~ ~ ~ ~

$ ~ FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST

REPORT NO. 45706-2, VOLUME I, SECTIONS I, I I I, V, AND V I I .


AS STATED IN WYLE . AS STATED IN AMERACETEST REPORT NO ~ 43706»2 TEST REPORT NO. ES-1000(OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)

7012ACF E 701 2 AC001

7022ACE E7022AC001'"'7012P'CK ' ' ' " '"''E7612PC001

'022PCEE7022PC001

7014ACE

7024ACE

E7014AC001

E7024AC001

'014PCE . '- ', -- .': ",''.;. "E7P14PCOQ1'"

,.- .792486K: .„: .:..i .,".;-.... ',:„"" ZVQP4PC001 .- ..-.-) ~ .",'i .-..„; .~:..-, )3

' ~ ~ ~ t

CONTROL PRODUCTSL DIVISIONuinenae

A

AMI:RACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION. N.J. 07083

TEST REPORT NO.Es-oooo .I

REV. A SHEET 26 PF i0i

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SEISMIC TEST DATA

SUMMARY

FOR DETAILED PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST

REPORT NO. 43706-2, VOLUME I, SECTION Vl I I ~

THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS

AS STATED IN WYLE AS STATED IN AMERACE

TEST REPORT NO. 43706-2 TEST REPORT NO. ES-1000(OLD CATALOG MODEL NO.) 'NEW CATALOG MODEL NO.)

701 2ACE . E7012AG001

'f522'ACf''' 'E7022AC001 '

'012PCEE7012PG001 r

7022PCE E7022PG001

P 701 4ACE E 701 4 AC001

~" ~' + ''70$ 4ACE > '' ' '' '',+ ~ r e 'E7P24'ACO'01 ' I, a ~~, W ~ 1i ~

l A

:..~". „.:::...",j;.:": ...:.70$ 4PGR"; ....:.,:.':..:~.:.:„: ..:-;" ..).~E7014PCOQ,i.;, ."i;,--i.--' "'7024PCE'" . "'" '"''' '"" ""-'EYOZ4PC001

CONTROL PRODUCTS

~ ~~

DIVISIONAMLRACE CORPORATION

CONTROL PRODUCTS DIVISION~:UNION~ N J.,07083 -:s" r"."

'EST REPORT NO.HS-1000

QE V+. -A;.-- .-. SHEE, T.34:.OF.-10>.-=

SEISMIC TESTS SUMMARY

The artificially aged devices were subjected to simulated seismicvibration, which verified each individual device's ability to performits required function, before, during, and/or following design basise athquake s.

Using a Generic Required Response Spectra (RRS) for control systemspurposes for the majority of nuclear power plant locations in thecontinental United States as a Guideline, the devices should have met,

dd, d/ * bl'1 d h F g'I'*| 1 1

The relays were tested in the following electrical states.

(a) Non-operating Mode (Relay coil deenergized - off-delay relaystimed out).

(b) Operating Mode. (Relay, coils. energized — .on-delay, relays timedout).

(c) Transistional Mode (Relay time delay) with nominal rated voltage,less 10/o, applied to coils. Relays timed out twice during seismicte st.

CONDITIONS OF SEISMIC TESTS:

Value of Damping used - 5/oDevice Mounting - Vertical only (Rigid Test Fixture)Mode of Vibration - Identical (Dependent) biaxial inputs (45'hruster)Seismic Input — Random multifrequency (Spaced at 1/3 octaves over arange of 1-40 Hz). 30 second duration.

SEISMIC RESPONSE

~ i~ ~ )

ie g'i e t., (>p'

i 'i ~ r

The three figures for each type relay as specified below represent theactual vertical and horizontal test response of the relays in theirthree (3) electrical states. Using the Failure Criteria specified,

.,these values .wqre derived .by,.combining .-Qe lowest Tt.st ..Response,.Spec-.' trum" ('lR'S)''alues fr'om the'"four '(4)"'test ori'en'tations"'and''multxpl+ng

that composite value by .707 due to the 45-degree inclination of thetest machine. Also, superimposed on the graphs are: (1) The StandardResponse Spectrum (SRS) for relays per IEEE Standard 501-1978 whichgives a specific zero period acceleration "G" level for each of therelay states, and, (2) The Required Response Spectrum (RRS) which wasused as a guideline and artificially created by Control Products Div.

''. as.i goal'er maximum Ceps.-'level.-'~

i"""">'""FQ.gules 3 '4 4'5"."" '4's 'Model"'BS'lR"i:="''~»',

7 8 8 Model E7022',

10 8c 11 Model E7014

12, 13 & 14 Model E7024

~~~ ~

AMERACE CORPORATIONCONTROL PRODUCTS CONTROL PRODUCTS DIVISION

. '.:;..;, -.:OlVISION ...:.: .::..-.:..„;..UNIO!JJ,.N:J., 0)0/3," ...TEST REPORT NO.

ES-1000R6Y."'"-'"' SHEET

" QF'105

BRIEF TEST DESCRIPTION

The test machine was inclined at 45'o the horizontal plane to simu-late two-axes excitation. Xn order to orient the test articles totheir normal service position, they were placed on a 45'igid TestFixture. This arrangement gave the input motion equal vectors in thevertical plane and in one horizontal direction. The relays were .

tested in four horizontal orientations. 'his was done to test for thein-phase and out-of-phase conditions of the test items. This methodof test input is recognized as an acceptable alternative to truebiaxial excitation in Section 6.6.6 of IEEE Standard 344-1975.

FAILURE CRITERIA (CLASS 1E FUNCTIONS MONITORED DURXNG SEISMIC TESTS)

(A) Non-0 eratin Mode (Relay coils de-energized) Normally closedcontacts for chatter in excess of 1 millisecond with 28 vdc ata amp applied to contacts. Normally open contacts for falsetransfer of 1 millisecond or greater with 28 vdc at 1 ampereapplied to contacts.

(B) 0 er'ate Mode '(Relay 'coils energized) Normally open contactsfor'hatterin excess of 1 millisecond with 28 vdc at 1 amp applied

to contacts. Normally closed contacts for false transfer of 1millisecond or greater with 28 vdc at 1 ampere applied to con-tacts.

(C) Transitional Mode (Relay operateB for time delay) Failure ofthe relays to time-out twice. Note: Relays set for approximate-ly 10 seconds time delay.

NOTE: Nominal rated voltage less 10'pplied to relays coils duringoperate and transitional modes'.,

FRAGILITY LEVEL

D vice fragility level was obtained in the following manner:

Using the Failure Criteria as described, all relays were first sub-jected to the artificial RRS acceleration level. If a relay failedto meet its ClassiE function the testing was continued, but at re- .

: -'- gressive" in'cremen'ts {'of"happ'zoximatelf'10'/o "1'eve'l s);unti'1" the'"mhl--' '': jI:"

function ceased. The level at which fault free operation of the relayhad been established was documented as the fragility level of thatrelay.TEST RESPONSE

~ I+a 4, ~

~ > h

.Thy .gest responses. which exceed. the .axtificial. RRg: level.an/. stated ..."'as.'such are not device fragilitg'.leve3:s"'but are highe'st''alues'tested.

AMERACE CORPORATION.- CONTROL PRODuCTS CONTROL PRODUCTS DIVISIONDIVISION UNION. N.J. 07083


REV. A. SHEET, pp lV>

1IO te

. r~ ~

FLILLSCAM SHOCK SPECTRUM fg Peakl HODELS TESTED>

E7012A C001E7012PC001

1.0 0 10 0 100 g 10000

OAMPING ~5'Ya

The SltS shape (at 5 percent dampurg), is defined by four pointsr

pointA ~ 1.0Hz and an acceleration equal to25 percent of the ZPA

point D 4.0 Hz and 250 percent of the ZPApoint 8 16.0 Hx and 250 pcrccnt of the ZPApoint G 33.0 Hz and a level equal to the

ZPA.

. ll—tee

T> ~

TESTRESPONSE

I'~ I=EE stc sol 1978-=-.'.!:„STAr>OARO RESPONSE

—t:WPECTRUY. SHAPE

K.

2

Qe ~

2

RqS

:=i=5=

~ ~

~ 'I:

~ ~

~ > ~ ~ 'r I 210 2

10

~ »' > ~ >

2 2 2 ~ ere100

Frequency IHzl

t 2

~ I I2 2 > ~ ~ 2 2 ~ 'le

I

o SEE NOTE H+Vo COHPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+ X 707 OUE TO 45 INCLINATION

~ ~ .. > . ''z, "OF TEST MACHINE ~ .„, . ~ .. ~ '. - r, ~ >,r .'';.'>~ > ~r ~ ~,

~ ~J

Figure 3, Model E7012, Response Spectrum, Non-Operate Mode

CONTROL PPPPUCTS AMERACE CORPORATION

A 2 2

] P ~ V~s ~ ON CONT ROL PRODUCTS DIVISIONamenxo UNION. N.J. 07083 REV. A SHEET37 QF l~> .


100 ~ 0

7

FVLL SCALE SHOCK SPECTRUIVI fII Paalrl MODELS TESTED:E7012AC001E7012PC001

1X) O 10 0 100 g 100CXI

DAMPING ~5'%heSRS shape (at 6 percent damp-

Ing), is defined by four points:point A ~ 1.0 Hx and an acceleration equal to

25 percent of the ZPApoint D 4.0 Hx and 250 percent of the ZPApoint E ~ 16.0Hz and 250 percent of the ZPApoint G ~ 33.0 Hx and a level equal to the

ZPA.

~ ~ ~

10 Io

7

~ ~

STNSE

~ ~ ~

TERESPO

2

K'

C,OIoI

l —„IoI2 ~% ~

~IY ~

0

C0 ~

I I ~

~ ~

IEEE Sid 501 1978

:-=- .-. STaIIDARD RESPDRSEH—:='PECTRU!8

57IApE

ART IF I CI ALI RRS7

I ~

rsr I'

~ I -o

~ '"'I~ I ~

1 ~

4 ~

I ~ r ~ ....} 'I~ . ~ I

r ~ ~

~ I

0 ~ 0 7 0 ~ Io10..

0 ~ 0 7 0 ~ 70

Frequency IHzl100

2 2 0 ~ ~ 7 ~ ~ 'IO

1000

L ~ ~+ COMPOSITE:OF .FB/V-ISS/V"ASS/V+'oFB/V0' f707 QUF. TO 45o~'IQCLI,NATION

Of TEST'ACHINEi'.

Figure 4. Model E70129 Response Spectrum, Operate Node

'r'0. ri'VCQNTRQL PRQDUCT$ AMERACE CORPORATION

7 ~ ~~D)v)StQN CONTROL PRODUCTS DIVISION

onwoc ~ '". '" ': ~ ". -. ~ ..' " ' ' 7 ':- " "I "VNION.:N.J .07083,""'''.'EST

REPORT NOES-1000

REv,.iA .. "sHEET 38 0F:::105'- I

144 «i2

2

10 D 100 N 10000

DAMPING ~5o%%d

1«0

The SRS shape (at 6 percent damp-„ Ing), is defined by four points:

point2t ~ 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D 4.0 Hz and 250 percent of the ZPApoint E ~ 16.0Hz and 250 percent of Ihe ZPApoint 6 ~ 33.0 Hz and a level equal to the

ZPA.

fVLLSCALE SHOCK SPECTAUM fp Peak) HODELS TESTED:

E7012AC001

0E7012PC001

« ~ ~

10 io

2

1

~ t

S«d 50).19t,'STaROARD RESPONSE~~=SPECTRuM SHAPE

TESTRESPONSE

2

. K

..8'JtID

1—«t to«2 ~

«2 2EOz«« ~~ «1

~ c~

1 ~ ~

ARTIPIC2LRRS

~ ~

2"-««d

t ~ ~~ '

«

«~ « ~ ~ ~

« ~3«I'I ~ I

~ 2 2 ~ ~ 1 0 2 2 t ~ «2 ~ «to ~ «2 ~ 210

10Frequency IHz)

1000

~ «

~ ~

~ ~ ~ «««2

~ ~ «

SEE NOTE H+V TEST RUN IUO. 4 45 60 65~ «ICOMPOSITE OF FB/V-,SS(V»,,SS/V+,FB/V+ A. ~ 707 DUE TO 45 INCLINATION,

«

* 2 «

Figure 5. hfodel E70129 Response Spectrum, Transitional hfode

2 T « ~ tj.t

CONTROL PRODUCT$ 4MERACE CORPORATION

P~yt$ )ON CONTROL PRODUCTS DIVISION«2netoce . ~ ~ ...: UNION.Pk J. 07083...«.. «. ~


.REV«.A ..., .SNEET::39,0F,105«,:I

140 to

0

FULL SCALE SKOCK SPECTRUM fg PeaU KOOELSTESTEO'7022AC001

E7022PC00110 D 10 D 100 IIII .1KXX3

OAMPING ~5o/o

The SRS ahape (at 6 percent damp-ing), ia defined by four pointc:

point A 1.0 Hx and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 percent of the ZPApoint E ~ 16.0Heand 250percentof the ZPApoint 0~33.0 Hz and a level equal to the

ZPA.

14 toI« ~ I

F: -0FRAG IL IT

LEVEL

TEES Std sor.>>>a

STAW0ARILRQSPOtI'SESPECTRuih SHAPE

TTARTIF I CI ALRR

I~

„L2-g to12 0

tt20ag,I oI~ 20

~ ~ ~

C ~

I ~

r~~~~I-a' =T

~ 2 ~ C0 I ~

~ I

0 ~ ~ 2 ~ 0 10

10 ~

~ - .

2 0 0 ~ ~ 2 ~ ~ 10

~ 100Frequency IKz)

2 2 0 ~ 0 2 ~ ~ 10

1000

~ 1

'1'rtrt

g /jest

~*)tS6,76

+GONPOSITE, GF FQ/Y 0.SS/V-ASS/Y+2FB/Y+ .X 707 DUE $0 45o I.NC<tNATIONGF. TEST"HACH)NE' ' .' ~ ~ ~ ~ ~ ~ ~

' , '. '~ ~ ''. ~ ~ -" . ~ .

Fig@re 6 Model E7022, Response Spectrum, Non-Operate Mode


AMERACE CORPORATIONCONTROL PROOUCTS OIVISION

UNION. N.J. 07003~ P \ ~ ~t,,

TEST REPORT NO. - .

ES-1000REV ~ A,.SHEET40 OF 105

,FULL SCALE SHOCK SPECTRUM fII Pea@ MODELS TESTED:

E7022AC001E7022PC001

1X) 0 10 0 100 g 100X3

DAMPING ~5%100

1

~ I. The SRS Shape (at 5 percent dainp. Ing), tr defined by four pointa.

point A ~ 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 percent of the ZPhpoint E ~ 16.0Ha and 250percent of the ZPhpoint 0 ~ 33.0 Ha and a level equal to the

ZPh.

' ~

10. ~ ~ ~ ~~ ~ I

~ '

+ t ~ ) ~

0- TESTRESPONSE

AOtttaCOTk~i

3 I ~ ~ t ~ \

—:ART IF I C I -'L

RR

t t \ «

~ ~ ~ p

TEES Sid SOT 1$ iai.isT<RDaR0 REspo!:sEA'. =. I

.SPECTRUM SHAPE

\ ~

~ 'es

~ 1 10 100 1000Frequency IHel

—I—-—i I

1I ~ I I C I I I I

4 ~ ~ t ~ ~ 10 t 4 ~ t 1 ~ ~ 10 t t 4 ~ ~ 1 ~ tie

~ h~ ~

AXiSSEE NOTE (H+V) ~

TEST BUN NO 12 0 06 + 0'. «'CGtdPOGriTE" Oft Fe/V ISS/V-;,OS/V+;f8/V+',X .707;DUE T0 4g . IACLlNRTION

OF TESTiHACHINE' '~ . ''- ' "' ' ': ' '.i ".'. ~ '' - ~

~ "~ ~~ 4

Figure 7. Model E7022, Response Spectrum, Operate Mode

CQQTRQL PRQDUCT$ AMERACE CORPORATION

D)vtS)QN coNTRQL PRQDUGTs DivisioNI t'" - '~ ~~~ " " . - ' ',.;: ~', WON..M4..0)083.. i ~, 1 r"

TEST REPORT NO.ES-1000,

RE V '.~A'-~. SHEEy~4y~.pF, y()g-, )tii

0

100 si

r

RlLLSCALE SHOCK SPECTRUM fg Peakl . MOOELS TESTEO:

E7022AC001E7022PC001

1»0 0 10 0 100 g 10000

DAMPING ~5'Io

The SRS shape (at 5 percent damp.ing), is defined by four points:

point A ~ 1.0 Hx and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 percent of the ZPApointE ~ 160Hzand250percentofthe ZPApoint G ~ 33.0 Hz and a level equal to the

ZPA.

10 so

0'1

0

t» I ~ ~

=I FRAGILITYLEVEL

K0

~ .8

1 t sost 0

~ '. 7So

~ ~

c~» ~

~ ~ ~ I ~

I LRRS

JEEC Ssd SOT T9TS

STANDARD RESPDt»SE

SPECTRUM SIIAPE

--I--I

ARTIF I C InI

s

~ ~ ~ I ~

'IiI

I

~ 0 1 0 1st~ 0 t ~ ~ so 0

Freq IHzl

0 0 0 0 t 0 ~ So

0 ~ t,s

'

~

SPECIMEN 2 R 4 (E7022 SERIES) RELAY STATE: TRANSITION MODE (TO X 2)

AXIS+ SEE NOTE H+V

COMPOS I TE OF FB/V 0 SS/V 0 SS/V+ ~ FB/V+ X ~ 707 OUE TO 45 I NCL I NAT I ON~.... OF. ATEST..QACHJNE. ~ ~ t, ~ - „.:. ~ I»is,.','..- . 1. I...„-..:„-... ~

s t ', ~

»

r ~ »» ~ 0 ~ ~ » ~ » ~ w JI J'' ~ I 0» ts ~ I ~ I ~ » ~ ~ L.I~ I ~ ~ » w» ~" t'~

'» „, I »»»s»4 its or ~ »I,t

Figure 8.'odel E70229 Response Spectrum, Transitional liode

CONTROI PRODUCTS AMERACE CORPORATION

DIVISION CONTROL PRODUC'IS DIVISIONoÃAofcKo UNION. N.J. 07003

TEST REPORT NO.ES-»1000 .I

I

REV ~ A SHEET 42 OI= 105

)00

FULL SCALfSHOCK SPECTRUM fg Peak) HOOELS TESTEOt

E7014AC001E7014PC001

1X) 0 10 0 . 100 Nf 100CD

DAMPING~5't

t~t

44 ~j

The SRS shape (at 5 percent damp-Ing)i ts defined by four poln

poht A ~ 1.0 Hz and an acceleration equal to25 percent of the ZPA

pomt D 4.0 Hx and 250 percent of the ZPAporntE ~ 16.0Hxand250percent of the ZPApoht G ~ 33.0 Hz and a level equal to the

ZPA.

30- io ~ s

l~ . I:

~ ~

~ I I

TESTRESPG'NSE

TEST sld 50) i&STAtPDt RD RfSPORS~

SPECTRUM SHAPE

ART IF I CRL

L loBo

~ ~

s ~ i ~ 1 ~,s a 4 ~ ~ r ~ 010

~ ~ jts a 1 ~ ~ 1 ~ ~ 10 s $ 4 ~ a 1 s 01 ~

10 100 1fxoFrequency IHzl

P*~

--='.)'COHPOSITE:OF'FB/V'-l'SS/V-r'SS'/VitF8/Vj X'i

~ 707 DUE "TO g5.'QCL'IIIATIGN ~ ': ~

'OFTEST HACH I NE ~

Figure 9 ~ Model E7014, Response Spectrum, Non-Operate Mode

CONTROl. PRODUCTS AME«cE co»oR ATION~ - ~ ~ - '

~ " "-DIVISION.'"""'nieroce

' '" ' '

. UN)OM; N.J.'7083

TEST REPORT NO IlES-1000

.'REV..'. SMEET43. OF. 105 J I

~t

~ 7 ~ ~

~ I 7 ~

~ < ~ 77r7 ) ~ 777'

'ULLSCALE SHOCK SPECTRUM fp Paalrl MODELS TESTEO

E7014AC001E7014P C001

10 0 10 0 100 II0 10GK3

DAMPING ~5oJo

300 I~

I ~

2

2

The SRS shape (at 5 percent damp-ing), is dered by four points:

point A ~ 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hr. and 250 percent of the ZPApomt E ~ 16.0 Hz and 250 percent of the ZPApoint C 33.0 Hz and a level AM to the

ZPA.

ten

TEST .

RESPG'ISE10 to~ ~.2'2I

~ I~ I

IEEE Ste ew.sereSTotJPJ Rp RES pp;JSE ~~

~ II

7 1t~ SPECTRuM Sxc.PQ

'ART fF I C I AI ~~

D

-~—g to

ft

gV+II ~+ ~

RR$

~ ~

~ ~ I I ~I ~

7

rt t.. ~ ~2 ~ OI ~

'.I

tC ~ I ~ I

2 2 4 ~ ~ I ~ Oto2 2 4 ~ ~ 1 ~ ~ to 2 2 4 O ~ 2 ~ ~ t~

10'00- Frequency IHzl

N. —.:)7

.+ COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+ X 707 DUE .TO 45 INCLINATION" ~ '"OF.'TEST'MACMfIIE.: "''. ':" ~ - ~ - '- . r "~ « ' '".. ~ ", ':: ~ .: ~ ~ ":,

~ ~ ~7 l

~ ~ 'I

4

~ ~ ~ '27,. r; ~,2...7v, „77~ ~

y ~ ~, „„4 I VI

Figure 10. Model E7014, Response Spectrum, Operate Mode~i'

ES-1000

Rg V,e.;,A,,,SqEE:T.jf 4 OF,,14).

TEST REPORT NO.AMERACE CORPORATION

CONTROL PRODUCTS DIVISION. UNION, N.J. OII083,


77I I 'J —~ ~ ~ $ ~

ftlLLSCALE SHOCKS&CD/M tg Paakl 'HODELS TESTEO

E7014hc001E7014PC0011' 10 0 100 5 1CQCO

DAMPING ~5o/o

I'L tp 't- v+t1 tht

tht ....

The SRS shape (at 5 pegcertt darnp-.tngj, is dered by four points:

pomt A ~ 1.0 Ha and an acceleration equal to25 percent of the ZPA

pomt D ~ 4.0 Ha and 250 percent of the ZPhpc-t E ~ 16.0 Hz and 250 percent of the ZPApoh1t6 ~ 33.0 Hz and a level equal to the

ZPA.

ll oo

~ I

TESTI

J'ESPONSE

o

Ko

.8

z5stt

$x

~t t

~ ~

t ~

TEES Sld 501 1 atSTanpsRp Rtspo rs

IsPt'GTRVM 5HAPE

ART IF I CAL

.lo o ~ o t o ~ Io

10

~ t 4

r ~ o to o o o ~ o 2 ~ oto

~'t.= o ~ o

~, SPECIMEN7 h 22 (E7014 SERIES) RELAY STAs= TRANSITIONAL NOOE {TD X 2)

>CONPdSlTE'F FB/V-';hS/V.-,SS/V,.F8'/V4 X':;707.'0,"== Tb 45 'CL'WATION" '-" '-.ttIF TEST'MACHINE ~

' '' ' " " '' '' ' ' ' '

Figure 11 'odel E7014, Response Spectrum, Transitional Mode

CQNTRQ) PRQDUCTS AMERACE CORPORATION~ ~ t 1 s 1 o 1 ~

CONTROL PRODUCTS DIVISION", ( ".->D<ViStQN,. 1, '.: " -' ".:.UNION, N.'J: '07083:r ..'"-:-.

TEST REPORT NO. t

ES-.1000RE V'. c:A - SHEET 45 OF"105:: j

FVLL SCALE SHOCK SPECTRUM'fg Peak)

1X) 0 10 0 100 00 10OCCI

HODELS TESTEDt

E7024AC001E7024PC001

500 ~ ~

( ~

7'

2 222'~ . ~

DAM PING ~olo

The SRS shape (at 5 percent damp-Ing), is defmed by four points:'oin' 1.0 Hz and re ~elera~don equal to

25 percent of the ZPApoint D 4.0 Hz and 250 percent of the ZPApointE ~ 16.0Hzand250percentoftheZPApoint G ~ 33.0 Ha and a level e~ai to tbe

ZPA.

.l0 24

7

4

~ ~ t~ ~ ~

, ~

~ ~ ~ I I t

FRAG IL'ITYLEVEL

t

2

t ~I-J4.E6 Std SOl.1978

Srr!:D litRttr rrr:22P SCrtllul trHrtt

~ s

I}OO

oo 24

42 7

x0 4

)x

22

~ ~

~ ~

ART IF I C I ALARQ

~ ~ ~

4 4 4 ~ 4 2 ~ ~ 10

104 4 4 ~ 4 2 ~ ~ 'IO

100Frequency IHd

4 ~ 4 2 ~ ~ 14

c» ~ ~

6 Ik 8 E SERIES) RELAY STATE: NON-OPERATE MODE (QE-ENER)

6« SEE NOTE K+V 2422 are at ~t<> tr24 ~D>)44 74

«COHPOSITE Of„FB/V-..2SS/V->SS/V+>Fg/V+ X r707,.0IIE XO 45 .I.NCLI.NATIGQ.'.'OF TEST>HA'CHINE'. '~

'

Ff.gure 12. Model E7024, Response Spectrum, Non-Operate Mode

CONTROL PRODUCTS AMERACE CORPORATION

S 4 22» I ~ e 4

Q)ytS~ON CONTROL PRODUCTS DIVISIONomotoce UNION, N.J. 07083*'"

TEST REPORT NO.- ES-100I

RE V,~ .,A,,SHEJT46. OJ105~2.

II

II~

t

0

100 ii

RJLL SCALE SHOCK SPECTRUM fp Poak) MODELS TESTEDtE7024AC001E7024PC001

1Q 0 10 0 100 5 100CCI

DAMPING ~5'Th< SRS shape (at 5 percent

damp-'ng),

is defined by four points:point A ~ 1.0 Ha and an acceleration equal to

25 percent of the ZPApoint D ~ 4.0 Hz and 250 percent of the ZPApoint E ~ 16.0Hs and 250 percent of the ZPApoint G" 33.0 Hz and a level equal to the

ZPA.

10'2 ~' TEST .

RESPONSE

~aaW <aIIEE 5 6 Sal491

~~ SPECTRVIA SHAPE

8

1 STAROARO RESPONSE

ARTIFICIALRRS

I I ~ ~

a

c0 ~

~ ~

2 2 4 ~ 4 1 2 ~ 10

102 2 4 ~ j 2 ~ ~ 10

1002 4 ~ ~ 1 2 ~ 12

AXIS ~ SEE NOTE M+V

~ '... ~ + COMPPSITQ. OF, P'.9/V ,SS/V-,SS/V» 'FP/Vt,'X,;707 DUE TO 45 .~ OF. TEST'MACHINE.. "

MODE ENERGIZED)

06 + 05'I NCL I NATION: „„...

~ t I ~

I ~

Figure 13 ~ Model E7024, Response Spectrum, Operate Mode

C Pt11TRQL PRQDUCT$ AMERACE CORPORATION

P[V~$ tON CONTROL PRODUCTS DIVISIONUNION„N,J.„07083


,REV, 'A .:, .;SHEET.47 OF,.10~>,,

8

4)

fgLL SCgtLE SHOCK SPECTRUM fg Peak)E7024AC001E7024PC001

oo

rThe SRS shape (at 5 percent damp-

„ Ing), is defined by four pointspoint A ~ 1.0 Ha and an acceleration equal to

25 percent of the ZPApoint D ~ 4.0 Ha and 250 pement of the ZPApoint E ~ 16.0Hz and 250 percent of t'.".e ZPApomt G ~ 33.0 Hz and a Ie".el equal to the

ZPA.

10.D 10 D 100 IgI 10000

DAMPING ~5%%d

10 I

I ~

ll '

r

—t.4 ~

ARTIFICIAL(RRS

I ~

FRAG IL I TQLEVEL

~ ~ ~

~ P

JEEE Std SOH978srahoaRD Rcspoh'sEsPEETRuM sHAPE

LL

I'-* o ', "o 4 1' o ro

10

I ~ '~ ~

s o o ' o'1 ~ 'of0' o100

Frequency IHzl

~ r ~ ~ It~ ~

o - 'o ~ 'o 1 ~ 1 to a:. ~

~ ~ 4 ~

~~

„jw:ry.1

cR S) RELAY STATE: TRANSITIONAL MCDE (T5 X 2)

MIS + SEE NOTE (H+V) 'EST RUN No 253,257o(152,15 ) ~ 164+,COMPOSITE OF FB/V-fSS/V ~ SS/V+,FB/V+ X o707 DUE TO 45 INCLINATICN

OF TEST MACHINE.

'

'r .'C

Figure 14. Model E7024, Response Spectrum, Transitional Mode


te e ' ~


UNION, N.J. 07083


REV ~ A SHEET 48. OF 1~05

DATA- HOSTILE ENVIRONMENT

TESTS

FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST

REPORT. NOi 43706-2'9 VOLUME. I, SECTION, X.

r ~ >

THE FOLLOWING GROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS

AS STAT"D IN WYLE AS STATED IN AMERACETEST REPORT NO. 43706-2 TEST REPORT NO ~ ES-1000(OLD. CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)

701 2ACE

7022ACE'' '7012PCE'* '"

7022PCE

7014ACE

7024ACE

E 701 2AC001

E7022AC001,

E7012PC001''E7022PC001

E 7014AC001

E7024AC001

~ «'> Qi qQi~q

'.' ~:.701$ PCE '".." ": "'...: .. - E.7014PCG01.."~, ~

) .. -.„.,70P)PgE„:. -..;.::.~ „;; ~„Y.„.....~."~;.,;.-,-„+VCR$ 001;.,",~::~:-, .<-." ~.„-„ i,:


AI.IERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N J 07083

ES-1000 !TEST REPORT NO.

REY ~ A,SSTHEET,49.0F.105

HOSTILE ENVIRONMENT TEST DATA

SUMMARY SHEET

MODEL NO. WPO/P 8Coo/ TorZR'c a

TEST ITEM NO. P

TEMPERATURE

AT 95% RE HE

(DEGREES FAHRENHEI.T)

AVFRAGETIME DELAY

(SECONDS)

REPEAT AVERAGEACCURACY TIME DELAY(PERCENT) (SECONDS)

REPEATACCURACY(PERCENT)

MINIMUM VOLTAGE TEST MAXI MUM VOLTAGE TEST

40 F

50 F

700F

90 F

,1.10 F

130 F

150 F

165 F

172 F

~ ~

2 ~ 0

gynic.

Z ~ 09

r P9

~ J': 98 *'..*''87

/. 83

/ 8/

J O''Fo

v s."

C9

9Z s~c.

.2 ~ ofP ~ ofz. o/r .97.

z. 9'0

z. 81

g. 80 J. 9

NOTES;

TEMPERATURES;STATED ARE, AT...95$ . RELAT.I VE."..HUMI;D I TY.

2 ~ AVERAGE TIME DELAY I S AVERAGE OF F I VE (5) CONSECUTI VE READINGS.

3 ~ FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2,PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT.

0

~ MIN.IMUM VOLTAGE USED /OP vnc

'IIAXIMIIM'OLTAGEUSEO~PREPARED BY

I~~ DATE 2 "8$'-8'0



UglON, N.J. 07083


REV.":A > - SHEET">0 'Op 105 .'~~

. ~


SUMMARY SHEET

MODEL NO. W aZP.HOOD/ )oh'.Hc~g

TEST ITEM NO. 2

TEMPERATURE

AT 95M R.H ~

(DEGREES FAHRENHE I,T)

MINIMUM VOLTAGE TEST

AVERAGE REPEATTIME DELAY ACCURACY

(SECONDS) (PERCENT)

MAXI MUM VOLTAGE TEST


(SECONDS) (PERCENT)

e

40 F

50 F

70 F

90 F

.110. F

1'30 F

150 F

165 F

172 F

J 77s~c.

/,zs/ P9

/- 73

. /.s'/

o.( N

o 4

o 5"

/7Y'/

85'.

PS:

o ~ 8

'. PS'-'. - e:3

J6:S'~Y

-r. sO

/'. 4'7 s~c. /'o ~ /'

NOTES:

~1 ~

2 ~

fEMPEPPTUR/S STATED. ARE...: AT g5$ , RgLAT ( YE,...HUM I D I.TY,:„....",;.,; „;..„,;.-,AVERAGE T l ME DELAY l S AVERAGE OF F l VE (5) . CONSE CUT l VE READ l NGS,

FOR REPEAT. ACCURACY DEFINITION SEE F IGURES 1 AND 2,PAGES 15 AND 14 RESPECTIVELY OF THIS REPORTS

4 ~ ~ g

jT ', ~ ~

1 I

4

:BIN.I.MUM VOLTAGE USED /0 2 v'/I0;

MAXIMUM VOLTAGE. USED,'

'

PREPARED BYPl

/~ DATE

~~ A ~ P ~ ~


.J ~70


REV....A'....SHggy.~l Op 105,: .,

HOST I LE E NV I RONMENT TEST DATA

SUMMARY SHEET

MODEL NO. W/OrZ PCao/J

TEST ITEM NO.

TEMPERATURE

AT 95@R H ~

(DEGREES FAHRENHEIT)

MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST

AVERAGE REPEAT AVERAGE REPEATTIME DELAY ACCURACY TIME DELAY ACCURACY

(SECONDS) (PERCENT) (SECONDS) (PERCENT)

40 F

.50 F

70 F

90 F

, .1.10 F.

130 F

150 F

165 F

172 F

r- 9p ge'c:

,r.spr ep'

pc

r.8l

88O

r ~ 80

8 5"Wo

872 0

i. 98 s~.

re 9P.

'85/ M2"ro. ~

r z/

.r 4f

r.s 8

EO ~

o 8

NOTES:

1,, TEMPERATURES .STATEP,ARE, AT.,95$.. RELAll.VF„.HUMID.l.T'(..... -.—,,:,....„, ",,;,,2 ~ AVERAGE TIME DELAY IS AVERAGE OF F l VE (5) CONSECUTI VE READINGS,

3 ~ FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2t. PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~

~I

:HIN.I.MUM VOLTAGE USED 9< U4) C

'MAXIMUM'VOLTA"GE USED PS'Y V'OC~,, ~~ ~

PREPARED BYV v

~ DATE a- ar-en

~ A E

AMERACE CORPORATIONCONTROL PRODUCTS coNTRot pRQDucTs DivisioN. DIVISION; UgipN N J pyp83


REV;.A.;.; "-SHEET: 52.0p..105'.,


SUMMARY SHEET

MODEL NO, &7022 PC an/ 7a 22>c~g4

I

TEST ITEM NO ~

TEMPERATURE

AT 95% R AH.(DEGREES FAHRENHEI.T)

MI N I MUM VOLTAGE TEST


(SECONDS) (PERCENT)

MAXIMUM VOLTAGE TEST


(SECONDS) (PERCENT)

40 F

~ "- 50 F

700F

90 F

1.10 F'-

130 F

150 F

165 F

172 F

r. 4'4 ere.

//. 72

r. 4o

r<$ '

5'3

r "ro

P'C g~

a.Y

r. 7$ y~c.

r. wP

r </.

r pz

r. 89

0 SWAN

go/ ~

o Z

od

NOTES:

2 ~

:TEMPERATLIRES "ST'ATED ARE IAT: .g5$ .'RELATI VE 'HUMID) TY.;'-':-'"AVERAGE TIME DELAY IS AVERAGE OF F I VE (5). CONSECUTI VE READINGS.

FOR REPEAT. ACCURACY DEF INITION SEE FIGURES 1 AND 2,. PAGES 1$ AND 14 RESPECTIVELY OF THIS REPORT.

.hlINIMUM. VQLTAGE. USED FC .I/'MC.~ ~

.. „: .... „,«.,+Xi+~ POJ TA,QE.„USEP rS' I.4 C

~ ~ 4I '

~ ~

PREPARED BY

DATE g - P.<-goV c.

AMERACE CORPORATIONCONTROL PRODUCTS CONTROL PRODUCTS DIVISION"'"~ ': c~gg """-" '+ISION"~"'-' '"-; i, / .UNION, N.J~.07083 ~ .';...,

TEST REPORT NO.ZS-j.OOO

REY.'"A" '

SHEET, 53" Of'M~"


SUMMARY SHEET

gODEL NO ~ &76r5 WCQo/ )Gr+'WC&

TEST ITEM NO.

TEMPERATURE

AT 95M R H.(DE GREE S F AHRENHE I.T)

MINIMUM VOLTAGE TEST


{SECONDS) (PERCENT)

MAXIMUM VOLTAGE TEST


(SECONDS) (PERCENT)

QQ F

~ l50 F I 4 ~

70 F

90 F

g 8/~cc.

g. 5 0

y 97

S:S'Fo 5'/ s~c.

ya7'y/S

y a9.

rg ~ 9 Po

110 F

130 F

150 F

165 F

y 8/ .' ' 8

5'gb

fgre

172 F y.z] rg.o

NOTES:'-'.- ..'"1 "; TEMPE'RATURES"STATED'> ARE -- AT""9g$: RB'AT'I'VF",HUMIDl TY

2 ~ AVERAGE TIME DELAY IS AVERAGE OF, FIVE (5) CONSECUTIVE READINGS.

FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2fPAGES 13 AND 1g RESPECTIVELY OF THIS REPORTS

:.HlNIMUM .VOI TAG',USED.. r.'02: <AC ....

~':..-~;...'..",=.~X.t QUPl,[email protected] ..(WQ... ~ " -,".~.,.-~ „~„.,~~i, v;.,„i...;;":~- g,.:-c ':,:z„'-.,;.y,,: .

* P

PREPARED BYV V

~ DATE P -r c -80

~ ~


'DIVISION,~.:.--:. --.~ '---.;- UNION.''N4 '07O83 "".- -"CÃllEKDCO

TEST REPORT NO.

ES-1000kEV." A" 'SHEET 5 "OF >~ ..


SUMMARY SHEET

MODEL NO ~ 4 7OP. /Scoot'Pod.V~e g

TEST ITEM NO.

TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST

AT 95%R H ~

(DEGREES FAHRENHE I T)

AVERAGE REPEAT AVE,RAGE

T I ME DELAY ACCURACY T I ME DELAY(SECONDS) (PERCENT) (SECONDS)

REPEATACCURACY(PERCENT)

40 F

50'F

70 F

90 F

110 F

130 F

'150 F

165 f172 F

r'. 6 Zem.

f'0g.o8,

r.sy

8 Yl

/+'0

0 ~ P- Fo

o s.oP

c 6

/. S 7 4<c.

. J:.60

2 /7

r.N'ZP

9. 2'6.

NOTES'

~ TEMPERATURES STATED ARE AT„ 95$ RELAT.IVE HUMID,ITY~ ,

'2, AVERAGE Tt ME DELAY"'

S AVERAGE OF F I VE (5), CONSECUTI VE Rc AD I NGS.

FOR REPEAT. ACCURACY DEFINITION SEE FIGURES 1 AND 2 ~

PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~

.MIN.IMUM VOLTAGE USED j~ l

-0

~' ' ': " 'MAXI MUM VOLTAGE 'USED" >+<

a'1 ' '."

.* ~' .~. ~"' "' .:~.. ~ '." '

~ ~ J:. "... ~~ ~

~ ~, ....-...., ..e ~... ~

PREPARED BY~/

~ DATEV


DIVISION ~ UNION, N.J. 07083

TEST REPORT NO.ES-OOOO

R<v. -.,h.-.:,sHEET ~.gFlo5 „...


SUMMARY SHEET

C

~ IC

MODEL NP ~ WPQry>C'oa/ aor+acw

TEST ITEM NO ~

TEMPERATURE MIN I MUM VOLTAGE TEST MAXI MUM VOLTAGE TEST

AT 95% R ~ H ~

(DEGREES FAHRENHE I.T)

AVERAGETIME DELAY

(SECONDS)

REPEAT AVERAGE REPEATACCURACY TIME DELAY ACCURACY(PERCENT) (SECONDS) (PERCENT)

$0 F

50. P0

70 F

90 F

""110 F

130 F

150 F

165 F

172 F

Ze 53 4'Ec.

3.99

/O

4 4 ls~t-.

e Cz'

P4

8 6/

/ ZPo

o'8

~ ~

NOTES:

:. T/MPE RATQRES'.'ST'ATED,:ARE .".'AT=.'-'95$ 'SPLAT I'VF'-HUMI O'I TY''"'." -':" " ']'i-:r":.i!"''<'

~ AVERAGE TIME DELAY IS AVFRAGE OF FIVE (5) CONSECUTIVE READINGS.

FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2,PAGES 13 AND 14 RESPECTI VELY OF THIS REPORT ~

,:hllN,I.MUM VOLTAGE, USED, ~4', V'DC

,PhP:-'IUP, YQLThgE..~ED '~" ~8<

PREPARED BY

~ DATE a - a s-so

~~ h

AMERACE CORPORATIONCONTROL PRODUCTS CONTROL PRODUCTS DIVISION

cajole~ ' ~ "'' " '' " '' "'" ~ ~ '<UNION N J'7083> c''>


REV.'A"' 'SHIH'"UFX05''

HOSTILE ENVIRONMENT EST DATA

SUMMARY SHEET

MODEL NO. ZPOae/Cont

TEST ITEM NO.

. TEMPERATURE

(so Z y~cz)"

MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST

AT 95% R,HE(DEGREES FAHRENHEI.T)

AVERAGE REPEAT AVERAGETIME DELAY ACCURACY TIME DELAY

(SECONDS) (PERCENT) (SECONDS)

REPEAT-'CCURACY

(PERCENT)

40 F

500F

70 F

90 F

~ . ',1.1 0.F.0

130 F

150 F

165 F

172 F

r. so sm.

r. 9$'.A

r88

4.9>~ 2 /

a8

r cIz~c'

rsvp

''r $ '9

'.

+'8

r

84'eap.

. o-F

NOTES:

;,1, . TERPERATURES.:, STATED,,ARE.".AT g5$ ,-REl AQJgE |1gg[ P1T'f

2 ~ AVERAGE TIME DELAY IS AVERAGE OF F I VE (5) CONSECUTI VE READINGS.

FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 ANO 2f'PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~

lh ~ I

WIN,IMUM VOLTAGE USED 5'C

>~C'AXIMUM

VOL'TAGE USED

~ ~ ~ ~

P

~ ~

L +~i)+.1 g~y':.+ '~'g ~ g~t ( i ~.~'. Ci>. +i"Pi>i Ag,4) A*~

PREPARED BY

~ DATE z - p g- eo

ORPORATION~ TEST REPORT NO.,'. CONTROL PRODUCTS CONTROL PRODUCTS DlvlsloN .'s-1000

,..., ...DIVISION,,, ....,...,...UNIoN ~,N.J.. o~o83...

DATA.—POST-TEST INSPECTION

NOTE: FOR AOOITI'ONAL INFORMATION'EE WYLE REPORT NO. 4/706-2VOLUME I, SECTION XII

1~ 1 ~

THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:.

AS STATED IN WYLE . AS STATED IN AMERACETEST REPORT NO. 4'5706-2 TEST REPORT NO. ES-1000(OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO )

7012ACE " E70'12AC001

7022AGE .' E7022AC001

".7G12PCE"'::"''- ". " -':"""-: ..:" '70't2PCOO:I '::":.: "-''':..~" """..'. ':"."::."-:7022PCE ~ . E7022PC001

7014ACE

7024 ACE

E 701 4AC001

E7024AG 001

~~..7014gGE .... - ., ~... E7014PCO0,

,7024PGE' ' ', „.. E7024PC001

'+".r,. 'i~i "k»',i+ >f ~-+/'. '~M:"$~S' g:"'"'l> ""'bi;~i':,r'»I

C.'» r> pr ri

CONTROL PRODUCTS AMERACF CQRPQRAT/QNDIVISION CQNTRQI. pRQDUCT$ plyi$iQN

~ ', UN

TEST REPORT NO,ES-l000

RE'V'=»> "-: .-SHE'ET58:OF:ZO>

'I ~4

Customer

rSpecimen

Spec.

IiPara..S/HGSI

Test Title

DATA SHEET

Amerace Cor o ~

A9aetat Relays

V.A Photo

Test Mad.

Specimen Temp. ~OLQ

POST-TEST IHSPECTION

IlIlrI'IIi4.r

WTLE LAIOLATOLI(543706

Report No. 43706 2

Catalo9 f7012ACE

7012ACE

7022ACE

7022ACE

I

2

ac ..Parte

~ c't ~

Pere ay

Case hemarir ~

rr tyrarryrr. aarror arCu Or >O ede8r JVC F

ale~ t

7012PCE v Argr V lr L acr C'

'012PCE7022PCE

7022PCE

70I4ACE

7014ACE

024ACE

7024ACE

7014PCE

7014PCE

7024PCE

024PCE 2

2 v'

lr L F.

V Vis ac u

Vp isvec..un Has. @~v<C'F~

W~sr'cr

F

Vrlr/A

4C

S pecimen FaliedI

Specimen passed

itOD Written

r

- WH-614aE

~ p ir4

Tested By

Witness

Sheet Ho.

Approved

Dater <-<<->2'ate:of~

Copy of applicable portion 'of Post Test Inspection Data Sheetfrom Wyle Test Report Number 43706-2, Volume II.

4'See notice of anomaly PS of Hyle Test Report Number 43706-2,Volume I Section IX Pa e IX-4.

~ ~

r


DIVISION UNION, N. J. 07083

TEST REPORT NO.

REV, „A,„-,.SHEET,, ~~ OF.,l~~, . „

"1

4

APPENDIX AI I


NUCLEAR SAFETY RELATED

PERFOR MANGE CHARACTER!ST ICS.

FOR MODELS

~ ~ ) ~ ) ) ' ) ~


AS STATED IN WYLE AS STATED IN AMERACETEST REPORT NO. 43706-2 TEST REPORT NO.. ES-1000(OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)

~;.„- i '...7012ACE„,,.„...,,..., .,*...,..:.'..-',, 6701.2AQ001::..;.. r.-.:...'-., ',: ==-',,':-",:r. i i7022ACE

7012PCE

7022PCE

E7022AC001

E7012PC001

E7022PC001

~ 0 ~ ~

)

"l )

CONTROL PRODUCTS AMERACE CORPORATION

~ » ~ 1 1 ~

DIVISION CONTROL PRODUCTS DIVISIONamerce UNION, N.J. 070PP+ ~ 9» ~ ~ ))' ) ~ g )) ') ~, ",. )) ~)~l ~ ) A I )', ~ )) 1 ) ) )l


REV:;.A, -.. STREET,.60 OF-105

'

F'

PRODUCT SPECIFICATION

E 7012/E7022TITLE

MODEL E7012/E7022"

SERIES TIMING RELAYS

CLASS 1E

CHECKE

APPROYED ~

c<i'-APPROYED

~ /lC+ rr ~

DATED gd

+h/sa~i/<gp o

Wz jo

NUCLEARSAFETYRELATED

REVISION INDEX

ECO

80-47RE SHEETS EFF DATE

4-3-80ECO SHEETS EFF ~ DATE

RE VIS I ONSTATUS

OF.SHEETS

RE V

'SHEET 1 2 5 6 % 11 12 15 16 17 19 20 21 22

1.0 gnJaPOSE

1 1 The purpose of this specification is to define the performancecharacteristics of Control Products Division of Amerace Corp (CTP)AgastaHrelays identified herein. The perfonnance characteristics

,-stated vere derived from the'results of a qualification'est pro-'.'ram, which vas designed to measure the performance of the devices

under normal and abnormal (DesignBasis Events) conditions as spec-ified. The qualification test program used vas in accordance viththe requirements of IEEE STD. 323-1974 (IE-r. Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations) endIEEE STD 344-1975 (IEEE Reconxnended Practice for Seismic Qualifi-cation of Class 1E Equipment for Nuclear Power Generating Stations

In the following information reference villalso be made to IEEE STD. 50k-1978 (IEEEStaxuiard for Seismic Testing of Relays)

c ~ '

0 LIMITATIONS OF TEST RESULTS

,. I,2~1'.Since ~it;is: not;possibly;to ~define the'ececU tions Soi: 4vIIzy-'nOn "".,'cei'vable applicatian for rel'ays, those pazaine ters, which inpractice encompass the majority of applications, have been speci

e fied,2.2 Xf this data is not applicable to a particular requirement; then

proof testing must be perfozmed for that particular case,

CONTROL PRODUCTS '. 'AMERCE ~RPQRATIPN

DIVISION .. 'C~I DI- mmKTS-DlvlaoN'NION.'.J. 07083

DOCUMENT NO ~ E701QIE70/2

REY. D'HEET 1 OF~ ~r

g r gy ~r ~ q p r r ~ y%~ rr pg- \ % ~ 'rr ~ fp r A ~ ~ ', ~ r, ~ ~r


omeIac ~

~I Er Arr I 4 Irrrrr


UNION, N.J. 07083

.TEST REPORT N 'S-1000REV,,,.4..;. „.4HEET.~~..OF: . ~"~;;

Mr~ r '.M~ rr

yt

MVhA

2.3 The data documented in this specification applies only to Agastatrelays mounted i id e t i u and does not apply to relaysmounted on avitc ar ay pano s or any structure

2oi It ia the responsibility of tho over s stem facilit desi ers toclmIbine data on aeismio and environmenta per ormence o e relaysto arrive at an acceptable equipment design for a particular application'OTE

Control products Division of Amerace Corporation does not recoamond the use of its

products in the containment areas of nuclearpover generating stations.

3 Q 0 UALIFIGATION TEST OUTLINE o

3,1 AGIN|'IMIJLATION, (10 yoar or 25,000.operations qualifigd .life). ~

The foll'owing sequence of'ests.vas performed on Agastat devicesidentified herein (prior to seismic fragility testing). The soleintent being that the combination of these tests, vith appliedmargins, degraded the relays and their related hardware to a statewhich constitutes the equivalency of their end of service con-dition to satisfy the aging requirements of IEEE STD. 323 1974and IEEE STD. 344-1975.

~ h ~ 'C1hf

(a) Radiation A in . (2.0 X 10 rads integrated dose.) This5

osage s considered to be of sufficient integrated ex-posure, with margin included that excoeds the adverseplant operating requirements for areas outside the reactorcontainment building. Mainly the auxiliary and controlbuildings.

(b) C lin with Loed A in ~ (27 '00 operations with ono seto contacts o e to 20 vac, 60 Hz at 10 emp or 125 vdoat 1 emp, which is rated load.) The objective of thistest vas to operate the devices at an accelerated ratewith contacts loaded. The intent being to exceed by l(5the amount of mechanical operations the relays will soo inservice. Also, by loading the contacts, the vear at the

hand

of the test should exceed their normal end of qualifiedlife conditions<

~NAZE

1l5 margin added to cyclea (25,000plus 10g ~ 27,500 operations)

I~ y; ~ e ~

h CONTROL PRODUCTS '. AMERCE coRPCRAlIoN.':".

h

DIVISION ' CONTROL'PRODI/CTS'IVISIONUNION, NJ. 07043'

~

OOeuNEPT: NO. E7P12'/E7022

REV, J) ..SQKF,T 2';~2-~ >

N 224 -. l/40 A ~ Ã1

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION0+~S~'O~, ....,UNION„„N.J. 07083 ..., ~ . „

TEST REPORT NO'S-1000REV'A .-.".SHEET-:62'F '~0

I'

{0) Ta er t re A in . (100~C for 42 days)s test su ected the relays to an artificially elevated

temperature ( 00'C) for an extended period of time(Forty two (42) days). The device performance vas mess«ured before and after the thermal stress'egligible .degradation in device performance stands as evidence ofcapability to handle the thermal aging requirements ofClass IB. applioations,

(d) ismic h in ~ Since this ves basically a fragility typetest, su icient interactions vere performed at levels

. less than the fragility level of the devices in order tosatisfy vith required margins, the seismic aging require-ments ok IEEE STD. 323-1974 and IEEE STD, 344-1975,

3a2 Bh5BLINE PERFORMhNCE TESTS~

3,2.1 In addition to the aging tests, a series of baseline tests vereconducted before (in orcfer to establish a data base) and thenimmediately following each aging sequence, vith the purposebeing to.measure. the effects>. if any, on tbs various dsvicesi .,

3,2,2 The baseline tests consisted oft(a) Pull-in Voltage

(b) Drop-out Voltage

(c) . Dielectrio Strength at 1650.vac~ 60 Hs.

(d) Insulation Resistance at 500 vdo

(a) Operate Time (Milliseconds)

(f) Recycle Time (Milliseconds)

(g) Time Delay (Seconds)

(h) Rapeatability (5)

(i) Contact Bounce (Milliseconds at 28 vdc, 1 ampere)

()) Contact Resistance (Milliohms at 28 vdc, 1 ampere)

3,2.$ The data from these teste vas measured and recorded. This data'was used for comparison to functional data throughout the qual«

, ificetion test program to measure any degradation in the por-"« ifoz%4hca. Of . the.'rekglyso'K, i. r"~.~ i.~gi "" " '~'i ';

g"~ i'i,i'z",>i+„"~g

e h

3,3 SBISMIC QNLXFICATION (IEEB STD. 344-1975 snd IREE STD. 501-1978) ~

3.3+1 The artificially aged devices vere sub)ected to simulated seis-mic vibration, vhich verified the individual device's abilityto perform its required function, before, during, end/or follov-ing design basis earthquakes.

CONTROL PRODUCTS': .. ':iMERAcE'oR&oRATION. -"

DIVISIQN 'oH'fRoL DRoovcls olvl$IOH.UNION. N J. 070S3

II Sae~tSO

DQC UHENT.iHQ.:B7012/B70g2,

RF Y ~ D SH)ET QF

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„,UNION, N, P. 07083.


Rar;-':A-" 'HEET. 63 "OF M5 '

'V

P

1

~I

3 ',2 Using a Generic Required Response Spectra (RRS) for control~ systems purpooos for the majority of nuclear power plant

locations in the continental United States as a Guideline, thedevices should have met, exceeded, and/or establWsio8 their ovnfragility levels.

3+3,3 The relays vere tested'n the folloving electrical states.

(a) Non-operating Mode (Relay coil deenergixed off-delayrelays timod out),

(b) Onerating Mode (Relay coils energized - on-delay relaysthnad'ut),vith nominal rated voltage less 10/ .applied tocoils.

(o) Transitional Mode (Relay time delay) vith nominal ratedvoltages less 1(5, applied to coils, Relays timed outtwice during seismic test.

3o4 HOSTILE ENVIRONMENT,

3,4,1 The relays are not recommended for use in the actual reactor'conteinment'rea, but ere" intended mainly for use in'ho aux-iliary end control buildings. Therefore, in lieu of a loss-of-coolant accident (LOCA) test, a hostile environment testves performed.

3y4y 2 After simulated aging end seismic fragility testing, a combin-ation temporeture7humidity and under/over voltage test vesconducted. in order to demonIItrate that the devices vill functionunder adverse plant operating'onditions even after havingundergone all tho aforementioned aging simulation musd seissoicqualification testing;

3e4e3 The relays vere operated at minimum end maximum voltageextremes; 85 end 120 percent of rated voltage for AC devioesand 80 and120 peroent of rated voltages for DC devices,

NOTE

Plus 10$ ves added to max~ rated voltagesto satisfy margin requiremonts per IEEE STD.323-1974.

3.4.4 Five (5) minimum voltage and five (5) maximum voltage operationsvere performed (timo delays recorded) in each of the follovingenvironmental conditions: 951 relative humidity at 40'F, 50'F,

; .."„...;,:,„,.70>gp 90<R~ llP, Fs.,130.$ ~,150,Ft.'3.$ 5„$ ,;end~172.F~,,,;.,„ „,

~NOTS

Plus 15~F vas added to maximum use temperature(156'F) to satisfy the margin requirements ofIEEE.STD+ 323 1974+

~ .' TROL pJ OM~ " 'clPROI. PRODIJDTS DIVISICsl~~

AllERACK'CORPORATIOH

'IVION ~ IJRIDN, II.'e. ones

DOCUMENT NO. E70] 2/E7022

REV. D SHEET 4 Oj 22, ~

'

AMERACE CORPORATIONNTROL PRODUCTS CONTROL PRODUCTS Dlvls!ON

. ONSION... UNION,,N.J..07083..


'REV;~ A "':SHEET@K QF-M0

I

3o5 POST TEST INSPECTION

3+3,1 Upon completion of all testing, each relay @as thoroughlyinspected. The condition of mechanical and electrical partsand the. relay case +as recorded.

3.C QghLZFZChTZON TEST SUMMIT.

3.d.i

3odo2

The Baseline Performance Tests (Para. 3.2) mere conductedbefore end after each special test in order to measure andrecord any effeots on the various devices,

The Qualification Test +as conduoted in tbe folltndagsequence o

(a) Baseline Test (Initial)(b) Radiation hging Test

(c) Baseline Test - (Repeated)

(d) Cycling iiith Load'- Aging'Test'e)

Baseline Test (Repeated)

(f) Temperature hging Test

(g) Baseline Test (Repeated)

(h)'. Se'issiio Ag'ing 'and Quilifioation Test. (i) Baseline Test (Repeated)

($ ) Hostile Environment Test

(k) Baseline Test (Final)

(1) Post Test Inspection

4.0 CE BeENTlFZC n4,1 CAThLOG CODE NUMBERS

i,1 ~ 1 Figure 1 illustrates the method of identifying, by catalogcode, the Model E7012 and E7022 series timing relays<

" hi2'-:,~hL MODEL MU+HGIS'~ hEViGES "~TED'o-'':~'.~"" ."" ' '~ "'':".""'"-'a)

E7012AC001 a E7012PC001

(b) E7022AC001 b E7022PC001

P ~

*~ ~ ~,

GPNTROL, PRPDUCTQ. i.~ NAERAcE.coRPopATIQH .

~IllN%EO DIVISION ' ~ . emma. reaecrs avislm ~

uiioA. ~x oman

'

DOCUMENT NO., E7012/E7922 .

REV, D SHEET 5 OF 22f

~ ~. ~<.i', +



UNION, N.J. 07083

TEST REPORT NO pS 1ppp

REV. A ...:SHEET. 65 QF.. 105„:

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NUCLEM SAFETYRELATED

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IACASTATNTOOO. SER I E5TIHINC RELAY

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CONTACTARRANCKHENTt DOUCLC POLKOOUSLC TWOV

OPERAnON

I NACRYt - OFFWLAV AC

YILTAOC

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TINK RANCC < FACTORY INSTALLEDOOOC OPTIONS

A e9 TO 1 SCCo .PERFONNANCESPEC IfI CAT I ONS

~ ON THIS SHEET MEC 'le5 TO 15 SCCo NOT VALID FOR

0 5 TO 50 SEC+ IQOELS VITH FACTORY

INSTALLKO OPtIONS ~~ > C t0 TO t00 SEC+ ON ALL NOOKLS VITH

10 NIN FACTORY INS'IALLEO, OPTIONS ~ CUSTOHER'

5 TO 50 NIN~ A55UHK5

I C TO 40 NIN~RESPONSISILITY Of

.KSTASLISHINCPINOT AVAILABLE VALIOITIOfg ~ TO 500 SEC PERFONNANCE DATA

.IN ESIOOOo

Y COHaY 50Ha

Y 50HaY 40Ha

Y 40HcY 40HaY 50Ha

Y 5olcY CeicY 40IcY COIc

VOC

VOC

VOC 'VDC.

VOC

YOC

VOC

VDC

CU5TON le IfI CATIISIS

CUSTONER SPECIALHOO I F I CATIONS VHICNOO NOt AFFKC't THCFUNCTI ONAI.CHARACTER IS'tl CS DfTHE UNlt OR THERELEVANCY OfPERFONNANCE DATAIN ESIOOO ARECOOKO CEOOO OIEHI CHER,

CUSTONER SPECIALHOO IF I CAT I ON5 VHIOlOO AFFECT THEFUNCTIONALCHARACTERISTICS OfTHE lail't ANO THERELEVANCY OFPERfORNANCE DATAIk K51000 ARE COOEDCI999 OR SKLOV, fORTHESE IPIITS THECUSTOHER ASSURESRESPONSISILllY OfESTASLI SHINSVALIOITV OFPERFONNANCE DATAIN ESIOOOo

OOI .

CINe IOHITIIR

H

1

.O

R0

MI

C)C3C)

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FXGURE 1 Device Code Designations

5eO E C R ~

5.1 DESCRIPTION OP OPERATION o

5y1i1 Model E7012. (Seo Figure 2) Applying a continuous voltage tothe coi~l-L2)- starts e time delay lasting for tho prosottime. During this period, tho normally closed contacts (3-5and 4-6) remain closed. ht the end of the delay period, the

'ormally closod contacts brook end the normally open contacts(1-5 and 2-6) make. The contacts remain in this position untilthe coil is deenorgizod, at which time the switch instantane-ously returns to is original position. Doenorgixing the coil,either during or after tho delay period, will recycle the unitwithin .050 second. It will thon provide a full-delay periodupon reenergixation, regardless of how often the coil voltageis interrupted before tho unit has been permitted to "time-out"to its fully-delay setting.

L1 L2

TOON

PICKUP

TOTAL OELAY AS SET ON DIAL

ENERG I ZEO

E7012 COIL OEENERG I ZEO

HAINCONTACTS

NoC ~

(5-5)(4-6)(

N+0 ~I

(~-5)(2-6)

CLOSED

OPEN

CLOSEO

OPEN

rIl ~

Pigure 2> Operation of E7012, On-Delay Relay

'5,'1.2'odel E7022 (Soe Figuie 3) .Applyfng a voltage to tho coil~Z77or at least ,050 second will instentanoously transferthe switch, breaking the normally closed contacts (1-5 and 2-6)and making the normally open contacts (3-5 and 4-6). Contactsremain in this transferred position es long as tho coil isenergixed. The time delay begins immodiatoly upon doenorgi»xation. ht the end of the delay period, the switch returns to

'CONTRQL PRODUCTS' 'AlACAACE coAPQAATlokDIVISION 'cck~~ omovcvs eesiok

UNIOk, N.J 07083

DOCUMENT'O ~ E j01)/E702

RE)., D ....SPEET~OF~II 22S 1/SO

I ~

~ 4


~ ~ v " 'O&m+AMERACE CORPORATION

CONTROL PRODUCTS DIVISION., LINION,,N.J. 07083

. TEST REPORT NO'S-lpppREV. A" -.."SHEET'667. OF ~l

1'

ita normal position. Reenergixing the coil during the delayperiod wi11 iamediately return the timing mechanism to a point~ra it vi11 provide a full-delay period upon subsequent de-~nargiaation, The switch remains in the transferred position.

L2

TD

DROPOUT

IIIAINCONTACTS

I"ENERG

IIIII

E7022 COILOEENERGIZED

OPEN

CLOSED

I

II

I ~

III

OPEN

CLOSEDI, I

~ TOTAL DELAY AS SET ON DIAL

I I

IZED

tigure 3, Operation of 87022, Off-Delay Relay,

S ~ 2 PHYSICAL CHARACTERISTICS.

(" '

CONTROL PRODUCTS ~ERAcE coRPoRATIoN': DIVISION ~ ~ ~' cQNTRoL PRoOUcTs DIvlsIoN

~ - . ~, "UNION,'N.J: PTPLI

DOCUMENT NO, P)OI2/E7O22REV; D SHEET-8 OF 22

OTTTeMCO



UNION, N.J. 07083

-:TEST REPORT NO'S-yap0

,gP( g, ... SHEET. 68 OF, 105

I

5 ~

i

3.25 REF.

2.892.57 MAX.

»

.I

I

.199 DIA.MTG. HOLES

3.09MAX

2.83 MAX

AGASVAV.'0»

»» ~ ~ »r

!

I

Qi

I

S.750

I

l.500

2X.

/4.5MA

1.25REF

QUALIFICATION TESTED FOR VERTICALOPERATION ONLY

Figure 4, Model E7012 end B7022 Outline and Dimension Drying,

5e2.2 ma Vo h ~

(a) Model B7012 and E7022 vith (AC) coils 2,13 lbs.(b) Mode 1 E701 2 and E7022 With (D|») coi1 s 2 o 25 lb so

r

~NOTE

Veight may vary slightly vith relayooil voltage specified.

5>2<3 ol ~ Standard screw terminals (48 32 truss head sere@4supp o are located on the front of the unit with pormanontschomatic markings. Barrier isolation is designed to accom-odate spade or ring tongue terminals vith spacing to mootindustrial control specifications,

»

~ ~ » ~ » r'»

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00<~~ "T. ~0'570l2/E j02.2'f.y.„D.,Sf' gF. '22

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UNION».H.J. 07P83

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AMERACE CORPORATION~ M~OL MODUWS CONTRQL PRODUCTS DIyISIQN

D+!SIPN, ...,, ......,UNIOy, N,a. O7Oe3.,„, ..., ..TEST REPORT NO.

~S ]ppp'REV"::A.-:":SHEET:„"69 OF--105";-,

"x>

5i2.4 in Time Ran Ad ~ Basio models are furnished lTiths c rate n near ncrements covering the range select

qadi

5i 3 OPERATING CHARACTERISTICS ~

5.3.1 Environmen el Cond t on . (Qualified Life)

PARAMETER

Temperature (~P)Humidity (R.H'. 5).

'ressure

Radiation (red s)

MINi40

10

NORMAL

70-104.40-60 ..

htmospheric

156

95

2.0 X 10 (Gemme)

5,3. 2 etin C d ion ~ (Normal Environment)

~ e

NORMAL OPERATING SPECIFICATIONS

Coil Operating Voltage, Nominal RatedPull-in (5 of rated value)Drop-out (f of rated value)Pcnrer (Vatts at rated value)

Relay Opezate Timi (In as)Model E7012Model E7022

Relay Release (Recycle) Time (In as)Model E7012Model E7022

Contaot Ratings, Continuous(Resistive at 125 vdc)(Resistive at 120 vec, 60 Hx)

Insulation Resistance (In megohms at 500 vdc)Dielectrio (vrms, 60 Hs)

Between Terminals endGround';-

~ '- . i; T" '. BetTTSen,'Ncn-C2Tnne'C'tedrTerminil'S- ":

Repeat hocuracy (See definition inParagraph 5.3.2.1)

REIhYS M/.(DC) COiLS

hs Spec

80$ Min.10$ Approx,8 Approxi

N/h.50 ms Maxi

50 ms MaxiN/A

1.0 amp

10.0 emp

500 Min.

1,5001 000 -" - ~

+ 10$

,REDLYS 'P/(AC) COILS

hs Spec85$ Min.50$ Approx.8 Approx.

N/h50 ms Mex.

50 Ms Max,N/A

1.0 emp

10.0 emp

500 Min.

1,500I;090'""".'

1%

~ ~

~~

~ 'leN 22s

CONTROL PRODUCTS '&PRATE 'coRPoRATIDA 'DQ)SION coNTRQL PRooUGTs DlvlsldN

UNIQH N,J, OT0e3~ r ii v ~ r; r~ vr»*, . rgb', k 'Igt,

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OOCUHFNT NG'7012/E7022 i

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AMERACE CORPORATIONCOTROL MODUCTS CONTRol PROpUCTs piyiSiONDIVISION...., ... UNiON,e.a. om83 ...,...rllllleTCe

TEST REPORT NO. ES«1000

RPf'->A""'SHEH'Q "OF 105 '

1

$ 3y 2i 1 Ra ea hccurec ~ Repeat hccuracy at any fixed temperatures e ne as Ref. Hema Part ICS 2-218.07)) ".The repeat

accuracy deviation (h ) of a time delay relay is a measure

of the maximum deviation in the time delay that Wll beexperienced in five successive operations at any particulartime setting of the relay end for any particular operatingvoltage or current." Repeat hccuracy is obtained f'rom thefollowing formulat

(Tl - T2)100—(Tl + T2)

arel Tl Maximum Time Delay

T2 ~ Minimum Time Delay

E7012 On delay on pull-in units arith timing range of 3-30«in. and 6-60 min. the first delay vill be approximately15$ longer than subsequent delays due to coil temperature

~ 'rjsa ~

NOTE

Dial settebility vith respect tothe indicum (Marking on the regu-lating dials) is not included

in'he

above. gape~ate Katy value,

So 3o 2o 2 Dial Settin ~ The calibration markings, as with most timingre ays, are for convenience end to reduce the required timefor setting a relay to a specific value. However, relayscan be set very accurately by using -the folloving procedure!

(a) Turn regulating dial (Located on the top of relay) tocorrespond with value desired.

(b) Record one or more time,delays. If more than one ti«edelay is recorded, average the results.

(o) Compare the value obtained vith the value required,If value obtained is less then the value required,turn regulating dial clockwise slightly to increesetime. If value obtained is greater then the veluerequired, turn regulating dial counterclockwise to

(d) Repeat steps (b) end (c) as necessary until requiredtime delay is achieved.

5o 3o 3 ere n Cond ion ~ (hbnormel Environment)

r'

,

'Chasm..'reOOVCrS OMSIOS~ ~,~~as coppQ~~

UNOH, ILJ. 0708$«onNtOCO

DOCUQEJfT NO. E7OZ2(E7O22

AEV, D: SHEET ~ OF Q.

~ 1

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ill « ' ~ ~ ~ ~ «z ~, ' ~ ~

OIAIKKa,~ f



UNION, N. J. 07083

o

SHEEy 71 OFc, 10

.ADVERSE OPERATINCSPECIPICATIONS

NORMAL DBE "A" DBE "B" DBE IICN DBE NDII

Temperature (aP)Humidity (R.H. 5)Coil Operating Voltag* ($ of Ratei)

Model E7012 (AC)(ac).

Model E7022 (AC)(DC)

Ssismio Response

ea'0-104

40-60

85-11080-11085-11080-110

4010-95

85-110 .

80-11085-11080-110

12010-95

85-11080-11085-11080-110

14510-95

85-11090-11085-11080-110

15610-95

85-11090-11085-11080-110

NOTES~ ~, I l

All coils may be oporated on intermittent duty cycles atvoltages 1(4 above listed maximums (Intermittent Duty ~

'aximum 5(5 duty cycle and 30 minutes "ON" time.)

Por Seismic Response see Pigurea 5, 6, 7 for Hodel E7012~ ... and Pigurea 8, .9 and 10 for Hodsl R7022,

p

5.4 SEISMIC RESPONSE.

5.4.1 So sm T ~

~ ~

(a) Value of Damping Used - 5$

(b) Devioe Hounting - Vertical Only (Rigid Test Fixture)

(o) Mode of Vibration Identical (Dependent) Biaxial Inputs~ (45'hruster)

(d) Seismic Input Random Hultifreguoncy (Spaced at 1/3Octaves Over a Range of 1-40 Hz). 30 Second Duration.

5.4.2 Res onae S actrum. Figures 5, 6 and 7 (E7012) and Figures 8an E represent the actual vertical and horizontal

test rasponso of the relays in.their three electrical states,'Qi&ig thdd Fai?ure'.Ci'Lte'rfa"spdcif $ od W .Farar'. 5;4'J4; 'thedi'val'uis

vere derived by combining the lovast teat raaponso spectrum(TRS) valuos from the four test orientationa and multiplyingthat composite value by 0.707 due to the 45-degree inclinationof the tost machine. Also, superimposed on the graphs are thefollovlng!

CONTROL PRODIJQTS, 'MERCE'coRPoAATIQM~ DIVISION coM1RoL PRooUcfs DtvlsloM

J

UNION, M.J. 07ISS

00~ "MENT . NO ..E701'2/E7022

REVq., Q I SQFF. OF~»» ~ it~, r ~ l . „~, . ~ -I 1 l „~ %)» . »it~a ~, ~ ~

'MERACE

CORPORATIONCONTROL PRODUCTS DIylSION

l ~~ ~~DtVISION...„....UNION,N.J. 07083

TEST REPORT NO'S-1000

REV; A'-- 'SHEET,,7.2..0F 105,,

ptfLL SCALE SHOCK SPECTttUhb {S poahl NOOELS TESTEOI

E7012AC001

123 D 10 D 100 g 100{0E7012P C001

OAheae ~»,ill sc

The SLq shape {at S percent dsnlp.tng), ls dcl!ncd by four points:

point A ~ 1.0 Hs and an acre!erst(on equal lo2$ percent of Ihe 2PA

po(at D ~ 4.0 Hs and 2$0 percent of the 2PApoint E ~ lb.0 Hc and 2$ 0 percent of Ihe 2PApohtt0~33.0 Hs and ~ Ievd equal to thc

SPA.

kc~ ~

In"r I cl(' I

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~ g', ~ ~ TESTPOSSER)S

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fnqueey Otd

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~S ~"'I pjV» II ~~ 5K TO 45 ~ It(CC{NATION'cr

Filt2re 5o Model E7012, Response Speotruys, Non-Operate Mode

CONTROL PRODUCTS, . ~ AMERAcE coRPoRAT!oN

~

5

DI17I'SION ' ''l4tgROL'PRODOCTS'($ (V(SION~ ocnccolo ' " ','(N!ON. N'J. OIO(a

DOCUMENT NO. E7012]~)022RE V 9 SHEET~OF~~ ~

jL c)rttgw ~i 'ce I~ ~nS.: n„g.. i.nl n'-Yc.»

' ~ 5 'cc ~ r ~rc c ~ 5 ~ ~

CONTROL PRODUCTSDMSION

TEST REPORT NO'ES-1000AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

8~ A:.-: Id!SHEET"—'-'F.~, '" ",7,.3, . 105.UNION, N,J. 07083~ c, r 5 4{13efPCO,,

'jsrNgg AQELc+r)>54.a,ig q'rrd 555')5 I I'Ifr5 ~ u( c,ggp5;0;q~„c,t, 155 i'Vtr scr Ir '5c rt

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PULL SCAN SHOCK SPSCTRUAt IS Pooht

12I 0 10 D 100 SI 100K!

OAASNH0 ~S»

HOOELS TESTEOIE101ZAC001E701ZPC001

fllI

Il~ ll

qi':." Ilii

t Ill

'ICI n

~ ~ ~ t The SRS shape !at S peasant daeap.Intr Is defined by four points:

pobttl ~ LO Ha and an ossa!season equal to25 percent of Ihe XPA

point D ~ 4.0 Ha and 250 peteent ot the XPApoint 2 ~ IS.O Ha and 250 peeeent ot the XPApot t 0 22.0 Xa m a ~ ~ to Ihe

XPA.

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JKSf QPj HX ~AO

..i''COIIIPdslTE'OFMPe/V-':,SS/V-ISS/Ve;F8+1 XI ~ 707 SIC'TO'45o 'KCLlkATIOIIOF TEST HACHINE~

Figure 6. Model B7012 ~ Response Spectrum, Operate Mode

CONTROLl 'PRODUCTS '"~ 'MEFIAcsE coRP6!I/TioH '

". DIVISION '. CotttftoL PftooucTS oivisiottUHIONl N.J. 07083tt ...~

DOCUMENT. NO. ~ E7012/E7022";

RE)f .,D, . SH)ET FeV" 'Stt 228 TI 0 ~ '

l e A o e 5 ~ 2


0V!sio~ . V/ION hLd. 0$0N.

TEST REPORT NO.pp

Ref.."A " SHEET >4'OF>~> '

e

~ULL SCALE SHOCK SPSCTRUIIS IS SaeU IK!DELS TESTEDI

E7012AC001

1ll D 10 D 1CO g 100CD E701XPC001

OAMPINO ~»

~Ht

!Il l:? !!n: a II'

11 ~ \ ltI

! ~ II

The SRS chape (at 6 petoent datkphg), Ic defined tcy foot polntat

point A» 1.0 Ha and an accelcta0on «Ptal to25 peccant of tbe XPA

pohtff» C.0 Ha and 250 pctccnt of III~ XPAPohtr» 16.0Haand260pctccntof0leXPApoht0» 22.0 Ha and a !teel equal Io tbe

XtA

5:UlTEST

RESP ii

\ ~

In.

lpa

il+Hf i

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tt'RTIF I GALRRS

rtcc sl~ aet Ia 5Stakoako ktSeotIS

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» ~

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ja I I I

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tt ~

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~ ~ ~ ~ ~ I~ ~ ~ ~ ~ ~ ~ ~ ~ I~ a ~ ~ ~ t ~ te10 100 1 IXXI

I

oCOHPOSITE DF FB/V»ISS/V»ISS/V+JFB/V+ X ~ 707 OUE Jp 45 tKCI IHATIOHa . ~,I

Figure 7. Model B7p12, Response SpectrLns, Transitional Mode .

CONTROL PRODUCT$ , ....AMERACE CORPORAT!ON . ~I~ Ply!SgN

" ' 'ONITIOL PRODUCTS DIVISIO!f~

'~ UNIOA. N.J OIOBS

oOGUME NO ~,B7g12(B7P22, .

RE ye' SHEET 15 OF 22~ '

'1 ~

~ I» tj1'IV~ J','')»»5 ',thac+MS~(taa»a c»ttt»(...~*I I .-S cf..g.thA thy. a ~ +Iah t ~ I. ~ ~ ..>.. Ota, 5 4 ~ . ~, ~ ~ t.* +J.,

~ 1»

AMERACE CORPORATIONOL PRODUWS CONTROI. pROOUCTS OIyISIONDIVISION UNION, N.J. 07083-Oft'OCO 1 I ~

~g ~ 1

~I t»th~ ~ »


REV"., A; .FSHQET» 7. OF 1~05

POLL SCALE SHOCK SPZCTfttfyS IS peahI HOOELS TESTEOI

E7022AC001E7022PC001

1ZID 10D

OAMPtMO ~5+

lbI ~

~I

i i I'lit;::,: I lit

! 41 t

I '.IIt I I It~I'' i i'l

4

nIih

I'4I

The SIIS shape (at 6 pereent dsntp-h5), Is defined by four pohts:

pohtd 0 1.0 Hs and an aceeleratlon equal to2$ percent of the ZPA

point O 0 6.0 Hs and 250 present of tha ZPApohtg 0 160Hsend2$ 0pereentoftheZPApolnt0021.0 Hs and ~ level equal to the

ZPA.

,rs: >

~I~I4

~ -'4 '1-

:: I:-I'-"- '»=:! '='t~l4=I ssl

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ART IF'IC I AL

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0

0 ~

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~ I~ ~ ~ ~ ~ ~I 0 ~ ~ I~ ~ ~ ~ ~

1 10 ~ ' 100 IKo

I

IIeCOHPOSITE CF FB/V ISS/V ISS/V0IFB/V0 X ~ 707 OUE TO 45 'IKCLIKATIOK

OF TEST HACHIHE~

Figure 8, Model E7022, Response Spectruas Non-Operate Mode

R

I4 -8',s. -.""r

I I I44I ~ I

aOCUMENT NO; P70>2/E7022

RE Yet y.;,' SHFj ~ OF~~

Ril SSII 1/SO,~ ~I

~ ~ ~ ~ ~ I ~

CON7ROL PRODUCT'S, -'-. "A~RAOE coRPORA'TtoH '..g QII/!$!ON coetTROL PRooUGTs otvlslosf~i~ I~.o~ .....:

4 I

I

CONTROL PRODUCTSDtVISION

~ I u . '


UNION, N.J. 07083

TEST REPORT NO.ES 1000

REVs " 'A'" "'SHEET 'OF"

,pUtL SCALS SHOCK SplCTStfdd fs paoht HOOELS TESTEOt

E7022AC001

. 10 0 10 0 100 g tOIXX2

CAMP!NO ~5+

! I ln

~ ~I

I."'

IE

~ t

Sits shape (st S percent dsrrtp.big), Is dcfbtcd by four pobt!s:

pobftl ~ 1.0 Hs and an aeeclcrsUoa oqus! to25 pcreenl of thc ZPA

pobft D ~ 4.0 Hs and 250 percent of the ZPApoints ~ tdOHsand250pcreentofthcZFApoint C ~ 22.0 Hs and ~ Icrcl cfptsl to the

ZFA

tl ~'t

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III

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~ c ~ ~ .rr. ~ ~ . ~

~ COIIPOSITE OF FB/V tdd/V tds/V+IFS/V+ X t707 OUE TO )5 INCI.!NATIONOF TEST

MACHINERY

Piguze 9 Model E7022 Respotdee Spectrum, Operate Mode

~c,i;reI

~ I

J

I

A

~ CONTR PROOOCTS ': AME!tscE 'co!IPOSI "1!ots ~ ~

ply!SION co!ITIIoi PA00UGTs o!vlstors

~ 'ttd SZS - jlso, " ""~ . ~ J I,':.,:,I'

"'QCLPKNYNO E jo~gIP7022) ~

I


„, DIVISION ....., „,;;... pN!ON "N,J, Q7ggI

TEST REPORT NO ES-1000

REV; .''; SHEET "7 'F"105'. * '

I

~QLL SCALS SHOCK SPECTRUI!6 t6 Poahl HOOELS TESTEOI

E7022AC001

Tll0 10 0 100 g 1$XX7E7022PC001

OAMPIHO ~5~SS 'M

~ t

t ~ It

~ ~ t ttjii ~ jil

n:w;It;»: j:

~ ~ Tho SliS Shape (et 6 percent dafnpheal, Ia dellned by four pohtr.

pohtl tt 2.0 Ha and an aeeeierailou equal to25 percent of ihe ZPA

pohtD~ 4AI Ha and 250 percent of the SPApohiE jt 16.0Haand250percentoftheSPApoht0» SS.O Ha and a Ietei equal to Ihe

SPA.p

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10~ ~ ~ ~ ~ ~ ~t ~ ~ ~ ~ ~ ~

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)I)1651166) .... ~;"I""7 4':" ~ coifposRE'GF/6/v 's/Y,ss/tfe'IPTI'/ve''x 707 OIIE'TOI65,IIIcLINATIOII"OF TEST KACKIIIE»

~ jr

Pigure 10. Modal E'/022, Response Speotrum,. Trsnsi.tional Mode

/ ~h ~

'

t»r

.CONTROLPPRODUCQS..: ..;;. AMERAcE coRPORATIQN'.r,',~: D!y!SION ~ . 00IITRDL', PIIODUGTs. 0'ivfslog

, UIIIDK. H.d. OTOSS

lt'He ' tt P

DOCUMENT. N9 a .p70]g/gg022 I

REy, g SHEET OF

r ~

oflte face



UNION, N.J. 07083

TEST REPORT NO.

REV..A,.....ISHEET . OF„—,.

NP

'( ~ ~

~ ~

~ ~ \ v ~

(a) The standard response spectrum (SRS) for relays perIEEB STD. 501-1978, vhich gives a specific zero periodacceleration "G" level for each of tho relay states

(b) The required response spectrum (RRS), vhich vas used asa guideline end ves artificially created by Controlproducts Division as a goal or maximum test level.

smic Test Dos~cri tion. The test machine vas inclined at- ogroes to o oMr zontal plane to simulate be-axes ex-citation. In order to orient tho test articles to their nor-mal in-service position, they vore placed on a 45-dogroo rigidtest fixture. This arrangement gave tho input motion equalvectors in the vertical plane and in one horizontal direction.The relays vore tested in four horizontal orientations. Thisvaa done to test for the in-phase and out-of-phsse conditionsof the test items. This method of test input is recognized es«n acceptable alternative to true biaxial excitation in Section6,6.6 of IEEE STD. 344-1975.

504i4 a'i ure C 'eri; (Class lE functioni monitored during Seismicaatso

Se4oS

Normally closed contacts monitored for chatter in excessof 1 millisecond vith 28 vdc at 1 ampere applied to con-

...tacts, Norioally open. contacts .monitored for false=tran'sfer'of 1 millisecond or greater vith 28 vdc at 1 ampere appliedto contacts.

(b)Normally open contact monitored for chatter in excess of1 millisocond vith 28 vdo at 1 ampere applied to contacts.Normally closed contacts monitored for false transfer of 1millisecond or greater with 28 vdc at 1 ampere applied tocontacts ~

(o) (

f'ailure of the relays to timeout twice. Relays est forapproxilnately 10 second time. delay.

j

NNE

rated voltage less I(5to relay coil! duringand transitional mode-

p~,, >5 ~

lfominalappliedoperatetesta.

OOCUHEN'T 40 '7012'/E'7022 .'.~ '(CONTROL .PRODUCTS': A4%RAcf cowoAAnoN "'..:

b IyIS ION .. - ~ lA0L PA000cl5 0wIs i0sUNIOH, N.J. $7083

~ ')

%"~.,y;" '. SHEF,Q9.0f~ 'y ~

~ ')' ~"slfi. ~ ~ 1aaa -"l/so . ) t ~

TEST REPORT NO'S-yppp

REV; A'' ' SHEET.29.'"OF'>~~'MERACE

CORPORATIONCONTROL PRODUCTS DIVISION

.. UNION, N. J,.07083.


4

K

C

S,i,5 e li v ~ (Model B7022 only) Device fragility levelwes o te ne n the following manner: Using the FailureCriteria described in paragraph 5.4.4, ell relays vere firstsubjected to the artificial RRS acceleretion level. If arelay failed to meet its Class 1E function, the testing wascontinued, but at regressive increments (of epproximetafy 10Klevels) until the malfunction ceased. The level at which faultfree operation of the relay hed been established was documented

~ as the fragility level of that relay.5,4,'6 Ta Re o s ~ The test responses which exceed the az'tificial

eve end are'tated as such) are not the device fz'agilitylevels but are highest values tested

to.'6.0

(Non-Nuclear)

D;- „.Ths maximum shift in,the.yverage of. three -: .. ~

consecutiva time delays taken at +77ip is201 «t 20ip and +25 at +165ip,

NOTE

The relays are actually designed to perform under the conditionsgiven in the following paragraphs.

6.1 TEMPERATURE RANGE.~ ~" '(a) 'Ope'rating 'temparat(u'ra'range ii -20'F to +1654F

(b) 5toraga temperature range is 674F to +165eF

4~ h

\

~.T ( hg.V.

~ v

~ h4 ~N

'>i 4l'h

6o 2 REPEAT hCCURACYo

6o2N1 Repeat,hccuracy at any fixed temperature isi(a) g 5$ for time delays of 200 seconds or less,(b) g 1(4 for time delays of 200 seconds or greater

~NOTE

The first time delays afforded by ModelE7012 relays.with "H" (3-30 min.) and "I"(6-60 min.) time ranges vill ba approximately15$ longer than subsequent delays due to coil

~ ..„.,tampgratupa rise ~ Ni hN... '.. ','„...~."" iTT h>.'. ~: 'N!.'. ':. T a

6,3 COIL VOLTAGE, r

6.3.1 hll coils may be operated on intermittent duty cycles at vol-tages 10$ above listed maximums. (Intermittent duty ~ Maximum50g duty cycle and 30 minutes "ON" time.

6o4 CONTACT RATINGS ~

GAG\)MENT,.HOo.'E7012/E7022'ONTROL.PRODUCT& ". ( '. AIJEII>CE <CORPOtQflc'N'. ~"

T ~:DIVISION, 'oNTRQI PRQDUGTs DIVIsIDN~It&I%CO UNION„N.J. D70&3, REV .D..„, SHEET2 QF 22 ...

1&4 4/40 " "~ 'T'"~' " ~: ' ~ .: ~

"' ~ ~

CONTROL PRODUCTSDtVISION

,oIneIoce

AMfRACf CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N,J. 07083~ ~ h ~ <

~

TEST REPORT NO'S-1000REV. "..A '.SHEET 80..OF 105

0

'il.

C

4,4,1 c C c o o (Resistive Loads)

CONTACT VOLTAGE 'IN. 100,000OPERATIONS

MIN, 1 000.000OPEtIATIONS

30 vdc110 vdc120 vao, 60 Hs

240 vac, '60 Hx

480 vao, 60 Hx

15,01,0

20,020.012.0

7,00,5

15.0" 15,0

10,0

di4i2 Ra in s UL.

~ ~ 4 Q'I ~

Contact ratings as listed under the UnderTTriteri Lab. com-~ . „.. ~ . ponent.recognition program, for .100~000-operations;

10 Amps, Resistive 240 vao .

- 1/4 Horsopovor, 123 vac/240 yacPer Pole

15 Amps, 30 vdc5 Amps, General purpose, 600 vao

~,

'

7,,0 S CE PRO SION ~

7o1 PROJECTED QUALXFIED LIPE,

7,1,1 Ten (10) years from date of manufacture or 25,000 operations,TThichovor occurs first. (This statement does not alter in any+ay the TTarranty on the relay.)

7o 2 MAINTKQNCE SCHEDULE ~

7o 2+I Replacement of the device after 25 ~ 000 operations or 10 yearsfrom date of manufacture~ or before.

7,2,2 The date of manufacture can be found in the first four digitsof the serial number TThich is located on the nameplate. Thedate code used is a four digit,number reflecting year andseek of manufacture;

et e*

'. ~';.:;.',. i; -':.': ".. First":tTTo digits Iindicate "year'Second two digits indicate TToek

.EKhMPLEI Date code 7814; 78 indicates1978 14 indicates TTeok ofApril 3 thru 7 as year andTTook of manufacture<

AIDDLL E7022PCOO1COIL 125VDC SENAL 7814" +«"

1 ~ 5 TO 15 SEC ~

~ LI

+ONTQPL';PRODUCTS'- ~ '.'.AMEITICE'coRPoRATIONDIVISION

'' coNTRQL PRQOUOTs olvlsloNUNION. N.J. 07083 REV, D „, SHEET OF.. -Q'a <+'~

~ f~ a

4 g ~ w + ~' ~-


.OITIetoce .


UNION, N.J, 07083

TEST REPORT NO.

REV; A <'' SHEET 81-"OF 105--:

~l

7,2,3 No field repair! or modifications are alloved. A completerelay must be ordered vhora spares are required,

7.3 QUALITY ASSURANCE.4

~ 7e3oi eli rehce Pro rem. Agestetdevices are built andcontro e roug an cate lished quality assurance program%which is in accordance vith the applicable requirements ofANSI N45 2 1977l 10CFR21j and 10CFR50f Appendix B

7,3.2 Tracoebili Records. Device treceability records vill bemeinteino y or a period of 11 years from the date ofmanufacture.

7,3;3 Confi ration Control, The configuration code (See Figure 1)s a su x to o model number end provides a means of identi

fi'cation end configuration control, When a Class 1 chango iarocessed on the product, the configuration coda vill advance-001 to -002, eto.) and this specification vill be revised if

necessary

7o4 QUALIFICATION TEST REPORTs ES1000e ~

'7o4yi The actual qualification test report, from vhich the datapresented in this specification has been derived, can beobtained from Control Products Division of Amerace Corp.by ordering Teat Report Number ES1000,

~ w

CONTROL PRODUCTSOlVISlON

'RAorrrco

I, Amerece Ccrpcrstbn I CcntrcI products DMsbn I 2330VsuxhsllRDsd Unbn. New Jersey

07083'alex

138 978

r~ or.'PRoojcze owsroII"'' '.

~ IuIERAC8.CORP@RATION.. r, ~*~ 'DMSION '' 'NION, N.J.orees'OgJMENT NO. E7012(P7Q22, I,

REV,, D SHEET M,OF. ~~ 1I q ~

r

n ' r r

~/ ~py.rrr ~

rr ~ g- ' ~ i, 'I„',r e,,w aya vy ''

~ ', rrSr;es,~w r " r ~'.~'tuS.~'Ink-rI;„~ r „ i.I; ~ .- ~ .", ~; ~ .; ~ " " *

CONTROL PRODUCTSDIVISlON

o Ille loce .


UNION, N.J. 07083

TEST REPORT NOES 1000

REV,. A. - ..SHEET: OF

APPENDIX 8


NUCLEAR SAFETY RELATED

PERFORMANCE CHARACTERISTICS

FOR MODELS

..............E 7.0! 9/,E 71,0.24

~ ~ l

~ ~

~ P

THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:AS STATED IN WYLE AS STATED IN AMERAGETEST REPORT NO, 43706-2 TEST REPORT NO. ES«1000(OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)

.:." -":-"79$4ACE; ' "" i"-g.'-~:i'' «' ":;i".E7014'AC001" .~ . '"-~",;'".=:.-".-:-.~"'"-"«:.-

~ ~

7024AGE

701 4PCE

7024PGE

E7024AG001

E7014PG001

E7024PG001

~ ~ ~

~ ~ s ~ ~

\gff]~'rJ<~<p>gg'p~')p i ~jr]+>w.iE'i<4gs'Nr",)'d+,tell ~ «44'e tt 'h" "..sA.~ - I '4.+pt.w+Psi+ (PAL.

CONTROL PRODUCTS~~ DIVISION


UNION. N.J. 07083


REV ~ A .,SCREE'T830F 105

1»

PRODUCT SPECIFICATION

E?014/E7024TITLE

MODEL E7014/E7024SERIES TIMING RELAYS

CLASS 1E

PRE ARE DATE1-3-b'o

APP 0 EDg.. f-8-f5g g-foROV

REVISION INDEX

CHECKED.WitW~ 9-a-ZdNUCLEARSAFETYRELATED

ECO RE

80-48 D

SHEETS EFF

hUDATE

4-3-80ECO RE SHEETS EFF DATE

REVISIONSTATUS. OF...„

SHEETS

RE V

SHEET 1 2 5 '4 5''6 17 1S 19 20 21. 22~ 1

1,0 PURPOSE'

1 1 The purpose of this specification is to define the performancecharacteristics of Control Products Division of Amezace Corp (CTP)hgastat relays identified herein. The perfomance charactezisticsstated, were derived from the results. of..a:qualification test. pro-gram, which was designed to measure the perfomance of the devicesunder normal and abnormal (Design Basis Events) conditions as spec-ified The qualification test piogram used was in accordance withthe requirements of IEEE STD. 323-1974 (IEEE Standard for Qualify-ing Class lE Equipment for Nuclear Power Generating Stations) andIEZ STD 344-1975 (IEEE Recommended Practice for Seismic Qualifi-cation of Class 1E Equipment for. Nuclear Power Generating Stations

~ ~

~NOES

In the following information referencewi11'-'lso

be made to IEEE STD 50k.-1978 (IEEEStand:mi for Seismic Testing of Relays)

.JS ~ ri '

2 0 LIMITATIONS OF TEST RESULTS ~

2TL';.,Since. it.,ie', not,yosskb J e ..to, define She:conditions'-fog-eyHyIcoTI;,'s"'eiv'able„>plicatf.crii"foirelays'P thosi parmetersP'hich in.

practice encompass the majority of applications, have been speci-fiedo

2.2 If this data is not applicable'o a particular requirement; thenproof testing must be performed for.that particular. case

COJ4TROL,; PRODUCTS . AMERAGE.coAPoRATJoN .

DIVjS*ION" .', " C4ATQQL'IIooUcgh D<vistdhf

'NION, N.J. 07083

DGCUI "NT NO'7014(E7024J'EV

D SHEET 1 OF~2

J. ~

~ .s

~ ~g g 8> %,Pj, ~ 1 I +NNPSq J S + ~ rP JJP T~ p k g ~

~ -E ~ ~ V



UNION, N.J. 07083

TEST REPORT NO. <S 1ppp

REV.- 1 A-' SHEET:84 OF 105

1"J'

2.3 The data documented in this specification applies only to hgastatrelays mounted on ri id o t fixture and does not apply to relaysmounted on switc oar s, pane s or any structure,

2»4 It is the responsibility of the ower s stem fccilit desi ers tocombine data on seismio and environmenta performance o t ie golaysto arrive at an acceptable. equipment design for a particular.appli-cation.

NOTE

Control. Products Division .of hmerace Corpor-ation does not recommend the use of itsproducts in tho containmont areas of nuclearpower generating stations.

A

3»0 UALIFICATIONTEST OUTLINE,

, 3.1. hGINQ,SP~TION.. (10..year.or. 25,900. operations. qualified life).:'The fol owing sequence of tests was performed on hgastat devicesidentified heroin (prior to seismic fragility testing) ~ The soleintent being that the combination of these tosts, with appliedmargins, degraded the rolays and their related hardware to a statewhich constitutes tho equivalency of their end of service con-

. dition to satisfy the aging requirements of IEEE STD, 323 1974and IEEE STD. 344-1975.

P

~ . (a) Radiation A in ~ (2.0 X 10 rads integrated dose.) This5

osage is considered to be of sufficiont integrated.ex-posure, with margin included that excoeds the adverseplant operating requirements for areas outside the reactorcontainment building. Mainly the auxiliary and controlbuildings.

(b) C clin with Load A in ~ (27,500 operations with one set~ o contacts loaded to 20 vac, 60 Hz at 10 amp or 125 vdoat 1 emp, which is rated load.) The oh)ective of thistest was to operate the devices at an accelerated ratewith contacts loaded. The intent being to exceed by 10$

. the amount of mechanical operations the relay will see inservice. Also, by loading the contacts, the wear at theend of the tost should exceed their normal end of qualifiedlife conditions..

NOTE

i(5 margin added to cycles (25,000plus 10/ ~ 27,500 operations)

1

„~ ~

CONTROL PRODUCTS mfRACE COAPOAATION,.CQN|IIOL BeOuCjS yviSi~ ..' f4''.t'»! i4$ N~Spm5+s-"4.,"~

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I'I101 who ',

OOGUMENT NO» B7014/E7024RSV'»~%~: f/'. '~~< "!'

N»

DAlOIOCO

CONTROL PRODUCTSDIVSION


UNION, N.J. 07083„


REV. 'A ' "'SHEET ' QF ~

k

t ; .5'I ~

~ I

(o) To oraturo A in, (100~C for 42 days)s tost su jocted the relays to an artificially olovetod

. temporature (100'C) for an extended period of time(Forty two (42) days)< Tho device performance was meas-ured boforo and after tho thermal stress. Negligibledegradation in device performance stands as evidonco ofcenability to handle the thormal aging requiromonts ofClass 1E. applications.

(0test, sufficient interactions were perfozmod at levels

. less than the fragility level of tho devices in order tosatisfy- with required margins, tho soismic aging require-ments ok IEEE STD. 323-1974 and IEEE STD, 344-1975,

3o2 BASELINE PERFORMANCETESTS'.2.1

In addition to the aging tests, a series of baseline tests wereconductod before (in order to establish a data base) end thenimmediately following eich aging sequence, with tho pu~so

„.........,,.being to measure .the ~ffocts,. if any, on .the various dovicos. "'o2o2The baseline tests consisted ofI

(a) Pull-in Voltage

(b) Drop-out Voltage

~ "(c) Dielectric Strength at 1650'vie,"60 Hx'

(d) Insulation Resistance at 500 vdo

(e) Operate Time (Milliseconds)

(f) 'Recycle Time (Milliseconds)

(g) Time Delay (Seconds)

(h) Repeatability (5)

(i) Contact Bounce (Milliseconds at 28 vdc, 1 ampere)

()) Contact Resistance (Milliohms at 28 vdc, 1 ampere)

3,2.3 The data from these tests was measured and recorded. This data. was used for comparison to functional data throughout tho qual-ification tost program .,t9 measure eny .dpgrpdatioa.in..tIIe,yor-," "foriiianbe'f'-".the zilays'."""l" '-.' "*''

'*'+3

SEISMIC QUALIFICATION (IEEE STD'44-1975 and IEEE STD'01»1978) ~

3,3,1 Tho artificially aged devices woro sub)ected to simulated seis-mic vibration, which verified tho individual dovico's abilityto perform its required function; before, during, and/or follow-ing design basis earthquakes.

< ~,. ~

4~C ~$ P- 4~~a'"' pro ~ ~

C. NTROL PRODUCTS ~ ~ >MEAAGE c4APORAnoMDIVISION - ..

coN RQL PAQDUG'ls o(ymlos

e aae ciao

00CUMENT NO. E7014/E7024

@Vi!5;+i 'SHEE'fW"OR~<: +I

W4;:."'ONTROL

PRODUCTSDIVISION

.C4lle fCKO ~ ~


UNION, N.J, 07083.

TEST REPORT NO.

REV,.:A SHEET 86 .OF.105

3o3e2 Using a Generio Required Response Spectra (RRS) for controlsystems purposes for the ma)ority of nuoloar povor plantlocations in the continental United States as a Guide thedevices should have met, exceeded, snd/or establ s e t elrovn fragility levels.

3.3.3 The relays vere tested in the following electrical states.

(a) Non»operating Mode (Relay ooil de-snsrgired - off-delayrelays timed out).

(b) Operating Mode (Relay coils energised on-delay relaystimed out).

(c) Transitional Mode (Relay time delay) vith nominal ratedvoltage, less 10K, applied to coils. Relays timed outtwice during seismic test,

3e4 HOSTILE ENVIRONMENT+

..3~4.1...The-relays ere not recommended for 'use"in the actual'reactorcontainment area, but ere intended mainly for use in theauxiliary and control buildings. Therefore, in lieu of aloss-of-coolant accident (LOCA) test, a hostile environmenttest vas performed.

3,4,2 hfter simulated'ging and seismic fragility testing, a combin-ation temperature/humidity and under/over voltage test vasconducted in order. to 'demons'trate "that the dev'ices viIXfunction under adverse plant operating conditions even afterhaving undergone all the aforementioned aging simulation endseismic qualification testing,

3,4,3 The relays vere operated at minimum end maximum yolteIIeextremes; 85 and 120 percent of rated voltage for hC devicesand 80 end 120 percent of rated voltages for DC devices.

NOTE

Plus 10/ vas added to maximum rated voltages~ to satisfy margin requirements per IEEE STD.323-1974.

3.4.6 Five (5) minimum voltage end five (5) maximum voltage oper-ations vere performed (time delays recorded) in each of the . ~

followiug. environmenteg cond',tions:, 95$ .zegetive;humidity at.", i'""40~F';-50;F;"70'P';:,904F,"ZIO'F;" X'30~F," 150sF, 1654F 'and '1724F.

~N018* Plus 15'F vas added to maximum use temperature

(156 F) to satisfy the margin requirements ofIEEE STD'23-1974+

PWTAOI. PRODLCTS l)MSIOHDIVISION vs, s.v. maa ., IRlNtCKO

DOCUMENT ND,:E7014/E7024

REV~, D:,,SHE@.

'MERACE

CORPORATIONCONTROL PRODUCTS DIVISIONDNISION...,, uNIqN, N.J. 07os3

TEST REPOR ~ -1000R~."A." - 'HEET 87 OF'105

»» ~

-3;5 POST TEST INSPECTION

3'»ill Upon completion of nll testing, onch relay vns thoroughlyinopocted. The condition of mechanical and oleotricalg portsand the relay ense vns rocorded.

,3.6 qmLIFICATION TEST SUIIMARY.

3,6+1 Tho Bnsolino Porfozmnnce Tests (Pere. 3.2) vore conductedbeforo ond nftor onch special test in order to measure andrecord any effocts on the various devices.

'.6.2The Qualification Tost ves conduoted in the follovingsequence»

(a) Baseline Test (Initial)(b) Radiation - Aging Tost

,, (c) Baseline Test -. (Repeated)..

(d) Cycling vith Load - Aging Test

. (e) Baseline Test (Ropeated)

. (f) Temperature -. Aging'Test

(g). Baseline Tant.(Repeated) .. ~ — . ~ ..'

. .. ~ . ~ ~ .. ~ -.

(h) Seismic Aging end Qualification Test

~ 'i) Baseline Test (Repeated)

()) Hostile Environment Test* (R) Baseline Tost (Final)

\(1) Post Test Inspeotion

4»0 DEVICE INDENTIFICATION

4»l CATALOG CODE NUMBERS

4.1.1 Figure 1 illustrates the method of identifying, by catalogcode> the Model E7014 end E7026 Series timing rel.eys»,„

4,2 ACTUAL MODEL NUMBERS OF DEVICES TESTED»

(a) B7014AC001 O'E7014PCOOl

(b) E7024AC001 8 E7024PC001

»$ '4j t.h W

»

CONTROL'RODUCTS 'MPERAGE GOAPoAATloNPIyjSIP .. '0NYRoL ~UGIs'lv $ os,,

SN SOS 'I/SO

DOCUMENT NO. E7 j14/E7024 '$~t»»»' )



UNION, N.J. 07083

TEST REPORT NO'S-1000REV. A SHEET. 88 PF 105,

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1

ACASTATTOOO SKRIKS'TININDRELAY

\

CONTACTARRANCEICNT

FOUR tOLKDOUSLK TIYMRI

OtERATION

.»I DN DELAY

Off4ELAY.AC

YCLTACE

DC

VOLTACK

7()' 4

COILCOOK

A 120110

~ tl0220

'C AOO

5foK tiF 12T

C 2AO

H 12

I 6J t08N 24N AO

0 26

125

0 1tR 604 tfoT ffoU 16Y

V 96Y 62 220

V 6OIA"Y 5OHA

Y SOHAY 5WAY COHA

Y 60HA

Y 60HIY fOIAY 5OIAY SOHO

Y 6OHA

Y 6OIA

VDC

VDC

YDC

VDC

VDC

VDC

VDC

YDC'DC

'DC

~

YDC

VOC

YDC

TINE RANCE%

CDDK (ET026)~ 1 To 1 SEC»

.4 »5 TO f SKC»

C 1»5 TO 15 SKC»

D 5 TO 50 SEC»

2 20 To 200 SEC

F 1 To 10 NIN»

N 5 To 50NIN~

I 6 TO 60 HIN»

J HOT AVAILABLEC 1 TO 500 SKC

% IOOELS @TOSS AREAVAILASLE VITHLKTTERWALI SRATEODIALS ONLY, TICUttKR ENO OF TlCTIIC RANCES INTICSE NODELS NAY~E TVICK TIC ~

VALUES SIOVN~

coaK (E7016);~ t To 2 SKC, ~

4 ,2 To 9 SKC, I

C 2 To 20 SEC» 'i0 10 To 100 SKC»

t 50 TO 500 SEC.'

1.5 To 15 NIN,'TO fOHIN.

FACTORY INSTALLEDOFT IONS

FKafORNANCESFECIF I CA'IIOUSOll THIS SHEET ARK-NOT VALID FORNOOELS VITH FACTORYINSTALLKO OFTIONS ~

ON ALL IODELS VITHFACTORY INSTALLEDOFT I ONS ~ CUSTOKRASSUICSRESFONSI ~ ILITY OFKSTASL ISHINCVALIDITYDf~KRfOAHANCK DATAIN KSICOO»

CUSTON ICNIFICITI~CUSTOKR StECIALSOOIF ICATIONS VHICHDO NOT AffKCT TICfWCTIOIALCHARACTKRIST I CS OFTIC WIT OR TICRELEYA~» OFtKRFORNANCK DATAIN K$1000 ARECOND C2000 CRHIER»CUSTONER StKCIALNODIF ICATIONS VHICHOO AffECT 1lCFWCTI ORALCHARACTERISTICS OFTIC WIT AIO TICRELEVANCY OftKRfORHANCK DATAIN K$1000 ARE COOEDC1999 OR OKLOV» FORTICSE WITS TlCCUSTOMER ASSIRCSRESFONSISII.ITY OFESTAILISHINSVALIDITYOF~ERF ORNANCK DATAIN KSIIXX4

COO' CIST I ON

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Piguze I Devfde Code 'Design'atbma

1

5e0 LA DESIGN CHARACTERISTICS ~

5,1 DESCRIPTION OF OPERATION+

5+1+1 Mode E7014 (See Figure 2) Applying a continuous voltage toe co 1-L2) starts a time delay lasting for the preset

time. During this period, the normally closed contacts (3«5,4-6 9-11, 10-12) remain closed. .At the end of the delayperiod, the normally closed contacts break and the normallyopen contacts (1-5, 2-6, 7-11 8»12) make. The contacts remainin this position until the coll is deenergized, at which timethe switch instantaneously returns to its original position.Deenergizing the coil, either during or after the delay periodvill recycle "the unit vithin .075 second. 'It vill then providea full delay period upon reenergization regardless of hov oftenthe coil voltage is interrupted before the unit has been per-mitted to "time-out" to it's full delay setting.

L1 ~HYPO L2

~ t iTO

PICKUP

HAINCONTACTS

t

I

'TOTAL DELAY SET ON DIAL *

ETOI4 COIL

(M)'(4-6)I

N Oo(I-Sj(2-6)

~,I

ENERCIZEO

OEENEACIZEO

CLOSED

OPEN

CLOSED

OPEN

~ it

1

i +

CLOSED

OPDI '

CLOSED

IN,Co

HAIN9 11)(.10-'12)I.

CONTACTS , NI

!(T-II ) (e-12)IOPEN

Figure 2. Operation of E7014, On-Delay Relay

5,1.2 Model E7024 (See Figure 3) hpplying a voltage to the coil~or at le(1st ~ 075 second vill instantaneously transfer

the switch breaking the normally closed contacts (1-5, 2-6,7-11 '-)2j and making the normally open contacts (3-5, 4-6,

CONTROL'IRQDU|'TS.,".'. AMERIAGE coRPoAATIQN

P(VIS~ON', 'oNTRDL'PRDDUcTs DlvlsloN "~

UNION. N.J. 07083

OOGUMFNTt $0 t E7014/E70$ 4,

SHEET 7 OF 22

I,fo T ~ '. err,I«t ") 'I'+ ~> ~ ~r .v~t,N.A~

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"AMERACE CORPORATION

CONTROI. PRODUCTS DIVISIONUNION, N.J. 07083


REV, 'A SHEET 3Q, OF ~'

~ I

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9-11, 10-12). Contacts remain in this transferred position aslong as the coil is energized. The time delay begins immediate-ly upon deenergization. At the end of the delay period, thesTIitch returns to its normal position. Reenergizing the coilduring the delay period will immediately return the timing mech-«nism to a point where it will provide a full delay period uponsubsequent deenergization, The switch remains in the trans-ferred position,

TOTAL OELAT AS SET ON OIAL

L'RfYOL2TO

ORQPOUT

.r- . NAIHCONTACTS

ETN4 COIL

II

(I-S) i-S)K.O,

(3-5)(4-6)

III'I

EKERCIZEO

OEENERCIZEO

OPEN

CLOSEO

OPEN

CLOSE 0

I ~ \ ~

IQINONTACTS

I,I

(T Il t812)II

12)

I

OPEN

CLOSEO

OPEN

O.0SEO

Figure 3, Operation, of B7024, Off-Delay Relay

Se 0 PHTSICAL C19NACTERISTZCS+

("5+2 2 A xfma Ve h.

~ ~

(a) Model E7014 and,B7024 pith (AC) coils - 2,43 lbs,

(b) Model E7014 ind E7024 with (DC) coils 2.57 fbi

NOTE

%eight may vary slightly withrelay coil voltage specified.

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,p.%$ $+I+ ~l'hyCONTROL PRODUCTS': AMERCE coAPopATIOM .

DIVISON CONTRoL PAoovcTs QYIs>oN

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OOCUHEA NO'7014gE7024

%%In.-',~NBA O~ -='-'=- '~';.--.g

CONTROL PRODUCTSD!VISION .


.UNION, N.J. 07083

TEST REPORT NO'S-1000'REV. A SHEET'91 OF 105

—3.25 REF.

2.88-2.57 MAX.

.I99 DIA,3.32 MAX.—

2.83 MAX.

AGASYAYi .25 REF

) ~ ~ h ~

CO% @lilt

.750

I.5005.82MAX

L

2.5 0 REF.

~ ~ ~ ' )

QUALIFICATIONTESTED FOR VERTICAL OPERATION ONLY

" Piguze 4. llode1 87014- end B7024 Outline unct Dimension Drawing

5,2,3 erminals. Standard screw terminals (f8-32 truss head screwssupp e ere located on the front of the unit with permanentschematic markings. Barrier isolation is designed to accom-modate spade or ring tongue terminals with spacing to meetindustrial control specifications.

5,2,4 Linear Time Ran e hd ustmen .

.. (a) Model E7014 relays ere available with..letter-calibrated,.'-'~ ".".''diaXe |only.." The upper'''e'nd"o''the-'tive'ianges'n'hes'a;

Models may be twice the value specified. in Figure l.(b) Model B7024 relays are furnished with dials calibrated

in linear increments covering the range selected.

~ ~~ ~

IP $ ,T. i. "pip'.)i,/

CONTROL PRODUCTS

sH 234 i/eo

DOCUMENT:NO ~ $ 7Q141B7Q24

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CONTROL PRODUCTS'IVISION -"

AMERACE CORPORATION

. CONTROL PRODUCTS DIVISIONUNION, N.J.'07083 '

'TEST REPORT NO0

REV. A ... SHEET 92OF 105.,

5 3 OPERATING CHARACTERISTICS ~

5,3,1 'Environraental Conditions> (Qualified Life)

PARAMETER

Temperature ('P)Humidity (R.H')Pressure'Radiation (red s)

MIN,4010

NORMAL

70-10440-60

htmospherio

)fAX,~

~156

95

2.0 X 10 (Gamma)

5,3,2 cretin Conditions, (Normal Environment)

NORMAL OPERATING SPECIFICATIONS' RELAYS W/(DC) COILS

REIAYS W/(AC) COILS

~~

Coil Operating Voltage, Nominal (RatedPull-in (f of. rated value)

'Drop-out (f of rated value)~ ~ Power (Watts at rated value) .

Relay Operate Time (In ms)Model E7014:.Model E7024

Relay Release (Recycle) Time (In ms) '.

Model E7014'odel'7024

Contact Ratings, Continuous(Resistive at 125 vdc)(Resistive at 120 vac, 60 Hx) .

Insulation Resistance (In megohms at 500.vdc)Dielectrio (vrms> 60 Hr)

Between Terminals end Ground'etwe'enNon-connected Terminals

Repeat Accuracy (See definitionin'..

Paragraph 5.3.2.1)....

hs Speo

85$ Min,10$ Approx;8 Approx,

N/A'. '

75 ms Haxi

75 ms" Mex.'/h

'.0

emp,'0.0

amp,500 Min.

ll5001',000

+ 10$

As 'Spec

9N Min.5(4 Approx.8 Approx,

N/h75 ms Max.~, r > ~

75 Ms Max.

N/h

1,0 amp

10.0 emp

500 Min,

1,500'i000

.

+ 10/

e ~ r r f, ~ <

5 3y 2y 1 Re ea hcc rac . Repeat Accuracy at any fixed temperatures e ne es Ref, Bema Part ICS 2-218.07)) "The repeat

accuracy deviation (AR) of a time delay reI,ay is e measure

~ ''coN'fRDL'RDDUcTs. 'A0ERAcc 'coRPQAAlloN'IVISION coNlRol. PRooucts ev>sioN

VN/ON. N J. @loca, .. ~ ~ ~ ~ ~ . < ~ > 'rCP " "fl'('r.(~ -: 'isrr~" tII'f/o '20

DOCUMENT NO>.'E7014/E7024

8<y. e~.D, ~,SHAWT OF~

CONTROL PRODUCTSDMSION

olne loco


.. UNION, N.J. 07083 REV. 'A SHEET OF

'EST REPORT NO~000

0

of the maximum deviation in the time delay that will beexperienced in five successive operations at any particulartime setting of the relay end for any particular operatingvoltage or current." Repeat Accuracy is obtained from thefollowing fozmulaI

~ (T, - T2)Ag a 100~

(T, + T2)

mere~ Tl Maximum Time Delay

T2 Mi~Th s Delay

87014 On. Delay on pull-in units with timing range of 1.5-15min. and 3-30 min. the first delay will be approximately 15$longer then subsequent delays due to coil'emperature rise,

NOTE

Dial settability with respect tothe indicum (Marking on the regu-lating dials). is not,.included,in" "',"+e 'above repeatalKXity value

5,3 2,2 Dial Ad ustment E7014 Each dial is calibrated with theetters t rouq B" with the symbol (A)> which pre-

cedes the letter 'A", as the starting point. Between eachletter are three lines for fine ad)ustment. The setting(A), which precedes the letter "A provides minimum timedelay snd the time. delay. is .increILsed.gradually until max" " imum tihie delay is attained at setting ."E" ~ After adjustingthe time delay setting, the relay should be operated elec-trically two or three times to check the thne delay.

5,3,2,3 ia Ad ustment E7024 The calibration markings, as withmost ming re ays, are for convenience and to reduce therequired time for setting a relay to a specific value.However, relays can be set accurately by using the followingprocedureI

(a) 'Turn regulating dial (Located on top of relay) tooorrespond with value desired.

(b) Record one or more time delays. If more then onetime delay is recorded, average the results.

{b) Compare the value obtained with the value required. Ifvalue obtained is less then the value required, turnregulating dial. clockwise, slightly. to increase..time, -,"'H'aXue,obt'ained'"i's greator .than'the'al'ue"'recorded,turn regulating dial counterclockwise to reduce thethe,

(d) Repeat steps (b) and (o) as necessary, until requiredtime delay is achieved.

5,3.3 era i Cond, (Abnormal Environment)

~% g

'. AMERACE 'CORPORATION ' ',OL MO~>u 'ONTROI. PROOUCT9.OIVI9IONDIVISlON UNloN, N.J. 0709$DIIWIDCO .

99i =TAO'

DOCUMENT NOE7p14 g7024

RP( ~ 'P,',,EET 1 QF ~

CONTROL PRODUCTSDMS10N

oIne loco


UNION, N.J. 07083

.TEST REPORT NO

REV. ~ ~. SHEET ~~ OF ~~~

P

ADVERSE OPERATINGSPECIFICATIONS NORMAI DBE»A DBE»B» DBE»C» DBE »D»

Temperature (iF)Humidity (R.H')Coil Operating Voltag

+ (5 of Ratel)Model'Z7014 AC

Mbdel'E7024 (AC)(DC)

Seismic Response ~

70-10440-60

90 11085-11090-11085-110

'4010-95

90 110 ~

85-11090-11085-110

12010-95

90 11085 110

90-11085-110

14510-95

90 11085 11090-11085 -110

15610

95'0'-110

85-11090 11085 110

* All coils may be operated on intermittent duty cycles atvoltages 101 above listed maximums {Intermittent Duty ~Maxitnum 5% duty cycle and 30 minutes "ON" time.)

~, ao For Seismic Response see Figures 5, 6 7 for Model E7014~ .. and Figures 8, 9 and 10 for Model E70)4.

v ~

r) v ~

5.4 SEISMIC RESPONSE.

5i4+1 Conditions of Seismic Tests,~ . (a) Value of Damping Used 5$

(b) Device Mounting Vertical'nly (Rigid Test Fixture)

(o) Mode. of Vib'ration Identical (Dependent) Biaxial Inputs(45'hruster)

(d) Seismi,o Input - Random Multifreguency (Spaced at 1/3~ Octaves Over a Range of 1 40 Hx). 30 Second Duration.

5,4,2 Res onso S ectrura. Figures 5, 6 and 7 {E7014) and Figures 8E 2 .represent the actual vertical and horizontai

.,: .'..",, test response ef.'.the.welays Xn'heir,threq,electrical, statoy; ~;,'tieing 'the k'ai1ure Criteria 'specified in Pnr'a, 5,4,4 these valises

'r vere derived by combining the lovest test response spectrum(TRS) values from the four test orientations and multiplying

~that composite value by 0.707 due to the 45-degree inclinationof the tost machine, Also, superimposed on the graphs are thefolloving:

~ v

CONTROL. 9RODUCTS „'AMEtlAGE coRPoRATIolt ~'

stt aas - Mso

DOCUMENT- IIO o ..E70j4/E7024

RE:IIt",-:.O'.„"P+at~ei-~~~

~ rr

CONTROL PRODUCTSDNISION

~ ' otttetcKo


.„UNION, N.J..07083

~ TEST REPORT NO.ES-1000

REV. A'HEET -~> "OF 105

K

PUtL SCALS SHOCK SPECTRUM IS pasht IIODELS TESTED IE701d AC001

tD 0 10 0 100 IX TIXXDE701SPC001

OAAIPPKI ~5»

I ~The SXS shape 1st S peteent detnIP

In!I,It deaned IIIfoot pobtistpots}i » 1.0 Xs and an aces}etaoon esp}a} to

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A DE (DE-ERE')B)(11t517)

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CONTROL'RODUCTS ~' AMERACE CORPORATION ~

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DOCUMENT'Np.'Iy'7p1'g'/E7p2j'4;9:P~,t'SHQKT~SOF~st

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UNION,, N.J. 07083 . ~ .,

. TEST REPORT NO'S-1000REV. A 'HEET 'S6 OF 105'

~ p0LL HAlfSHOCk SpaCTRUIYI fe piehf HOOELS TESTEOI

E7014 AC001

ID O 10 O tm I TOOXS

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The dff ehepe fat f percent dampbfa), Ie defined by foflrpobite:

pointl» 1.0 Hc and an acceleresoh efptll to2S percent of Ihe ZFA

pobftD» 4.0 Hc and 2SO percent of the 2FApobtt X 1'SONS Wag pmentor the 2F*pob I 0 aa.'0 jh a a W ~d to 0 0

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DIy!S pN CONTROL PAOOUCTS OIIIISIONj.t.. Orf. OTOILS .It'~. ~

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OQCUHE NT"tJO. E70'14)P70$ 4

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UNION, N.J, 07083

.TEST REPORT NO ES-1000

REV. A SHEET 'OF

8

Ill1

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Tht SIIS shape (at 5 percent dantp.Ing)f la drOned by four potnts: ~

pabst A u LO Hs and an ease!erat!on equal lo25 pervent of the XPA

pabst D ~ 4.0 Hs and 250 percent of Ihe 2PApabst r ~ 10.0 Hs and 250 percent of the 2FApobft0 ~ 22.0 Hs and ~ level equal Io the

ZPA.

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TD D 10 ET 100 IE tmrI E7014P COO I

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figure 7a Mode2 E7024, Reeponee Speotrum, Traneitional Mode

r ~ h I

CONTROL 7 RODUCTg . 'AMERAC'E CORPOIIATION;'

XU2RMI|L

50GUI4E/T NOv,E7p24/g7p2$

R|pV "W" 'SHEETS'~

CONTROL PRODUCTSOViSION


UNION, N.J. 07083.

~ TEST REPORT 'NO'S-1000

Ra(. 'A SHEET'9 OF,

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¹ILLSCAL4 SHOCK SPECTRUM I» Paatt

tft EI 10 0 5IKII 5ÃÃXI

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E7024PC001

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25 peteent of ttte XPApoht D ~ tLO Hs and 250 pescen t of the 2PApoht C p 16.0 Ha and 250 peseent of ibe 2PApoht G~ 25.0 Ha and a Ieeat ettttst Io the

2PA.

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Figure 8a Model E7024$ ResPonse SPeotruia, Non-OPerate Mode

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DI)/IS!ON CCHTROL PROOUCTS OIVISIOH

"'i~ ' ~ ~ ~r"' tn 'R + NILt't"~'t

H 424 1/40

DOCUMENT 'NO a E7014/E7024

REVa„", a 'IF'Hgff~k6 OF~2

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~,UNION, N.J. 07083 ~


REV. A SHEET 99- OF ~1

~IIIASCAI 0 SHOCH SPSCTIIUM IS Pauli HOOEI.S TfSTS 0tS7024AC00157024PCOOI

1D a 10 a 1txl I toaaOAhSHWO ~5m.

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CONTROL PRODUCTS AMERAcs cot!POIIATION

SII sss 1/so

DOCUMENT'O.'702$ /$702$

AEV'0 'D " ''SHEEY'TOF'~'~

CONTROL PRODUCTS~ DIVlSION


UNION, N.J. 07083

.TEST REPORT NO'S-1000SHpm100 OF'105

I

~IILLSCALE SHDCK SPICTIIIIM IS Pash) K DELS TESTEQI

E7024AC001E7024PC001

141 D 10 D tM1 102X!

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„hg), le deftned by four potnietpoint A o 1.0 Hs and an aces}erat}on «ptal to

Xd peteent of the XPApo}nt D ~ 4.0 Hs and 240 peteent of the Xpk

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FRAGILITYLEVEL

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Figme 10 Model E7024o Respoftse Spectxtffse Treftsitioftfdl Hode

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SH 22S -1/SO

0 "E7014/E7024'E'}to5,. SH'E'ET 180F 22 ~ ',i<') e

afttefcsce

CONTROL PRODUCTSDIVSION


UNION, N.J. 07083 REV, A SHEET 1010F

TEST REPORT NO.

So4o3

Si4o4

t

(a) The standard response spectrum (SRS) for relays perZEEE STD. 501-1978, which gives a specific zero periodacceleration "G" level for each of the relay states

(b) The required response spectrum (RRS), vhich vas used asa guideline end ves artificially created by ControlProducts Division as a goal or maximum test level,

Seismic Test Decry tion. The test machine ves inclined at- egrees to e or zontel plane to simulate two-axes ex-

citation., In order to orient tho test articles to their nor-mal in-service position, they vere placed on a 45-degree rigidtest fixture. This arrangement gave the input motion equalvectors in the vertical plane end in one horizontal direction.The relays vere tested in four horizontal orientations, Thisvas done to test for the in-phase end out-of-phase conditionsof tho test items. This method of test input is recognized as.an acceptable alternative to true biaxial excitation in Section.6,6,6,of. 4EEE STD. )44-.g97S'.: .

eilure C teri . (Class 1E functions monitored during Seismiceats.

~t

(b)

Normally closed contacts monitored for chatter in excess'of 1 millisecond'with 28 vdc at 1:ampere. appl'ied.to'con-rtacts, Normally open contacts moni.tored for false transferof 1 millisecond or greater vith 28 vdc at 1 ampere appliedto contacts.

Normally open contact monitored for chatter in excess of'1 millisecond vith 28 vdc at 1 ampere applied to contacts.

~ Normally closed contacts monitored for false transfer of 1millisecond or greater vith 28 vdc at 1 ampere applied tocontactse

() ~. ( '' 'failure of the relays to timeout twice. Relays sst

for'approximately.10 second time. delay,

~,„=~ ) t)r

Nominal rated voltage less Ilgapplied to relay coils duringoperate and transitional modetestsi

~~

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tCONTROL-.PRODUCT$ .... AMERAOE coRPoRAJIoH ..

DIVI(SION (« 'gATRQL RKXNcTs '+<$~oHUNIOH. H J. OM83

all 224 'IL4~

OOCUMENT. NO E7014/E7024

REVo D SHEET 190F~

~" CONTROL PRODUCTSDVISION

amerce


UNION, N.J. 07083


'A SHEET 102 OF 105

0

5i4+5 rn ilit Love ~ (Model E7024 only) Device fragility level~ vns o tn ne n the folloving manner: Using tho Failure

Criteria described in paragraph 5.4.4; nll relays vere first~ub)ected to the artificial RRS acceleration level. If erelay failed to meet it's Class 1E function, the tasting vesoontinued, but at regressive increments (of epproximetely 10'Alevels) until the malfunction censed. The lovel at vhich faultfree operation of the relay hed been established vas documentedas the fragility level of that relay,

5oi+6 Te Ro ons ~ The test responses vhich exceed the artificialevs nnd are stated as such) are not the devioe fragilitylevels but are highest values tested to,

!/ IERLJIE! (Non-Nuclear)

The relays are aotually designed to perfora under the oonditions, aiwn in the folloving paragraphs.

,f,l,~aAmyZ.aytCE,...,...."..„.... '.:...(a) Operating temperature range is 20F to +165et

(b) Storage temperature range is -67eF to +165iF

~ ~ NOTE'" ~

The maximum shift in the average of three-oonsecutive time delays taken at +77iF ks2g at'-20F end +205 at +165'F.

~ /

6o2 REPEAT ACCURACY+

fi'2il Repeat Accuracy at eny fixed temperature is~(a) f. 5f for time delays of 200 seconds or less,

" (b) g 1l5 for time delays of 200 seconds or greater,

~MOXA

The first time delays afforded by ModelE7014.releys.vith (1,5-15 min.) end

~ , (3«30 min.j .time ranges. villbe,eppzoximstely.... 15$ 'Longir then'ubsequent delays'ue to coil

temperature ris'e.,

6+3 COIL VOLTAGE+

~ ~ F

/! ~

6i3ol All coils mey be'operated on intermittent duty cycles et vol-tages 1(5 above listed maximums. (Intermittent duty w MnxiTnum50% duty cycle and 30 minutes "ON" time,

6 4 CONTACT RATINGS.

'!~/

CONTROL PRODUCTS AMERAcs coRPoRATI0N~ ..:/'g, DiVISION,',', ccNTRoL PR(xwcTs. DIIIisIQN s

UNION. N J

00tiUMENT NO. E7014/E7024

REVo D SHEET20 OF 22

CONTROL PRODUCTSDIVISION ..

oITTeTcÃe


UNION, N.J. 07083

TEST REPORT N 'S-F000REV. p SHEET ~OF M>

'X ~

6o4.1 ec Ce nc e es (Resistive Loads)

CONTACT VOLTAGE MIN. 100,000 ~

OPERATIONSMIN, 1,000,000

OPERATIONS

'0 vdc110 vdo120 vac, 60 Hs

240 vac, 60 Hs~ 480 vnc, 60 Hx

15,01,0

20,020,012,0

7,00,5

~ 15'15,010,0

6i4+2 Contact Rntin s UL.

Contact ritings as'isted under the Underwriters Lab. com-ponent recognition program for 100,000 operations;

'I ~ ~

'+05 hmps, .General purpo

UAL TY ASSURANCE PROVISIONS+

~ ~

10 hmps, Rosistivo 240 vao1/4 Horsepower, 12$ vac/240 vac

15 hmps, 30 vdcso, 600 vac

Per Pole

7il PROJECTED QUALIFIED LIFE+

7,1,1 Ten (10) years from dote of manufacture or 25,000 operations, ~

whichever occurs first. (This statoment does not alter in anyway the warranty on tho relay,)

7o 2 )RINTEIQHCE SCHEDULE,

7i2y1 Replacement of the device after 25,000 operations or 10 yearsfrom date of manufacture~ or before ~ .

7,2,2 The dato of manufacture can be found in tho first four digitsof the serial numbor which is.locntod on the nameplate. TIMdate code usod is a four digit nu'mber roflocting year and1/sek of manufacture;,

first two digits indicate yearSecond two digits indicate T/ook

~ BXhMPLEt Date code 7814; 78indicates'978

14 indicates week ofhprii 3 thru 7 as year endvook of manufacture.

Noon E 02 PC001COII. 12 VOC STlul 81T>T 1 ~ TO 1 SEC ~

t

~

~,CONTROL PRODUCTS ~ . ~ ~ AMSRACE CORPORATION .- .-DIVISION ' CCHTROI PROOUCTS DIVISION

UNION, H J. 010S3

II Sie 1/SO

DOCUMENT. NQ, E7014/E7P24..

SHEET 21 OF 22

CONTROL PRODUCTSDiVISIQN


IIAIInw AI .I men

.TEST REPORT NO. ES-ypppA I 1 A C

AA ~sflsla~hlg

f/2>3 No field repairs or modifications are allowed. A completerelay must be ordered where spares are required,

fi3 lghLITY ASSURANCE+

7+3+ 1 eli Assurance Pro ram. Agastat devices are built andcontro o roug an oste lishod quality assurance programwhich is in accordance vith tho applicable roquiromonts of .

hNSI N45.2-1977'0CFR21; and 10CFR50, Appendix B+

7,3,2 Tracoebili Records, Device traceability records will be mein-t ne y or a period of 11 years from tho date of manu-facture,

7,3,3 Co fi ration Control. The configuration code (See Figure 1)s a to o model number and provides a means of identi-

fication and configuration control. Mhon e Class 1 chango isrocessod on tho product, the configuration code will advance-001 to ..-002,. etc.),and,this gocification will be. revised if

necesserye '

7+i le IFICATION TEST REPORT, ES1000+

Tii+1 The actual qualification test report, from which the datapresented in this specification has bosn derived, can be obtain-

s 'd from Control Products Division of Amerace Corp. by orderingTest ~rt Number BS1000.

~ r

~ r r ~

CONTROL PRODUCTSDlVlSlON

hIn«io'e CorIINIeon'onIIol PrcckloIIDMIIIonI23gO VividRoal 'on, NiwJ«aiyOM'Ilrlec

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CONTROL PRODUCTS NJsAAcs coAAoAirIOII~rllWOeO DIVISION coHTAoI PAooUcrs olvlsloH

UNIOII. N.J. 070SS~l 1/lieI ~ 1/IIO

OOGUHENT NO'7014]E702RE Y o D SHEET~OF~

AMERACE CORPORATION. CONTROL PRODUCTS DIVISION

'OIVLSION UNION. N.J. 07083

TEST REPORT NO ES-1000~ r~~1AC~1AC

I

I

Documents

I ENVIRONMENTAL t'- TEST I ON SERIES Sl · PREFACE This test report (number ES-1000) complements Wyle Test Report Number 43706-2, Volume I, and replaces Volume II (which is the raw