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Table o

INDEX . . . . . . . . . . . . . . . . . . . . . . . . .

HAZARD IDENTIFICATION . . . . . . .

INTRODUCTION . . . . . . . . . . . . . . . . .

IMPORTANT INFORMATION . . . . . . .

OPERATOR SAFETY GUIDELINES F

PIPE PREPARATION . . . . . . . . . . . .

TOOL RATINGS . . . . . . . . . . . . . . . . .

EXPLANATION OF CRITICAL RADIU

DIMENSIONS . . . . . . . . . . . . . . . . . . .

GROOVE DIMENSIONS . . . . . . . . . . .Rigid Radius-Cut Groove Specificati

Flexible Radius-Cut Groove Specific

GASKET SELECTION. . . . . . . . . . . . .

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FLANGE ADAPTERS FOR GROOVE

IRON PIPE INSTALLATION INSTRUC

Flange Washer Notes for 3 24 inch

Sizes Style 341 Vic-Flange Adap

Style 341 Vic-Flange Adapter 3 1

Sizes. . . . . . . . . . . . . . . . . . . . . . .

Style 341 Vic-Flange Adapter 14

Sizes. . . . . . . . . . . . . . . . . . . . . . .

VALVE INSTALLATION AND OPERA

VALVES AND PLUG VALVES . . . . . .

CHECK VALVE INSTALLATION AND

Series 317 Check Valve. . . . . . . . . .

PLUG VALVE INSTALLATION AND O

Series 365 Vic-Plug Valve (Ductile Ir

Series 366 Vic-Plug Valve (IPS Ends

PRODUCT DATA. . . . . . . . . . . . . . . .

Grooved and Plain-End Pipe CouplinVic-Flange Adapters. . . . . . . . . . . . .

Fittings . . . . . . . . . . . . . . . . . . . . . . .

Grooved Pipe Valves . . . . . . . . . . . .

HELPFUL INFORMATION . . . . . . . .

English and Metric Conversion Char

Commercial AWWA Pipe Sizes and

(ANSI/AWWA C-150) . . . . . . . . . .

A i W i h f C i

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The following table provides a listing of proyou need additional copies of any installatio1-800-PICK VIC. NOTE:If two sources of inindex, Victaulic recommends the use of bot

Product

Depend-O-Lok Couplings

FireLock Automatic Sprinkler Products

FireLock CPVC Piping Products

FireLock Fire Protection Valves and Accessories

FIT Products

Pipe Preparation Tools

Pressfit Products

Series 317 AWWA Check Valve

Series 365 AWWA Vic-Plug Valve(3 12/80 300 mm)

Series 365 AWWA Vic-Plug Valve(14 18/350 450 mm)

Series 366 AWWA Vic-Plug Valve

Series 377 Vic-Plug Balancing Valve

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Series 782 TA Bypass

Series 785 TA TBVS Sweated-End Mini CircuitBalancing Valve

Series 786 TA STAS Soldered-End CircuitBalancing Valve

Series 787 TA STAD NPT Female Threaded CircuBalancing Valve

Series 788 TA STAF Flanged-End CircuitBalancing Valve

Series 789 TA STAG Grooved-End CircuitBalancing Valve

Series 793 Knife Gate Valve

Series 797 Knife Gate Valve

Vic-300 Butterfly Valve

Style 005 FireLock Rigid Coupling

Style 07 Zero-Flex Rigid Coupling(1 12/25 300 mm)

Style 07 Zero-Flex Rigid Coupling(14 24/350 600 mm)

Style 22 Coupling for Vic-Ring Adapters and

Shouldered-end Pipe

Style 31 Coupling for AWWA Ductile Iron

Style 31 Coupling for Vic-Ring Adapters andShouldered-end Pipe

Product

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Style 399 V-Grip Coupling for Plain-end Ductile Iro

Style 441 Vic-Flange for Stainless Steel

Style 475 Lightweight, Flexible Stainless SteelCoupling

Style 489 Rigid Coupling for Stainless Steel(11/4 4/40 100 mm)

Style 489 Rigid Coupling for Stainless Steel(6 12 and 139,7 318,5 Metric and JIS Sizes)

Style 606 Rigid Coupling for Copper Tubing

Style 641 Vic-Flange Adapter for Copper Tubing

Style 707-IJ Transition Coupling for NPS to JIS

Style 720 TestMaster II Alarm Test Module

Style 720 TestMaster II Alarm Test Module withPressure Relief Option

Style 730 Vic-Strainer Tee-Type

Style 731-G Suction Diffuser

Style 732 Wye-Type Vic-Strainer

Style 733 Venturi Flow Metering Sensor

Style 734/734S Orifice/Indicator Flow MeteringSystem

Style 735 Fire Pump Test Meter

Style 738 TA Portable Differential Meter

Product

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Style 994 Vic-Flange Adapter for HDPE

Style 995 Coupling for Plain-end IPS and MetricHDPE

Style 997 Transition Coupling for HDPE to Steel

Style 2970 Aquamine Coupling for Plain-end IPSPVC

Style 2971 Aquamine Transition Coupling for PlainEnd IPS PVC to Plain-End HDPE

Style 2972 Aquamine Transition Coupling for PlainEnd IPS PVC to Grooved IPS Steel

Style HP-70 Rigid Coupling (2 12/50 300 mm

Style HP-70 Rigid Coupling (14 16/350 400mm)

Style HP-70ES Rigid Coupling with EndSeal or FirR Gaskets (2 12/50 300 mm)

Product

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In

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HAZARD IDENTIFICATION

Definitions for identifying various hazard

This safety alert symbol indicatyou see this symbol, be alert toCarefully read and fully unders

DANGER

The use of the word DANGER identifiesan immediate hazard with a likelihood of

death or serious personal injury if instruc-tions, including recommended precau-tions, are not followed.

CAUTION

The use of the word CAUTION identifiespossible hazards or unsafe practices thatcould result in personal injury and productor property damage if instructions, includ-

ing recommended precautions, are not fol-lowed.

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INTRODUCTION

This field assembly and installation handboVictaulic mechanical piping products for AWvides easy reference to proper installation ibook, Victaulic offers the following handboo

I-100 Installation Instructions for IPS and

and Aluminum Products I-500 Installation Instructions for Pressfi

I-600 Installation Instructions for Coppe

I-800 Installation Instructions for FireLoc

I-900 Installation Instructions for HDPE

Additional copies of installation information lic stocking distributors, upon request.

Always follow good piping practices. Specinal loads, internal loads, performance stand

exceeded.

Many applications require recognition of spand the use of safety factors. Qualified engthe Victaulic General Catalog (G-100) and VSelection Guide, when determining require

NOTIC Victaulic Company maintains a continual policy of

serves the right to change product specifications,

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IMPORTANT INFORMATIO

Victaulic AWWA grooved pipe couplings ariron pipe that is grooved to meet Victaulic sgrooved pipe couplings are for use only witvalves, and related grooved-end componenare not intended for use with plain-end pipe

Victaulic AWWA plain-end pipe couplings aend ductile iron pipe. Victaulic AWWA size used with grooved-end pipe and/or fittings,IPS size pipe.

Gaskets for Victaulic AWWA size grooved alubricated for proper assembly. Lubrication installation. A thin coat of Vic-Lube or anoicone or soap based lubricants, is required

Victaulic gaskets are designed to perform ioperating conditions. As with all installationbetween temperature, continuity of service,

05.01, Gasket Selection Guide, must be rrecommendations for each application.

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OPERATOR SAFETY GUID

1. Read and understand the operatingmanual for the tool.Read the supplied maperforming maintenance on any tool. Becom

operations, applications, and limitations. Beards. Store the operators manual in a readiadditional copies of any literature, contact V

2. Secure the tool, power drive, and eqand power drive are fastened securely to th

3. Prevent accidental start-ups.Place position before plugging the tool into the elepedal control for the power source.

4. Ground the power source.Make suan internally grounded electrical system.

5. Operating environment.Do not opehearing protection in noisy shop operations

6 Wear proper clothing Do not wear u

NOTIC

Although Victaulic pipe preparation tools are manimpossible to anticipate the combinations of circufollowing instructions are recommended for safe opways refer to the specific operating and maintenaguidelines.

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13. Disconnect the power cord before ssonnel should attempt to service tools. Alwabefore servicing or making any adjustments

14. Always maintain tools.Keep tools cdependable operation. Follow all lubricatingditions to authorized personnel for immedia

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PIPE PREPARATION

The grooved piping method is based upon receive the housings keys. The groove servallows ample depth for secure engagementness for full pressure rating.

Ductile iron pipe must be prepared to Victaproduct style. Preparation may vary accorddimensions, and other factors. Victaulic rec

with grooved-end AWWA products.

The outside surface of the pipe, between thsmooth and free from deep pits and swells gasket. All rust, loose scale, oil, grease, dirremoved. Peened surfaces may require rew

gasket (refer to ANSI/AWWA C-606 or CSA

WARN Before setting up and operating

understand the operating and m

Learn the operation, applicatio

Failure to follow these instructions

erty damage, product damage, an

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TOOL RATINGS

The following table contains general informare designed for high use shop fabrication,fabrication. For detailed information on toolFor information about maintenance and opeoperating and maintenance instructions maing tools are designed for use on AWWA du

other IPS materials. Requirements for AWWspecified at the time of order. In additionradius or flexible-radius grooves. This reqtime of order.

Tool ModelPipe

Material 3 4 6 8

VG28GDDuctile

IronClass 53 56

Vic-Groover

DuctileIron

Class 53 56

VG824Ductile

Iron

VG412Ductile

IronClass 53

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EXPLANATION OF CRITICGROOVE DIMENSIONS

Radius Cut G

A Dimension The A dimension, or thegroove, identifies the gasket seating area. Ttions, projections, deep pits, and swells fromvide a leak-tight seal for the gasket.

WARN

AWWA pipe dimensions and groove dimensions m

charts on the following pages to ensure proper jo

Failure to follow these specifications could result in

joint leakage, and/or joint failure.

A B

OD C

B

R

(Exaggerated fo

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Victaulic groove specifications for cast piperequirements of ANSI/AWWA Standard C-60

For cast pipe, the groove is cut with a radiusgroove base to reduce stress concentration

for any pipe OD, regardless of pipe class a

Standard preparation is with a rigid radius gsions may be used to provide expansion/coance at the joint.

Rigid Radius Cut Groove

Exaggerated fo

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GROOVE DIMENSIONS

ipe

Dimensions

inches(millimeters)

GrooveW

idthB

GrooveDiameter

C

Radius

R

M

inimum

Allowable

W

allThicknessT

asic

Ma

x.

Min

.

Max.

Min.

CastIron

Ductile

Iron

375

0.4

06

0.

359

3.

723

3.

703

0.

120

0.

320

0.

310

9,

5)

(10

,3)

(9,

1)

(94,

6)

(94,1

)

(3,

1)

(8,

1)

(7,

9)

375

0.4

06

0.

359

4.

563

4.

543

0.

120

0.

350

0.

320

9,

5)

(10

,3)

(9,

1)

(115,

9)

(115,4

)

(3,

1)

(8,

9)

(8,

1)

375

0.4

06

0.

359

6.

656

6.

636

0.

120

0.

380

0.

340

9,

5)

(10

,3)

(9,

1)

(169,

1)

(168,6

)

(3,

1)

(9,

7)

(8,

6)

500

0.5

31

0.

484

8.

781

8.

756

0.

145

0.

410

0.

360

2,

7)

(13

,5)

(12,

3)

(223,

0)

(222,4

)

(3,

7)

(10,

4)

(9,

1)

500

0.5

31

0.

484

10.

813

10.

78

8

0.

145

0.

440

0.

380

2,

7)

(13

,5)

(12,

3)

(274,

7)

(274,0

)

(3,

7)

(11,

2)

(9,

7)

500

0.5

31

0.

484

12.

906

12.

87

6

0.

145

0.

480

0.

400

2,

7)

(13

,5)

(12,

3)

(327,

8)

(327,1

)

(3,

7)

(12,

2)

(10,

2)

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n

Pipe

Dimensions

inches(millimeters)

GrooveW

idthB

GrooveDiameter

C

Radius

R

M

inimum

Allowable

W

allThicknessT

asic

Ma

x.

Min

.

Max.

Min

.

Cast

Iron

Ductile

Iron

375

0.4

06

0.

359

3.

723

3.

703

0.

120

0.

320

0.

310

9,

5)

(10

,3)

(9,

1)

(94,

6)

(94,1

)

(3,

1)

(8,

1)

(7,

9)

375

0.4

06

0.

359

4.

563

4.

543

0.

120

0.

350

0.

320

9,

5)

(10

,3)

(9,

1)

(115,

9)

(115,4

)

(3,

1)

(8,

9)

(8,

1)

375

0.4

06

0.

359

6.

656

6.

636

0.

120

0.

380

0.

340

9,

5)

(10

,3)

(9,

1)

(169,

1)

(168,6

)

(3,

1)

(9,

7)

(8,

6)

500

0.5

31

0.

484

8.

781

8.

756

0.

145

0.

410

0.

360

2,

7)

(13

,5)

(12,

3)

(223,

0)

(222,4

)

(3,

7)

(10,

4)

(9,

1)

500

0.5

31

0.

484

10.

813

10.

78

8

0.

145

0.

440

0.

380

2,

7)

(13

,5)

(12,

3)

(274,

7)

(274,0

)

(3,

7)

(11,

2)

(9,

7)

500

0.5

31

0.

484

12.

906

12.

87

6

0.

145

0.

480

0.

400

2

7 )

( 1 3

5 )

( 1 2

3 )

( 3 2 7

8 )

( 3 2 7 1

)

( 3

7 )

( 1 2

2 )

( 1 0

2 )

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GASKET SELECTION

Many factors must be considered for optimject gaskets to temperatures beyond the retemperatures will degrade gasket life and p

The services listed below are general servic

only to Victaulic gaskets. Recommendationessarily imply compatibility of the coupling components for the same service. Always rSelection Guide (05.01) for gasket service r

NOTE:These recommendations do not app

ber-lined products. Refer to the applicable pfor recommendations.

CAUT To ensure maximum gasket performance, always s

service.

Failure to select the proper gasket for the service mayage.

Standard Gaskets for AWWA Size P

Grade Temp. Range Compound

Color

Code

S

20F (29C)to

Nit ilRed

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SPACING REQUIREMENTSPIPING SYSTEMS

Since the grooved piping method incorporaconsideration must be given to external dimNOTE:Allowance for insulation, when neceexamples.

Recommended Minimum Pipe Spacing

To allow for easy installation, insulation, and

given to proper spacing between pipelinesplings are externally mounted housings thaaccess space to tighten the nuts. In additiointerference between piping and adjacent c

Y + 20%

Y

Example with Bolt Pads Facing Each Other

Illustrations are exagg

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INSTALLATION TO ACHIEVLINEAR MOVEMENT CAPAFLEXIBLE SYSTEMS

To achieve maximum expansion/contractionbe created by cutting flexible radius groovemust be installed with proper spacing betwbrief overview of methods to accommodate

tion 26, Design Data, of the G-100 General

For maximum expansion, pipe ends musthe coupling.

1. Vertical systems can be installed as t

couplings and using the weight of the pipe

2. Anchor the system at one end, and inguides. Cap the system, pressurize it to fullyother end with the pipe ends fully gapped.

3. Install the joints using a come-along

tion, then secure the pipe to maintain the op

For maximum contraction, pipe ends mu

1. In vertical systems, stack the pipe byends, then anchor the pipe to maintain the

2. In horizontal systems, install the jointscome-along to draw the pipe ends togethin position.

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PIPING SUPPORT FOR RIGFLEXIBLE SYSTEMS

Similar to other piping systems, abovegrouwith grooved pipe mechanical couplings repipes and equipment. The support or hangjoints, piping, and other components. In adallow pipeline movement, where required, a

such as drainage. The designer must also cflexible systems while designing a support

The tables below list the suggested maximuhorizontal, straight runs of grooved AWWA similar liquids.

Rigid Systems

Style 31 Couplings on ductile iron pipe that support spacing as flanged, ductile-iron pip

with standard industry practice (i.e. MSS SP

Ductile iron pipe that conveys water or sspaced up to 15 feet (4,6 m) maximum be(80 100 mm) sizes. For 6 36 inch (150

NOTIC These values are not intended to be used as specifi

apply where critical calculations are made or wheports.

Victaulic Company is not responsible for system dsponsibility for systems that are designed imprope

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GROOVED PRODUCT INSTGUIDELINES

The following instructions are a general guipiping products. These instructions must beassembly.

1. Always check the supplied gasket to service. Refer to page 13 for details.

2. Valve bodies, discs, and other wettedwith the material flowing through the system

literature, or contact Victaulic for details.

3. Always read the operating and maintepipe preparation tools.

4. The outside diameter and grooving d

lished tolerances; these tolerances are subability. Refer to pipe preparation specificati

5. Rigid, angle-pad couplings must havesides until metal-to-metal contact at the bol

WARN Depressurize an

to install, remov

Failure to follow thpersonal injury, pr

leakage, and/or jo

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INSTALLATION INSPECTIO

Proper Installation

Proper pipe preparation and coupling instaperformance THE FOLLOWING CONDITIO

WARN

Always inspect

properly installe

Undersized or o

grooves, eccent

unacceptable. A

before attemptin

Failure to follow th

personal injury, pro

failure.

PROPER INSTA

G

(Exaggerated fo

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Installations with Undersize

NOT ACCEPTABLE

When the OD of the pipe or fitting is below tings key sections is considerably lowered.WORKING PRESSURE FOR THE JOINT.

Additionally, there is little or no added compgap G between the pipe and the housing These factors can contribute to reduced ga

Installations with Oversized NOT ACCEPTABLE

(Exaggerated

Undersized P

Key

G

O i d Pi

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Installations on Pipe with De

NOT ACCEPTABLE

A groove that is too deep will allow the couhave full key engagement (Figure 1 above)

icantly reduced key engagement (Figure 2 as the conditions described in the previousFittings section. Additionally, cut grooving result in insufficient wall thickness under the

Installations on Pipe with EcNOT ACCEPTABLE

(Exaggerated for clarity)

Pipe with Deep Grooves

Figure 1

SmallSpace

KeyShoulder

Eccentric G

Key

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metal contact. The only exceptions are coufied. These torque values must be achievedthat the bolt pads will have full metal-to-metconcerning an installation, contact Victaulic

If the bolt pads are not in full metal-to-me

1. Make sure coupling keys are engagenot rest on the outside surface of the pipe.

2. Make sure the bolts have been tighte

3. Make sure the gasket is not pinched. immediately.

4. Make sure an oversized pipe or fitting

5. Make sure the groove conforms to Vicshallow, groove the pipe to Victaulic specificard that section of pipe, and groove anoth

Always re-inspect joints before and after theble failure. Look for gaps at the bolt pads aders. If any of these conditions exist, deprequestionable joints.

NOTIC A SUCCESSFUL INITIAL SYSTEM PRESSURE TEST

AND IS NOT A GUARANTEE OF LONG-TERM PERFO Victaulic will not assume any liability for pipe joinstallers failure to follow Victaulic Companys ins

As with any pipe joining method, success is deteadherence to the instructions found in this hand

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Couplings fo

Grooved andPlain-End

Ductile Iron Installation

Instructions

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4. JOIN PIPE ENDS:Align andbring the two pipe ends together.Slide the gasket into position, andmake sure it is centered between thegrooves. Make sure no portion of the

gasket extends into the groove oneither pipe.

5. INSTALL HOUSINGS:Installthe housings over the gasket. Make

fit

fl

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* Standard, rigid radius-cut grooves provide no deflection o

Allowable Pipe-End Separation and

Deflection for Style 31 Couplings F

Radius-Cut Grooved, Cast (Gray/Du

Pipe Size Allowable

Pipe-End

Separation *

inches (mm)

Deflectio

Nominal

Diameter inches

(mm)

Degrees Per

Coupling *

3 0 0.0941 - 21

80 0 2,4

4 0 0.0941 - 8

100 0 2,4

6 0 0.0940 - 47

150 0 2,4

8 0 0.0940 - 36

200 0 2,4

10 0 0.156 0 - 48250 0 4,0

12 0 0.1560 - 41

300 0 4,0

Style 31 Helpful Information

Pipe Size

Socket Size

inches

Nominal Diameter

inches (mm)

3 7/8(80)

411/16

(100)

6

St l 31

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Style 31Coupling 14 36 inch (350 900 mm) Size

Style 31 Couplings, in sizes 14 36 inchesegments to ease handling and ensure c

WARN

Read and understand all instructions before attem

products.

Depressurize and drain the piping system before

Victaulic piping products.

Wear safety glasses, hardhat, and foot protection

Failure to follow these instructions could result in s

installation, and/or property damage.

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2. ASSEMBLE SEGMENTS:Assemble the segments loosely intotwo equal halves, as shown above.Make sure the tongue and recess fea-tures mate properly (tongue-to-recess). Allow slight clearance

between the segments to easeassembly onto the pipe.

t

t

Tongue Recess

Exaggerated for clarity

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6. INSTALL FIRST SEGMENTASSEMBLY:Install one of the pre-assembled halves over the gasket.Make sure the housings keys engagethe grooves properly on both pipes.

t

Tongue Recess


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Style 307

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Style 307Coupling for Transitions from Grooved IPS SPipe 3 12 inch (80 300 mm) Sizes

1. CHECK PIPE ENDS: The out-

WARN


Depressurize and drain the piping system before attaulic piping products.

Wear safety glasses, hardhat, and foot protection.Failure to follow these instructions could result in serlation, and/or property damage.

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4. JOIN PIPE ENDS:Align andbring the AWWA and IPS steel pipeends together. NOTE:Make sure noportion of the gasket extends into thegroove on either pipe.

t


Assembly Lug

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7. TIGHTEN NUTS:Tighten all

nuts evenly by alternating sides untilmetal-to-metal contact occurs at theangle bolt pads. NOTE:It is importantto tighten all nuts evenly to preventgasket pinching. Make sure there isequal offset at each bolt pad, as

shown above.

WARNING

Angle Pad

Contact

Offsets

OffsetsEqual offsets

at both pairsof bolt pads


Style 397

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Style 397VGrip Coupling for Plain-End by Grooved4 8 inch (100 200 mm) Sizes

The Style 397 VGrip Coupling is designend ductile iron pipe. DO NOT use this sty

C900 PVC, HDPE, or cement pipe.

WARN



Wear safety glasses, hardhat, and foot protection.Failure to follow these instructions could result in serlation, and/or property damage.

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3. MARK PLAIN-END PIPE:Using a measuring tape and a bright-colored marker or paint stick, place amark 21/8inches (54 mm) from thepipe end. Make at least four of these

marks equally-spaced around the cir-cumference of each pipe.

4. CHECK GASKET AND LUBRI-CATE:Check the gasket to make

v

t

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6. INSTALL HOUSINGS:Installthe housings over the gasket. NOTE:The housings are clearly markedGrooved End and Plain End. Makesure the housings keys engage the

groove and that the plain end alignswith the pipe marks. Make sure thegasket remains in position and thatthe tongue and recess features of thehousings mate properly (tongue-to-recess).

w

ff

WARNING

Make sure the gasket does not becomerolled or pinched while installing the hous-ings.

Collapsible washers MUST be used for as-sembly of all Style 397 Couplings.

Failure to follow these instructions couldcause joint failure, resulting in serious per-

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Allowable Pipe-End

Separation for Style 397

VGrip Couplings

Pipe Size

Allowable Pipe-End

Separation *

inches (mm)

Nominal

Diameter

inches (mm)

4 0.660 0.800

100 16,8 20,3

6 0.720 0.800150 18,3 20,3

8 0.550 0.680200 14,0 17,3

* AWWA plain-end couplings, when pressurized,

will allow the pipe to separate slightly as thegrips set into the pipe. For properly assembled

and torqued couplings, this separation should

not exceed 1/4 inch (6,4 mm). This should be

considered for installations in tightly confined

areas.

Style 397 VGrip Couplings are not designed toprovide linear or angular movement.

Re-Use Instructions for Style

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1. Check the condition of the teeth. The proper assembly. Teeth must be sharp. DOloose, or deformed teeth. Couplings may bone time after the original installation.

2. Follow steps 1 6 of the instructions s

3. New collapsible washers are recommously installed collapsible washers can be u

the specifications shown in the Style 397 Tobelow. DO NOT use lubricant on bolt threpreviously installed collapsible washers.

4. Follow the nut tightening sequence in

WARN Depressurize and drain the piping system before a

Style 397 VGrip Couplings.

Victaulic Style 397 Couplings may be disassembleinstallation. Additional assemblies of couplings wgripping strength.

Failure to follow this instruction could result in joint fadamage.

Style 397 Torque

Requirements for Re-Use

Pipe Size

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Lubricant or silicone lubricant to thegasket lips and exterior

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gasket lips and exterior.

CAUTION

Always use a compatible lubricant to pre-vent the gasket from pinching/tearing dur-ing installation.

Failure to follow this instruction could result

in joint leakage.

WARN

Wear protective gloves w

housings contain sharp teeFailure to follow this instruct

WARN

Victaulic Style 399 Couplin

6. LUBRICATE BOLT THREADS,NUTS AND WASHERS: When using

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NUTS, AND WASHERS: When usingnewcollapsible washers, lubricantcan be used on the bolt threads, nuts,

and washers to reduce the torquerequired to fully collapse the washers.

7. Install the bolts and collapsiblewashers. Thread the nuts finger-tightonto the bolts. To ensure an even gapbetween the housings and to prevent

gasket pinching, tighten the nutsevenly by alternating sides, as shownin Figure A above. Tighten the nutsuntil the collapsible washers are fully

t

Figure A

1

3

4

2

Style 399 Helpful

I f ti

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Re-Use Instructions for Style

1. Check the condition of the teeth. The proper assembly. Teeth must be sharp. DOloose, or deformed teeth. Couplings may bone time after the original installation

Information

Pipe Size

Socket Sizeinches

Nominal Diameterinches (mm)

4 7/8(100)

611/16

(150)

8 11/4(200)

WARN

Depressurize and drain the piping system before a

Style 399 VGrip Couplings. Victaulic Style 399 Couplings may be disassemble

installation. Additional assemblies of couplings wgripping strength.

Failure to follow this instruction could result in joint fadamage.

Flange Adap

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Flange Adap

for GroovedDuctile Iron

InstallationInstructions

Style 341 Vic Flan

FLANGE WASHER NOTES (80 600 MM) SIZES

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(80 600 MM) SIZES

Style 341 Vic-Flange Adapter

Style 341 Vic-Flange Adapters require a smflange face for proper sealing. Some applicAdapter is otherwise well suited, do not prosuch cases, it is recommended that a metabetween the Vic-Flange Adapter and the msealing surface.

A. When mating to a serrated flange against the serrated flange. The Vic-Flangebetween the Vic-Flange Adapter and the fla

B. When mating to a rubber-faced, wawasher should be placed between the valv

C. When mating to a rubber-faced flanbe placed between the Vic-Flange Adapter

D. When mating AWWA cast flanges twasher should be placed between two Vic-FVic-Flange Adapter (i.e. flanged valve), a flathat flange. The Vic-Flange washer must thegasket and the Vic-Flange Adapter.

Transition rings, rather than Vic-Flange w

Style 741 to Style 341 Vic-Flange Adapte

mm). The lap joints of the Style 341 must

St l 741 h ti th l i

Style 341Vic Flange Adapter 3 12 inch (80 300 m

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Vic-Flange Adapter 3 12 inch (80 300 m

1. CHECK PIPE ENDS:The out-side surface of the pipe between the

WARN



Wear safety glasses, hardhat, and foot protection.

Failure to follow these instructions could result in serlation, and/or property damage.

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3. INSTALL GASKET:Install thegasket over the pipe end. Make surethe gasket is positioned properly, asshown above. NOTE:The lettering onthe outside of the gasket must facethe gasket pocket of the Style 341Vic-Flange Adapter. When installedcorrectly, the lettering on the gasketwill not be visible.

w

Vic-

Flange

Proper Gasket Positioning

Mating

Flange

Exaggerated for Clarity(Exaggerated for clarity)

tV

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6. MATE VIC-FLANGE ADAPTERAND MATING FLANGE:Join the Vic-Flange Adapter with the matingflange by aligning the bolt holes.Thread standard flange nuts finger-

tight onto the two mating bolts.

7. INSTALL REMAINING BOLTS/NUTS:Insert a standard flange bolt

Tt

t

Style 341 Helpful Information

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Total bolts required are to be supplied by the installer. Bol

tions. Longer bolts are required when Vic-Flange Adapter

NOTE:Style 341 Vic-Flange Adapters for AWWA ductile

iron pipe that is grooved to Victaulic specifications. Cons

at the joint.

Pipe Size

Number of BoltsRequired

Boltinc

Nominal Diameterinches (mm)

34 5/8

(80)

48 5/8

(100)

6 8 3/4x(150)

88 3/4x

(200)

1012 7/8

(250)

12 12 7/8(300)

The shaded area of the mating face (shown atbe free from gouges, undulations, or deformittype for proper sealing.

Style 341Vic-Flange Adapter 14 24 inch (350 600

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g p (

1. CHECK PIPE ENDS:The out-side surface of the pipe, between thegroove and the pipe end, must be

smooth and free from deep pits andswells to provide a leak-tight seal forthe gasket. All rust, loose scale, oil,grease, dirt, and cutting particlesmust be removed. Peened surfacesmay require rework to provide a leak-

tight seal for the gasket (refer to ANSI/AWWA C-606 or CSA B242).

WARN



Wear safety glasses, hardhat, and foot protection.

Failure to follow these instructions could result in serlation, and/or property damage.

NOTICE

C O

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flj

CAUTION

Always use a compatible lubricant to pre-vent the gasket from pinching/tearing dur-ing installation.

Failure to follow this instruction could resultin joint leakage.

Vic-Flange

Proper Gasket Positioning

MatingFlange

Exaggerated for Clarity(Exaggerated for clarity)

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CHECK VALVE INSTALLAT

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Series 317 Check Valve

The Series 317 Check Valve is a grooved

508 requirements for water and wastewat

Style 31 Couplings can directly connect th

is grooved to ANSI/AWWA C-606 rigid or

Style 341 Vic-Flange Adapters can be usValve to pipe that is grooved to ANSI/AWW

groove specifications.

Style 307 Transition Couplings can be use

Check Valve to IPS pipe.

For installing Series 317 Check Valves intplings, Style 341 Vic-Flange Adapters, or

the instructions supplied with the product

Refer to the Series 317 AWWA Check Va

structions (I-317) manual for information r

accessory kit installation, etc.

PLUG VALVE INSTALLATIO

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When directly connecting an end cap to a b

for pressure relief. If the ball valve is openeend cap is attached, the space between thpressurized. A sudden release of energy cawhile the space behind it is pressurized. PRTHROUGH THE TAP BEFORE ATTEMPTIN

Series 365 Vic-Plug Valve (Ductile Iron En

The Series 365 Vic-Plug Valve is an ecceAWWA standards and is used primarily fo

vices.

Style 31 Couplings can directly connect t

that is grooved to ANSI/AWWA C-606 rigi

tions.

Style 341 Vic-Flange Adapters can be use

Valve to pipe that is grooved to ANSI/AWW

groove specifications.

When directly connectingend cap for pressure reli

Pressure must be ventedthe cap.

Failure to follow these instsonal injury.

Pro

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The following information contains center-tolar overall dimensions for couplings, flangecurrent Victaulic publication for complete ducts not shown.

GROOVED AND PLAIN-EN

St le 31 Co pling

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Style 31 Coupling

Pipe Size

Y Dime

inches (m

Nominal Diameter

inches (mm)

Actual Outside

Diameter

inches

(mm)

3 3.960 7.6380 100,6 193,8

4 4.800 9.20100 121,9 233,7

6 6.900 11.19150 175,3 284,2

8 9.050 14.33

200 229,9 364,0

10 11.100 16.44250 281,9 417,6

12 13.200 19.16300 335,3 486,7

14 15.300 21.96

350 388,6 557,816 17.400 23.96400 442,0 608,6

18 19.500 26.33450 495,3 668,8

20 21.600 28.69500 548,6 728,7

24 25.800 33.06600 655,3 839,7

30 32.000 39.39750 762 0 1000 5

Style 307 Transition Coupling

Pipe Size

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Style 397 Grooved-End x Plain-End Coupling

Style 399 Plain-End x Plain-End Coupling

Y Dimension

inches (mm)

NominalDiameter

inches

Actual Outside

Diameterinches

(mm)

3 3.960 7.3880 100,6 187,5

4 4.800 9.00

100 121,9 228,66 6.900 11.13

150 175,3 282,7

8 9.050 11.13200 229,9 352,6

10 11.100 16.50250 281,9 419,1

12 13.200 18.94300 335,3 481,1

Pipe Size

Y Dimens

inches (mm

Nominal

Diameter

inches

Actual Outside

Diameter

inches

(mm)

4 4.800 9.67100 121,9 245,6

6 6.900 12.44150 175 3 316 0

VIC-FLANGE ADAPTERS

Style 341 Vic Flange Adapter

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Style 341 Vic-Flange Adapter

Pipe Size

A Dimension

inches (mm)

Nominal

Diameter

inches

Actual Outside

Diameter inches

(mm)

3 3.960 8.4480 100,6 214,4

4 4.800 9.94100 121,9 252,5

6 6.900 12.00150 175,3 304,8

8 9.050 14.63200 229,9 371,6

10 11.100 17.13250 281,9 435,1

12 13.200 20.13300 335,3 511,3

14 15.300 24.63350 388,6 625,6

16 17.400 27.25400 442,0 692,2

18 19.500 29.13450 495,3 739,9

20 21.600 31.63500 548,6 803,4

24 25.800 36.13600 655,3 917,7

FITTINGS

No 100-C 90 Long Radius Elbow

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No. 100-C 90 Long Radius Elbow

No. 10-C 90

ElbowNo. 11-C 45Elbow

No. 12-C 221/2Elbow

No. 13-C 111/4Elbow

Pipe Size

No.

100-C

90Long

Radius

Elbow

No.10-C

90

Elbow

1

4

E

Nominal

Dia.

inches

(mm)

Actual

Outside Dia.

inches

(mm)

C to E

inches

(mm)

C to E

inches

(mm)

C

in

(m

3 3.960 7.75 5.50 380 100,6 196,9 139,7 7

4 4.800 9.00 6.50 4100 121,9 228,6 165,1 1

6 6.900 11.50 8.00 5150 175,3 292,1 203,2 1

8 9.050 14.00 9.00 5200 229,9 355,6 228,6 1

10 11.100 16.50 11.00 6250 281,9 419,1 279,4 1

12 13.200 19.00 12.00 7300 335,3 482,6 304,8 1

14 15.300 21.50 14.00 7350 388,6 546,1 355,6 1

No. 10-BS 90Elbow

No. 11-BS 45Elbow

No. 20-BS Tee

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Pipe Size No. 10-BS90 Elbow No. 1145 El

Nominal

Dia.

mm

(inches)

Actual

OutsideDia.

mm

(inches)

C to E

mm

(inches)

C to

mm

(inch

80 98 165,1 1303 3.860 6.50 5.12

100 118 179,8 1404 4.640 7.08 5.5

150 170 220,0 1606 6.690 8.66 6.30

C to E

CtoE

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No. 20-C Tee

No. 33-C Wye

No. 35-C Cross

No. 30-C 45Lateral

No. 60-C Cap

Pipe Size

No. 20-C

Tee No. 33-C Wye

Nominal

Dia.

inches(mm)

Actual

Outside

Dia.

inches(mm)

C to E

inches(mm)

C to LE

inches(mm)

C to SE

inches(mm)

3 3.960 5.50 5.50 5.5080 100,6 139,7 139,7 139,7

4 4.800 6.50 6.50 3.00100 121,9 165,1 165,1 76,2

6 6.900 8.00 8.00 3.50150 175,3 203,2 203,2 88,9

8 9.050 9.00 9.00 4.50200 229,9 228,6 228,6 114,3

10 11.100 11.00 11.00 5.00250 281,9 279,4 279,4 127,0

12 13.200 12.00 12.00 5.50300 335,3 304,8 304,8 139,7

14 15.300 14.00 14.00 6.00350 388,6 355,6 355,6 152,4

E

No. 20-C

Cto

LE

C toLE

C toSE

No. 30-C

No. 21-C Bullhead Tee

SIZE Nominal Diameter

inches (mm)

C to EOR

inches (mm)

C to EO

inches (m

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( ) ( ) (

4 X 4 X 6 + +100 X 100 X 150 + +

6 X 6 X 8 8.00 8.00150 X 150 X 200 203,2 203,2

8 X 8 X 10 11.00 11.00200 X 200 X 250 279,4 279,4

10 X 10 X 12 + +

250 X 250 X 300 + +

No. 25-C Reducing Tee

No. 30-CR 45Reducing Lateral

No. 35-CR Reducing Cross

Size

Nominal Diameter

inches (mm)

No. 25-C

Red. Tee

C to EOR

inches

(mm)

C to EOB

inches

(mm)

4 X 3 6.50 6.50100 X 80 165,1 165,1

6 X 3 8.00 8.00150 X 80 203,2 203,2

X 4 8.00 8.00X 100 203,2 203,2

C to

No. 2


C to

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16 X 6 15.00 15.00400 X 150 381,0 381,0

X 8 15.00 15.00X 200 381,0 381,0

X 10 15.00 15.00

X 250 381,0 381,0X 12 15.00 15.00X 300 381,0 381,0

X 14 15.00 15.00X 350 381,0 381,0

18 X 8 13.00 15.50450 X 200 330,2 393,7

X 10 13.00 15.50X 250 330,2 393,7

X 12 13.00 15.50X 300 330,2 393,7

X 14 16.50 16.50X 350 419,1 419,1

X 16 16.50 16.50X 400 419,1 419,1

20 X 6 14.00 17.00500 X 150 355,6 431,8



Size

Nominal Diameter

inches (mm)

No. 25-C

Red. Tee

C to EOR

inches

(mm)

C to EOB

inches

(mm)

No. 2


C to

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30 X 6 18.00 23.00750 X 150 457,2 584,2

X 8 18.00 23.00X 200 457,2 584,2

X 10 18.00 23.00

X 250 457,2 584,2X 12 18.00 23.00X 300 457,2 584,2

X 14 18.00 23.00X 350 457,2 584,2

X 16 18.00 23.00X 400 457,2 584,2

X 18 18.00 23.00X 450 457,2 584,2

X 20 18.00 23.00X 500 457,2 584,2

X 24 25.00 25.00X 600 635,0 635,0

36 X 8 20.00 26.00900 X 200 508,0 660,4

X 10 20.00 26.00X 250 508,0 660,4



Size

Nominal Diameter

inches (mm)

No. 25-C

Red. Tee

C to EOR

inches

(mm)

C to EOB

inches

(mm)

No. 2

E t

N 5

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No. 50-C Concentric Reducer

No. 51-C Eccentric Reducer

No. 10-CR 90Reducing Elbow

No. 100-CR 90Long Radius

Reducing Elbow

Size

Nominal Diameter

inches (mm)

No. 50-C

Conc. Red.

No. 51-C

Ecc. Red.

E to E

inches

(mm)

E to E

inches

(mm)

4 X 3 7.00 7.00100 X 80 177,8 177,8

6 X 3 9.00 9.00150 X 80 228,6 228,6

X 4 9.00 9.00X 100 228,6 228,6

8 X 3 11.00 11.00200 X 80 279,4 279,4

X 4 11.00 11.00X 100 279,4 279,4

X 6 11.00 11.00X 150 279,4 279,4

10 X 4 12.00 12.00250 X 100 304,8 304,8

X 6 12.00 12.00X 150 304,8 304,8

No. 5

C

No. 1

E t

No 5

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18 X 8 19.00 19.00450 X 200 482,6 482,6

X 10 19.00 19.00X 250 482,6 482,6

X 12 19.00 19.00X 300 482,6 482,6

X 14 19.00 19.00X 350 482,6 482,6

X 16 19.00 19.00X 400 482,6 482,6

20 X 8 20.00 20.00500 X 200 508,0 508,0

X 10 20.00 20.00X 250 508,0 508,0

X 12 20.00 20.00X 300 508,0 508,0

No. 50-C Concentric Reducer

No. 51-C Eccentric Reducer



Reducing Elbow

Size

Nominal Diameter

inches (mm)

No. 50-C

Conc. Red.

No. 51-C

Ecc. Red.

E to E

inches

(mm)

E to E

inches

(mm)

No. 5

C

No. 1

E t

No 5

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30 X 6 - -750 X 150 - -

X 8 + +X 200 + +

X 10 + +X 250 + +

X 12 + +X 300 + +

X 14 + +X 350 + +

X 16 + 30.00X 400 + 762,0

X 18 + 30.00X 450 + 762,0

X 20 30.00 30.00X 500 762,0 762,0

No. 50-C Concentric ReducerNo. 51-C Eccentric Reducer



Reducing Elbow

Size

Nominal Diameter

inches (mm)

No. 50-C

Conc. Red.

No. 51-C

Ecc. Red.

E to E

inches

(mm)

E to E

inches

(mm)

No. 5

C

No. 1

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No. 10-CF 90Flare

No. 100-CF 90Long Radius Flare

No. 43-CF Straight Flare

No. 10-CS 90Side Outlet

No. 20-CS Tee Side Outlet

Pipe SizeNo. 10-CF90 Flare

No. 100-CF90 Long Rad

Flare

NominalDia.

inches(mm)

ActualOutside

Dia.inches(mm)

C to Einches(mm)

C to Finches(mm)

C to Einches(mm)

C toinch(mm

3 3.960 5.50 9.00 7.75 11.80 100,6 139,7 228,6 196,9 285

4 4.800 6.50 10.00 9.00 12.100 121,9 165,1 254,0 228,6 317

6 6.900 8.00 11.50 11.50 15.150 175,3 203,2 292,1 292,1 381

8 9.050 9.00 13.50 14.00 18.200 229,9 228,6 342,9 355,6 469

10 11.100 11.00 16.50 16.50 22.250 281,9 279,4 419,1 419,1 571

12 13.200 12.00 18.50 19.00 25.300 335,3 304,8 469,9 482,6 647

14 15.300 14.00 21.50 21.50 29.350 388,6 355,6 546,1 546,1 736

No

No

No. 10-CB Base Elbow

No. 20-CB Base Tee

No. 100-CB Long Radius Base Elbow

No. 25-CB Reducing Base tee

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No. 25 CB Reducing Base tee

Pipe Size

Base Di

inche

Nominal

Dia.

inches

(mm)

Actual

Outside Dia.

inches

(mm) R U T3 3.960 4.88 0.50 0.580 100,6 124,0 12,7 14

4 4.800 5.50 0.50 0.6100 121,9 139,7 12,7 15

6 6.900 7.00 0.62 0.6150 175,3 177,8 15,7 17

8 9.050 8.38 0.88 0.9200 229,9 212,9 22,4 23

10 11.100 9.75 0.88 0.9250 281,9 247,7 22,4 23

12 13.200 11.25 1.00 1.0300 335,3 285,8 25,4 25

14 15.300 12.50 1.00 1.0350 388,6 317,5 25,4 25

16 17.400 13.75 1.00 1.0400 442,0 349,3 25,4 25

18 19.500 15.00 1.12 1.1450 495,3 381,0 28,4 28

20 21.600 16.00 1.12 1.1500 548,6 406,4 28,4 28

24 25.800 18.50 1.12 1.1600 655,3 469,9 28,4 28

GROOVED PIPE VALVES

Series 317 Check Valve

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Series 365 Vic-Plug Valve (DI Ends)Series 366 Vic-Plug Valve (IPS Ends)

Pipe SizeA

End-to-End

Dimension

inches (mm)

Nominal

Diameter

inches

Actual Outside

Diameter

inches

(mm)

3 3.960 9.50

80 100,6 241,3

4 4.800 11.50100 121,9 292,1

6 6.900 14.00150 175,3 355,6

8 9.050 19.50

200 229,9 495,310 11.100 22.00250 281,9 558,8

12 13.200 26.00300 335,3 660,4

Pipe Size

A

End-to-End D

inches

NominalDiameter

inches

Actual OutsideDiameter

inches (mm) Series 365

3 3 960 8 00

Helpful In

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English and Comme

Wall Thicknes

Approximate

AWWA

Decimal

Minutes Converted

Water PFeet-of-H

ENGLISH AND METRIC CONVERSIO

Convert US to Metric

25.4 X inches (in) =

0.3048 X feet (ft) =0.4536 X pounds (lbs) =

28.35 X ounces (oz) =

COMMERCIAL AWWA PIPE SIZES A

(ANSI/AWWA C-150)

Pipe Size

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ThicknNominalDiameter

inches (mm)

Actual OutsideDiameter

inches (mm) 50 51

3 3.96 - 0.25(80) (100,6) - (6,4)

4 4.80 - 0.26(100) (121,9) - (6,6)

6 6.90 0.25 0.28(150) (175,3) (6,4) (7,1)

8 9.05 0.27 0.30(200) (229,9) (6,9) (7,6)

10 11.10 0.29 0.32(250) (281,9) (7,4) (8,1)

12 13.20 0.31 0.34(300) (335,3) (7,9) (8,6)

14 15.30 0.33 0.36(350) (388,6) (8,4) (9,1)

16 17.40 0.34 0.37(400) (442,0) (8,6) (9,4)

18 19.50 0.35 0.38(450) (495,3) (8,9) (9,7)

20 21.60 0.36 0.39(500) (548,6) (9,1) (9,9)

24 25.80 0.38 0.41(600) (655,3) (9,7) (10,4)

30 32.00 0.39 0.43(750) (762,0) (9,9) (10,9)

36 38.30 0.43 0.48(900) (914,4) (10,9) (12,2)

APPROXIMATE WEIGHTS OF COMM

(ANSI/AWWA C-150)

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Pipe Size

Weight of Pipe Per Foot

Pounds/kg

Nominal

Dia.

inches(mm)

Actual

Outside

Dia.

inches(mm) CL. 53 CL. 54 CL. 55 CL

3 3.960 10.9 11.8 12.8 1(11,9) (100,6) (4,9) (5,4) (5,8) (

4 4.800 13.8 15.0 16.1 1(100) (121,9) (6,3) (6,8) (7,3) (

6 6.900 21.4 23.2 25.0 2(150) (175,3) (9,7) (10,5) (11,3) (1

8 9.050 30.1 32.5 34.8 3(200) (229,9) (13,7) (14,7) (15,8) (1

10 11.100 39.2 42.1 45.1 4(250) (281,9) (17,8) (19,1) (20,5) (2

12 13.200 49.2 52.8 56.3 5

(300) (335,3) (22,3) (24,0) (25,5) (2

14 15.300 60.1 64.2 68.4 7(350) (388,6) (27,3) (29,1) (31,0) (3

16 17.400 70.1 74.9 79.7 8(400) (442,0) (31,8) (34,0) (36,2) (3

18 19.500 80.8 86.0 91.3 9

(450) (495,3) (36,7) (39,0) (41,4) (420 21.600 91.5 97.5 103.4 10

(500) (548,6) (41,5) (44,2) (46,9) (4

24 25.800 114.4 121.6 128.8 13

DECIMAL EQUIVALENTS OF FRACT

Fraction in

Inches

Decimal

Equivalent

inches

Decimal

Equivalent

millimeters

Fra

In

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81/84

1/64 0.016 0,397

1/32 0.031 0,794

3/64 0.047 1,191

1/16 0.063 1,588

5/64 0.781 1,984

3/32 0.094 2,381

7/64 0.109 2,778

1/8 0.125 3,175

9/64 0.141 3,572

5/32 0.156 3,969

11/64 0.172 4,3663/16 0.188 4,763

13/64 0.203 5,159

7/32 0.219 5,556

15/64 0.234 5,953

1

/4 0.250 6,35017/64 0.266 6,747

9/32 0.281 7,144

19/64 0.297 7,541

5/16 0.313 7,938

21

/64 0.328 8,3341/3 0.333 8,467

11/32 0.344 8,731

23/ 0 359 9 128

MINUTES CONVERTED TO DECIMA

Min. Deg. Min. Deg.

1 .0166 21 .3500

2 0333 22 3666

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2 .0333 22 .3666

3 .0500 23 .3833

4 .0666 24 .4000

5 .0833 25 .4166

6 .1000 26 .4333

7 .1166 27 .4500

8 .1333 28 .4666

9 .1500 29 .4833

10 .1666 30 .5000

11 .1833 31 .5166

12 .2000 32 .5333

13 .2166 33 .550014 .2333 34 .5666

15 .2500 35 .5833

16 .2666 36 .6000

17 .2833 37 .6166

18 .3000 38 .6333

19 .3166 39 .6500

20 .3333 40 .6666

WATER PRESSURE TO FEET-OF-HE

Pounds Per

Square Inch Feet of Head

Pounds Per

Square Inch Fe

1 2.31 100

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2 4.62 110

3 6.93 120

4 9.24 130

5 11.54 140

6 13.85 150

7 16.16 160

8 18.47 170

9 20.78 180

10 23.09 200

15 34.63 250

20 46.18 30025 57.72 350

30 69.27 400

40 92.36 500

50 115.45 600

60 138.54 700

70 161.63 800

80 184.72 900

90 207.81 1000

FEET-OF-HEAD OF WATER TO PRES

Feet of Head

Pounds Per

Square Inch Feet of Head

P

S

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84/84

Documents

I-300