101

I-140RSIMPACT CRUSHER

R

SPECIFICATION:

Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power Tier 3/Stage IIIA: Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 364-371kW (498hp) Tier 4F /Stage IV: Scania DC13 368kW (500hp) Portability: TrackedOperating Weight: 72,300kg (159,394lbs*)

*with pre-screen,

heavy duty magnet & bypass conveyor

I-140RSTM

TEREX FINLAY TELEMATICS SYSTEM

102

VGF HOPPER / FEEDERFixed Hopper with Optional hydraulically folding and locking extensionsVGF Hopper capacity - No Ext: 6m3 (7.85yd3)VGF Hopper capacity - With Ext: 9m3 (11.8yd3)VGF Feed Height - No Ext: 3.77m (12’ 4”)VGF Feed Height - With Ext: 4.49m (14’ 8”)Width at rear - No Ext: 2.17m (7’ 1”)Width at rear - with ext: 3.60m (11’ 10”)Hopper Extensions: Optional - with hydraulic folding + locking mecha-nism - from ground levelVGF grizzly aperture: 50mm standard - options availableVGF wire mesh aperture: 38mm standard - options availableSpeed range: 450 - 850 rpm

IMPACT CHAMBERRotor diameter: 1270mm (50”)Rotor width: 1220mm (48”)VGF Inlet opening: 1.16m x 865mm (45.6” x 34”)Prescreen Inlet opening: 1.17m x 835mm (46” x 33”)Tier 3 Rotor speed is 528 – 653rpm with the large pulley (standard)Tier 3 Rotor speed is 469 – 580rpm with the optional smaller pulley

Tier 4 Rotor speed is 525 – 665rpm with the large pulley (standard)

Tier 4 Rotor speed is 466 – 591rpm with the optional smaller pulley

Drive arrangement: Direct Drive VIA Wet Clutch

Twin Apron Primary Apron Maximum setting: 150mm (6”)Primary Apron Minimum setting: 50mm (2”)Secondary Apron Maximum setting: 75mm (3”)Secondary Apron Minimum setting: 20mm (1”)Hydraulic hood open

MAIN CONVEYORBelt Width: 1.3m (52”)Working Angle: 22°Speed: 110 m/minFull length main conveyor with impact bars at feed pointDust suppression: fi tted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.76m (12’ 4”)

Stockpile capacity: 69m³ (90yd3)

Optional vibratory undercrusher feeder with wear resistant liners and 2/3 length main conveyor

PRESCREEN OPTIONHydraulic folding + locking hopper mechanismPrescreen Hopper capacity - No Ext: 7.5m3 (9.80yd3)Prescreen Hopper capacity - With Ext: 9.5m3 (12.42yd3)Prescreen Feed Height - No Ext: 4.63m (15’ 2”)Prescreen Feed Height - With Ext: 5.01m (16’ 5”)Width at rear - No Ext: 2.63m (8’ 7”)Width at rear - with Ext: 3.41m (11’ 2”)Prescreen Hopper Material: 10mm wear resistant steelHopper Extensions: Bolt On Prescreen: Fully Independent prescreen 1.17m wide x 2.58m length (4’ 0” x 8’ 5”)50mm grizzly cassette standard - options available Punch plate top deck available 38mm mesh standard - options available Speed: 1000 rpm

Maximum Feed Size (Smallest Cube Dimension)

Blasted Rock (Limestone Type) 600mm

Concrete / Demolition (Slab: Thick x Wide x Length)

250x600x1000mm

Maximum Recommended Size of Rebar Steel in the Feed Material:

110mm (4 5/16”)

Rebar Diameter 20mm

Rebar Length 500mm

I-140RS

Hopper and Feeder Impact Chamber

Main Conveyor

SPECIFICATION

IMPACT CHAMBERSimple wrench adjustment of aprons, hydraulic assistHydraulically raise inlet fl ap: optionalRotor Confi guration: 4 BAR ROTORBlowbar options: 2 HIGH 2 LOW OR OPTIONAL 4 HIGH

103

UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 4.168m (13’ 8”)2 Speed TracksTop Speed 1.3 km/hGradeability: 30°Rake Angle: 24° Rear 17° Front

RS COMPONENTSingle deck afterscreen: 4.88m x 1.52m (16’ x 5’)Fines conveyor: 1.4m (55”)Transfer conveyor: 500mm (20”)Re-circulating conveyor: 500mm (20”), hydraulic folding with capability to slew and stockpile oversize material Belt spec: ChevronWorking Angle: 29°Speed: Variable speed, 80 - 90 m/minHydraulically folds for transport, stockpiling and recirculating

TM

TANK CAPACITIESHydraulic Tank: 1060 litresFuel Tank: 1100 litres

BYPASS CONVEYOR (OPTIONAL)Belt Width: 800mm (32”)Working Angle: 24°Speed: 85 m/minLH and RH variant available(Specify at time of order)Hydraulic folding for transportDischarge Height: 3.38m (11’ 1”)Stockpile capacity: 64m³ (83.7yd3)

MAGNETIC SEPARATOR (OPTIONAL)

Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”)Belt Speed: 110 m/minDrum Centres: 1.99m (78”)Drive: HydraulicRaises / lowers hydraulically

Cat EngineScania Engine

Re-circulating conveyor

By-pass Conveyor

Re-circulating conveyor (stockpiling mode)

I-140RS

POWERPACKTier 3 / Stage IIIA: Caterpillar C15Engine Power: 403kW (540hp)Engine Speed: 1700-2100 rpm

Stage IIIA Constant Speed: Scania DC13Engine Power: 364-371KW (498hp)Engine Speed: 1500-1900 rpm

Tier 4F / Stage IV: Scania DC13Engine Power: 368kW (500hp)Engine Speed: 1500-1900 rpm

104

CONTROL SYSTEMAdvanced CANBUS compliant systemLarge display screen (IP67 Rated)Five simple operating modes with menu drivengraphic user interface -- Track mode : For moving machine- Manual mode : For manually starting machine- Automatic mode : For automatically starting the machine in predetermined sequence- Confi guration mode : For testing/setting individual components- Language selection : For setting languages

Detachable doglead control for tracking

Radio remote control

Engine control/monitoring panel

Lockable compartment

Emergency stops: 6 off

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on both sides of machineCompact folding for transport

RADIO REMOTE CONTROLFull function radio remote unit

Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitFeeder stop / start

Controls all folding function of RS section in addition to tracking and crushing mode

R

Control System

Platforms

Remote Control Unit Standard

CHUTESHeavy Duty chute with bolt-up constructionBy-pass chute with selectable discharge fl op gate, to either by-pass conveyor or main conveyor

TOOL BOXMounted lockable tool boxTool kitGrease gun

105

I-140RS

STANDARD FEATURES

ENGINE:Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp)

Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

IMPACT CHAMBER:Terex CR032 Impact chamber

Fully Hydraulically assisted apron setting and hydraulic apron release

Manual raise inlet allowing extra inlet clearance

4 bar rotor - Tool steel blow bars 2 High & 2 Low

Direct Drive via Clutch

Drive belt tensioner wheel

Blow bar lifting tool supplied

Tip Speed range 35-44 m/sec (115-144 ft./sec)

HOPPER / FEEDER:

VGF Fixed Hopper

Stepped grizzly feeder with integral pre-screen, standard50mm spacingMesh aperture on grizzly feeder: 38mm

Selectable discharge to by-pass conveyor or main conveyor

Blanking mat for VGF

Independent Pre-Screen Blanking Mat, included with prescreenoption

MAIN CONVEYOR:

Belt width: 1.3m (52”)Piped for overband magnetHydraulic raise/ lower for magnet

RS COMPONENTS:

4.88m X 1.52m (16’ X 5’) single deck after screen c/w40mm mesh as standard unless otherwise stated500mm (20”) wide belt transfer conveyor

500mm (20”) wide belt hydraulic folding re-circulatingconveyor able to slew for stockpiling oversize material1.4m (55”) wide belt fi nes conveyor

Rapid detach after screen system for fl exibility.

CLIMATE SPEC:Standard oils - (Recommended for ambient temperaturesbetween -5 to +30°C)

DUST SUPRESSION:Piped for dust suppression c/w Spray bars

ELECTRICAL:

Emergency stops

Hand Held Track Control Set with Connection Lead

T-Link Telemetry System fi tted c/w 3 years data subscription

GENERAL:Safety Guards in Compliance with Machinery Directive2 Speed Tracking

Tier 4 Final /Stage IV : Scania DC13 373kW (500hp)

Smaller engine chamber drive pulley to give a rotor tipspeed range of 31-39 m/sec (102-128 ft./sec). StandardLarge Pulley still dispatched with machineHydraulic raise of chamber inlet flap

2nd Apron auto adjust

Crushing Chamber Grinding Path. Check Lead-time at time of order

Rotor fitted with 2 full ceramic blow bars

Rotor fited with 2 full high chrome blow bars

Rotor fitted with 4 full martensitic blow bars

Rotor fitted with 4 full ceramic blow bars

Rotor fitted with 4 full high chrome blow bars

VGF Hopper Extensions - Hydraulically Folding

Independent pre-screen c/w hydraulically folding and locking hopper, 50mm cassette spacing & 38mm mesh as standard - other cassette and mesh apertures available upon request

Independent pre-screen Hopper Extensions

Pre-screen optional spacing grizzly - 25mm/50mm/75mm(Please specify aperture)Pre-screen Punch Plate optional spacing -25mm/50mm/75mm (Please specify aperture)VGF optional grizzly spacing - 25mm/50mm/75mm (Pleasespecify aperture)Under crusher vibratory feeder with wear resistant steelliners (c/w shortened main conveyor)Belt weigher on main conveyor

Additional dust cover

Auxilary Conveyors: Bypass conveyor with 800mm wide plain belt, dischargingto the RHS of the machineBypass conveyor with 800mm wide plain belt, dischargingto the LHS of the machineTwin pole overband magnet c/w stainless steel skirting &stainless steel discharge chuteTwin pole heavy duty overband magnet (skirting & chute asabove)Hot climate lubrication kit (Recommended for ambient temperatures between +15 to +50°C)

Cold climate lubrication kit(Recommended for ambient temperatures between -20 to +30°C)

Hydraulically driven water pump

Electric Refuelling Pump

Radio remote System: Operational controls of machine(auto start/stop) & track movementPressurised air system for electrical control cabinet Pressurised air system for electrical control cabinetReversible Engine Fan with fuel save function

Fuel Active, Fuel delivery system

Lighting mast

Special paint colour (if different from Finlay Orange RAL2002). RAL must be specified*

OPTIONAL EQUIPMENT

106

By-

pass

conve

yor

(opti

onal)

Belt W

idth

:800m

m (

32”)

Hyd

rau

lically f

old

s f

or

transp

ort

Dis

ch

arg

e H

eig

ht: 3

.38m

(11’ 1

”)

Hi-

sp

ec s

cra

per

at

head

dru

m

Pow

erp

ack

Tie

r 3 /

Sta

ge I

IIA

: C

ate

rpilla

r C

15

E

ng

ine P

ow

er:

403kW

(5

40h

p)

E

ng

ine S

peed

: 1700-2

100 r

pm

Sta

ge I

IIA

Co

nsta

nt

Sp

eed

: S

cania

DC

13

E

ng

ine P

ow

er:

36

4-3

71K

W (

49

8h

p)

E

ng

ine S

peed

: 15

00 r

pm

- 19

00 r

pm

Tie

r 4F /

Sta

ge I

V: S

cania

DC

13

E

ng

ine P

ow

er:

36

8kW

(5

00h

p)

E

ng

ine S

peed

: 15

00 r

pm

- 19

00 r

pm

Hopper

/ Fe

eder

F

ixed

Ho

pp

er

with

Op

tio

nal h

yd

rau

lically f

old

ing

and

lo

ckin

g e

xte

nsio

ns

VG

F H

op

per

cap

acity -

No

Ext: 6

m3 (7.

85yd

3)

V

GF H

op

per

cap

acity -

With

Ext: 9

m3 (11.8

yd

3)

V

GF F

eed

Heig

ht

- N

o E

xt: 3

.77m

(12’ 4

”)

V

GF F

eed H

eig

ht -

With E

xt: 4

.49m

(14’ 8

”)

W

idth

at

rear

- N

o E

xt: 2

.17m

(7’ 1

”)

W

idth

at re

ar

- w

ith e

xt: 3

.60m

(11’ 1

0”)

H

opper E

xte

nsio

ns: O

ptional -

with h

ydra

ulic

fold

ing +

lockin

g m

echanis

m

-

from

gro

und leve

l

S

peed range: 450-8

50rp

m

Re-c

ircu

lati

ng C

onve

yor

Belt w

idth

: 5

00m

m (

20”)

Belt s

pec: C

hevro

n b

elt

Wo

rkin

g A

ng

le: 29

o

Sp

eed

: 8

0-9

0 M

PM

Hyd

rau

lic t

o s

et

co

ntr

ol, t

ransp

ort

,

s

tockp

iles &

recir

cu

lating

po

sis

tio

ns

Impact

Cham

ber

Ro

tor

dia

mate

r: Ø

1270m

m (

50”)

Ro

tor

wid

th: 1220m

m (

48.8

”)

VG

F I

nle

t o

penin

g: 1.1

6m

x 8

65m

m (

45.6

” x 3

4”)

Pre

scre

en I

nle

t o

penin

g: 1.1

7m

x 8

35m

m (

46”

x 3

3”)

Maxim

um

ap

ron s

ett

ing

s: P

rim

ary

15

0m

m (

6”)

seco

nd

ary

75m

m (

3”)

Min

imu

m a

pro

n s

ett

ting

s: p

rim

ary

50m

m (

2”)

seco

nd

ary

20m

m (

1”)

Maxim

um

feed

siz

e: 6

00m

m (

24”)

* -

Dep

end

ent

on m

ate

rial

Dri

ve a

rrang

em

ent: D

irect

Dri

ve v

ia V

-Belt

Ro

tor

Co

nfi g

ura

tio

n: 4 b

ar

roto

r, 2

hig

h /

2 lo

w s

tand

ard

S

imp

le w

rench

ad

justm

ent

of

ap

rons, h

yd

rau

lic a

ssis

t

B

low

bar

op

tio

ns: M

art

ensitic

, cera

mic

& h

igh

ch

rom

e.

Scr

een B

ox

Deck S

ize: 4

.8m

x 1

.52m

(16’ x

5’)

Mesh

Tensio

nin

g : S

ide T

ensio

n

Dri

ve: h

yd

rau

lic w

ith

heavy d

uty

beari

ng

Scre

en A

ng

le: 22

o

Scre

en S

peed

: 9

50rp

m

50m

m M

esh

fi t

ted

as s

tand

ard

Scre

en c

an b

e lo

were

d t

o a

ho

rizo

nta

l p

ositio

n f

or

mesh

c

hang

ing

and

genera

l serv

ice a

ccess.

RS

Sectio

n c

an b

e q

uic

k d

eta

ch

ed

if

no

t re

qu

ired

.

To

tal scre

enin

g a

rea: 7.

5m

² (

80.7

sqft

)

Main

Conve

yor

Belt W

idth

: 1.3

m (

52”)

Wo

rkin

g A

ng

le: 22

o

Sp

eed

: 110 m

/m

in

Full

length

main

conve

yor w

ith im

pact bars

at fe

ed p

oin

t

Dust suppre

ssio

n: fi tte

d w

ith h

ose a

nd s

pra

ybars

as s

tandard

(w

ate

r pum

p o

ptional)

Op

tio

nal vib

rato

ry u

nd

erc

rush

er

feed

er

with

wear

r

esis

tant

liners

and

2/3 leng

th m

ain

co

nveyo

r

Fines

Conve

yor

Belt w

idth

: 1.4

m (

55”)

Belt s

pec: P

lain

Belt

Wo

rkin

g A

ng

le: 22°

Sp

eed

: 10

5-1

15 m

pm

Dis

ch

arg

e H

eig

ht: 3

.54m

(11’8

”)

Magnet

(opti

onal)

107

I-140RS

MACHINE WEIGHT: 72,300kg (159,394lbs*) *with pre-screen, heavy duty magnet & bypass conveyor

For further information on specifi c machine weight confi gurations please consult Terex Finlay

Working Dimensions

Transport Dimensions

W ki Di i

3.8

m

(12’ 5

”)

21.7m (71’ 2”)

5.8

6m

(19’ 2

”)

8.17m (26’ 9”)21.5m (70’ 7”)

3.3m

(10’ 9”)

TM

108