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TechnologyUpgrade perForMance
SharpenyoUrcUTTingedge!
Upgradetohypertherm’sduramaxretrofittorch
5timesmoredurable• Proprietary,fiber-reinforcedtorchhandleis5timesmore
impact resistantand20%moreheatresistanttowithstandyour toughestmetal-cuttingapplications.*
Morereliablearc-starting• SpringStart™electrodetechnologyeliminatesmovingpartsinthe
torchformorereliablearc-starting.*
Upto55%longerconsumablelife• ConicalFlow™nozzleandspringelectrodegiveyouupto
55%moreconsumablelifeforuptoa30%reductioninconsumablecosts.*
easyplug-and-playupgrade• DuramaxRTtorchesusethesameEasyTorchRemoval(ETR)
connectionasyourstandardtorchwhichmakesretrofittingtoa newDuramaxtorchsimple.
* WhencomparedwithstandardT60andT80torchesforPowermax1000andPowermax1250.
Duramax™ HRT and MRT retrofit torches
800
600
400
200
0
1000
800
600
400
200
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Consumable life test at 60 A
Standardconsumables
DuramaxRTconsumables
Num
bero
f20
seco
ndc
uts
“ We were using 5 sets of tips per week, now with the new retrofit torch we use the system more and are using only 1 set per week. The consumable savings will pay for a new system!” – Travis, Manufacturing Foreman, JMH Trailers Powermax1000®
Powermax1250®
coMpaTiblewiTh
800
600
400
200
0
1000
800
600
400
200
0
Consumable life test at 80 A
Standardconsumables
DuramaxRTconsumables
Num
bero
f20
seco
ndc
uts
beneFiTS
Torchneckis20% slimmerforgreaterarcvisibilityandincreasedaccessibility
Greaterdistancefromtorchheadtotriggerreduces heat on the trigger and your hand
Hardstoponthetorchbodyprevents over-tightening consumablesandcrushingoftheswirlring
Shadowedtriggerlimits damagefromsprayback
Internalstainlesssteelswitchimproves cap-sense reliabilitytoeliminatecap-sensefailures
electrode• More reliable –SpringStartelectrodetechnology
eliminatesmovingpartswithinthetorchheadformorereliablearc-starting*.
• More life –TheHafniuminsertinthespringelectrodehasbeenoptimizedtogiveyouuptoa55%increaseinconsumablelife.*
nozzle• More quality –ConicalFlownozzletechnology
increasesarcdensityforbettercutqualitywhileincreasingconsumablelife*.
Shield• More productive –Diffuser-shapedshielddesign
reducesdrossbuildupandenablessmootherdrag-cuttingformoreefficientcutting.*
*WhencomparedwithstandardT60andT80torchesforPowermax1000andPowermax1250.
Duramax consumables
Original consumables
NEW
handheldretrofittorch
More abrasion-resistant torchlead
Squarehandlegripformorecontrol
EasyTorchRemoval(ETR)connection–makesDuramaxHRTandMRTtorcheseasy plug-and-play upgrades
Ergonomictorchfornoticeablyeasierhandling
Enhancedtriggerforasmoothaction,more controlandeasy activation
Proprietary,fiber-reinforcedtorchhandleis20% more heat resistantand5 times more impact resistantthanyourstandardPowermaxtorch
Mechanizedretrofittorch• Full-lengthtorch–15"(380mm)
• Featuresaremovablegearrack
• Convertstoaminitorchconfigurationforimprovedcuttingaccessibilityinroboticapplications
• Consolidationofconsumables–onetorchfor Powermax1000andPowermax1250systems,sameconsumablesas thePowermax65andPowermax85
More convenient – ConsolidateconsumablesacrossPowermax65,Powermax85,Powermax1000andPowermax1250systems.
beneFiTS
Full-length machine torch converts to a mini-machine torch
Newspringstrain-reliefdesigntoimprove bend reliability by 10 times
Hypertherm,Powermax,MAX,Coaxial-assist,PAC,HyLifeandFineCutaretrademarksofHypertherm,Inc.andmayberegisteredintheUnitedStatesand/orothercountries.Allothertrademarksarethepropertiesof theirrespectiveowners.
DatashownaretheproductofcontrolledtestinginHyperthermlaboratories.Contact Hyperthermforacompletewrittendescriptionoftestprocedures.
© 12/10Hypertherm,Inc.Revision0894240
Part number DescriptionTorch assemblies
228788† Duramax HRT hand torch assembly with 25' (7.6 m) leads228789† Duramax HRT hand torch assembly with 50' (15.2 m) leads228790† Duramax MRT machine torch assembly with 25' (7.6 m) leads228791† Duramax MRT machine torch assembly with 50' (15.2 m) leads† IncludesavarietyofDuramaxconsumables,newoperatormanual
withcutchartsandnewconsumablesstickerforyoursystem
Duramax consumables220842 Electrode220941 Nozzle, 45A220819 Nozzle, 65A220816 Nozzle, 85A220930 Nozzle, FineCut220797 Nozzle, gouging220857 Swirl ring, all processes except handheld FineCut220947 Swirl ring, handheld FineCut220798 Shield, 65A / 85A gouging220818 Shield, drag-cutting220817 Shield, mechanized220948 Shield, FineCut ohmic220955 Deflector, mechanized220931 Deflector, handheld FineCut220854 Retaining cap220953 Retaining cap, ohmic
Kits and accessories850910 All-in-one consumable kit – compatible with HRT and Powermax1000 handheld850900 All-in-one consumable kit – compatible with MRT and Powermax1000 mechanized850890 All-in-one consumable kit – compatible with HRT and Powermax1250 handheld850880 All-in-one consumable kit – compatible with MRT and Powermax1250 mechanized850930 FineCut consumable kit – compatible with all HRT handheld torches850920 FineCut consumable kit – compatible with all MRT mechanized torches024548 Leather lead cover available in 25' (7.6 m) sections127102 Circle cutting guide, basic kit027668 Circle cutting guide, deluxe kit128647 Air filtration kit
parTSliST
For all available consumable kit options visit www.hypertherm.com/consumablekits
Check out the Duramax durability video