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Advances in Cement Research, 2012, 24(1), 23–31
http://dx.doi.org/10.1680/adcr.2012.24.1.23
Paper 900040
Received 19/09/2009; revised 17/05/2010; accepted 22/07/2010
Thomas Telford Ltd & 2012
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and without silicasandAmin, Habib and Abo-El-Enein
Hydrothermal characteristics ofhigh-slag cement pastes madewith and without silica sandMohammed S. AminFaculty of Science, Ain Shams University, Cairo, Egypt
Amr O. HabibFaculty of Engineering, Ain Shams University, Cairo, Egypt
Salah A. Abo-El-EneinFaculty of Science, Ain Shams University, Cairo, Egypt
High-temperature steam curing of different cementitious materials is almost always associated with building
products having improved physicomechanical and binding characteristics. The properties of these autoclaved
products are always governed by the chemical composition and physical state of the formed hydration products
which act as the main binding centres. In the present study, high-slag cement (HSC) and HSC–ground sand (GS)
specimens were hydrothermally treated at pressures of 8 atm of saturated steam for different autoclaving periods.
Compressive strength tests were done on the hydrothermally hardened specimens; then hydration kinetics, phase
composition and microstructure of the formed hydrates were studied using the ground, dried samples. The results of
compressive strength could be related to the phase composition and microstructure of the formed hydration
products. These results were also explained on the basis of reactivity of both HSC and GS towards the hydrothermal
reaction.
IntroductionAbo-El-Enein et al. (1977) studied the morphology and micro-
structure of autoclaved slag–clinker and slag–clinker–sand mix-
tures by using scanning electron microscopy (SEM). The
microstructure of the autoclaved slag–clinker hydration products
displayed nearly amorphous, fibrous and radial plates of calcium
silicate hydrate C–S–H phase, large cubes of hydrogarnet-like
hydrates (mainly as C3ASH4) as well as hexagonal precipitation
of calcium hydroxide (Ca(OH)2). The hydration of slag–clinker–
sand mixture was associated with the formation of semi-crystal-
line low-lime tobermorite, mainly as C–S–H (I), as well as
fibrous plates and crystalline 11 A tobermorite as the main
hydration products. The strength development could also be
related to the microstructure of the formed hydrates.
Several investigations were reported regarding autoclaved build-
ing products obtained by steam curing of different mixtures
including hydraulically active materials, of these: (a) autoclaved
slag–quartz–kaolin products, (b) hydrothermal reaction products
of granulated blast furnace slag, (c) autoclaved clinker and slag-
lime pastes in the presence and in the absence of silica sand and
(d ) autoclaved slag–clinker pastes in the presence and in the
absence of silica sand (Abo-El-Enein et al., 1981, 1985, 1978,
1994). These studies reported the kinetics and mechanisms of the
hydrothermal reactions studied, the phase composition and micro-
structure of the autoclaved specimens as well as the surface area
and pore structure of the hydrothermally hardened building
products.
Nurse (1964) showed that slags of suitable composition, in the
glassy (amorphous) state, were hydrated quite readily, provided
that a suitable activator was present. For Portland cement–slag
mixtures, activation of the slag was accomplished by the calcium
hydroxide liberated during the hydration of Portland cement.
Alexanderson (1979) discovered that the strength was propor-
tional to the ratio of hydrated calcium silicate to calcium
hydrogarnets. The compressive strength increased as the amount
of calcium silicates hydrate increased. At high temperature of
autoclaving, the formation of hydrated calcium silicates was
accelerated. Chiocchio et al. (1975) discovered that the absence
of ettringite can explain the resistance of autoclaved cement
pastes and concretes to sulfate attack. The stability of quartz
(sands) for the production of high-density silicate concretes was
studied (Klimesch et al., 1996; Ostmann and Efimova, 1974). The
specimens were prepared by variation: packing of a mixture of
ground quartz (sand), lime and cement with water, and then
hardened in an autoclave at 8 atm.
The hydration mechanism of hydrothermally hardened slag alite
(C3S) pastes was investigated (El-Didamony et al., 1982). Early
strength development is claimed to be mainly a result of slag alite
hydration, whereas the later strength was attributed to the
hydration products of the granulated blast-furnace slag. A
mechanism of the hydrothermal process involving slag alite and
slag grains was postulated on the basis of the results. Abd-El-
Wahed et al. (1989) investigated the effect of quartz on the
hydration characteristics of hydrothermally hardened granulated
23
slag–slag alite pastes by studying the compressive strengths of
the hardened product, determination of free lime and combined
water contents.
Galal et al. (1993) studied the hydration and microstructural
characteristics of autoclaved cement mixtures prepared from
cement kiln dust, quartz and blast-furnace slag. Isu et al. (1994)
investigated the chemical reactions in autoclaved concrete blocks
containing blast-furnace slag. The effect of activator dosage,
temperature and water/slag ratio on early hydration of alkali-
blast-furnace slag cements activated with sodium hydroxide
(NaOH), sodium carbonate (Na2CO3) and sodium silicate
(Na2SiO3) was studied (Shi and Day, 1996). Xi et al. (1997)
showed that the compressive strength of slag cement paste
containing 67.5 wt% granulated slag decreases with time after
24 h hydrothermal processing, while the cement strength in-
creases and the pore structure densifies when processed under
complete conditions. Extensive studies were carried out on
autoclaved calcium silicate hydrates, including rate of formation
and molar composition of the formed hydrates, surface area and
pore structure of the hydration products and phase composition
and microstructure of the various CSH formed (Abo-El-Enein et
al., 1990, 1992).
Pane and Hansen (2005) investigated the hydration of Portland
cement pastes containing three types of mineral additive – fly
ash, ground-granulated slag and silica fume – using differential
thermal analysis, thermogravimetric analysis (DTA/TGA) and
isothermal calorimetry. Luke (2004), studied the calcium silicate
hydrates formed at elevated temperature and pressure. At 1808C,
the initially formed amorphous calcium silicate gel [C–S–H]
transforms into well-defined crystalline phases, the stability of
which is primarily dependent on the C/S ratio in the calcium
oxide (CaO)–silicon dioxide (SiO2)–water (H2O) system and the
hydrothermal conditions. Hillebrandite [C2SH], a-dicalcium sili-
cate hydrate [a-C2SH] and h-tricalcium silicate [h-C6S2H3] are
predominantly the stable phases in the lime-rich part of the
calcium oxide–silicon dioxide–water system and are typically
associated with high permeability and compressive strength retro-
gression. Gyrolite [C2S3H,2], tobermorite [C5S6H5], truscottite
[C7S12H,3] and xonotlite [C6S6H] have all been reported to
coexist stably in aqueous solution with silica in the silica-rich
part of the calcium oxide–silicon dioxide–water system.
Siauciunas and Baltakys (2004) explained the parameters of
gyrolite hydrothermal synthesis. Primary mixtures consisting of
calcium oxide and amorphous hydrous silicon dioxide
(SiO2:nH2O) or quartz and a sequence of intermediary compound
formation. Kazumichi et al. (2006) studied the hydration of
�-dicalcium silicate, carried out under hydrothermal conditions at
different temperatures from 508C to 4008C. Kourounis et al.
(2007) investigated the properties and hydration of blended
cements with slag. A reference sample and three cements
containing up to 45% w/w steel slag were tested and initial and
final setting time, standard consistency, flow of normal mortar,
autoclave expansion and compressive strength at 2, 7, 28 and 90
days were measured. The hydrated products were identified by
X-ray diffraction (XRD) while the non-evaporable water was
determined by TGA. The microstructure of the hardened cement
pastes and their morphological characteristics were examined by
SEM.
The object of this investigation is to study the physicochemical
and mechanical characteristics of autoclaved specimens made of
high-slag cement in the presence and absence of silica sand.
Experimental workThe starting materials used in this study are high-slag cement
(HSC) as obtained from the National Cement Company and local
ground sand. The chemical composition of the HSC is shown in
Table 1. HSC consists of 25% ordinary Portland cement (OPC)
and 75% granulated blast-furnace slag (GBFS). In fact, both HSC
and sand represent the two reactants of the hydrothermal
solidification process. Four mixes were prepared by mixing HSC
with ground sand (GS) with different weight percentages as
shown in Table 2. The dry mixtures shown in Table 2 were mixed
using ethanol for 1 h in order to assure complete homogeneity of
the mixture.
All dry mixtures were mixed with distilled water using the same
initial water/solid ratio of 0.20 for 3 min. From the paste
produced, cylindrical specimens of 3.14 cm2 cross-sectional area
and 2 cm high were moulded at a pressure of 50 kg/cm2: The
specimens were first cured at 100% relative humidity at room
temperature for 6 h to attain the initial setting. Then the speci-
mens of each mix were autoclaved at 8 atm of saturated steam for
0.5, 2, 6, 12 and 24 hours. At the end of each autoclaving period,
the specimens were dried, after being removed from the auto-
clave, in a carbon-dioxide-free atmosphere at 1058C for 24 h to
remove the free water.
At each autoclaving period, compressive strength tests were
Oxide Silicon
dioxide
(SiO2)
Aluminium
oxide
(Al2O3)
Iron
oxide
(Fe2O3)
Calcium
oxide
(CaO)
Magnesium
oxide
(MgO)
Sulfur
trioxide
(SO3)
Sodium
oxide
(Na2O)
Potassium
oxide
(K2O)
Titanium
dioxide
(TIO2)
Phosphorus
pentoxide
(P2O5)
Loss in
ignition
% 2.38 6.72 3.105 55.74 3.325 2.408 0.145 0.1 0.065 0.035 1.22
Table 1. Chemical oxide composition of HSC
24
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
carried out on the dried specimens. Free lime and combined
(non-evaporable) water contents were then determined using the
ground, dried samples according to the methods reported in
earlier investigations (Aiad et al., 2008; Kondo et al., 1975). The
phase composition of the formed hydrates was identified using
XRD analysis and differential scanning calorimetry (DSC). The
morphology and microstructure of hydrated phases were identi-
fied using SEM.
Results and discussion
Compressive strength
The results of the compressive strength of autoclaved and HSC–
GS mixes (mixes I–IV) are shown in Figure 1; the experimental
points are an average of three measurements with standard
deviation less than 3–4%. Evidently the strength values increases
with increasing age of autoclaving at 8 atm of saturated steam for
all autoclaved mixes (I–IV). The results of Figure 1 show also
that the autoclaved specimens made of the neat HSC (mix I)
possess relatively lower strength values than those of the speci-
mens made of autoclaved HSC–GS mixes. This result is mainly
associated with the formation of hydration products having
relatively weak hydraulic character for autoclaved HSC speci-
mens, although granulated blast-furnace slag is more reactive in
the hydrothermal reaction than ground sand. The partial substitu-
tion of HSC by GS (mixes II–IV) results in an increase of the
strength values of the specimens made of HSC–GS mixes at all
ages of autoclaving. In fact, the free lime liberated from the
hydration of Portland cement fraction of HSC acts as an activator
for hydration of both blast furnace slag (present in HSC) and
silica sand in the hydrothermal reaction. The increase of sand
fraction of autoclaved HSC–sand mixes is accompanied by a
marked decrease in the free lime content, see later in Figure 3; in
addition, the remaining unhydrated parts of sand grains contribute
strongly to the strength of autoclaved HSC–sand specimens.
Furthermore, the formation of hydration products having high
hydraulic character is associated with an increase in the content
of the binding centres in autoclaved HSC–GS mixes (mixes II–
IV). Evidently, it was found that the autoclaved specimens of mix
III, composed of HSC (80%) and GS (20%), possess the highest
strength values at all ages of the hydrothermal solidification
process; a result which is mainly associated with the phase
composition of the formed hydrates, as will be discussed later in
this study. These findings are in agreement with the results
reported in earlier publications (Abo-El-Enein et al., 2002; Salem
et al., 1995).
Hydration kinetics
Chemically combined water content
The results of combined (non-evaporable) water content (Wn, %)
of all autoclaved HSC and HSC–GS mixes (I–IV) are shown in
Figure 2. Obviously, the combined water content values increase
with increasing age of autoclaving for all the autoclaved mixes
(I–IV); this is attributed to the relatively high hydrothermal
interaction at the very early ages of autoclaving (0.5 h) with a
continuous slight increase in the Wn values at the later autoclav-
ing ages (2–24 h). The results of Figure 2 show also that the
autoclaved specimens made of HSC–GS mixes (mixes II–IV)
possess relatively lower combined water contents than those of
the autoclaved specimens made of HSC (mix I); this indicates
that the hydration products of the HSC hydrothermal reaction
possess relatively higher water contents than those of HSC–GS
Mix Weight percentage: %
HSC Sand
I 100 0
II 90 10
III 80 20
IV 60 40
Table 2. Mix composition of HSC–GS dry mixtures
800
600
400
200
0
Com
pres
sive
str
engt
h: k
g/cm
2
100% HSC90% HSC 10% GS�80% HSC 20% GS�60% HSC 40% GS�
0 6 12 18 24Autoclaving age: h
Figure 1. Compressive strength plotted against autoclaving age
for HSC and HSC–GS blends
15
10
5
Che
mic
ally
com
bine
d w
ater
con
tent
: Wn,
%
100% HSC90% HSC 10% GS�
80% HSC 20% GS�
60% HSC 40% GS�
0 6 12 18 24Autoclaving age: h
Figure 2. Combined water content plotted against autoclaving
age for HSC and HSC–GS blends
25
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
hydrothermal reaction, as well as the higher reactivity of
granulated slag than GS towards the hydrothermal reaction.
Free lime content
The results of free lime content (calcium oxide (CaO) %) are
shown in Figure 3 for all autoclaved blends (mixes I–IV).
Evidently, the free lime content decreases with increasing age of
autoclaving for all of the autoclaved HSC and HSC–GS mixes
but with different rates. A marked decrease in the free lime
content was observed during the first 6 h of autoclaving of HSC–
sand blends (mixes II–IV), which reflects the rapid consumption
of the free lime release of the OPC fraction of HSC as a result of
its hydrothermal interaction with silica sand. Obviously, the free
lime content is almost consumed after 2 h of autoclaving of the
sand-rich blend (mix IV); meanwhile, relatively high values of
free lime content are obtained for autoclaved HSC specimens
(mix I) at all ages of autoclaving.
Phase compositionThe phase composition of the formed hydration products was
identified using XRD analysis, DSC and SEM.
X- ray diffraction
The results of XRD analysis obtained for all autoclaved mixes
I–IV after 6 h of the hydrothermal process are shown in Figure 4.
The main phases identified are calcium silicate hydrates (CSH),
(ASTM Card 83-1520); composed mainly of 11 A tobermorite
having relatively lower calcium oxide/silicon dioxide ratios at
later ages of autoclaving, calcium hydroxide (CH) (ASTM Card
04-0733) and quartz (Q) (ASTM Card 05-0494). The remaining
unhydrated parts of C3S and �-C2S (ASTM Card 23-1043),
Æ-dicalcium silicate hydrate (Æ-C2SH) (ASTM Card 03-0566)
could also be distinguished in autoclaved hydration products of
mix I (HSC) while the quartz phase appeared in the diffracto-
grams of mixes II–IV. Evidently, the intensities of the peaks
characterising the portlandite phase (CH) decreases from mix I to
mix III and completely disappears in the specimens made of mix
IV; this is mainly attributed to the hydrothermal interaction of
free calcium hydroxide with quartz in mixes II–IV. The intensity
of the peak characteristic for Æ-C2SH phase decreases for the
autoclaved specimens made of mixes II–IV. The intensities of the
peak characterising the quartz phase (Q) increases from the
autoclaved specimens made of mix II to those of mix IV. The
intensity of the peak characterising CSH in the autoclaved
specimens, after 6 h of the hydrothermal reaction, decreases from
mix I (100% HSC) to mix IV (60% HSC + 40% GS); this is
attributable to the decrease of the amount of free lime liberated
from the Portland cement fraction of HSC with increasing ground
sand (GS) content from mix II to mix IV. Earlier studies on the
hydrothermal interaction between Portland cement and sand
showed that CSH is the main hydration product and the degree of
its crystallinity increases with increasing time of autoclaving
(Abo-El-Enein et al., 2002).
The increase in sand content at the expense of HSC leads to the
formation of less amount of CSH having low C/S molar ratio
with different degrees of crystallinity. The complete consumption
of free lime content of autoclaved HSC–sand specimens (mixes
II–V) is mainly attributable to the deficient amount of Portland
cement fraction in these mixes, Figure 3. This is also confirmed
by the lower Wn values of these HSC–sand mixes, Figure 2.
Differential scanning calorimetry (DSC)
The DSC thermograms of autoclaved specimens made of mixes
I–IV are shown in Figures 5–8, respectively, at different times
(0.5, 6, 24 h) of the hydrothermal process. The thermograms
indicate four endothermic peaks at 105–200, 380–410, 490–510
and 580–5908C. The first endotherm located at 105–2008C
100% HSC90% HSC 10% GS�80% HSC 20% GS�60% HSC 40% GS�
0 6 12 18 24Autoclaving age: h
4
3
2
1
0
Free
lim
e co
nten
t: C
aO, %
Figure 3. Free lime content plotted against autoclaving age for
HSC and HSC–GS blends
Cou
nt/s
2 theta: degrees20 30 40
Mix IV
Mix III
Mix II
Mix I
Q
Q
Q
CH
Q
Q
Q
Q Q
Q
Q
CH
CH
CH
CSH
CSH
α-C
SH 2α
-CSH 2
α-C
SH 2
α-C
SH 2
C S3
C S3
C S3
C S3
�-C S2
�-C S2
�-C S2CSH
Figure 4. X-ray diffraction patterns of autoclaved HSC (mix I) and
HSC–GS blends (mix II, mix III and mix IV) after 6 h of autoclaving
26
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
represents the decomposition of tobermorite-like CSH as well as
the sulfoaluminate hydrates. The enthalpy of this endotherm
decreases from 105.12 to 64.13 and 31.53 J/g at 0.5, 6 and 24 h
of autoclaving of mix I made of 100% HSC and from 61.26 to
60.71 and 47.67 J/g at 0.5, 6 and 24 h of autoclaving of mix II
made of HSC (90%) and GS (10%) (Cong and Kirkpatrick,
1995; Santoro et al., 1984). However, the enthalpy of this
endotherm decreases from 73.35 to 45.42 J/g at 0.5, 6 h followed
by an increase to 87.36 J/g at 24 h of autoclaving of mix III
made of HSC (80%) and GS (20%); while in the case of
autoclaved specimens of mix IV, made of HSC (60%) and GS
(40%), the enthalpy of this peak increases from 50.05 to 77.53 J/
g at 0.5, 6 h followed by a decrease to 43.27 J/g at 24 h of
autoclaving.
The decrease in the enthalpy characterising CSH with increasing
age of autoclaving is mainly attributed to the conversion of the
initially formed high-lime hydrates (CSH-II) to low-lime hydrates
(CSH-I); since high-lime CSH possesses lower water content than
low-lime CSH, also this decrease in enthalpy may be attributed to
the decomposition of sulfoaluminates (Heikal et al., 2004; Kondo
et al., 1975).
The second endotherm located at 380–4108C with lower intensity
may be attributed to the decomposition of the hydrogarnet phase
(C3ASH4) having lower degree of crysrallinity (Klimesch et al.,
2002) which cannot be detected by XRD. The enthalpy of this
endotherm decreases with increasing time of autoclaving for all
autoclaved specimens made of mixes I–IV; it decreases from
3.37 to 1.14 J/g at 0.5 and 6 h and vanishes at 24 h of autoclaving
of HSC (mix I); it has a value of 3.20 J/g at 0.5 h and vanishes at
6 and 24 h of autoclaving of mix II. The enthalpy of this peak
decreases from 2.55 to 0.80 and from 1.54 to 0.58 J/g with
increasing time of autoclaving from 0.5 to 24 h for the autoclaved
specimens of mixes III and IV, respectively.
DSC:mW
Endo
∆T
Exo
Temperature: °C0 200·00 400·00 600·00
0·5 h6 h
24 h
Figure 5. DSC–thermograms of autoclaved specimens of HSC
(mix I) after 0.5, 6 and 24 h of autoclaving
DSC:mW
Endo
∆T
Exo
Temperature: °C0 200·00 400·00 600·00
0·5 h
6 h
24 h
Figure 6. DSC–thermograms of autoclaved specimens of HSC–GS
blend of mix II after 0.5, 6 and 24 h of autoclaving
DSC:mW
Endo
∆T
Exo
Temperature: °C
0 200·00 400·00 600·00
0·5 h
6 h
24 h
Figure 7. DSC–thermograms of autoclaved specimens of HSC–GS
blend of mix III after 0.5, 6 and 24 h of autoclaving
DSC:mW
Endo
∆T
Exo
Temperature: °C
0 200·00 400·00 600·00
0·5 h
6 h
24 h
Figure 8. DSC–thermograms of autoclaved specimens of HSC–GS
blend of mix IV after 0.5, 6 and 24 h of autoclaving
27
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
The third endotherm located at 490–5108C is attributable to the
decomposition of calcium hydroxide (CH). The enthalpy of this
endotherm increases from 10.09 to 25.75 and 42.74 J/g with
increasing time of autoclaving from 0.5 to 6 and 24 h for mix I
(Figure 5); it also increases from 8.85 to 32.86 and 45.36 J/g at
0.5, 6 and 24 h of autoclaving of mix II (Figure 6). The increase
in the enthalpy of the endothermic effect characterising CH with
increasing time of autoclaving of mixes I and II is mainly
attributed to the increased degree of crystallinity of free CH and
not related to the amount of free CH; since the total amount of
free lime obtained by solvent extraction (amorphous and crystal-
line parts) decreases with increasing time of autoclaving (Figure
3). However, for the autoclaved specimens made of mixes III
(having 20% GS content), the enthalpy of this endotherm de-
creases from 10.11 to 4.43 J/g at 0.5 and 6 h followed by an
increase to 7.15 J/g at 24 h of autoclaving (Figure 7); it also
decreases from 3.49 to 0.11 J/g at 0.5 and 6 h followed by an
increase to 0.32 J/g for autoclaved specimens made of mix IV
(having 40% GS content). The variations in the values of enthalpy
of the endotherm characterising CH with increasing time of
autoclaving of the silica-rich mixes (mixes III and IV) are mainly
related to the conversion of high-lime CSH at the early stages to
low-lime CSH at the later ages of the hydrothermal reaction
(Kondo et al., 1975). Evidently the free lime contents given in
Figure 3 and Figures 5–8 represent a net effect between the
amount of free lime liberated from the Portland cement fraction
of HSC hydration and the amount of free lime consumed by the
hydrothermal interaction with both the slag fraction of HSC and
sand.
The fourth weak endotherm located at 580–5908C is attributed
to the decomposition of the small amounts of calcium carbonate
(CC�) having a nearly amorphous character; the decomposition
temperature of the (CC�) phase in this investigation is relatively
lower than that of stable (CC�) (Klimesch et al., 2002), which
decomposes normally in the range of 600–8008C depending on
(a) (b)
(c) (d)
Figure 9. Scanning electron microscopy (SEM) of autoclaved HSC
((a) mix I) and HSC–GS blends ((b) mix II, (c) III and (d) IV) after
0.5 h of autoclaving
28
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
its degree of crystallinity. The enthalpies of this endotherm are
within the range of 0.19–0.93 J/g as a result of carbonation of
the autoclaved specimens made of mixes II, III and IV. This
endotherm is completely absent in the DSC thermograms of the
autoclaved specimens of HSC (mix I); this is mainly attributable
to the discontinuous pore structure of these autoclaved speci-
mens, which hinders the carbonation of the formed hydrates.
Scanning electron microscopy (SEM)
The microstructure of the autoclaved HSC (mix I) and HSC–GS
(mixes II, III and IV) pastes after 0.5 h of the hydrothermal
reaction displayed a mixture of nearly amorphous and microcrys-
talline fibres of calcium silicate hydrates (CSH) as well as
crystalline calcium hydroxide (CH). A more dense structure was
obtained with increasing silica sand content of the paste up to
20% (from mix I to mix III) as a result of formation of excessive
amounts of low-lime calcium silicate hydrates, which is accom-
panied by a discontinuity of the pore system (Figures 9(a)–(c)).
However, autoclaved specimens made of mix IV, HSC (60%)–GS
(40%), possess a more porous structure with a relatively low
compressive strength (Figure 9(d)).
After 24 h of autoclaving, good crystallisation of the formed
calcium silicate hydrates was observed with increasing silica sand
content in the autoclaved mixes (Figure 10). Therefore, various
forms of calcium silicate hydrates were observed; the degree of
crystallinity increases from short fibres (mix I) to interlocking
fibres and plates (mixes II and III) and massive plates in larger
pore spaces (mix IV). The Portlandite phase (CH) completely
disappeared in the microstructure after 24 h of autoclaving
(Figures 10(a)–10(d)).
ConclusionOn the basis of the results obtained in this investigation, the
following conclusions are derived.
(a) (b)
(c) (d)
Figure 10. Scanning electron microscopy (SEM) of autoclaved
HSC ((a) mix I) and HSC–GS blends ((b) mix II, (c) III and (d) IV)
after 24 h of autoclaving
29
Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein
(a) The compressive strength results showed that the
autoclaved specimens made of the neat HSC (mix I)
possess relatively lower strength values than those of the
specimens made of autoclaved HSC–GS mixes. The mix
composed of HSC (80%) and GS (20%) possesses the
highest strength values at all ages of the hydrothermal
solidification process.
(b) The results of XRD analysis and SEM micrographs showed
that the main hydrothermal reaction products formed in all
mixes were calcium silicate hydrates and free lime.
(c) Various forms of calcium silicate hydrates were observed; the
degree of crystallinity increases from short fibres (mix I) to
interlocking fibres and plates (mixes II and III) and massive
plates in larger pore spaces (mix IV). The Portlandite phase
(CH) completely disappeared in the microstructure after 24 h
of autoclaving of mix IV.
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Advances in Cement ResearchVolume 24 Issue 1
Hydrothermal characteristics of high-slagcement pastes made with and withoutsilica sandAmin, Habib and Abo-El-Enein