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Hydrogen from biomass via thermo-chemical route Status of development and perspectives Univ. Prof. DI Dr. Hermann Hofbauer Vienna University of Technology Bioenergy2020+ GmbH

Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

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Page 1: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Hydrogen from biomass via thermo-chemical route –

Status of development and perspectives

Univ. Prof. DI Dr. Hermann Hofbauer

Vienna University of Technology

Bioenergy2020+ GmbH

Page 2: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Content

■ Process chains for hydrogen production

■ Methane to hydrogen

■ Biomass to hydrogen

■ Chemical reactions and maximal yields

■ Polygeneration with hydrogen production

■ Definition

■ CHP and pilot plant Oberwart

■ Polygeneration process chains

■ Experimental results

■ hydrogen-electric vision

■ Conclusions

Page 3: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Conventional process chain: Natural gas to hydrogen

Page 4: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Conventional process chain: Natural gas to hydrogen

H2-Efficiency: 76 %

Page 5: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Tail gas

recycle

Bio-H2

Flue gas

cooler

Flue gas

filter

Combustion airSteam

Chimney

Flue gas

blower

Ash

Process chain: Biomass to hydrogen (1)Project: „BioH2-4Industries“

Biomass Reforming CO-Shift-Reaction Pressure swing adsorption (PSA)

Page 6: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Process chain: Biomass to hydrogen (2)Project: „BioH2-4Industries“ - Results from simulation

Efficiency:

76 % 60 %

Page 7: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Production of hydrogenSteam reforming

General

CHnOm + (1-m).H2O = CO + (1+n/2-m).H2

Methane (n=4, m=0)

CH4 + H2O = CO + 3.H2

Biomass (n=1,44, m=0,66)

CH1,44O0,66 + 0,34.H2O = CO + 1,06.H2

Reaction conditions: 800-900 °C

Catalysts: Ni, Ca, Fe

Page 8: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Production of hydrogenWater-Gas-Shift-Reaction (WGSR)

Water-Gas-Shift-Reaction (WGSR)

CO + H2O = CO2 + H2

Biomass:

CO + 1,06.H2 + H2O = CO2 + 2,06.H2

WGSR conditions: 350-450 °C

Catalysts: Fe, Cr, Co, Mo, Sn

Methane:

CO + 3.H2 + H2O = CO2 + 4.H2

Maximum Yields

500 gH2 / kgnat.gas

~ 10 kgH2 / GJ

172 gH2 / kgwood

~ 10 kgH2 / GJ

Page 9: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Fuel

Pretreatment Gasification Gas Cleaning

Heat & Electricity

Production

Biogenous Residues

Energy Plants

Heat &

Electricity

Wood

Clean

Bio-H2Shift Reaction+

Gas Separation

Pilot Plant

Slip-Stream

1-6 m3/h

Polygeneration

Polygeneration process chain

Biomass to hydrogen and other products

Page 10: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Product gas from biomass steam reforming

Volume based Energy based

Page 11: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Gasification plant Oberwart

8 MW fuel input

2000 kg/h wood chips

2000 m3/h product gas

30 % electrical efficiency

30.000 operation hours

Page 12: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Dual Fluidized Bed (DFB) gasification Oberwartgasification = reforming heat & powerGas cleaningpower

Page 13: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Folie 13

Polygeneration Full process chain for hydrogen production

Page 14: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Container with pilot plant at CHP Oberwart

Page 15: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

View into research container (1)left hand side

Membran

Pressure Swing

Adsorption

PEM Fuel Cell

Page 16: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

View into research container (2)right hand side

Folie 16

Water Gas Shift

Reaction

Page 17: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

PolygenerationProcess chain 1 for hydrogen production

Page 18: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Main gas components along the process chain 1

Hydrogen

purity: 99,95 %

Page 19: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Data for PEM-fuel cell

■ Type: PEM FC „Mobixane“

■ Nominal load: 2500W

■ Minimal load: 500W

■ Electrical efficiency: about 50 %

Page 20: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

PolygenerationProcess chain 2 for hydrogen production

Page 21: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

CHP Plant

clean prod. gas

LT gas

scrubbing1-step PI

membranePSA PEMFC

H2

- Recovery

Electricity consumption

Specific BioH2 production gBioH2/kgWood 13,5 47,9

LT gas

scrubbingPSA PEMFCWG-shift

CHP Plant

clean prod. gas

% Nm3BioH2/Nm3

H2 in PG 40 128

kWhel/Nm3BioH2 1,69 0,46

Comparison of performance data of

process chain 1 and 2

Process chain 1

Process chain 2

Page 22: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Hydrogen mass flows of process chain 2

to gas engine

CHP

Page 23: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Polygeneration – flexibility & potential

Hydrogen0

60

% Efficiency

30

80

Hydrogen

Electricity

Heat

Process

chain 1

Process

chain 2gH2/kgwood

80

CHP

Oberwart

Project

„BioH2-

4industries“

40

Page 24: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

Economic analysis of hydrogen production based on steam reforming

Source: DBFZ 2013

DFB.

Gasification

9 MW H2

Heat Pipe.

Reformer

3 MW H2

Biogas

Reforming

6 MW H2

Fossil

Reference

Biogas

Reforming

6 MW H2

Page 25: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

hydrogen-electric visionhydrogen-electric vision

Page 26: Hydrogen from biomass via thermo-chemical route Status of ...€¦ · BioH2 /kg Wood 13,5 47,9 LT gas scrubbing WG-shift PSA PEMFC CHP Plant clean prod. gas % Nm3 BioH2 /Nm 3 H2 in

BioH2BIOMASS-TO-HYDROGEN

Thank you for your kind attention !

Univ. Prof. Dr. Hermann Hofbauer

Vienna University of Technology, Institute of Chemical Engineering

A-1060 Getreidemarkt 9/166