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Improve Productivity Reduce Downtime Get Certified Hydraulics and Fluid Conveyance Training Products and Services

Hydraulics and Fluid Conveyance Training Products …web.fluidpower.eaton.com/LMSPages/2010 Training Brochure.pdfHydraulics and Fluid Conveyance Training Products and Services. EATON

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Page 1: Hydraulics and Fluid Conveyance Training Products …web.fluidpower.eaton.com/LMSPages/2010 Training Brochure.pdfHydraulics and Fluid Conveyance Training Products and Services. EATON

Improve ProductivityReduce DowntimeGet Certified

Hydraulics and Fluid Conveyance TrainingProducts and Services

Page 2: Hydraulics and Fluid Conveyance Training Products …web.fluidpower.eaton.com/LMSPages/2010 Training Brochure.pdfHydraulics and Fluid Conveyance Training Products and Services. EATON

EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 1 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 1

Overview, Policies and Capabilities ....................................................................................................................................................................2-3Instructor Symposium ...........................................................................................................................................................................................4Course Progressions .............................................................................................................................................................................................5

Course Descriptions

Technology CoursesFundamental Hydraulics ........................................................................................................................................................................................6Wind Turbine Fundamental Hydraulics ..................................................................................................................................................................6Industrial Basics .....................................................................................................................................................................................................6Industrial Hydraulics ..............................................................................................................................................................................................7Mobile Hydraulics ..................................................................................................................................................................................................7Mobile Hydraulics Applications 400 .......................................................................................................................................................................7Circuit Design ........................................................................................................................................................................................................8Pump Controls .......................................................................................................................................................................................................8Troubleshooting .....................................................................................................................................................................................................8Filtration, Fluids & Lubricants ................................................................................................................................................................................9Electrohydraulics Maintenance, and Troubleshooting ...........................................................................................................................................9Canbus Fundamentals ...........................................................................................................................................................................................9Cartridge Valves ...................................................................................................................................................................................................10Eaton’s F(x)™ Certification ..................................................................................................................................................................................10IEC 61131-3 Certification .....................................................................................................................................................................................11Ultronics ..............................................................................................................................................................................................................11FPS Hydraulic Specialist Certification Review .....................................................................................................................................................11FPS Connectors & Conductors Review & Job Performance ...............................................................................................................................11INVEST - Independent Vickers® Electrohydraulic Systems Training ....................................................................................................................11

Fluid Conveyance Product CoursesAeroquip® Fluid Conveying Product School - Level 200 ...................................................................................................................................... 12Aeroquip Navy Flex Hose School ......................................................................................................................................................................... 12Aeroquip Advanced Product Specialist School - Level 300 .................................................................................................................................. 13Aeroquip Product Application Specialist School - Level 400 ................................................................................................................................ 13Weatherhead® Fluid Conveying Product School - Level 200 ................................................................................................................................ 14Weatherhead Advanced Product Specialist School - Level 300 ........................................................................................................................... 14Weatherhead Product Application Specialis School - Level 400 .......................................................................................................................... 15

Hydraulic Component Product CoursesEaton® Closed Circuit Piston Products Service School ........................................................................................................................................ 16Eaton Open Circuit Piston Products Service School ............................................................................................................................................ 16Char-Lynn® Service School ................................................................................................................................................................................... 17Warranty Center Failure Analysis ........................................................................................................................................................................ 17

Training ProductsTextbooks & Teaching AidsHTS-2 Hydraulics Training System ........................................................................................................................................................................ 18Programmable Motion Control Trainer ................................................................................................................................................................. 19Portable Electrohydraulic Training Simulator (PETS) ............................................................................................................................................. 19 Industrial Hydraulics Manual ................................................................................................................................................................................20Industrial Hydraulics Manual Answer Key ............................................................................................................................................................20Mobile Hydraulics Manual ...................................................................................................................................................................................20Mobile Hydraulics Manual Answer Key ...............................................................................................................................................................20Bird, Bones and Sludge .......................................................................................................................................................................................20Closed Loop Electrohydraulics Systems Manual .................................................................................................................................................20Lightning Reference Handbook ...........................................................................................................................................................................21Hydraulic Circuit Template ...................................................................................................................................................................................21Potentiometer Adjustment Tool ............................................................................................................................................................................21Component Cut-aways ........................................................................................................................................................................................21Introduction to Hydraulic Technology Student Workbook .....................................................................................................................................21Instructor Visual Aids ...........................................................................................................................................................................................21Industrial Hydraulics Manual - Spanish ................................................................................................................................................................22Aeration Cavitation Video .....................................................................................................................................................................................22

Hydraulics GroupTraining Services

Table of Contents

Page 3: Hydraulics and Fluid Conveyance Training Products …web.fluidpower.eaton.com/LMSPages/2010 Training Brochure.pdfHydraulics and Fluid Conveyance Training Products and Services. EATON

EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 2

Make Your Choice Hydraulics Group Training Services

Experience

Eaton’s (formerly Vickers®) Hydraulics Group training center, was established in 1945. Since then, our world- class instructors and state-of-the art facilities have made Eaton the educational stan-dard for the industry. We are the first choice of many customers for their fluid power training needs.

Training Services offers both product and technology courses that cover a wide array of fluid power related topics. Our courses suit the needs of anyone involved in the industry, from newcom-ers to application specialists.

Improve Productivity

Whether for hydraulic repair personnel, supervisors, engineers, sales or purchasing, Our courses will solidify hydraulic knowledge and aid increased job performance. Our technical training instruc-tors are Fluid Power Society Certified Fluid Power Specialists and Fluid Power Accredited Instructors, ensuring a consistent and high quality experience for our students.

Reduce Downtime

Training in Hydraulics from Eaton is an investment in the future, both your career and company. Properly trained personnel save their employers significant dollars by reducing unplanned down-time and maximizing the effectiveness of planned downtime. Our program is based on decades of experience in the hydraulics field, as well as the feedback we receive from companies and their employees who are committed to offering the highest qual-ity services available.

Capabilities

Eaton’s Hydraulics Group Training Services is continually taking great strides in progressive hydraulics education. In addition to our centralized facilities, our versatile instructors are capable of taking their classes on the road to you.

At Eaton, we don’t just talk about training, we deliver. With over 30 technical and product courses, and numerous training materi-als that include manuals, multi-media, and hands-on equipment, the investment made in training today can pay off with significant results for the future.

Overview

Training Services is able to ensure quality in its courses by maintaining a limited class size, utilizing state-of-the-art equipment that includes simulators, cut-aways and take-aparts, and by providing materials that directly coincide with the course presentation.

This brochure contains complete descriptions of training courses and products.

Facilities

Located in Maumee, Ohio (Toledo area) is our state-of-the-art training facility. The 23,000 square-foot facility can accommodate all training offerings. Along with the Eaton training facility in Eden Prairie, Minnesota, both sites are fully equipped to serve train-ing classes offered by Eaton, including technology courses and product courses.

Get Certified

Courses offered in this brochure are led by the finest instructors available. Students attending training at our facilities are provided with all the necessary training materials.

Completion Requirements

Unless otherwise stated, completion requirements for students in all courses include written exercises and exams, attendance and participation in all sessions. Certificates will be awarded to all students who have met all of the above course completion requirements. Upon successful completion of a training course, students are issued a certificate to validate and recognize their learning and competency (except for the FPS Certification review courses. The Fluid Power Society (FPS) conducts the exam for their respective certifications the day after Eaton’s review ses-sion is completed. To register for a FPS certification exam call the FPS at 800-303-8520.)

Prerequisites

Some courses in this brochure have prerequisites prior to stu-dents attendance. Refer to the following course descriptions for specific course prerequisites.

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 3 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 3

Customized In-plant Training

Aside from the courses listed in our published schedules, Eaton’s Hydraulics Group Training Services offers specialized training at one of our facilities or your location. We can either custom tailor a condensed version of one of our existing technology courses (except Canbus Fundamentals) to meet your needs or work with your staff to create a specific curriculum. Customized product training is conducted for authorized distributors. We can provide simulators, cutaways, take-aparts and other training materials that may be required. In-Plant training is quoted individually and based on the number of course days, lab exercises and number of students. Please call us at 800-413-8809 to obtain additional information or a quote.

Regional Training Programs

Eaton is now making it easier than ever for customers to access our training programs. In addition to customized in-plant pro-grams that are unique to suit specific customer training needs, we now offer regionally based road schools. These schools will be offered throughout the country at various conference center locations. Programs will focus on either product or technology depending on the needs within that region. Class offerings will be listed on our website at eatonhydraulics.com/training.

Cancellation Policy

An enrollment can be cancelled up to THREE weeks prior to the first day of class without penalty. Cancellations occurring within

three weeks of the first day of class are subject to a 100% can-cellation fee. No tuition refunds will be processed for “no-show” students. It is recommended that all enrollment cancellations be communicated via telephone or fax. Dated cancellation state-ments will be sent to the student upon request.

Class Cancellations

Eaton reserves the right to cancel classes for any reason. If a class cancellation occurs, each registered student will be notified at least four weeks prior to the first day of class and receive alter-native class date(s) or a full tuition refund.

Eaton assumes no responsibility for transportation charges incurred relative to cancelled or changed classes.

Registration and Payment Policies

Registrations are processed on a first-come, first-served basis and must be accompanied by payment. Accepted payment forms include purchase order or credit card. A seat in class can be reserved only upon receipt of a form of payment for tuition; purchase order or credit card.

Tuition will be billed upon registration to the class.

Form of payment must be received at Eaton’s Hydraulics Training Services at least four weeks prior to the first day of class. All training materials are included in the tuition payment. Confirma-tion letters with detailed information will be sent via email to registered students

Contact Information

Classes offered through Eaton’s Hydraulics Group Training Services are very popular and fill quickly. We recommend that students call 800-413-8809 to check availability and register early.

Register for courses or order training products on-line at:

https://web.fluidpower.eaton.com/

Overview, Policies and Capabilities Continued

You may mail or fax course registration forms and payment information to:

Training CoordinatorEaton’s Hydraulics GroupTraining Services1785 Indian Wood CircleMaumee, OH 43537Fax 952-294-2080

For Customized In-Plant or Training Simulator quotes or more product and course information please contact:

Eaton’s Hydraulics GroupTraining [email protected]

Page 5: Hydraulics and Fluid Conveyance Training Products …web.fluidpower.eaton.com/LMSPages/2010 Training Brochure.pdfHydraulics and Fluid Conveyance Training Products and Services. EATON

EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 4

Instructor Symposium

Eaton’s Training Services has a long and distinguished history in the fluid power education arena, ever since the original Vickers’ Training Center was founded in 1945. Through various technol-ogy and product related classes, as well as the variety of training materials that we offer, Eaton strives to lead the industry in fluid power education.

We applaud and salute the efforts of personnel involved with educating students in the fluid power industry. To all of us, maintaining high educational standards is important to ensure students are well prepared when they enter the working environ-ment.

To show our appreciation in maintaining these high quality edu-cational programs, we invite you to participate in an Instructor Symposium held annually at our facility in Maumee, OH. We will present a number of varied topics that we hope you will find of interest.

Who Should Attend

This symposium is appropriate for instructors and educators involved with educating students in the fluid power industry. Instructors with vocational, technical colleges and universities are encouraged to attend. Topics covered during this symposium vary from year to year. Below are some example previous topic offerings. See current years program flyer for topics.

Topics Covered

Closed circuit transmission sizing •

Open circuit pump – torque limiting control •

Leaks, causes, and cures •

Hose routing and failure analysis •

Hose assembly (Lab) •

CAN - basic primer •

CBT (computer based training) demo •

Counterbalance valves •

Proportional amplifier tuning and troubleshooting (Lab) •

Cavitation and aeration (Lab) •

New fluid power trainer demo •

Gerotor/Geroler – application considerations •

Steering controls primer (Lab) •

PID control concepts •

There is no cost to attend this session but space is limited. Early registration is important to ensure your seat is reserved.

We provide lunch on all three days and a continental breakfast on Wednesday and Thursday. A group dinner is also included Wednesday night. While transportation and lodging will be the participant’s responsibility, we have negotiated special rates with a number of local lodging providers. Directions and lodging infor-mation will be provided upon confirmation of your registration. Business casual is recommended for the entire event.

You may register with us by contacting our training coordinator, via email - [email protected] or by calling 1-800-413-8809.

Instructor Symposium

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 5 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 5

Course Name Inside Sales Outside SalesField Service / Maintenance or Technical Service Personnel Engineers

Aeroquip Fluid Conveying Product School Level 200

Aeroquip Advanced Product Specialist SchoolLevel 300

Aeroquip Product Application Specialist School Level 400

Aeroquip Navy Flex Hose School

Weatherhead Fluid Conveying Product School Level 200

Weatherhead Advanced Product Specialist School Level 300

Char-Lynn Service School

Closed Circuit Piston Product Service School

Open Circuit Piston Products Service School

Fundamental Hydraulics

Industrial Basics

Industrial Hydraulics

Mobile Hydraulics

Circuit Design

Troubleshooting

Filtration, Fluids & Lubricants

Pump Control

Cartridge Valves

Canbus Fundamentals

Electrohydraulics Maintenance, and Troubleshooting

Eaton CONTROL F(x)™ and / or IEC 61131-3 Certifications

FPS Connector & Conductor Review & Job Performance

Mobile Hydraulics Applications 400

FPS Hydraulic Specialist Certification Review

INVEST - Independent Vickers Electrohydraulic Systems Training

OEM and End-CustomersDistributor and EatonPersonnel

Weatherhead Product Application Specialist School Level 400

Warranty Center Failure Analysis

Wind Turbine Fundamental Hydraulics

Ultronics

Recommended Course Progressions

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 6

Fundamental HydraulicsThis three-day course emphasizes the fundamentals and prin-ciples of hydraulic system operation. The course focuses on component construction and operation, as well as the role of the individual components used in an hydraulic system. Fundamental Hydraulics is deployed as in-plant or regional training only. Con-tact Training Services for details or refer to our website: https://web.fluidpower.eaton.com

Who Should Attend

This course is appropriate for sales and customer service person-nel. Maintenance and repair personnel are encouraged to take the Mobile Hydraulics course, the Industrial Basics course, or the Industrial Hydraulics course (these courses include hands-on exercises).

Topics Covered

Hydraulic principles and fundamentals •

Reservoirs and fluids •

Gear, vane, and piston pumps •

Pressure controls •

Directional controls •

Flow controls •

Cylinders •

Vane and piston motors •

Contamination control •

Proportional and servo valves •

Cartridge valves •

Accumulators •

Wind Turbine Fundamental Hydraulics

This four and a half-day course emphasizes the fundamentals and principles of hydraulic systems used for wind turbine operation such as pitch control, yaw control, braking, and cooling/filtration systems. Focusing on component construction and operation, as well as on the role of the individual components in an operating hydraulic system, the student will come away with a solid foun-dation for future studies within the hydraulics industry.

Who should Attend

This course is appropriate for sales and maintenance personnel who need to have a solid understanding of the operation of the

Wind Turbine Fundamental Hydraulics (cont.)

hydraulics used in utility grade wind turbine operation. Almost half of all utility grade wind turbines installed today utilize hydraulics as a central element of control.

Topics Covered

• Hydraulicprinciplesandfundamentals

• Graphicsymbology

• Hydraulicfluidsandreservoirs

• Gear,vane,andpistonpumps

• Pressurecontrols

• Directionalcontrols

• Flowcontrols

• Cylinders

• Hydraulicmotors

• Contaminationcontrol

• Electrohydraulicvalves

• Screw-Incartridgevalves

• Accumulators

Industrial BasicsThis four-and-a-half-day course is an expanded version of the three-day Fundamental Hydraulics course that includes hands-on exercises that focuses on industrial component construction and operation, as well as on the role of the individual components in an operating industrial hydraulic system.

Who Should Attend

This course is appropriate for sales, design, maintenance, and repair personnel who work with industrial machinery.

Topics Covered

Hydraulic principles and fundamentals •

Reservoirs and fluids •

Gear, vane, and piston pumps •

Pressure controls •

Directional controls •

Flow controls •

Cylinders •

Vane and piston motors •

Contamination control •

Proportional and servo valves •

Cartridge valves •

Accumulators •

Technology Courses

Hydraulic Rotor: Brake Control Supplied by power unit

Cylinder Pitch control cylinder with on-board electronics

Power Unit “Turbine Duty” rated power unit

KB OBE Proportional Valve

Filters and Breathers High performance filtration

MCD Control Manifold

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 7 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 7

Industrial HydraulicsThis two-week course covers the fundamentals and principles of industrial hydraulics with the additional emphasis on hands-on exercises. The construction, operation, and uses of individual hydraulic components are a major focus of this program.

Who Should Attend

This course is appropriate for operations, sales, maintenance, and repair personnel.

Topics Covered

Hydraulics principles and fundamentals •

Basic system troubleshooting •

Fluids •

Reservoirs •

Pumps and pumping principles •

Pressure controls •

Directional controls •

Flow controls •

Cartridge valves •

Contamination control •

Filters •

Accumulators •

Gear, vane, and piston motors •

Electrohydraulic systems •

Hydraulic circuits •

Mobile HydraulicsThis four-and-a-half-day course is an expanded version of the three-day Fundamental Hydraulics course that includes hands-on exercises that focuses on mobile component construction and operation, as well as on the role of the individual components in an operating mobile hydraulic system.

Who should Attend

This course is appropriate for sales, design, maintenance, and repair personnel who work with mobile machinery.

Topics Covered

Mobile Hydraulics Applications - Level 400This four-and-a-half-day course is the 400 level applications course associated with the CCR program. Emphasis is on sizing components and applying them in various mobile hydraulics applications.

Who Should Attend

Distributors and Eaton employees who are in an applications po-sition within their company or anyone who desires more mobile applications skills

Topics Covered

Pump energy utilization •

Pressure controls •

Hydraulic pumps •

Light duty transmissions •

Relief valves •

Medium duty transmissions •

Directional control valve •

Heavy duty transmission •

Flow controls •

Heavy duty transmission •

Cylinders •

Steering control units •

Hydraulic motors •

Prerequisites

Distributor personnel must complete all authorized brand Certifi-cations (either on-line or by instructor led courses) through level 300, as well as Mobile Hydraulics.

To lift, tilt,auxiliary System

C1 C2

Forward

Reverse

Left Propel

TractionControlValve

Right Propel

ParkingBrake

Propel SpeedControl

PowerSteeringMotor

X

Figure 18.9: Hydrostatic single pump, split motor transmission circuit.

SteeringCylinders

Technology Courses

Hydraulic principles and •fundamentals

Reservoirs and fluids •

Actuators •

Fixed-pump principles •

Variable-pump principles •

Hydrostatic transmissions •

Pressure controls •

Directional valves •

Flow controls •

Contamination control •

Cartridge valves •

Accumulators •

Mobile hydraulic circuits •

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 8 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 8

Technology Courses

Circuit DesignThis four-and-a-half-day course will cover how to select and properly size components used in industrial hydraulic circuits. It will not cover mobile applications. Students will learn the correct methods for properly sizing components selected and not relying on “rules of thumb” to optimize the energy use within a system. The course is math intensive as basic math and physics are used to calculate required performance requirements for applications.

Who Should Attend

This course is appropriate for personnel involved with the applica-tion and design of hydraulic systems and for product application specialists. NOTE: This course will meet the requirements for the Eaton Industrial 400 level certification requirements for distribu-tors and employees.

Topics Covered

Reservoir selection and sizing •

Pump selection •

Pump sizing and control analysis (pressure comp and torque •limiting)

Pressure controls (reducing, unloading, counterbalance, •sequence, back-pressure) - selection and sizing

Directional controls - selection and sizing •

Flow controls - selection and sizing •

Cylinders - selection, sizing, and mounting styles •

Motors - selection and sizing •

Heat load calculations •

Heat exchanger sizing •

Filtration selection and sizing •

Fluid conductor sizing. •

Prerequisites

Distributor personnel must complete all authorized brand Certifi-cations (either on-line or by instructor led courses) through level 300, as well as Mobile Hydraulics.

TroubleshootingThis Four-and-a-half-day course is designed for those individuals involved with troubleshooting hydraulic systems in the indus-trial environment. The objective of this course is to familiarize students with the proper techniques to perform systematic troubleshooting from symptom identification to fault isolation. Hands-on training is utilized to provide students the opportunity to perform troubleshooting techniques. This course is appropriate for maintenance, sales, and design personnel.

Topics Covered

Pump Controls CourseThis three day course will familiarize students with the theory of operation of variable displacement pumps (both open and closed circuit). Students will learn the principles of operation for pres-sure compensation, load-sensing, and torque limiting for open loop pumps. Mechanical, hydraulic, and electro-hydraulic controls for closed loop pump applications will be taught as well as the differences between a pressure override control and power limit-ing.

In addition, students will gain an understanding of how to opti-mize a fixed displacement pump system to minimize energy loss during operation. Hands-on lab exercises will allow the students to gain valuable practical understanding of how to setup and adjust pump controls.

Who should attend

This course is ideal for anyone that has a need for understand-ing the proper application and use of pump controls in open and closed circuit applications.

Topics Covered

• Benefitsofvariabledisplacementvs.fixeddisplacement pumps

• Pressurecompensation

• Loadsensing(flowcompensation)

• Torquelimiting

• Horsepowerregulation

• Manualpumpcontrols

• Masterslavearrangements

• Hydraulicremote

• Electro-hydraulic

• Constantpressure(mooring)control

• Multiplepumpsystems

Completion Requirements

Students will be required to attend and participate in all sessions to successfully complete this course. Certificates will be awarded to students who have met all course completion requirements and successfully pass a comprehensive final exam.

Prerequisite

Industrial Hydraulics, Industrial Basics, Mobile Hydraulics or equivalent

Hydraulic fundamentals •

Component functions and •failures

Graphic symbology •

Circuit and control analysis •

Contamination control •

Diagnostic instruments •

Systematic troubleshooting •procedure

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 9

Filtration, Fluids & LubricantsThis three-day seminar teaches students how to determine the contamination control requirements of hydraulic systems so they may properly design, maintain, and purchase hydraulic systems. The course examines the concepts behind effective contamina-tion control and the proper ways to select and size a filtration solution for hydraulic systems. In addition, a fluids expert will spend one day covering the lubricants commonly used in hydrau-lic systems and what properties and characteristics are important when selecting a fluid for a hydraulic system.

This course fulfills Systemic Contamination Control certification as required by Channel Compensation Resources (CCR).

Who Should Attend

This course is appropriate for maintenance, sales and design personnel.

Topics Covered

Systemic contamination control theory •

Contaminants (other than particulate) and their effective •control

Filtration sizing and selection •

Types of lubricants, classifications, properties and applications •

Anti-wear hydraulic fluids •

Specialty lubricants •

Fire resistant fluids •

Environmentally friendly fluids •

Prerequisites

Basic understanding of mobile or industrial hydraulic systems and component functions

Electrohydraulics Maintenance, and Troubleshooting This four-and-a-half-day course emphasizes the fundamentals and principles of electrohydraulic system components and circuit operation. The course focuses on open and closed loop propor-tional as well as servo control systems. Attendees will work hands-on with a wide series of control products in a laboratory environment to setup, tune and troubleshoot flow, direction, and pressure control circuits.

Who Should Attend

This course is appropriate for application engineers, maintenance and repair personnel. Attendees are encouraged to have a back-ground in hydraulics, but electronics knowledge is not a require-ment.

Topics Covered

• Hydraulicandelectronicprinciplesandequivalents

• Operationalamplifiers

• Proportionalsolenoids

• Proportionalflow,directional,andpressurecontrols

• Servovalvesandamplifiers

• Proportionalpowerplugs

• ProportionalamplifierstypesA,B,C,andD

• On-boardelectronicproportionalvalves

• Din-Railmountedelectroniccontrols

• Slip-Inandscrew-Inproportionalcartridgevalves

Completion Requirements

Students will be required to attend and participate in all sessions to successfully complete this course. Certificates will be awarded to students who have met all course completion requirements and successfully pass a comprehensive final exam.

Canbus FundamentalsThis one-day course emphasizes the fundamentals and principles of Controller Area Network communication protocol known as Canbus. The course focuses on computer number systems, hardware connections, message formats, the Canbus Protocols, and error handling methods along with associated messages. It is a good primer to get the attendee familiar with the Canbus Communication Standard in preparation for setting up a Canbus controlled system.

Who Should Attend

This course is appropriate for application designers and engi-neers, electronic technicians and system maintenance staff with appropriate electrical background.

Topics Covered

• Electronicsignaltransmission

• Voltagevs.currentsignals

• Analogvs.digitalsignals

Technology Courses

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 10 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 10

Canbus Fundamentals (cont.)• Commonnumbersystems

• Signaltransmissionmethods

• Transmissionindustrystandards

• Communicationbusesandtypesofnetworks

• Messagetypes

• Canbustransmissionratesandcabling

• Messageframetypes

• Errorhandlingandassociatedmessages

• Higherlevelprotocols

Completion Requirements

Students will be required to attend and participate in all sessions to successfully complete this course. Certificates will be awarded to students who have met all course completion requirements and successfully pass a comprehensive final exam.

Cartridge ValvesThis three-day course covers both the theory and operation of DIN (slip-in) and screw-in cartridge valves. Operating principles of the most commonly used cartridge valves will be described and students will perform lab exercises to reinforce the concepts of how these components are used in typical hydraulic circuits.

Who Should Attend

This course is appropriate for personnel involved with the main-tenance and application of hydraulic systems and for product ap-plication specialists. It is not intended to be a engineering design level course.

Topics Covered

Cartridge valve basics •

Pressure control concepts •

Systemic contamination control •

Flow control concepts •

Directional valve concepts •

Proportional valves •

Eaton’s F(x) CertificationEaton offers this four-day course for students looking to certify for the Eaton CONTROL F(x) software, EFX controllers, and the VFX / SFX panel mounted display units. Functions and features of both the programming software and target hardware are covered. The IEC 61131-3 standard is introduced and many of the language capabilities are demonstrated. Attendees will cre-ate, download, and test hands-on programs with real hardware. Debugging and visualization capabilities within CONTROL F(x) are addressed as well. Each attendee will receive a license for CON-TROL F(x), an EFX 1612J controller, and a first-year paid support contract with this course. A comprehensive exam will be given at the end of the course and those that successfully complete the exam will be awarded Eaton’s F(X) certification.

Who Should Attend

This course is appropriate for personnel involved in design and/or creation of electrohydraulic systems. A basic understanding of plc’s or microprocessors as well as basic familiarity with pro-gramming languages is necessary as a prerequisite to attending.

Topics Covered

CONTROL F(x) user interface •

IEC 61131-3 standard •

EFX controller configuration •

Ladder diagram programming •

Using functions and function blocks •

Function block library overview •

Creating user defined function blocks •

Sequential function chart programming •

Structured text programming •

Continuous function chart programming •

Compiling / downloading / debugging programs •

Logic simulation and creating visualizations •

Introduction to VFX and SFX controllers •

Demonstration of VFX using the panel mounted displays •

Technology Courses

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IEC 61131-3 CertificationAs an authorized training center by PLCopen, Eaton offers this one-day add on course after the completion of Eaton F(X) certification which covers the remainder of the information that is required for certification for the IEC61131-3 Standard. Each attendee will earn certification in the IEC 61131-3 programming standard upon the successful completion of a comprehensive exam at the end of the course.

Who Should Attend

This course is appropriate for personnel involved in design and/or creation of electrohydraulic systems who are required to be IEC 61131-3 certified.

Topics Covered

Review IEC 61131-3 standard •

Target configurations, data types, and structures •

Variables, functions, and function block development •

Instruction list and structured text •

Compiling / downloading/ dunning drograms •

Logic simulation and debugging •

Creating visualizations and tasks •

Prerequisites

Attained Eaton F(X) certification.

UltronicsThis training will provide comprehensive knowledge on the operation, control, configuration, and interface of the Ultronics ZTS16 control valve. The training will include instruction on me-chanical operation, control architecture, communication interface, valve start-up and tuning. The training will not include instruction on application level programming, such as Control F(x)® or other similar software, since the Ultronics ZTS16 has an open archi-tecture which can be controlled using your choice of controllers (ECUs). The training will be a combination of classroom instruc-tion and hands-on work. Manuals and printed reference materials will be provided at the beginning of the training. A laptop is not needed.

Ultronics (cont.)

Who Should Attend

Eaton distributors looking to gain product authorization on the Ultronics ZTS16 control valve. Attendees who will gain the most value from this training will already possess skill sets in the areas of “mechanical/hydraulics” or “software/electronics.”

FPS Hydraulic Specialist Certification ReviewThis three-day review course is appropriate for individuals who have been trained and work in the field of fluid power and need to sharpen their skills in various areas to become certified as a Fluid Power Society Hydraulic Specialist. This course is a review; students should prepare themselves for the exam prior to attend-ing.

Prerequisite

FPS exam preparation via self study

FPS Exam

The corresponding exam will be administered the day after the review ends in the same location. Test registrations must be made through the Fluid Power Society at www.ifps.org

FPS Connector & Conductor Review & Job PerformanceThe International Fluid Power Society Connector & Conductor Certification Review and Job Performance Test.

Who should attend: This class is recommended for distributors, sales representa-tives, service personnel & sales support staff.

INVEST Independent Vickers Electrohydraulic Systems Training

INVEST is a home study program in Electrohydraulic Technology. It was originally developed for Vickers’ personnel who needed to learn the basics of Power and Motion Control Technologies. IN-VEST is an 18- month program and is composed of seven major modules, each taking two-three months. They are: Basic Elec-tronics, Electrical Machine Controls, Proportional Valves & Ampli-fiers, Servo Valves & Feedback Transducers, Closed Loop Control Systems, Programmable Controllers and Motion Controllers.

Technology Courses

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Aeroquip Fluid Conveying Product School (AFCPS) Level 200This course is offered in both a three-day or three-and-a-half day session in Maumee or Eden Prairie. Sessions differ only with re-spect to location and hands-on equipment training opportunities.

The three-and-a-half day session is conducted at Eaton’s Training Services facility in Maumee, Ohio and includes an emphasis on hands-on equipment training.

The three-day session is conducted at regional locations and does not include any hands-on equipment training.

Who Should Attend

For authorized Aeroquip product distributors and Eaton em-ployees only. This school is appropriate for all employees and principals of Eaton’s authorized Aeroquip product distributors. End customers may attend with prior approval from their Eaton Area Sales Manager.

Topics Covered (all classes)

Hose construction and fitting design analysis •

Air-conditioning products for the truck and bus markets •

Authorized Synflex • ® products

Hose and fitting selection •

Aeroquip brand technical and promotional literature •

Identification and sizing of threads, ports, adapters and fittings •(SAE, BSP and metric)

Product selection to meet customer needs •

Downtime reduction with Lifesaver™ fittings •

Selection of Quick Disconnect™ couplings and swivel joints •

Introduction to STC • ® connections

MatchMate Plus™ crimp hose assembly system •

FLOCS™ fast lube oil change system •

Flexmaster • ® joints

Eaton’s line of brass fittings and valves •

Ermeto tube connection products •

Everflex • ® PTFE hose products

AFCPS (cont.)Construction of hose assemblies with hand tools and assem- •bly equipment

Proper operation and maintenance of reusable and crimp as- •sembly equipment

Brazing of Lifesaver™ fittings •

Brass product assembly techniques •

Aeroquip Navy Flex Hose SchoolFor over 50 years Aeroquip has been providing marine flexible hose products for U.S. Navy ships and submarines. In this two-day course, Eaton continues the tradition of providing the highest quality flex hose training available for Eaton customers.

Who Should Attend

This school is designed for personnel whose major responsibility is to know how to specify, recommend and work with flexible hose for shipboard application.

Fluid Conveyance Product Courses

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Aeroquip Navy Flex Hose School (cont.)

Topics Covered (all classes)

Shipboard piping applications •

Terminology •

Technical literature and catalogs •

Fitting assembly •

Construction & styles •

Assembly techniques and tips •

Component identification for •

In-depth review of hose safety and integrity and fitting •MIL-Specs

Piping port and connector identification •

U.S. navy technical directive S6430-AE-TED-010 •

Aeroquip Advanced Product Specialist School (AAPSS) Level 300Eaton’s Aeroquip Advanced Product Specialist School has been redesigned to add even more in-depth product coverage. This three-day school now includes expanded training on Aeroquip brand’s most popular products. New sessions include: Filtration, Boston® Air and Multipurpose Hoses, Synflex®, Everflex®, and Air Conditioning hose and fittings. Additional emphasis is placed on identifying foreign end connections, including how to locate parts using Eaton’s literature. This course meets the criteria stated in the Channel Compensation Resources (CCR) Program Manual, for Eaton Product Specialist.

Who Should Attend

For authorized Aeroquip distributors and Eaton employees only. Aeroquip Advanced Product Specialist School is recommended for experienced Aeroquip distributor inside and outside sales personnel. It is required for individuals who are applying for Eaton Aeroquip Inside and Outside Product and Application Certifica-tions.

Topics Covered (all classes)

Role of the product specialist •

Synflex and Everflex hose and fittings •

Tour of Eaton’s fluid power hose test •facility

Boston air and multipurpose hoses •

In-depth discussion on Aeroquip’s •air-conditioning products

Overview of Eaton’s filtration products •

Extensive assembly equipment review •with hands-on assembly practice

New and upcoming products overview • AAPSS (cont.)

Extensive hands-on identification of metric, british, french and •japanese thread systems

Walterscheid™ tube fittings and adapters •

Website tools review •

Product identification techniques •

Completion Requirements

Certification as an “Aeroquip Certified Sales Specialist” requires the student to attend and participate in all sessions, demonstrate proficiency in the course topics, successfully complete a written exam and hands-on exercises. Certificates and FT1341 Thread Identification Kits will be awarded to the students who meet all the course completion requirements.

Prerequisite

Prior to enrollment the student must have successfully complet-ed an Eaton’s Aeroquip Fluid Conveying School ( AFCPS) within the last three (3) years.

Aeroquip Product Application Specialist School (APASS) Level 400Eaton’s Aeroquip Product Application Certification School has been redesigned to include even more in-depth application and identification training. This new two-day school is designed to illustrate the markets and applications into which Aeroquip prod-ucts are installed. Included in the training will be product hands-on identification techniques, procedures for troubleshooting leaks, hose routing techniques, methods to analyze hose failures and how to identify, assemble and install Eaton’s Aeroquip prod-ucts in real life applications. This course meets the criteria stated in Channel Compensation Resources (CCR) Program Manual, for Eaton Product Application Certification.

Who Should Attend

For authorized Aeroquip distributors and Eaton employees only. Eaton’s Aeroquip Product Application School is recommended for experienced Aeroquip distributor inside and outside sales person-nel and is required for individuals who are applying for Eaton’s Aeroquip Inside and Outside Sales Specialist Certification.

Topics Covered

Markets and applications for Aeroquip products •

Leaks, causes and cures for hose and fittings •

Hose routing techniques •

Analyzing hose failures •

Parts identification exercises •

Product identification techniques •

Determine Eaton’s Aeroquip product offerings based on •application criteria

Fluid Conveyance Product Courses

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Fluid Conveyance Product Courses

Aeroquip Product Application Specialist School Level 400 (cont.)

Completion Requirements

Certification as an “Eaton Aeroquip Product Application Special-ist” requires the student to attend and participate in all sessions, demonstrate proficiency in the course topics, successfully com-plete a written exam and hands-on exercises. Certificates will be awarded to the students who have met all the course completion requirements.

Prerequisite

Prior to enrollment the student must have successfully complet-ed an Eaton’s Aeroquip Fluid Conveying School (Level 200) and Aeroquip Advanced Product Specialist School (Level 300) within the last three (3) years.

Weatherhead Fluid Conveying Product School (WFCPS) Level 200This course is offered in both a three-and-a-half day (im Maumee only) and a three-day session. Topics covered in both sessions are the same; sessions differ only with respect to location and hands-on equipment training sessions.

The three-and-a-half day session is conducted at Eaton’s Training Facility in Maumee, Ohio, and includes a special emphasis on assembly equipment training.

The three-day session is conducted at regional locations and does not include any hands-on equipment training.

Who Should Attend

For authorized Weatherhead brand distributors and Eaton em-ployees only. End customers may also attend with prior approval from their Eaton Area Sales Manager.

This school is recommended for distributor personnel interested in learning strategies to increase sales in the Weatherhead brand product line. The course is also beneficial to people at all levels of experience selling, specifying or marketing hydraulic hose.

Topics Covered (all classes)

Hose construction •

Hose identification basics •

Proper hose and hose end selection •

Weatherhead technical and promotional literature •

Weatherhead numbering systems •

Coll-O-Crimp • ® system features

Sealing method identification basics •

Imperial and metric thread specifications •

Proper tube fitting selection •

Introduction to STC • ® connectors

Quick Disconnect™ couplings and swivel joints •

Flexmaster • ® joints

FLOCS™ fast lube oil change system •

WFCPS (cont.)

E-Z Clip™ system •

STC • ® connectors

Authorized Synflex • ® products.

Proper operation of each Coll-O-Crimp • ® system

Hose and end preparation for installation •

Troubleshooting hose and connection problems •

Proper hose assembly techniques for field-attachable hose •ends

Tube fitting and sealing method identification •

Tube preparation for brazing of Lifesaver™ hose ends •

Completion Requirements

Students will be required to attend and participate in all sessions and take a written exam to successfully complete this course. Certificates will be awarded to all students who have met all course completion requirements.

Weatherhead Advanced Product Specialist School (WAPSS) Level 300Eaton’s Weatherhead Advanced Product Specialist School has been redesigned to add more in-depth product coverage. This three day school now includes expanded training on Eaton’s most popular Weatherhead products. New sessions include: Filtration, Boston Air and Multipurpose Hoses, Synflex, Everflex, and Air Conditioning hose and fittings. Additional emphasis is placed on identifying foreign end connections, including how to locate parts using Eaton’s literature.

Who Should Attend

For Eaton’s authorized Weatherhead brand distributors and Eaton employees only.

Eaton’s Weatherhead Advanced Product Specialist School is rec-ommended for experienced inside and outside sales personnel

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Fluid Conveyance Product Courses

Weatherhead Advanced Product Specialist School Level 300 (cont.)

of Weatherhead product distributors. This course is required for individuals who are applying for Eaton’s Weatherhead Inside and Outside Product and Application Certifications.

Completion Requirements

Certification as an Eaton Weatherhead Product Specialist re-quires the student to attend and participate in all sessions, dem-onstrate proficiency in the course topics, successfully complete a written exam and hands-on exercises. Certificates and FT1341 Thread Identification Kits will be awarded to the students who meet all the course completion requirements.

Prerequisite

Prior to enrollment the student must have successfully complet-ed an Weatherhead Fluid Conveying School (WFCPS) within the last three (3) years.

Topics Covered (all classes)

Role of the product specialist •

Synflex and everflex hose and fittings •

Tour of the Eaton’s hose test facility •

Boston air and multipurpose hoses •

In-depth discussion on Eaton’s Weatherhead air-conditioning •products

Overview of Eaton’s filtration products •

Extensive assembly equipment review with hands-on assem- •bly practice

Overview of new and upcoming products •

Extensive identification of metrics, british and japanese thread •systems

Walterscheid™ tube fittings and adapters •

Website tools review •

Product identification techniques •

Weatherhead Product Application Specialist School (WPASS) Level 400Eaton’s Weatherhead Product Application Specialist School has been designed for in-depth application and product identification training. This new two day school is designed to illustrate the markets and applications into which

Eaton’s Weatherhead products are installed. Included in the training will be hands-on product identification techniques, procedures for troubleshooting leaks, hose routing techniques, methods to analyze hose failures and how to identify, assemble and install Eaton’s Weatherhead products in real life applications.

Who Should Attend

For authorized Weatherhead distributors and Eaton’s employees only. Weatherhead Product Application Specialist School is

WPASS (cont.)recommended for experienced inside and outside sales person-nel at Weatherhead distributor and is required for individuals who are applying for Eaton Weatherhead Outside Sales Certification.

Topics Covered (all classes)

Markets and applications for Weatherhead products •

Leaks, causes and cures for hoses and fittings •

Product identification techniques •

Hose routing techniques •

Determine Eaton’s Weatherhead product offerings based on •application data

Analyzing hose failure •

Parts identification exercises •

Completion Requirements

Certification as an Eaton Weatherhead Product Application Specialist requires the student to attend and participate in all ses-sions, demonstrate proficiency in the course topics, successfully complete a written exam and hands-on exercises. Certificates will be awarded to students who meet all the course completion requirements.

Prerequisite

Prior to enrollment the student must have successfully com-pleted an Weatherhead Fluid Conveying School (Level 200) and Weatherhead Advanced Product Specialist School (Level 300) within the last three (3) years.

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Product CertificationProduct certifications to fulfill CCR requirements are now available on-line through Eaton University. Eaton, Char-Lynn, Vickers, and Hydro-Line product certifications are available on this system. Aeroquip product Levels 200 - 400 (inside sales through application) certifications are only available as an instructor led classes. Contact Training Services for course offerings. Certifications are valid for three years after which recertification will be required. Recertification assessments are available on Eaton University.

Personnel from authorized channel partners may gain access to Eaton University via Customer Connect by contacting their Kingpin or Queenpin. Once a learner has been established they will be able to:

View certifications that apply to you •

Enroll in required on-line assessments and on-line courses •

View your completion status •

Hydraulics Component Product School

Closed Circuit Piston Products Service SchoolThis three and one-half day service and repair school covers all of Eaton’s light, medium and heavy-duty closed circuit hydrostatic pumps, motors, transmission and transaxle products. This school combines both classroom and hands-on lab time. First, students will review the principle of operation, product catalog information, parts and service bulletins in a classroom setting. They will then learn first hand how to tear down, repair and re-assemble each of the different products.

Who Should Attend

This class is for Eaton customers, authorized distributors and Eaton employees only.

This class is recommended for distributors and service personel who repair and service Eaton’s hydrostatic products. Inside and outside sales staff wishing to have a more in-depth working knowledge of Eaton’s hydrostatic products are encouraged to attend as well.

Topics Covered (all classes)

Basic hydrostatic closed circuit •

Product function and identification •

Troubleshooting •

Total servicing •

Controls •

Open Circuit Piston Products Service SchoolThis three and one-half day service and repair school covers all of Eaton’s open circuit piston pump products. This school combines both classroom and hands-on lab time. Students will review the principle of operation, product catalog information, parts and ser-vice bulletins in a classroom setting. Learn first hand how to tear down, repair and reassemble each of the different products.

Who Should AttendFor Eaton’s customers, authorized distributors and Eaton employ-ees only. This class is recommended for distributors and service personnel who are required to repair and service open circuit products. Inside and outside sales staff wishing to increase their knowledge of open circuit products are also encouraged to at-tend.

Topics Covered (all classes)

Open circuit piston pump & motor principle of operation •

Product function and identification •

Open circuit controls •

Performance data •

Total servicing •

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Char-Lynn Service SchoolThis three-day service and repair school covers all of Eaton’s Char-Lynn low-speed, high-torque motors and steering control units. Eaton’s gear pumps and motors are also reviewed. This school combines both classroom and hands-on lab time. First, students will review the principle of operation, product catalog information, parts and service bulletins in a classroom setting. They will then learn first hand how to tear down, repair and reas-semble each of the different products.

Who Should Attend

This class is for Eaton customers, authorized distributors and Eaton employees only.

This class is recommended for distributors and service personnel who are required to repair and service Char-Lynn products. Inside and outside sales staff wishing to increase their knowledge of Char-Lynn products are also encouraged to attend.

Topics Covered (all classes)

Product function and identification •

Performance data •

Total servicing •

Troubleshooting •

Warranty Center Failure AnalysisThis three day failure and warranty analysis class focuses on typical causes of component failures, warranty analysis, product testing requirements and a review of how to process warranty claims. This course incorporates both hands-on and lecture to ensure students get a good understanding of how to analyze component failures.

In addition to understanding product construction, students will learn to determine the root cause of failure and identify the failure modes caused by contamination, improper machining, bad material, and much more. Students will also learn how to identify the root cause of smearing, seizing, sticking and galling. The products covered in class include, piston, vane, and gear pumps, directional control valves, low-speed high torque motors, light duty hydrostatic transmissions and steering valves.

Who Should Attend

For Eaton’s Authorized Warranty Center personnel only. This course is intended for technical service and repair personnel who work for Eaton’s Authorized Warranty Centers and have a good knowledge base of Eaton products

Topics Covered

Completion Requirements

Students will be required to attend and participate in all sessions to successfully complete this course. Certificates will be awarded to students who have met all course completion requirements and successfully pass a job performance test.

Hydraulic Component Product School

Failures covered by warranty •

Failures caused by contamination •

Failures caused by bad material •

Failures that cause leakage •

Failures caused by improper assembly •

Failures that cause parts to break •

Root cause of failures that show signs of smearing, seizing, •sticking or gulling.

Failure diagnoses •

Product test procedures •

Warranty analysis program •

Identify product manufacturing locations •

Best practices for populating a warranty reimbursement form •

Warranty Center Failure Analysis (cont.)

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HTS-2 Hydraulics Training SystemEaton’s Training Services newly redesigned Hydraulic Train-ing System (HTS-2) hydraulic trainer is based on many years of instructional experience and our previous, highly acclaimed designs. This fluid power training simulator is designed to ensure that those involved with the study of hydraulics have the most cost effective, hands-on method of presenting a practical demon-stration of the principles taught within the classroom. The HTS-2 unit has been designed, built and is exclusively available through the Eaton Hydraulics Group Training Services department with a 1 year limited warranty.

The HTS-2 is a dual operator station simulator with a central power unit that supplies one or both sides to accommodate up to 4 students at a time. The power unit is capable of supplying a total flow of 3 gpm at 500 psi and will operate on a standard 120VAC 15 amp lighting circuit.

The components mounted on each panel are representative of those found in today’s hydraulic applications and allow the students to visually reinforce the learning concepts. Each HTS-2 comes with a detailed instructor guide that explains the exer-cises, provides a pictorial guide to ensure proper assembly and a video demonstrating the proper performance of each exercise.

Components can be easily connected together through flexible hoses and leak-free quick disconnects to configure many varia-tions of basic hydraulic circuits which reinforce the theory and principles of operation taught in class. Each operator station panel is equipped with the following hydraulic components:

Directional control valve – lever operated, 4-way, three •position, tandem center

Sequence valve •

Pressure reducing/relieving valve •

Check valve •

Pressure compensated flow control valve •

Counterbalance valve •

Normally open 2-position solenoid valve •

Two cylinders - one equipped with adjustable proximity •switch and another equipped with resistive spring load

Fixed Volume Vickers V10 Vane Pump •

Pressure gages •

2 Plumbing tees •

Using the HTS-2, students will become familiar with the principles of aeration and cavitation, sequencing circuits, operation of components in series and parallel, flow control characteristics and types of applications, hydraulically counter-balancing an actuator and many other fundamental concepts.

Contact Training Services to Order:Phone: 800-413-8809Fax: 952-294-2080Email: [email protected]

Training Products

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Programmable Motion Control Trainer Eaton has designed a new state of the art electronic controls trainer that is capable of facilitating legacy style electro-hydraulic training as well as programmable control of hydraulic and pneu-matic components.

Eaton’s EF(X) controller, as well as a PID Proportional Amplifier are located in the unit along with all the necessary support elec-tronics to control and monitor system operation. When coupled to a computer (not included), the programmable controller is easily configured through Eaton’s Control F(X) software in confor-mance with IEC 61131-3 standards. This open architecture allows a great deal of flexibility in teaching control systems as it can be programmed in one of five widely accepted languages. This controller allows for direct outputs to many devices and can also provide outputs via CANOPEN and J1939. With the simulation capabilities of the unit, programs can be checked for operational correctness prior to running on a machine application. The PID Proportional Amplifier can be used to control proportional valves directly to teach legacy control technology or can also be used to troubleshoot existing Eaton proportional valves.

This unit consists of a sturdy aluminum frame which houses the necessary power supplies, controllers, circuitry, input devices, and displays to monitor command, feedback, and output signals.

Portable Electrohydraulic Training Simulator (PETS)Eaton’s Training Services newly redesigned Portable Electro-hydraulic Training Simulator (PETS) is based on many years of instructional experience and our previous, highly acclaimed de-signs. This fluid power training simulator is designed to ensure that those involved with the study of electrohydraulics have the most cost effective, hands-on method of presenting a practical demonstration of the principles taught within the classroom. The PETS unit has been designed, built and is exclusively available through the Eaton Hydraulics Training Services department with a 1 year limited warranty.

The PETS is a portable desktop simulator with a compact power unit that supplies flow to the directional control valve in order to accommodate up to 2-3 students at a time. The power unit is capable of supplying a total flow of 0.5 gpm at 500 psi and will operate on a standard 120VAC 15 amp lighting circuit.

PETS (cont.)The components mounted on each panel are representative of those found in today’s hydraulic applications and allow the stu-dents to visually reinforce the learning concepts. Each PETS unit comes with a detailed instructor guide that explains the exercises and , provides a pictorial guide to ensure proper assembly and a video demonstrating the proper performance of each exercise.

The PETS unit consists of the following:

Motor / Pump unit with 1 Gallon Tank, 0.5 Gpm pump at 500 •Psi

Extruded Aluminum Frame with carrying handles •

Proportional Directional Control Valve with LVDT Feedback , •

SM4-10 Servo Valve •

Servo Valve Adapter Plate •

12” Hydraulic Cylinder (Bulkhead connected with Quick Dis- •connects)

5K Ohm Linear Potentiometer (Cylinder Position Feedback) •

5K Ohm 10 Turn Command Potentiometer on the front Panel •

4 Enable Switches on the front panel connected to +24Vdc •

Patch Cord Set to connect proportional and servo lab experi- •ments

Using the PETS unit, students will become familiar with the principles of Electrohydraulic control of Position and Velocity including the mounting of proportional and servo valves, the electrical wiring, tuning, and troubleshooting of the proportional and servo amplifier cards. The lab experiments include both open and closed loop control of the cylinder position or velocity. Students will wire the proportional amplifier card and adjust the Gain, Deadband Compensation, and acceleration and decelera-tion of the cylinder using on board Ramps. The servo amplifier will demonstrate the concepts of nulling, balancing command versus feedback, setting positive and negative current limiters to match the amplifier to any servo valve torque motor, and the adjustment of Proportional, Integral, and Derivative Gains for proper closed loop control of the cylinder. A hydraulic motor and tachometer option is available to also teach open or closed loop rotary velocity control.

Training Products

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Industrial Hydraulics Manual

Our color-illustrated, 600-plus page, hardbound textbook covers everything you need to know about hydraulics, including the principles of basic hydraulics and electronics, amplifiers, pumps, cartridge valves and circuits. A sys-tems chapter focuses on the operation of industrial hydraulic circuits and injection molding systems. Included in the ap-pendices are commonly used formulae, conversion charts, tables that can be used as on-the-job reference materials, and much more. Also available in Spanish.

Mobile Hydraulics Manual

The latest addition to our textbook collection is the Mobile Hydraulics Manual. It is hardbound with over 460 pages and 475 illustrations. Every major aspect of mobile hydraulics theory and appli-cation is covered, including: basic hydraulic theory, basic electrical theory, hydrostatic transmissions, and fixed and variable displacement pumps.

Bird Bones and Sludge

You’d be surprised what you’ll find in a hydraulic system. Bird bones, feathers, sandwiches and shop rags are just a few of the items routinely found. In fact, just about anything that’s used on a typical shop floor can end up in a hydrau-lics system as contamination. Bird Bones and Sludge is a book published by Eaton’s Hydraulics Operations Training Services that provides a com-prehensive reference on con-tamination control of hydraulic systems. Written for individu-als with a basic knowledge of hydraulics, the book’s purpose is to help people find ways to identify and eliminate particles as small as a few microns in order to prolong hydraulic ma-chine and component life.

Industrial Hydraulics Manual Answer Book

This book contains the an-swers to all of the questions shown in the fifth edition of the Industrial Hydraulics Manual. It was written for instructors who are currently using our textbook as a training aid.

Mobile Hydraulics Manual Answer Book

This book contains the an-swers to all of the questions shown in the second edition of the Mobile Hydraulics Manual. It was written for instructors who are currently using our textbook as a training aid.

Closed Loop Electrohydrau-lics Systems Manual

This text was designed to help people involved with closed loop electrohydraulic control systems. Because the discussion of the fundamental principles of amplifiers, ramp generators and comparators requires a working knowledge of electronics, the student will learn about voltage, current, re-sistance and capacitance in DC circuits. The manual covers the operation of open and closed-loop servo valve and propor-tional valve systems, and design considerations such as valve sizing, actuator selection and feedback transducers. It was prepared assuming the reader has a solid understand-ing of fluid power concepts.

Training Products

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 21

Lightning Reference Hand-book

Simply one of the best hydrau-lic technical reference materi-als around. It covers standards and practices, fluid power data, fluids, actuators, conductors, connectors, seals and more!

Cut-aways

Over 200 different cutaways of Eaton and Vickers products are available: Pumps, valves, motors, pressure and flow controls along with many other components. They are de-signed to help the student bet-ter understand internal com-ponent workings. Cut-aways are on a build to order basis. Additional cutaway products become available when new products are released. Contact us for the latest information, or a quote.

Hydraulic Circuit Template

Template to aid the drawing of fluid power schematic sym-bols. It also includes a guide of fluid power symbols.

Introduction to Hydraulics Technology Student Work-book

Designed to complement our Introduction to Hydraulics Technology video or DVD se-ries. The text is laid out to pro-vide further information to the new student of fluid power.

Instructor Visual AidsThe Industrial and Mobile Hydraulics textbooks are a great resource for instructors and students. Available for pur-chase are two CDs containing all of the images from these valuable visual aids for instruc-tors. We have converted the images to convenient to use PowerPoint® slides.

Industrial Hydraulics Manual Graphics CD

The Industrial Hydraulics Manual graphics set consists of 600 images from the Indus-trial Hydraulics Manual. These slides are in order and divided by chapter just like Industrial Hydraulics Manual. It is the perfect companion for anyone who wishes to teach from the best textbook in the fluid power training industry.

Mobile Hydraulics Manual Graphics CD

The Mobile Hydraulics Manual graphics set consists of 453 images from the Mobile Hy-draulics Manual. As with the Industrial Hydraulics Manual graphics set, it follows the textbook and is the perfect companion to the textbook.

Training Products

Potentiometer Adjustment Tool

This insulated screwdriver is ideal for making adjustments to the potentiometers on amplifier cards. Fits most common trim pots with one exposed fine blade screwdriver and one recessed fine blade screwdriver. Comes equipped with pocket clip to keep it handy.

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EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 22 EATON Hydraulics Training Brochure M-TGOV-MR001-E4 January 2010 22

Aeration Cavitation Video

This DVD demonstratesthe effects of an aeratedsystem using the EatonHydraulics TrainingService’s aerationsimulator. This simulatorpermits air to beintroduced into ahydraulic system undercontrolled circumstances.Cavitation is a similarproblem created when avacuum arises upstreamof the pump producingbubbles from theevaporation of fluids. ThisDVD is 10 minutes long.

Espanol

Nuestro librode texto de pasta suavecon mas de 600 paginasilustradas a color, cubretodo lo que ustednecesita saber sobrehidráulica y electrohidráulica, incluyendo losprincipios de la hidráulica,fundamentos básicos dela electricidad y laelectrónica,amplificadores, válvulasde cartucho y circuitos.Un capítulo se enfoca asistemas de operaciónindustrial de los circuitoshidráulicos y sistemas demoldes de inyección. Lasunidades de medida seproveen en el tradicionalsistema Ingles tantocomo en el sistemamétrico. En un apéndicede este libro se incluyenlas fórmulas mas

Industrial HydraulicsManual - SpanishOur color-illustrated,

Our color-illustrated, 600-plus-page, softboundtextbook coverseverything you need toknow about hydraulicsand electrohydraulics,including the principles ofhydraulics, basicelectricity and electronics,amplifiers, cartridgevalves and circuits. Asystems chapter focuseson the operation ofindustrial hydrauliccircuits and injectionmolding systems. Units ofmeasure are provided inboth traditional andmetric. Included in theappendices arecommonly used formulae,conversion charts, tablesthat can be used as onthe-job referencematerials, and

To receive a copy of our official price list of these training prod-ucts, please email us:

[email protected] or call:

1-800-413-8809 and we’ll send you one immediately.

Visit https://web.fluidpower.eaton.com for:Pricing •

Course locations •

Course dates •

Purchase training products •

Training Products

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© 2010 Eaton CorporationAll Rights ReservedPrinted in USADocument No. M-TGOV-MR001-E4June 2010

EatonTraining ServicesHydraulics Group1785 Indian Wood CircleMaumee, OH 43537Phone: 800-413-8809Fax: [email protected]