Hydraulic Reel Attachment Manual

589-660m.bookManufacturing, Inc. www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
© Copyright 2017 Printed 2017-08-31 589-660M
ENORIGINAL INSTRUCTIONS
589-660M 2017-08-31
Important Safety Information
Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Use Adequate Lifting Means The frame sections and gangs of this machine are extremely heavy. If using multiple lifters, make sure each is rated for at least its share of the load.
Prepare for Emergencies Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital and fire department near phone.
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2 Hydraulic Reel Attachment Great Plains Manufacturing, Inc.
Be Familiar with Safety Decals Read and understand the “Safety Decals” section of the
Operators Manual.
Keep decals clean. Replace damaged, faded and illegible decals.
Wear Protective Equipment Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your full attention, avoid wearing entertainment headphones while operating machinery.
Avoid High Pressure Fluids Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
Use Safety Lights and Devices Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever driving on public roads.
Use lights and devices provided with implement.
Keep Riders Off Machinery Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage Lower implement, put tractor in park, turn off engine, and
remove the key.
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where children normally do not play.
Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling equipment adequate for weight involved.
Safety At All Times Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine running.
Do not stand between the tractor and machine during hitching.
Keep hands, feet and clothing away from power-driven parts.
Wear snug-fitting clothing to avoid entanglement with moving parts.
Watch out for wires, trees, etc., when folding and raising machine. Make sure all persons are clear of working area.
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4 Hydraulic Reel Attachment Great Plains Manufacturing, Inc.
Introduction The Hydraulic Reel Attachment has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help the customer get years of satisfactory use from the machine.
Description of Unit This is for the hydraulic reel attachment only. This attachment is used to further smooth, redistribute residue, kill weeds, and break clods.
Tools Required • Basic Hand Tools
• Torque Wrench
Pre-assembly Checklist Before assembling, read and understand “Important
Safety Information” in front part of this manual.
Have at least two people on hand while assembling.
Make sure area is level and free of obstructions (preferably an open concrete area).
Have all major components
Unpacking Boxes Note:Position boxes in area that you can maneuver
components up to machine to assembly.
1. Carefully remove banding from boxes.
2. Carefully remove banding from brace bars and finishing reels.
3. Locate and identify all components before assembling.
Further Assistance Great Plains Manufacturing, Inc. wants you to be
satisfied with your new Turbo Chisel Narrow. If for any reason you do not understand any part of this manual or
are otherwise dissatisfies with the product please contact:
Great Plains Service Department 1525 E. North St.
PO Box 5060 Salina, KS 67402-5060
Or go to www.greatplainsag.com and follow the contact information at the bottom of your screen for our service department.
Figure 1 Hydraulic Reel Attachment
43922
Hydraulic Reel Down Pressure Kit Figure 2
Note: The center cylinder has a 314” bore, on all the center locations, except on the 3500TM the center cylinders will have a 3” bore. On models 1800-3000 the right hand cylinder has a 3” bore, and the left hand cylinder has a 234” bore. On the 3500 the wing cylinders will be the same and have a 234” bore. On the 4000 & 4800 the inside wings have a 3” bore and the outside wings have a 234” bore. These cylinders must be put in the correct place for the hydraulics to work correctly. Hydraulic hoses should be delivered attached and plumbed to the hydraulic cylinders and mounted on the cylinder mount bars.
Note: If your machine is already equipped with a reel attachment you will need to remove the existing reel attachment arms and the reels before beginning. Do not discard the hardware or disassemble the reel basket assemblies, they will be re-installed on your machine after the new hydraulic arms and hydraulics are properly assembled.
4. Mount the rear drag arm assemblies onto the proper section of the rear attachment frames using u-bolt , lock washer and hex nut .
5. Attach the hydraulic cylinder mount brackets to the rear attachment frame using u-bolt , lock washer and hex nut for models 1200 and 1500. Use bolts , lock washer and hex nut on models 1800 thur 4800 these bolt will only be used on the rear of the attachment frame and will also secure the drag arm mounts to the drag frame. Use u-bolt , lock washer and hex nut to attach the hydraulic cylinder bracket to the front of the drag frame.
6. Hook up the hydraulics as shown in Figure 1, the bottom bulkhead fitting the runs to the cylinder on each one of the brackets is plumbed to the base end of the cylinders, while the top fitting is plumbed to the rod end of the cylinder. The bottom bulkhead fitting on the center cylinder runs directly to the extend handle and is hooked to the tractor. The top bulkhead fitting on the cylinder needs to be plumbed to the bottom fitting on the right hand side cylinder. The top bulkhead fitting on the right hand cylinder runs over to the bottom bulkhead fitting on the left cylinder. The top bulkhead fitting on the left cylinder runs directly to the retract handle and is hooked to the tractor.
7. If the reel arm assemblies are not already on the drag arms then they will need to be installed into the drag arm brackets and secured with bolt and lock nut. See Layout Section for dimensions and proper placement.
8. You may need to install the spring bolt assemblies , , ,& . Thread the bottom of the spring bolt thur the collar on the bottom end of the reel arm assemblies , and secure with a top lock nut , secure the top of the spring bolt to the drag arm mounting brackets with snap ring pin , flat washer and snap ring .
9. Attach the reel mounting tubes onto the reel arm assemblies using u-bolts , lock washers and hex nuts . The same mounting tubes and hardware that was previously installed on your implement will be used to rein-
stall it onto the new reel arms. Reels should come attached to the mounting tubes in the proper place.
10. Mount the depth gauge bracket to the rear tube of the drag frame using , lock washer and hex nut . You may need to install the depth gauge if it is not already attached to the bracket. Do not install the depth gauge link yet.
11. On the center drag arm assembly be sure that the depth gauge link attachment ear is on the right hand side of the center arm. This ear will be attached to the depth gauge link using hex bolt and top lock , this hardware will also be used to attach the link to the gauge.
12. Purge the hydraulics of air and check for leaks.
Note: Please see layouts for dimensions and placement.
10 26 22 23
45 18 19
41 42 43
12 12 18 19
Hydraulic Reel Attachment
Great Plains Manufacturing, Inc. Important Safety Information 7
dwgTP-69026 Image No. 1 589-577H HYD REEL ARM 30 802-073C HHCS 1-8X4 GR5 2 589-578H HYD REEL SPRING BOLT 31 804-029C WASHER FLAT 1 SAE PLT 3 804-024C WASHER FLAT 3/4 USS PLT 32 575-988H 3 1/2' HD REEL Models 1800, 4000 4 807-224C SPRG COM 1.47ODX.31WX11 3/8 BL 32 575-987H 7' HD REEL Models 1200, 2400 5 589-576H HDY REEL CYL BRACKET Models 1800-4800 32 575-989H 5' HD REEL Models 1500, 1800, 2400, 3000, 4000, 4800 5 589-610H CYL MOUNT PLATE Models 1200 &1500 32 575-990H 6' HD REEL Models 1200, 1500, 2400, 3000, 3500, 4000 6 805-396C PIN CLVS 1.0X3.13 USBL 33 803-031C NUT HEX 1-8 PLT 7 805-058C PIN COTTER 3/16 X 2 34 804-027C WASHER LOCK SPRING 1 PLT 8 804-192C WASHER MACH 1.5X1.00X.075 35 803-342C NUT HEX TOP LOCK 1/2-13 PLT 9 890-005C BUSHING CYL 1 1/4 X 1 X 1 36 804-016C WASHER FLAT 1/2 SAE PLT
10 589-575H 1800 DRAG ARM CENTER Models 1800 37 575-332D REEL BRG SPACER 10 589-581H 18/40-OUT DRAG ARM LHW Models 1800, 4000 38 822-293C BEARING FLG 1 1/2ID 5 IN SQ 10 589-582H 18/40-OUT DRAG ARM RHW Models 1800, 4000 39 802-106C RHSNB 1/2-13X1 1/2 GR5 10 589-583H 24/30 DRAG ARM CENTER Models 2400, 3000 40 802-060C HHCS 5/8-11X4 GR5 10 589-584H 24/40-IN/48-OUT DRAG ARM RHW Models 2400, 4000, 4800 41 805-508C PIN 3/4 X 2-1/8 - SNAP RING 10 589-585H 24/40-IN/48-OUT DRAG ARM LHW Models 2400, 4000, 4800 42 804-099C WASHER 1 1/4 X 3/4 X 18 GA PLT 10 589-586H 30/48-IN DRAG ARM RHW Models 3000, 4800 43 800-380C SNAP RING EXT 3/4" .042T 10 589-587H 30/48-IN DRAG ARM LHW Models 3000, 4800 44 850-283C CYL REP 2.75X6X1.25 ROF TIE Models 1800 - 4800 10 589-588H 35/40/48 DRAG ARM CENTER Models 3500, 4000 44 850-284C CYL REP 3.00X6X1.25 ROD TIE Models 1200 - 3000 10 589-589H 3500DRAG ARM WING Models 3500 44 850-285C CYL REP 3.25X6X1.25 ROD TIE Models 1800 - 4800 10 589-609H 1500TM DRAG ARM Models 1500 45 806-103C U-BOLT 1/2-13X1 17/32 X 2 3/4 Models 1800 - 4800 10 589-615H 1200 TM DRAG ARM Models 1200 11 586-404H CENTER DRAG FRAME 1500 Models 1500 11 586-405H CENTER DRAG FRAME 1200 Models 1200 11 586-623H 4800TM INSIDE WING DRAG FRAME Models 4800 11 586-623H 4800TM OUTSIDE WING DRAG FRAME Models 4800 11 589-387H CENTER DRAG FRAME Models 2400, 3000 11 589-388H WING DRAG FRAME 3000TM Models 3000 11 589-389H WING DRAG FRAME 2400TM Models 2400 11 589-425H CENTER DRAG FRAME Models 1800 11 589-441H 35-40 CTR DRAG FRAME Models 3500, 4000, & 4800 11 589-442H 35 WING DRAG FRAME Models 3500 11 589-446H 40 WING DRAG FRAME Models 4000 12 586-299H ANGLE GAUGE BRACKET 13 589-579H ANGLE GAUGE 14 589-580S ADJUSTABLE LINK - 5.75" 15 802-079C HHCS 3/8-16X1 1/4 GR5 16 803-123C NUT HEX TOP LOCK 3/8-16 PLT 17 806-066C U-BOLT 1/2-13 X 3 1/32 X 4 18 804-015C WASHER LOCK SPRING 1/2 PLT 19 803-020C NUT HEX 1/2-13 PLT 20 858-902C DECAL - HYD REEL GAUGE 21 802-100C HHCS 5/8-11X4 1/2 GR5 22 803-021C NUT HEX 5/8-11 PLT 23 804-022C WASHER LOCK SPRING 5/8 PLT 24 803-367C NUT HEX TOP LOCK 3/4-10 PLT 25 802-192C HHCS 3/4-10X4 1/2 GR5 26 806-183C U-BOLT 5/8-11X3 1/32X4 1/2 SPT 27 806-182C U-BOLT 5/8-11X2 17/32X3 1/2 28 575-092D PART - 5' REEL Models 1500, 4000 28 575-093D PART - 6' REEL Models 1200, 1500 3500, 4000, 4800 28 575-095D PART - 7' REEL Models 1200, 2400, 4000 28 575-096D PART - 9' REEL Models 1800 28 575-097D PART - 10' REEL Models 3000, 4800 28 575-098D PART - 11' REEL Models 3000, 3500 28 575-224D PART - 8' REEL Models 4000, 4800 29 589-219C REEL MOUNTING BRACKET
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1200 - 1500TM Hydraulics for Reel Attachment
TP-69036
dwgTP-69036 Image No. 1 811-917C HG HANDLE - YELLOW EXT 2 811-918C HG HANDLE - YELLOW RET 3 811-919C AD 3/4MORB 3/4FORB (HG) 4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-3 5 811-394C CP 3/4FORB MALE QD POPPET TYPE 6 841-988C AD 3/4MJIC BLKHD WITH LN 7 811-063C EL 3/4MJIC 3/4MORB 8 841-137C HH3/8R2 324 3/4MORB 3/4FJIC Models 1200 & 1500 Routes all the way to the tractor. 9 811-128C HH3/8R2 025 3/4FJIC Models All
10 811-640C HH3/8R2 016 3/4FJIC Models All 11 850-284C CYL REP 3.00X6X1.25 ROD TIE
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TP-69025
dwgTP-69025 Image No. 1 811-917C HG HANDLE - YELLOW EXT 2 811-918C HG HANDLE - YELLOW RET 3 811-919C AD 3/4MORB 3/4FORB (HG) 4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-3 5 811-394C CP 3/4FORB MALE QD POPPET TYPE 6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate on
the front of the center Brace Bar 7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar 8 841-015C HH3/8R2 165 3/4FJIC Models All 9 811-128C HH3/8R2 025 3/4FJIC Models All
10 811-640C HH3/8R2 016 3/4FJIC Models All 11 811-063C EL 3/4MJIC 3/4MORB 12 841-993C EL 3/4MJIC BLKHD W/ LN 13 811-937C HH3/8R2 201 3/4FJIC Models 1800 13 811-945C HH3/8R2 217 3/4FJIC Models 2400 13 811-311C HH3/8R2 242 3/4FJIC Models 3000 14 811-988C HH3/8R2 089 3/4FJIC Models 1800 14 841-003C HH3/8R2 105 3/4FJIC Models 2400 14 811-851C HH3/8R2 126 3/4FJIC Models 3000 15 841-195C HH3/8R2 170 3/4FJIC Models 1800 15 811-310C HH3/8R2 198 3/4FJIC Models 2400 15 811-912C HH3/8R2 249 3/4FJIC Models 3000 16 850-285C CYL REP 3.25X6X1.25 ROD TIE Center Section 17 850-284C CYL REP 3.00X6X1.25 ROD TIE Right Section 18 850-283C CYL REP 2.75X6X1.12 ROD TIE Left Section 19 811-040C EL 45 3/4MJIC 3/4FJIC
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3500TM Hydraulics for Reel Attachment
TP-69048
dwgTP-69048 Image No. 1 811-917C HG HANDLE - YELLOW EXT 2 811-918C HG HANDLE - YELLOW RET 3 811-919C AD 3/4MORB 3/4FORB (HG) 4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-3 5 811-394C CP 3/4FORB MALE QD POPPET TYPE 6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate
on the front of the center Brace Bar 7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar 8 811-661C HH3/8R2 168 3/4FJIC 9 811-078C T 3/4MJIC Will not be installed in the bulkhead fitting plate
10 841-521C TE 3/4MJIC RUN BLKH W/ LN 11 811-063C EL 3/4MJIC 3/4MORB 12 811-128C HH3/8R2 025 3/4FJIC 13 811-640C HH3/8R2 016 3/4FJIC 14 811-939C HH3/8R2 039 3/4FJIC From Base to Base on Center Cylinders 15 811-953C HH3/8R2 129 3/4FJIC 16 841-015C HH3/8R2 165 3/4FJIC 17 841-993C EL 3/4MJIC BLKHD W/ LN 18 850-284C CYL REP 3.00X6X1.25 ROD TIE Center 19 850-283C CYL REP 2.75X6X1.12 ROD TIE Wings 20 811-040C EL 45 3/4MJIC 3/4FJIC
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TP-69037
dwgTP-69037 Image No. 1 811-917C HG HANDLE - YELLOW EXT 2 811-918C HG HANDLE - YELLOW RET 3 811-919C AD 3/4MORB 3/4FORB (HG) 4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-3 5 811-394C CP 3/4FORB MALE QD POPPET TYPE 6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate
on the front of the center Brace Bar 7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar 8 811-237C HH3/8R2 174 3/4FJIC Models All 9 811-078C TE 3/4MJIC Will not be installed in the bulkhead fitting plate
10 841-521C TE 3/4MJIC RUN BLKH W/ LN 11 811-063C EL 3/4MJIC 3/4MORB 12 811-128C HH3/8R2 025 3/4FJIC Models All 13 811-640C HH3/8R2 016 3/4FJIC Models All 14 811-939C HH3/8R2 039 3/4FJIC Models All From Base to Base on Center Cylinders 15 861-033C HH3/8R2 096 3/4FJIC Models 4000 15 811-905C HH3/8R2 118 3/4FJIC Models 4800 16 841-012C HH3/8R2 106 3/4FJIC Models 4000 16 841-003C HH3/8R2 105 3/4FJIC Models 4800 17 811-937C HH3/8R2 201 3/4FJIC Models 4000 17 811-235C HH3/8R2 222 3/4FJIC Models 4800 18 841-384C HH3/8R2 236 3/4FJIC Models 4000 18 851-642C HH3/8R2 256 3/4FJIC Models 4800 19 841-993C EL 3/4MJIC BLKHD W/ LN 20 850-285C CYL REP 3.25X6X1.25 ROD TIE Center Section 21 850-284C CYL REP 3.00X6X1.25 ROD TIE Insdie Wings 22 850-283C CYL REP 2.75X6X1.12 ROD TIE Outside Wings 23 811-040C EL 45 3/4MJIC 3/4FJIC
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1200TM Hydraulic Reel Layout
589-660M 08/31/2017
Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402
Hydraulic Reel Attachment Manual
Hydraulic Reel Attachment

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Hydraulic Reel Attachment Manual