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Landfill Compactor THE MOST PRODUCTIVE COMPACTOR ON THE MARKET Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing force Crushing teeth Size, shape and number optimized to achieve maximum compaction TANA ProTrack ® To minimize downtime and improve cost analysis CRUSHING FORCE www.tana-na.com I www.tanarecycling.com Tana North America 3202 Clovis Road Lubbock, Texas 79415 Telephone: 806-771-9944 Fax: 806-771-9945 Email: [email protected] Revised print January 2013. Landfill Compactor POWER TRANSMISSION • Closed circuit, hydrostatic transmission • Separate systems for both drums • Two speed ranges • One joy-stick controls driving speed and direction • Infinite variable speed control Pumps • One tandem pump arrangement • Variable displacement axial piston pumps with electrical proportional control Motors • Four variable displacement plug-in motors Cooling of hydraulic system • Air-operated oil cooler • Removable air filtration screen Hydraulic oil filtration • Return line filter and two charge pressure filters, hydraulic oil filling filter Final drive planetary system • Transmits hydraulic output to the drums • Three-stage planetary gearboxes (2 pcs) • Integrated multi-disk hydraulic parking brake • Splash lubrication system BRAKES • Service brakes: hydrostatic transmission acts as service brakes, a separate circuit for each drum • Parking/emergency brakes: hydraulically released, spring-actuated multi-disk brake integrated into planetary system AUXILIARY HYDRAULICS Open circuit system with electro-hydraulic load sensing (LS) control. Pump • Variable displacement axial piston pump Directional control valve • Electro-hydraulic proportional control HYDRAULIC OIL TANK The hydraulic oil tank is located inside the engine hood • Electric filling pump with filter • Oil level indicator with alarm • Breather filter FUEL TANK The 201 gallon (760 liter) tank is located inside the upper frame under the operator cabin • Lockable filling cap • Service hatch • Suction strainer • Drain cock • Level sensor with alarm ELECTRICAL EQUIPMENT • 24 VDC system • Batteries 12 V 170 Ah, 2 pcs • Lights: front 4 pcs, rear 4 pcs • Horn • Socket for hand light in engine compartment • Back-up alarm, main circuit breaker, voltage reducer for radio For details, please contact Tana North America or visit their website at www.tana-na.com Weights and measurements are given within normal tolerances. Manufacturer reserves the right to alter the above as necessary. Some features shown may be optional and not standard. T A N A c o m p a c t i o n d r u m s t w o f u ll w i dth d r u m s wi th f org ed sol i d st e el c r u s hi n g t e e t h .

hydrauLiC oiL Tank...TANA ProTrack® reports (additional option) • Monthly operational reports provided through e-mails e.g. working hours, fuel consumption, work load… Optimized

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  • L a n d f i l l C o m p a c t o r

    The mosT produCTive CompaCTor on The markeT Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing forceCrushing teeth Size, shape and number optimized to achieve maximum compaction

    Tana ProTrack® To minimize downtime and improve cost analysis

    Cru s hing f orCewww.tana-na.com I www.tanarecycling.com

    Tana North America3202 Clovis RoadLubbock, Texas 79415Telephone: 806-771-9944Fax: 806-771-9945Email: [email protected] Revi

    sed

    prin

    t Jan

    uary

    201

    3.

    L a n d f i l l C o m p a c t o r

    power Transmission•Closedcircuit,hydrostatictransmission•Separatesystemsforbothdrums•Twospeedranges•Onejoy-stickcontrolsdrivingspeedanddirection• Infinitevariablespeedcontrol

    Pumps•Onetandempumparrangement•Variabledisplacementaxialpistonpumpswithelectrical proportionalcontrol

    Motors•Fourvariabledisplacementplug-inmotors

    Cooling of hydraulic system•Air-operatedoilcooler•Removableairfiltrationscreen

    Hydraulic oil filtration•Returnlinefilterandtwochargepressurefilters,hydraulicoil fillingfilter

    Final drive planetary system•Transmitshydraulicoutputtothedrums•Three-stageplanetarygearboxes(2pcs)• Integratedmulti-diskhydraulicparkingbrake•Splashlubricationsystem

    brakes •Servicebrakes:hydrostatictransmissionactsasservicebrakes,aseparatecircuitforeachdrum

    •Parking/emergencybrakes:hydraulicallyreleased,spring-actuated multi-diskbrakeintegratedintoplanetarysystem

    auxiLiary hydrauLiCsOpencircuitsystemwithelectro-hydraulicloadsensing(LS)control.

    Pump•Variabledisplacementaxialpistonpump

    Directional control valve•Electro-hydraulicproportionalcontrol

    hydrauLiC oiL Tank Thehydraulicoiltankislocatedinsidetheenginehood•Electricfillingpumpwithfilter•Oillevelindicatorwithalarm•Breatherfilter

    fueL TankThe201gallon(760liter)tankislocatedinsidetheupperframeundertheoperatorcabin•Lockablefillingcap•Servicehatch•Suctionstrainer•Draincock•Levelsensorwithalarm

    eLeCTriCaL equipmenT•24VDCsystem•Batteries12V170Ah,2pcs•Lights:front4pcs,rear4pcs•Horn•Socketforhandlightinenginecompartment•Back-upalarm,maincircuitbreaker,voltagereducerforradio

    Fordetails,pleasecontactTanaNorthAmericaorvisittheirwebsiteatwww.tana-na.com

    Weightsandmeasurementsaregivenwithinnormaltolerances.Manufacturerreservestherighttoaltertheaboveasnecessary.Somefeaturesshownmaybeoptionalandnotstandard.

    TANA

    compaction drum

    s – two full width drums with forged so

    lid stee

    l cru

    sh

    ing

    teeth.

  • 7390

    3520

    4380

    4320

    5000

    4060

    2900

    9200

    880

    670

    1960

    7390

    3520

    4380

    4320

    5000

    4060

    2900

    9200

    880

    670

    1960

    7390

    3520

    4380

    4320

    5000

    4060 2900

    9200

    880

    670

    1960

    4390

    7430

    7430

    890

    9230

    generaL informaTionWeight ....................................................................115,000-121,000lbs(52,000-55,000kg)Totallength ...........................................................................................................363inches(9,230mm)Totalwidth.............................................................................................................. 197inches(5,000mm)Totalheight ............................................................................................................170inches(4,320mm)Wheelbase........................................................................................................... 160inches(4,050mm)Groundclearance .................................................................................................35inches(890mm)Lengthwithoutdozerblade ..........................................................293inches(7,430mm)Widthwithoutdozerblade ..............................................................173inches(4,390mm)Insideturningradius .................................................................................130inches(3,310mm)Drivingspeedranges ..............................................................................0–4.5mph(0–7km/h)Maximumcrushingforce .............................................................................57,327lbs(255kN)

    CompaCTion drumsUniformfullwidthdrumswithforgedsolidsteelcrushingteeth.Adjustablescraperbarsonbothsidesofthedrumsandadjustablesteelwirecuttersintheendsofdrums. Front/rear drumCrushing/compactionwidth .......150in./150in.(3,800mm/3,800mm)Diameterincludingcrushingteeth 64in./64in.(1,620mm/1,620mm)Numberofcrushingteeth ....................................................................................110pcs/110pcsHeightofcrushingteeth ...............................................8in./8in.(200mm/200mm)Numberofscraperbars .............................................................................................. 20pcs/20pcsNumberofwirecutters ..........................................................................................................2pcs/4pcs

    dozer bLadeThedozerbladeisoperatedwithtwohydrauliccylindersanditisequippedwithtwoarms.Armjointsarewithhardenedpinsandsphericalbearings.• Width...................................................................................................................... 197inches(5,000mm)• Height ....................................................................................................................... 77inches(1,960mm)• Movementabovegroundlevel ..............................................48inches(1,230mm)• Movementbelowgroundlevel ........................................................6inches(140mm)•Upperpartofblade:trashscreen• Bolt-mountedreversiblecuttingedges

    frameTheframeisconstructedoftwomodulardrumframesconnected togetherwithalongitudinalupperframe.Thedrumframeactsasa shellaroundthedrum,whichhelpstopreventwasterisingintothe upperpartsofthemachine.

    Theupperframeisequippedwithcenterpointarticulationoperatedwithtwohydrauliccylinders.•Articulationlinksareequippedwithhardenedpinsandsphericalsteelbearings

    •Angleofarticulation:left40degrees;right40degrees

    serviCe pLaTforms and proTeCTionServiceplatformsandstepsareequippedwithhandrailsand non-slipsafetysurfaces.Enginehousingisprotectedwithlockablehoods.Hoodsswingopenoutofthewaytoexposeallenginecomponentsforeasyaccess.

    vandaLism proTeCTion•Lockablecabin,enginecompartmentandfueltankfillingcap•Electronickeyforignition

    engine Cummins QSX15-C535•Turbocharged,6cylindersinline,after-cooledelectricallycontrolled dieselenginethatcommunicateswiththeTCSsystem

    •FulfillsU.S.EPA&CARBTier3andEUStageIIIAnon-roademissioncertificates

    •Maximumpower:589hp(439kW)/1,800-2,000rpm•Powerrating:535hp(399kW),(SAEJ1995)•Maximumtorque:1,873lb-ft(2,539Nm)/1,400rpm

    Engine equipment•Drytypeaircleanerwithreplaceableprimaryandsafetyelement•Built-inpre-cleanerandserviceindicator•1piecefuelfilterandwaterseparator•1pieceoilfilter•Exhaustmuffler•Radiatorwithseparatechargeaircooler•Startermotor24V•Alternator24V,70A

    TANA E520 Landfill Compactor

    state of the art information management systemMaximum uptime •Remoteaccessforquickerandmoreaccuratetroubleshootingbycustomer

    and TANAtechnicalsupport•Criticalalarmnotificationscanbesenttomultiplepeoplebye-mail•Remindersforscheduledmaintenancecanbesenttomultiplepeoplebye-mail

    Operational Cost Analysis through TANA ProTrack® reports(additionaloption)•Monthlyoperationalreportsprovidedthroughe-mailse.g.workinghours,fuelconsumption,workload…

    Optimized landfill space usage and efficient volume reduction •Adigitallyimportedfillingplangivestheoperatorarealtimeviewofdensitycompactionresultsthroughacolor3Dinterface

    •Coloredsquaresindicatedensitycompactiongoalhasbeenachieved

    Increased Profits Realized•Reductioninthenumberofpasseswillreducethetotalfuelconsumptionwhileachievingmaximimumdensitycompaction

    •Machineuptimeisincreasedthroughreducedidletimeandunplanned transfers

    •AlldataissenttoTANAProTrack®wherereportscanbegeneratedand combinedwithotheroperationalinformation

    •Resultsinflattersurfacesanduniformdensitycompactionon theentirelandfill

    Effortless use •Clear,colortouchscreen,Windows-basedsoftware•Onlinedownloadingofworkplansandsoftwareupdates•Remoteconnectionresultsinquickertrouble-shootingandproblemsolvingcapabilities

    •Updatesandcorrectiveactioninstructionsareavailablereal-timethroughthecomputerdisplayaslongasinternetconnectionisavailable

    Tana proTrack®

    Tana proLoc® (optional)

    Cabin and ConTroLs Equipment•Pressurized,heatandsoundinsulatedcabinwithcabinlights

    • InsulationmaterialsinaccordancewithISO3795-73.5dB(A)NoiseLevel

    •Air-suspendedswivellingoperator’sseatwithheadrest,built-incontrols,heatedseatandseatbelt

    •Laminatedsafetyglasswindows•Socketformobilephonecharger,radio/CD/USBplayer•Frontandrearwindshieldintermittentwipersandwashers, withasunvisor

    •HeaterandA/Cunit•Emergencyexit,lockabledoor,shelfandlockers,externalrear-viewmirrors,footsupport,insidemirror

    •Replaceablecabinairfilters-pre-filtergradeEU3-microfiltergradeEU7,gradeEU14(option)-activecarbonfilter(option)

    Gauges included in TANA Control System (TCS)•Engineoilpressure,engineintakemanifold,engineoilandhydraulicoiltempature,enginecoolant

    •Finaldriveplanetarytemperature•Fuellevel,totalfuelconsumption•Voltage,tachometer,boostpressure,engineworkinghours

    •Engineloadrate

    System warnings in TCS(indicatorlight,audiblewarningandalarmlog)•Engineairfiltercontamination•Hydraulicoiltemperature•Lowhydraulicoillevel•Highhydraulicoilcontamination•Fuellevel•Planetaryfinaldrivetemperature•Hydraulicoilreturnlinefiltercontamination•Chargepressurefiltercontamination•Lowchargepressure•Voltage•Additionalalarmstotalmorethan500.

    Controls•Transmissionon/offandparkingbrake•Emergencyshutdown• Ignitionswitch:poweron/offandstarting•Heaterandairconditioningunit,cabintemperaturecontrol•Windshieldwipersandwashers,lights

    Joystick controls integrated in arm-rests•Controlleverswillreturntoneutralpositionautomaticallywhenrealeasedandallrelatedmovementswillstop

    •Lefthandjoystickcontrolsdrivingspeed,directionandcontrolsoptionalbucketandspeedrangeselection

    •Righthandjoystickcontrolssteering,dozerbladeandhorn

    rops / fopsIntegratedincabinstructure•ROPSinaccordancewithISO3471:2008•FOPSinaccordancewithISO3449:2005

    Tana proTrack®

    •Offerson-lineinformation•Monthlyoperationalreports•GPSavailable

    a smart gps solution for efficient landfill management4040

    4050

    Measurements in Millimeters