Hydraulic Clamping Injection Molding Machine

ISO 9001/14001

ASIAN PLASTIC MACHINERY CO., LTD

New generation CDC-2000 Japanese-intacted Computer Controller

▲ Extra-large 10.4〞(TFT) colorful LCD screen adopted as the dynamic motion-graphic and the real-time hint explanations. Facilitated to learn from the operation circumstances.

▲ 100 sets of the large flash ROM memories for saving the conditions of the mold formation automatically. Associated with the internal mold no copy skill and the floppy backup function. Communicated through the RS-232 interface for monitoring the formation data by itself or printing out the parameter by the EPSON STYLUS COLOR printer.

▲ PID temperature control mode.▲ Nozzle zone PID temperature control independently (Optional)▲ Clamp/Injection adopted as the high-

precision optical ENCODER. Ejector complied with the accurate position control by the analog potentiometer.

High Response BOSCH Proportional Pressure / Flow Valves▲ BOSCH proportional pressure/flow valves

equipped with the outstanding LVDT via by the pressure transducer detection for the position feedback t o a s s u r e t h e q u i c k - c o n t r o l requirements.

HC SeriesPlastic Injection Molding Machine

Accuracy、Simplicity、Durability

Variable Volume Piston Pump-VR (Optional)▲ Japan made YUKEN (or NACHI) variable volume

piston pump-VR could be depended on the actual motion requirements to energize the displacement oils by itself for saving the energy at least 20~30 %. While the motion of the auto-holding pressure intended to the more time in the injection sequence, the displacement oils of the piston-pump should be tending towards the more sensitivities, enable to obtain the conspicuous efficiency in the power-saving.

Turcon Seals▲ The injection cylinder adopted as the friction-free

B+S (="Busak+Shamban" made in West Germany) "Turcon" seals to provide no stick-slip and the high-response effects during the high pressure/speed reciprocating motions as well as assuring the long service life.

▲ Technical Data：Operating Pressure / 350 Bar. Velocity / 500 mm/sec. Temperature / -30℃ ~ +110℃.

STATIONARY PLATEN (FIXING PLATEN)

MODELLOC ATING RING

DIMENSION SM60HC 100 mm

SM90HC 100 mmSM120HC 100 mmSM150HC 100 mmSM180HC 100 mmSM220HC 120 mmSM260HC 120 mmSM360HC 150 mmSM460HC 150 mm

CDC-2000

Specification

M achine M o del Unit SM30HC SM60HC SM90HC SM120HC SM150HC SM180HC SM220HC SM260HC SM360HC SM460HCInjec tion SystemTheoretical shot volume cm3 18 22 27 49 64 80 92 113 153 128 173 224 193 251 316 277 349 446 382 488 650 552 735 917 820 1022 1281 1128 1414 1731

Shot Weight(PS)oz 0.6 0.7 0.9 1.6 2.1 2.6 3.0 3.7 5.0 4.2 5.6 7.3 6.3 8.2 10.3 9.0 11.4 14.5 12.5 15.9 21.2 18.0 24.0 29.9 26.8 33.4 41.8 36.8 46.1 56.5g 16 20 24 45 59 74 85 104 140 118 159 206 178 231 291 255 321 410 352 449 598 508 676 843 754 941 1179 1038 1301 1593

Screw Diameter mm 18 20 22 22 25 28 28 31 36 31 36 41 36 41 46 41 46 52 46 52 60 52 60 67 60 67 75 67 75 83Injection Pressure kgf/cm2 3200 2590 2140 3410 2640 2100 2900 2370 1755 3095 2290 1770 2900 2240 1775 2905 2300 1805 3000 2380 1760 2815 2100 1700 2620 2105 1680 2480 1985 1620Injection Rate cm3/sec 59 73 88 72 93 117 108 132 178 120 163 211 163 211 266 198 250 318 199 255 339 255 339 423 339 423 530 370 464 568Injection Speed mm/sec 230 190 175 160 160 150 120 120 120 105Screw Stroke mm 70 130 150 170 190 210 230 260 290 320Screw Rotation rpm 0 - 320 0 - 275 0 - 300 0 - 220 0 - 270 0 - 250 0 - 170 0 - 175 0 - 170 0 - 170Plasticizing Capacity(PS) g/sec 3 4 6 5 7 10 13 17 22 8 12 17 16 25 34 26 33 45 23 33 51 34 54 67 46 57 76 51 64 78

Clamping SystemClamping Force ton 30 60 90 120 150 180 220 260 360 460Opening Stroke mm 280 430 500 550 600 700 760 850 1000 1150Max. Daylight mm 430 580 670 730 790 920 1000 1110 1300 1470Mold Height(min) mm 150 150 170 180 190 220 240 260 300 320Space Between Tie Bar mm x mm 260*230 320*320 360*360 410*410 430*430 460*460 510*510 560*560 700*700 780*780Platen Dimension(H*V) mm x mm 390*360 500*500 560*560 630*630 690*690 710*710 785*785 890*890 1025*1025 1170*1170Hydraulic Ejector ton x mm 1.7*60 2.7*80 4*90 4.9*125 4.9*125 5.8*150 5.8*150 7.7*180 10*200 10*200

Power SystemPump Motor Kw(Hp) 11Kw(15Hp) 15Kw(20Hp) 18Kw(25Hp) 22Kw(30Hp) 30Kw(40Hp) 37Kw(50Hp) 37Kw(50Hp) 45Kw(60Hp) 55Kw(75Hp) 75Kw(100Hp)Heating Capacity Kw 2.5 2.8 2.8 5.7 7.1 10.4 11 14.6 16.8 22.3 24.6 26.7Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175 175 175Oil Tank Capacity liter 150 250 300 350 450 600 600 700 800 800

G eneralMachine Dimension LxWxH(m) 2.7*0.9*1.26 3.9*1.2*1.57 3.9*1.3*1.65 4.5*1.3*1.9 4.8*1.4*1.9 5.5*1.6*2.0 5.6*1.6*2.1 6.2*1.7*2.3 7.0*1.9*2.4 7.6*2.0*2.45Machine Weight ton 1 3.5 4 5.1 6.5 8.8 10 12.1 17 20

NOTE：※The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice) ※SM30HC has a special structural design (Clamping unit uses a single oil tank while the injection unit uses single cylinder injection)

40-M16*35

50 7510

012

515

017

520

0

175150125100

75500

0

500320

320

7512

515

017

520

022

5

0

56-M16*32

225175125100

7550

4-Ø35

200

360

360

560

Ø60

0

64-M16*32 125

175

200

225

250

275

750

275 225175 150

125100

7504-Ø35 Ø60

200

410630

410

200

275

225

175

325

125

750

64-M20*40

12-Ø35

Ø60

32527522517512575051

020

0

100200400510785

275225175150

1251000

275

250

200

225

175

75

300

125

0

68-M16*32

12-Ø35

460

100

710

100

460400200

Ø60

690430200

275225175150

125100

75

27522

5

175

0

125

250

75

0

200

4-Ø35

Ø60

68-M16*32

430

200

560

400

200

100

3753252752251751250

225

125

175 27

532

537

5

0

12-Ø35

Ø60

84-M20*40

890

200100

400560

28

46

4820450

375300250150

0

100200400780

1170

700

150

1500

225

300

375

45016-Ø40

8-Ø50

24-M24*48

Ø60

250

150

150 0

400700

700

1025

100

28

46

4820

200

Ø60

8-Ø5016-Ø40

0

150

250

SM60HC SM120HC SM180HC

SM90HC SM150HC

Mold Platen size

STATIONARY PLATEN (FIXING PLATEN)

MODELLOC ATING RING

DIMENSION SM60HC 100 mm

SM90HC 100 mmSM120HC 100 mmSM150HC 100 mmSM180HC 100 mmSM220HC 120 mmSM260HC 120 mmSM360HC 150 mmSM460HC 150 mm

M achine M o del Unit SM30HC SM60HC SM90HC SM120HC SM150HC SM180HC SM220HC SM260HC SM360HC SM460HCInjec tion SystemTheoretical shot volume cm3 18 22 27 49 64 80 92 113 153 128 173 224 193 251 316 277 349 446 382 488 650 552 735 917 820 1022 1281 1128 1414 1731

Shot Weight(PS)oz 0.6 0.7 0.9 1.6 2.1 2.6 3.0 3.7 5.0 4.2 5.6 7.3 6.3 8.2 10.3 9.0 11.4 14.5 12.5 15.9 21.2 18.0 24.0 29.9 26.8 33.4 41.8 36.8 46.1 56.5g 16 20 24 45 59 74 85 104 140 118 159 206 178 231 291 255 321 410 352 449 598 508 676 843 754 941 1179 1038 1301 1593

Screw Diameter mm 18 20 22 22 25 28 28 31 36 31 36 41 36 41 46 41 46 52 46 52 60 52 60 67 60 67 75 67 75 83Injection Pressure kgf/cm2 3200 2590 2140 3410 2640 2100 2900 2370 1755 3095 2290 1770 2900 2240 1775 2905 2300 1805 3000 2380 1760 2815 2100 1700 2620 2105 1680 2480 1985 1620Injection Rate cm3/sec 59 73 88 72 93 117 108 132 178 120 163 211 163 211 266 198 250 318 199 255 339 255 339 423 339 423 530 370 464 568Injection Speed mm/sec 230 190 175 160 160 150 120 120 120 105Screw Stroke mm 70 130 150 170 190 210 230 260 290 320Screw Rotation rpm 0 - 320 0 - 275 0 - 300 0 - 220 0 - 270 0 - 250 0 - 170 0 - 175 0 - 170 0 - 170Plasticizing Capacity(PS) g/sec 3 4 6 5 7 10 13 17 22 8 12 17 16 25 34 26 33 45 23 33 51 34 54 67 46 57 76 51 64 78

Clamping SystemClamping Force ton 30 60 90 120 150 180 220 260 360 460Opening Stroke mm 280 430 500 550 600 700 760 850 1000 1150Max. Daylight mm 430 580 670 730 790 920 1000 1110 1300 1470Mold Height(min) mm 150 150 170 180 190 220 240 260 300 320Space Between Tie Bar mm x mm 260*230 320*320 360*360 410*410 430*430 460*460 510*510 560*560 700*700 780*780Platen Dimension(H*V) mm x mm 390*360 500*500 560*560 630*630 690*690 710*710 785*785 890*890 1025*1025 1170*1170Hydraulic Ejector ton x mm 1.7*60 2.7*80 4*90 4.9*125 4.9*125 5.8*150 5.8*150 7.7*180 10*200 10*200

Power SystemPump Motor Kw(Hp) 11Kw(15Hp) 15Kw(20Hp) 18Kw(25Hp) 22Kw(30Hp) 30Kw(40Hp) 37Kw(50Hp) 37Kw(50Hp) 45Kw(60Hp) 55Kw(75Hp) 75Kw(100Hp)Heating Capacity Kw 2.5 2.8 2.8 5.7 7.1 10.4 11 14.6 16.8 22.3 24.6 26.7Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175 175 175Oil Tank Capacity liter 150 250 300 350 450 600 600 700 800 800

G eneralMachine Dimension LxWxH(m) 2.7*0.9*1.26 3.9*1.2*1.57 3.9*1.3*1.65 4.5*1.3*1.9 4.8*1.4*1.9 5.5*1.6*2.0 5.6*1.6*2.1 6.2*1.7*2.3 7.0*1.9*2.4 7.6*2.0*2.45Machine Weight ton 1 3.5 4 5.1 6.5 8.8 10 12.1 17 20

NOTE：※The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice) ※SM30HC has a special structural design (Clamping unit uses a single oil tank while the injection unit uses single cylinder injection)

40-M16*35

50 7510

012

515

017

520

0

175150125100

75500

0

500320

320

7512

515

017

520

022

5

0

56-M16*32

225175125100

7550

4-Ø35

200

360

360

560

Ø60

0

64-M16*32 125

175

200

225

250

275

750

275 225175 150

125100

7504-Ø35 Ø60

200

410630

410

200

275

225

175

325

125

750

64-M20*40

12-Ø35

Ø60

32527522517512575051

020

0

100200400510785

275225175150

1251000

275

250

200

225

175

75

300

125

0

68-M16*32

12-Ø35

460

100

710

100

460400200

Ø60

690430200

275225175150

125100

75

27522

5

175

0

125

250

75

0

200

4-Ø35

Ø60

68-M16*32

430

200

560

400

200

100

3753252752251751250

225

125

175 27

532

537

5

0

12-Ø35

Ø60

84-M20*40

890

200100

400560

28

46

4820450

375300250150

0

100200400780

1170

700

150

1500

225

300

375

45016-Ø40

8-Ø50

24-M24*48

Ø60

250

150

150 0

400700

700

1025

100

28

46

4820

200

Ø60

8-Ø5016-Ø40

0

150

250

SM260HC SM460HC

SM220HC SM360HC

Clamping System▲ The stationary/moving platen adopted as the optimum "Finite Element

Analysis" system to provide the robust rigidity of the mechanical mechanisms. Collocated with the 2-set of the travel cylinders to assure the rapid mold opening/clamping movements smoothly.

▲ Rapid/Stable/Simple apparatuses of the Hydraulic Clamping mechanisms to assure the high qualities in the formation conditions.

▲ New generation design of the Hydraulic Clamping mechanisms achieved the high-efficiency and the balanced distribution in the clamping force, to assure the final product's quality. High parallel alignments between the tie bars to guarantee the molds service life、the high quality product during the round-the-clock production and the long machine's service life.

▲ Ejector adopted as the high-precision potentiometer to facilitate the ejector position free setting in accordance with the molds by the more probable selection.

HC SeriesPlastic Injection Molding Machine

Accuracy、Simplicity、Durability

HydraulicTo ggle

Injection System ▲ ▲ ▲

▲ High-precision linear guide ways reduced the mechanical deformation/wear and the back- pressure resistance brought from the plasticizing by means of providing the better control of the injection sequence.

▲ Ion nitrided essential components barrel/screw provided for the hardness over than HV800 to enhance the wear-resistance/long-life characteristics.

▲ 6-stage of the injection control with the optical ENCODER simplified the operation as well as the high-precision pulses.

▲ 3-stage of the digital back-pressure control independently facilitated the control in the density of the plasticizing.

Hydraulic System▲ The manifold design adopted as the logic hydraulic loop schemes

collocated with the high efficiency induction motor and the high performance fixed vane-pump (Variable Pump by the optional only) to assure the quick motions smoothly.

▲ High response BOSCH proportional pressure/flow valves. ▲ Back-pressure setting equipped with the proportional control

independently.▲ The main oils reservoir except adopted as the in-line oils filter, also

it could be collocated the optional apparatus with the oils cleaner (strainer) to obstruct the oils contaminants return back to the oils reservoir and to assure the safe hydraulic fluid oils system and the service life.

06

12

28

03

TE

L: 0

4-2

47

33

32

6R

THE CHEN HSONG GROUP

震 雄 集 團HC SeriesPlastic Injection Molding Machine

Accuracy、Simplicity、Durability

NO. 1, Sung Chiang North Road, Chung Li Industrial District,

Chung Li, Taoyuan, Taiwan, R.O.C

TEL：886-3-452-2288 FAX：886-3-452-0261

E-mail：asian@asianplastic.com.tw

http：//www.asianplastic.com.tw

ASIAN PLASTIC MACHINERY CO., LTD