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Flexible Hoses,Fittings & Assemblies

CATALOGUE 112A

SUPER SEAL FLEXIBLE HOSE LIMITED.

Works: B-7, Kasna-II, Surajpur-Site-V, Greater Noida (U.P.) - 203207

Phone: 0120-2341745, 2341208, 231042, 231043 Fax: 0120-2341744 E-mail: [email protected]

Pg. No. Contents

2 About us

3-4 Infrastructure

5-7 SAE recommended practice

8 Hose routing and installation

9-10 Service life factors

11-14 Analysing failures

15 Flow Capacities Pressure Drop

16 How to Order

17 Assembly equipment

18 -19 Assembly instructions

20 Single wire braid hydraulic hose - 01 Series (SAE 100R1)

20 Double wire braids hydraulic hose - 02 Series (SAE 100R2)

21 Double textile braids hydraulic hose - 03 Series (SAE 100R3)

21 Single textile braid hydraulic hose - 06 Series (SAE 100R6)

22 Single wire braid, textile covered hydraulic hose -

05 Series (SAE 100R5)

22 Single wire braid, rubber covered hydraulic hose -

5R Series (SAE 100R5R)

23 Wire inserted suction hose - 04 Series (SAE 100 R4)

23 Super armour hose - 5RA Series

24 Super impulse hydraulic hose - 09 Series

24 Super extra flex hose - SEF Series

25 Compact hose single wire braid - SJ 681 Series

25 Compact hose double wire braid - SJ 781 Series

26 Automotive A.C. hose single braid - SAEJ 2064 Type A

26 Automotive A.C. hose double braid - SAEJ 2064 Type A

27 Automotive A.C. hose single wire braid - SAEJ 2064 Type B

27 Extra high pressure hose - SS 33 Series

Pg. No. Contents

28 Steam hose single wire braid - 51 Series

28 Steam hose double wire braid - 52 Series

29 Liquefied petroleum gas hose - 1762 Series



31 Fuel dispensing hose - 2396 Series

31 Fuel dispensing hose - 3395 Series

32 Fire resistant mining hose - 21 Series (BCS - 174)

32 CNG hose for automotive application - SCNG Series

32 High temperature rig hose - 02 HT Series

33 Super barrier hose - SBH Series

33 Fuel and oil hoses - SAE J30

34 Applications- Hose for railways and earth moving equipments

35 Applications - Automotive AC hose

36 Applications-Fuel dispensing hose & earth moving equip.

37 Quality Policy

38 Conversion table

1

INDEX

I N D E X

Index

1962... The year when it all began.... Super Seals has come a

long way since it's inception when for the first time it started

manufacturing oil seals indigenously in collaboration with

Super Oil Seals and Gaskets Ltd., U.K. The company

diversified it's activities in 1984 when it entered into an

agreement with Aeroquip Corp. U.S.A. to manufacture

Flexible Hoses and Endfittings. Since then Super Seals has

not looked behind.

Super Seal Flexible Hoses are designed to function

effectively under varied temperature and pressure

conditions. A wide ranging variety of hoses are manufactured

using diverse

and performance tests. Production is also undertaken of a

wide variety of swaged, reusable and socketless fittings.

These fittings are completely compatible with the hoses to

ensure fail safe assemblies. These hoses meet the exacting

needs of high profile manufactures of Excavators, Dumpers,

Earth Movers, Cranes, Mining Machinery, Railway

Equipment, Agricultural Machines as well as Automobiles.

This Catalogue shall be found useful by key industries like

Mining, Earth Moving, Agriculture, Transportation and

o t h e r s .

braiding materials under rigorous inspection

PROFILE

To serving

innovative and superior products, leading to total customer satisfaction.

Development of unique and new hose for the industries.

Enhance the capability of on site technical

service personnel for improved after sales service to customers.

leverage global technology for our customers with superior hose systems built on

Vision Statement

About Us

INFRASTRUCTURE

4

Assembly is under-taken in a high precision plant and

final products are tested to at least twice the specified

working pressure. The manufacturing process from the

compoun- ding of rubber to the machining of endfitt-

ings, brazing, tube bending and final testing is carried out

in-house under strictly enforced quality control

standards.

Proof Pressure Testing Machine

Curing

Rheometer & Ozone Chamber

Swaging MachineFlex Impulse Testing Stand

Infrastructure

Inkjet Printing Machine

Wrap / Un-wrap Machine

INFRASTRUCTURE

3

Backed by a team of dedicated technocrats,

sophisticated infrastructure and in-house

research and development facilities, Super

Seals has embarked on a voyage of

innovation and discovery.....continuously

upgrading it's products to keep pace with the

international standards and specifications.

Double Deck Wire Braiding Machine

Finished Goods Cold Feed Extruder

Wire Winding Machine

Infrastructure

Double Deck Wire Branding Machine

The following recommend-

ations on selection, Installation

and maintenance of hose

assemblies was established by

the S A E in 1991. Please read

these general Instructions

careful ly. More detai led

Information on many of these

subjects is covered in this

catalogue.

1. Scope - Hose (also includes

hose assemblies) has a finite life and there are a number of

factors which will reduce its life.

This recommended practice is intended as a guide to assist

system designers and/or users in the selection, installation, and

maintenance of hose. The designers and users must make a

systematic review of each application and then select, install,

and maintain the hose to fulfill the requirements of the

application. The following are general guidelines and are not

necessarily a complete list.

WARNING: IMPROPER SELECTION, INSTALLATION OR

MAINTENANCE MAY RESULT IN PREMATURE FAILURES,

BODILY INJURY OR PROPERTY DAMAGE.

2. References

2.1 Applicable Documents - The following publications form a

part of this specification to the extent specified herein. The

latest issue of SAE publications shall apply.

2.1.1 SAE PUBLICATIONS - Available from SAE, 400

Commonwealth Drive, Warrendale, PA 15096-0001.

J516-Hydraulic Hose Fittings

J517-Hydraulic Hose

3. Selection - The following is a list of factors which must be

considered before final hose selection can be made.

3.1 Pressure - After determining the system pressure, hose

selection must be made so that the recommended maximum

operating pressure is equal to or greater than the system

pressure. Surge pressures higher than the maximum operating

pressure will shorten hose life and must be taken into account

by the hydraulic designer.

3.2 Suction - Hoses used tor suction applications must be

selected to insure the hose will withstand the negative pressure

of the system.

3.3 Temperature - Care must be taken to insure that fluid and

ambient temperatures, both static and transient, do not exceed

the limitations of the hose. Special care must be taken when

routing near hot manifolds.

3.4 Fluid Compatibility - Hose selection must assure

compatibility of the hose tube, cover and fittings with the fluid

used. Additional caution must be observed in hose selection

for gaseous applications.

3.5 Size - Transmission of power by means of pressurized fluid

varies with pressure and rate of flow. The size of the

components must be adequate to keep pressure loss to a

minimum and avoid damage to the hose due to heat generation

or excessive turbulence.

3.6 Routing - Attention must be given to optimum routing to

minimize inherent problems.

3.7 Environment - Care must be taken to insure that the hose

and fittings are either compatible with or protected from the

environment to which they are exposed. Environmental

TECHNICAL

DATA

Selection,

Installation

and

maintenance

of hose and

assemblies

5

SAE

Recommended

Practice

conditions such as ultraviolet light, ozone, salt water,

chemicals, and air pollutants can cause degradation and

premature failure and, therefore, must be considered.

3.8 Mechanical Loads - External forces can significantly

reduce hose life. Mechanical loads which must be considered

include excessive flexing, twist, kinking, tensile or side loads,

bend radius, and vibration. Use of swivel-type fittings or

adapters may be required to insure no twist is put into the hose.

Unusual applications may require special testing prior to

hose selection.

3.9 Abrasion - While hose is designed with a reasonable level

of abrasion resistance, care must be taken to protect the hose

from excessive abrasion which can result in erosion, snagging

and cutting of the hose cover. Exposure of the reinforcement

will significantly accelerate hose failure.

3.10 Proper End Fitting - Care must be taken to insure proper

compatibility exists between the hose and coupling selected

based on the manufacturer's recommendations substantiated

by testing to industry standards such as SAE J517. End fitting

components from one manufacturer are usually not compatible

with end filling components supplied by another manufacturer

(i.e., using a hose fitting nipple from one manufacturer with a

hose socket from another manufacturer). It is the responsibility

of the fabricator to consult the manufacturer's written

instructions or the manufacturer directly for proper end fitting

components.

3.11 Length - When establishing proper hose length, motion

absorption, hose length changes due to pressure, as well as

hose and machine tolerances must be considered.

3.12 Specifications and Standards - When selecting hose,

government, industry and manufacturers' specifications and

recommendations must be reviewed as applicable.

3.13 Hose Cleanliness - Hose components vary In cleanliness

levels. Care must be taken to insure that the assemblies

selected have an adequate level of cleanliness for the

application.

3.14 Electrical Conductivity - Certain applications require

that hose be nonconductive to prevent electrical current flow.

Other applications require the hose to be sufficiently conductive

to drain off static electricity. Hose and fittings must be chosen

with these needs in mind.

4. Installation - After selection of proper hose, the following

factors must be considered by the installer.

4.1 Pre-lnstallatlon Inspection - Prior to installation, a careful

examination of the hose must be performed. All components

must be checked for correct style, size and length. In addition,

the hose must be examined for cleanliness, I.D. obstructions,

blisters, loose cover, or any other visible defects.

4.2 Follow Manufacturers' Assembly Instructions - Hose

assemblies may be fabricated by the manufacturer, an agent

for or customer of the manufacturer, or by the user. Fabrication

of permanently attached fittings to hydraulic hose requires

specialized assembly equipment. Field-attachable fittings

(screw style and segment clamp style) can usually be

assembled without specialized equipment although many

manufacturers provide equipment to assist in the operation.

SAE J517 hose from one manufacturer is usually not

compatible with SAE J516 fittings supplied by another

manufacturer. It is the responsibility of the fabricator to consult

the manufacturer's written assembly instructions or the

manufacturers directly before intermixing hose and fittings from

two manufacturers. Similarly, assembly equipment from one

manufacturer is usually not interchangeable with that of

TECHNICAL

DATA

6

SAE

Recommended

Practice

7

another manufacturer. lt is the responsibility of the fabricator to

consult the manufacturer's written instructions or the

manufacturer directly for proper assembly equipment. Always

follow the manufacturer's instructions for proper preparation

and fabrication of hose assemblies.

4.3 Minimum Band Radius - Installation at less than minimum

bend radius may significantly reduce hose life. Particular

attention must be given to preclude sharp bending at the

hose / fitting juncture.

4.4 Twist Angle and Orientation - Hose installations must be

such that relative motion of machine components produces

bending of the hose rather than twisting.

4.5 Securement - ln many applications, it may be necessary to

restrain, protect, or guide the hose to protect it from damage by

unnecessary flexing, pressure surges, and contact with

other mechanical components. Care must be taken to insure

such restraints do not introduce additional stress or wear

points.

4.6 Proper Connection of Ports - Proper physical installation

of the hose requires a correctly installed port connection while

insuring that no twist or torque is put into the hose.

4.7 Avoid External Damage - Proper installation Is not

complete without insuring that tensile loads, side loads, kinking,

flattening, potential abrasion, thread damage, or damage to

sealing surfaces are corrected or eliminated.

4.8 System Check Out - After completing the installation, all air

entrapment must be eliminated and the system pressurized to

the maximum system pressure and checked for proper function

and freedom from leaks.

NOTE: Avoid potential hazardous areas while testing.

5. Maintenance - Even with proper selection and Installation,

hose life may be significantly reduced without a continuing

maintenance program. Frequency should be determined by the

severity of the application and risk potential. A maintenance

program should include the following as a minimum.

5.1 Hose Storage - Hose products in storage can be affected

adversely by temperature, humidity, ozone, sunlight, oils,

solvents, corrosive liquids and fumes, insects, rodents and

radioactive materials. Storage areas should be relatively cool

and dark and free of dust, dirt, dampness and mildew.

5.2 Visual Inspection - Any of the following conditions requires

replacement of the hose:

(a) Leaks at fitting or in hose (leaking fluid is a fire hazard)

(b) Damaged, cut, or abraded cover (any reinforcement

exposed)

(c) Kinked, crushed, flattened, or twisted hose

(d) Hard, stiff, heat cracked or charred hose

(e) Blistered, soft, degraded, or loose cover

(f) Cracked, damaged, or badly corroded fittings

(g) Fitting slippage on hose

5.3 Visual Inspection - The following items must be tightened,

repaired, or replaced as required:

(a) Leaking port conditions

(b) Clamps, guards, shields

(c) Remove excessive dirt buildup

(d) System fluid level, fluid type, and any air entrapment

5.4 Functional Test - Operate the system at maximum

operating pressure and check for possible malfunctions and

freedom from leaks.

NOTE: Avoid potential hazardous areas while testing.

5.5 Replacement Intervals - Specific replacement Intervals

must be considered based on previous service life, gove-

rnment or industry recommendations, or when failures could

result in unacceptable down time, damage, or injury risk.

TECHNICAL

DATA

SAE

Recommended

Practice

TECHNICAL

DATA

When 90 adaptors were used, this assembly became neater-

looking and easier to inspect and maintain. It uses less hose,

too!

o

Under pressure, a hose may change in length. The range is

from-4% to +2%. Always provide some slack in the hose to

allow for this shrinkage or expansion. (However, excessive

slack in hose lines is one of the most common causes of poor

appearance.)

In applications where there is considerable vibration or flexing,

allow additional hose length. The metal hose fittings, of course,

are not flexible, and proper installation protects metal-parts

from undue stress, and avoids kinks in the hose.

If a hose is installed with a twist in it, high operating pressures

tend to force it straight. This can loosen the fitting nut or even

burst the hose at the point of strain.

At bends, provide enough hose for a wide radius curve. Too

tight a bend pinches the hose and restricts the flow. The line

could even kink and close entirely, in many cases, use of the

right fittings or adaptors can eliminate bends or kinks.

When hose lines pass near an exhaust manifold, or other heat

source, they should be insulated by a heat resistant boot, fire-

sleeve or a metal baffle. In any application, brackets and

clamps keep hoses in place and reduce abrasion.

8

WRONG

RIGHT

WRONGRIGHT

WRONG

RIGHT

WRONG

RIGHT

WRONG RIGHT

WRONG

RIGHT

1.

3.

5.

2.

4.

6.

Hose

Routing and

Installation

SERVICE LIFE FACTORS

Hose assemblies, like other products, have a finite service life.

The actual service life of a given hose assembly in a given

application is dependent on many variable factors, including

those below.

1. Operating pressure

Super Seal hose lines are rated for continuous operation at the

maximum operating pressure specified for the hose. Generally,

the operating pressure is one fourth the hose minimum burst

pressure.

2. Pressure surges

Almost all hydraulic systems develop pressure surges which

may exceed relief valve settings. Exposing the hose to surge

pressure above the maximum operating pressure will shorten

hose life and must be considered. A surge (rapid and transient

rise in pressure) will not be indicated on many common

pressure gauges but can be measured using electronic

measuring devices. In systems where surges are severe,

select a hose with a higher maximum operating pressure.

3. Burst pressure

These are test values only and apply to hose assemblies that

have not been used and have been assembled for less than 30

days.

4. High pressure

High pressure gaseous systems especially over 250 psi are

very hazardous and should be adequately protected from

external shock and mechanical or chemical damage. They

should also be suitably protected to prevent whip-lash action in

the event of failure.

5. Operating temperatures

Operating temperatures specified refer to the maximum

temperature of the fluid or gas being conveyed. High heat

conditions may have an adverse effect on hoses due to

degradation of the rubber which will limit hose usefulness and

reduce fitting retention. In some cases the fluid being conveyed

will slow down this degradation whereas other fluids may

accelerate it Therefore, the maximum temperature of each

hose does not apply to all fluids or gases. Continuous use at

maximum temperatures together with maximum pressures

should always be avoided. Continuous use at or near the

maximum temperature rating will cause a deterioration of

physical properties of the tube and cover of most hoses. This

deterioration will reduce the service life of the hose.

6. Ambient temperatures

Very high or low ambient (outside of hose) temperatures will

affect cover and reinforcement materials, thus reducing the life

of the hose. Ambient temperatures in conjunction with internal

temperatures are also an important factor. For specific

recommendations, please consult Super Seal.

7. Bend radius

Recommended minimum bend radii are based on maximum

operating pressures with no flexing of the hose. Safe operating

pressure decreases when bend radius is reduced below the

recommended minimum. Flexing the hose to less than the

specified minimum bend radius will reduce hose life.

Bend Radius vs. Operating Pressure the chart shows

graphically the variation in operating pressure when hose is

subjected to various degrees of bend. When hose is subjected

to bends smaller than recommended, hose operating pressure

limits are reduced. Likewise, if hose is subjected to lower

operating pressures a smaller bend radius may be used.

9

TECHNICAL

DATA

3.00"Radius

1.50"Radius

0.75"Radius

Service Life

Factors

8. Chemical resistance

Consider the chemical resistance of the fitting, 0-Ring, hose

cover and tube stock. Covers are resistant to mildew, cleaning

solvents, oils and fuels.

9. Vacuum service

Maximum negative pressures shown for hoses -16 and larger

are suitable only for hose which has suffered no external

damage or kinking. If greater negative pressures are required

for -16 and larger hoses, the use of an internal support coil is

recommended. Vacuum service is not recommended for

double wire braid reinforced hose. If vacuum data is not given

for a hose, Super Seal does not recommend it for a vacuum

application.

10. Phosphate ester base fluid

No petroleum based oils should contact the tube of an EPDM

rubber hose, if the hose is recommended only for phosphate

ester base hydraulic fluid. Hose compounds are compatible

with many industrial phosphate ester base hydraulic fluids and

all straight petroleum based oils.

11. Textile braid (SOCKETLESS™) low pressure hose

This hose is not recommended for impulsing hydraulic

applications or permanent piping in residential or commercial

buildings.

12. Hose fittings

Super Seal manufactures hose fittings to meet applicable SAE

standards. It is possible to select a fitting with a connecting end

that has a performance rating lower than the hose rating. In

selecting hose fittings, please consider the performance rating

of the connecting end.

IMPORTANT

Hose assembly inspection

Hose assemblies in service should be inspected frequently for

leakage, kinking, corrosion, abrasion, or any other signs of

wear or damage. Hose assemblies that are worn or damaged

should be removed from service and replaced immediately.

TECHNICAL

DATA

10

Note : Minimum bend radii for larger

sizes at all pressures are as follows :

-32 = 13¼ inches

-40 = 24 inches

12

11

10

9

8

7

6

5

4

3

2

1200 400 600 800 1000 1500 2000 2500 3000

Be

nd

ra

dii

in in

che

s

Operating pressure - Pounds/Square Inch

-24

-20

-16

-12

-10

-8

-6 -5

-4

Service Life

Factors

Everyone in maintenance encounters hose failures. Normally,

there is no problem. The hose is replaced and the equipment

goes back in operation. Occasionally the failures come too

frequently - the same equipment with the same problems keep

popping up. At this point the task is to determine and correct the

cause of these repeated failures.

Improper application

Beginning with the most obvious, the most common cause of

hose failures-Improper Application-compare the hose

specifications with the requirements of the application.

Pay particular attention to the following areas:

1. The maximum operating pressure of the hose.

2. The recommended temperature range of the hose.

3. Whether the hose is rated for vacuum service.

4. The fluid compatibility of the hose.

Check all of these areas against the requirements of the

application. If they don't match up, you need to select another

hose. It is a good idea at this point to call on Super Seal for

assistance in selecting the proper hose.

Improper assembly and installation

The second major cause of premature hose failure is improper

assembly and installation procedures. This can involve

anything from using the wrong fitting on a hose, to poor routing

of the hose.

External damage

External damage can range from abrasion and corrosion, to

hose that is crushed by a lift truck. These are problems that can

normally be solved simply once the cause is identified. The

hose can be re-routed or clamped, or a fire sleeve or abrasion

guard can be used.

In case of corrosion, the answer may be as simple as changing

to a hose with a more corrosion resistant cover or re-routing the

hose to avoid the corrosive element.

Faulty equipment

Too frequent or premature hose failure can be the symptom

of a malfunction in your equipment. This is a factor that

should be considered since prompt corrective action can

sometimes avoid serious and costly equipment break down.

Faulty Hose

Occasionally a failure problem will lie in the hose itself. The

most likely cause of a faulty hose is old age. The hose may have

exceeded its recommended shelf life. If you suspect that the

problem lies in the manufacture of the hose (and don't jump to

this conclusion until you have exhausted the other possibilities)

contact Super Seal. Before contacting Super Seal make sure

that you have not overlooked some other problem area.

Analysing failures

A physical examination of the failed hose can often offer a clue

to the cause of the failure. Following are 19 symptoms to look

for along with the conditions that could cause them:

1. Symptom : The hose tube is very hard and has cracked.

Cause : Heat has a tendency to leach the plasticizers out of the

tube. This is a material that gives the hose its flexibility or

plasticity.

Aerated oil causes oxidation to occur in the tube. This reaction

of oxygen on a rubber product will cause it to harden. Any

combination of oxygen and heat will greatly accelerate the

hardening of the hose tube. Cavitation occurring inside the tube

would have the same effect.

2. Symptom: The hose is cracked both externally and

internally but the elastomeric materials are soft and flexible at

room temperature.

11

TECHNICAL

DATA

Analysing failures

Cause : The primary function of the cover is to protect

the reinforcement. Elements that may destroy or remove the

hose covers are :

1. Abrasion

2. Cutting

3. Battery Acid

4. Steam Cleaners

5. Chemical Cleaning Solutions

6. Muriatic Acid (for cement clean-up)

7. Salt Water

8. Heat

9. Extreme Cold

Once the cover protection is gone the reinforcement is

susceptible to attack from moisture or Other corrosive matter.

6. Symptom : Hose has burst on the outside bend and appears

to be elliptical in the bent section. In the case of a pump supply

line, the pump is noisy and very hot. The exhaust line on the

pump is hard and brittle.

Cause : Violation of the minimum bend radius is most likely the

problem in both cases. Check the SAE minimum bend radius

and make sure that the application is within specifications.

Note : It is permissible to lower the minimum bend radius when

the pressure is reduced. Check this with your supplier. In the

case of the pump supply line partial collapse of the hose is

causing the pump to cavitate creating both noise and heat. This

is a most serious situation and will result in catastrophic pump

failure if not corrected.

7. Symptom : Hose appears to be flattened out in one or two

areas and appears to be kinked. It has burst in this area and

also appears to be twisted.

Cause : The probable reason is intense cold ambient

conditions while the hose was flexed. Most standard hoses are

o orated to -40 C (-40 F).

3. Symptom: The hose has burst and examination of the wire

reinforcement after stripping back the cover reveals random

broken wires the entire length of the hose.

Cause : This would indicate a high frequency pressure impulse

condition.

4. Symptom : The hose has burst, but there is no indication of

multiple broken wires the entire length of the hose. The hose

may have burst in more than one place.

Cause : This would indicate that the pressure has exceeded

the minimum burst strength of the hose. Either a stronger hose

is needed or the hydraulic circuit has a malfunction which is

causing unusually high pressure conditions.

5. Symptom : Hose has burst. An examination indicates that

the wire braid is rusted and the cover has been cut, abraded or

deteriorated badly.

TECHNICAL

DATA

12

Analysing failures

Cause : Torquing of a hydraulic control hose will tear loose the

reinforcement layers and allow the hose to burst through the

enlarged gaps between the braided plaits of wire strands. Use

several fittings or joints to be sure there is no twisting force on a

hydraulic hose.

8. Symptom : Hose tube has broken loose from the

reinforcement and piled up at the end of the hose. In some

cases it may protrude from the end of the hose fitting.

Cause : The probable cause is high vacuum or the wrong hose

for vacuum service. Vacuum is recommended only in those

type of hoses where some sort of internal coil support is used.

Even though a hose is rated for vacuum service, if it is kinked,

flattened out or bent too sharply this type of failure may occur.

9. Symptom : Hose has burst about six to eight inches away

from the end fitting. The wire braid is rusted. There are no cuts

or abrasions of the outer cover.

Cause: Improper assembly of the hose end fitting allowing

moisture to enter around the edge of the fitting socket. The

moisture will wick through the reinforcement. The heat

generated by the system will drive it out around the fitting area

but six to eight inches away it will be entrapped between the

inner liner and outer cover causing corrosion of

the wire reinforcement.

10. Symptom : There are blisters in the cover of the hose. If one

pricks the blisters, oil will be found in them.

Cause : A minute pin hole in the hose tube is allowing the high

pressure oil to seep between it and the cover. Eventually it will

form a blister wherever the cover adhesion is weakest. In the

case of a screw together reusable fitting insufficient lubrication

of the hose and fitting can cause this condition because the dry

inner liner will adhere to the rotating nipple and tear enough to

allow seepage. Faulty hose can also cause this condition.

11. Symptom : Blistering of the hose cover where a gaseous

fluid is being used.

Cause: The high pressure gas is effusing through the pores of

the hose tube, gathering under the cover and eventually

forming a blister wherever the adhesion is weakest.

12. Symptom : Fitting blew off the end of the hose.

Cause : It may be that the wrong fitting has put on the hose.

In the case of a crimped fitting the wrong machine setting may

have been used resulting in over or under crimping. The socket

of a screw together fitting for multiple wire braided hose may be

worn beyond its tolerance.

The fitting may have been applied improperly to the hose.

Check manufacturer's instructions. The hose may have been

installed without leaving enough slack to compensate for the

possible 4% shortening that may occur when the hose is

pressurized. This will impose a great force on the fitting. The

hose itself may be out of tolerance; consult the SAE

specifications.

13. Symptom : The tube of the hose is badly deteriorated with

evidences of extreme swelling. In some cases the hose tube

may be partially "washed out".

Cause : Indications are that the hose tube is not compatible

with the agent being carried. Even though the agent is normally

compatible, the addition of heat can be the catalyst that can

cause inner liner deterioration. Consult your hose supplier for a

compatibility list or present him with a sample of the fluid being

conducted by the hose for analysis. Make sure that the

operating temperatures both internal and external do not

exceed recommendations.

13

TECHNICAL

DATA

Selection of Hose &

Fittings Analysing

failures

Selection of Hose &

Fittings Analysing

failures

TECHNICAL

DATA

14. Symptom : Hose has burst. The hose cover is badly

deteriorated and the surface of the rubber is crazed.

Cause : This could be simply old age. The crazed appearance

is the effect of weathering and ozone over a period of time.

Try to determine the age of the hose.

15. Symptom : Hose is leaking at the fitting because of a crack

in the metal tube adjacent to the braze on a split flange head.

Cause : Because the crack is adjacent to the braze and not in

the braze this is a stress failure brought on by a hose that is

trying to shorten under pressure and has insufficient slack in it

to do so. We have cured dozens of these problems by

lengthening the hose assembly or changing the routing to

relieve the forces on the fitting.

16. Symptom : Hose is badly flattened out in the burst area.

The tube is very hard down stream of the burstt but appears

normal up stream of the burst.

Cause : The hose has been kinked either by

bending it too sharply or by squashing it in someway so that a

major restriction was created. As the velocity of the fluid

increases through the restriction the pressure decreases to the

vaporisation point of the fluid being conveyed. This is

commonly called cavitation and causes heat and rapid

oxidation to take place which hardens the tube of the hose

down stream of the restriction.

17. Symptom : Hose has not burst but it is leaking profusely.

A bisection of the hose reveals that the tube has been gouged

through to the wire braid for a distance of approximately two

inches.

Cause : This failure would indicate that erosion of the hose

tube has taken place. A high velocity needle like fluid stream

being emitted from an orifice and impinging at a single point

on the hose tube will hydraulically remove a section of it. Be

sure that the hose is not bent close to a port that is orificed.

In some cases where high velocities are encountered particles

in the fluid can cause considerable erosion in bent sections of

the hose assembly.

18. Symptom : The hose fitting has been pulled out of the hose.

The hose has been considerably stretched out in length. This

may not be a high pressure application.

Cause : Insufficient support of the hose. It is very necessary to

support very long lengths of hose, especially if they are vertical.

The weight of the hose along with the weight of the fluid inside

the hose in these cases is being imposed on the hose fitting.

This force can be transmitted to a wire rope or chain by

clamping the hose to it much like the utilities support bundles of

wire from pole to pole. Be sure to leave sufficient slack in the

hose between clamps to make up for the possible 4%

shortening that could take place when the hose is pressurised.

19. Symptom : The hose has not burst but it is leaking

profusely. An examination of the bisected hose reveals that the

tube has burst inwardly.

Cause : This type of failure is commonly referred to as hose

tube blow down. It is usually associated with very low viscosity

fluids such as air, nitrogen, freon and other gases. What

happens is that under high pressure conditions the gases will

effuse into the pores of the hose tube charging them up like

miniature accumulators. If the pressure is very suddenly

reduced to zero the entrapped gases literally explode out of the

tube often tearing holes in it. In some hose constructions a

second hose tube made from a plastic such as nylon, is inserted

into the hose.

A small leak will allow the gaseous fluid to seep between the two

inner liners and when the pressure is reduced to zero the

innermost liner will collapse because of the entrapped pressure

around its outer diameter.

14

15

TECHNICAL

DATA

2

3

4

5

6

7

8

9

10

15

20

30

40

50

4.50

5

4

3.50

3

2.50

2

1.75

1.50

1.25

1

.875

.750

.625

.50

.438

.375

.313

.25 .05

.08

.11

.15

.20

.31

.44

.60

.78

1.23

1.77

2.41

3.14

4.91

7.07

9.62

12.57

15.90

19.64

.125 .01

100

90

80

70

60

50

40

30

20

15

10

9

8

7

6

5

4

3

2

1

.75

.5

.4

FL

OW

, U

.S. G

AL

LO

NS

PE

R M

INU

TE

INS

IDE

DIA

ME

TE

R O

F H

OS

E, IN

.

AR

EA

IN

SQ

. IN

.

VE

LO

CIT

Y, F

T. P

ER

SE

C.

Flow Capacities of hose assembliesat suggested flow velocities

The chart below is designed and provided as an aid in the

determination of the correct hose size.

Example :

At 13 U.S. gallons per minute, what is proper hose size within

the suggested velocity range for pressure lines?

Solution : Locate 13 U.S. gallons per minute in the left hand

column and 10 feet per second in the right hand column ( the

center of the suggested velocity range for pressure lines).

Lay a straightedge across the two points. The inside diameter

is shown in the center column nearest the straightedge.

For suction hose, follow the same procedure except use

suggested velocity range for pump inlet lines in the right hand

column.

Based on Formula

Area (Sq. In.) = G.P.M. x 0.3208

Velocity (Ft./Sec.)

* Suggestions are for oils having maximum viscosity of 315

o oS.S.U. at +100 F (+38 C) and operating at temperatures

o o o obetween +65 F and +155 F (+54 C to +69 C). Under certain

conditions, velocities in pressure lines can be increased up to

25 feet per second.

SUGGESTEDVELOCITY RANGE*

FOR PRESSURE LINES

SUGGESTEDVELOCITY RANGE*

FOR PUMP INLET

(Suction) LINES

Flow

Capacities

Pressure Drop

DASH SIZE

The Super Seal dash size indicates equivalent I.D. of the hose in 16th of an inch except 05, 5R, 41 & 46 Type Hoses. For example : 10 equals

10/16 or 5/8" I.D. of the Hose.

BULK HOSE

01-10-500

01 10 500

Type of Hose Dash Size Length in meters

END FITTING PART NUMBER

Super Seal end fitting part number consists of 5 digits followed by a letter in bracket or without letter and dash size as shown below :

01423 (L) - 6

1st two digits 01 indicates hose type i.e. 01, 02, 03 - ... IIIrd digit '4' indicates metric thread with swage fitting as shown below :

Flange Special Metric American BSP(without thread) Thread Thread Thread

Reusable type fitting X P 1 2 3

Swaged type fitting Y Q 4 5 6

Socketless type fitting Z R 7 8 9

Last two digits '23' indicates Female fitting and (L) indicates Light Series as shown below :

Fitting Type Last Two Digits

SAE Flange Shoulder/Male fitting - 11 to 19

Stand pipe / Female fitting - 21 to 29

o45 Bend Fitting - 31 to 39

o90 Bend Fitting - 41 to 49

Staple Fitting - 01 to 09

Banjo fitting - 51 to 59

Reusable Fittings

Reusable fittings are ordered by their part number followed by the dash size.

For example : 05223 (J) - 8

05 2 23 (J) -8

Type of Hose reusable type Female type JIC 37 Dash Sizeo

fitting with Fitting

American

Thread

Hose Assemblies

Reusable, Swaged and socketless fitting assemblies are ordered by their part number as shown below :

02 423(L) 413 (L) 06 240

02 423(L) 413 (L) 06 240

Type of hose 1st end IInd end Dash Size Approximate assembly

Part No. Part No. length in cm

(Seat to Seat)

TECHNICAL

DATA

(L) : Light

(H) : Heavy

(C) : Form C

(U) : Universal

o(J) : JIC 37

o(S) : SAE 45

(O) : ORS

(T) : Taper thread

(M) : Mining

(B) : Form B

THE LETTER IN BRACKET DENOTES

16

How

to

order

17

Assembly Equipment

Super Seal's SW-32-01 swaged Hose Assembly Machine is

specially designed for quick, accurate swaging of factory

quality hose assemblies by distributors and manufacturers.

The SW-32-01 Assembly Machine will swage straight and

standard elbow fittings on hose sizes through 2" l.D.

The machine swages fittings to preset dimensions and

automatically stops when the operation is complete. The

swaging dies can be quickly changed and each set of dies will

swage several styles of hose.

Machine Specifications

Dimensions : 724 mm wide, 635 mm deep, 559 mm high

Weight : 320 kg

Die Segments : 8 per set

Electrical Standard : 5 - 7.5 HP, 415 Volts, 3 Phase 50 Hertz

Ordering Instruction for SW -32-01 Swaged Hose Assembly Machine

Item : Part Number

Basic Machine : SW-32-01

Die Segment-Based Set ; SW-32-103

Swaging Machine

TECHNICAL

DATA

Assembly Equipment

Assembly Instruction

Super Seal hose and reusable fittings contained in this

catalogue are easily assembled in the shop or in the field.

Factory assembled reusable and swaged hose assemblies are

also available.

Hose Assembly Length:

To determine "J" length (cut length of hose): From

"OA" (overall length) deduct "D" dimensions of both

end fittings. ("D" dimensions given in detail chart

of reusable end fittings) add 12.7 mm (½") to "J"

length to compensate for contraction under pressure.

How to cut hose :

When a cut off wheel is not available, wire braided

hose may be cut using the following procedures:-

1. Hold hose in suitable vice taking care not to

overtighten.

2. Us ing a f i ne t oo thed hacksaw cu t hose

squarely to length.

3. Any loose wires should be trimmed flush with

hose stock.

4. Remove any burrs from bore of hose with a

sharp knife.

Note: It is considered normal for any wire braided

hose when cut to "neck down" at one end and "flare

out" at the other.

18

D

OA

J D

OA

D J D

OA

D J D

TECHNICAL

DATA

Assembly Instruction

19

Re-usable End Fittings to suit 05 & 02 Hoses

To assemble

Step 1

Cut hose to length required. Hose must be stripped of its rubber

cover before inserting in socket. Locate stripping point by

putting hose end next to reusable fitting as shown from hose

end of socket to notch on socket.

Step 2

Strip hose. Cut rubber cover around down to wire reinforcement

Slit lengthwise. Raise flap and pull off.

Socketless Fittings to Suit 06 Hose

TO ASSEMBLE

Step 1

Cut hose to required length with a sharp knife. Oil inside of

hose and outside of nipple Liberally

Step 2

Push hose on fitting until hose end bottoms underneath

protective cap as shown.

TO DISASSEMBLE

Step3

Slit hose lengthwise from protective cap to end of nipple.

Step4

Bend hose, then snap hose off with a quick tug.

with pliers. Clean excess rubber off wire reinforcement wilh wire

brush or soft wire wheel. Do not fray or flare wire reinforcement

when brushing. Put socket in vice and screw hose into socket

counterclockwise until il bottoms.

Step3

Oil nipple threads and inside of hose liberally. Use grease

instead of oil for larger sizes.

Step4

Screw nipple clockwise into socket and hose. Leave 1 mm to

1.5 mm Clearance for take up.

Disassemble in Reverse Order

Step-1

Step-1

Step-2

Step-2

Step-3

Step-3

Step-4

Step-4

TECHNICAL

DATA

20

S.S. Ref. Hose Hose Hose Minimum Minimum VacuumNo. I.D. O.D. O.D. Working Burst Bend in

mm mm mm Pressure Pressure Radius BarBar Bar mm

Type 'AT' Type 'A'

Maximum

Inch Inch InchPSI PSI Inch

SAE 100 R1 'AT' Hi-Impulse/DIN 20 002 Part 3 (1SN) andSAE 100 R1 'A' Hi-ImpulseDIN 20 022 Part 1 (1ST)

EN853

Construction : Oil resistant synthetic rubber

inner tube, single wire braid reinforcement

and an oil and weather resistant synthetic

rubber outer cover.

Application : For hydraulics, air, gasoline,

crude, fuel and lubricating oils.

Max. Operating Temp. Range :o o o o-40 C to +100 C (-40 F to 212 F)

oIntermittent temp. upto +120 C

Fittings : Standard swage type

The company reserves the right to supply in

A-type or AT-type depending on the

HYDRAULIC HOSE

Single Wire Braid

SAE 100 R2 'AT' Hi-Impulse/DIN 20 002 Part 4 (2SN) andSAE 100 R2 'A' Hi-ImpulseDIN 20 022 Part 2 (2ST)

EN853

02-3 4.8 14.1 15.9 415 1660 88.9 -0.948

02-4 6.4 15.0 17.5 400 1600 100.0 -0.948

02-5 7.9 16.6 19.1 350 1400 115.0 -0.948

02-6 9.5 19.0 21.4 345 1380 127.0 -0.948

02-8 12.7 22.2 24.6 295 1180 178.0 -0.948

02-10 15.9 25.4 27.8 250 1000 200.0 -0.948

02-12 19.1 29.3 31.8 215 860 240.0 -0.948

1.

02-16 25.4 38.1 39.7 175 700 300.0 -0.948

02-20 31.8 48.3 50.8 155 620 420.0 -0.948

02-24 38.1 54.6 57.2 125 500 500.0 -0.948

02-32 50.8 67.3 69.8 90 360 635.0 -0.948

0.188 0.555 0.625 6019 24070 3.50

0.250 0.590 0.689 5800 23200 3.94

0.312 0.653 0.750 5075 20300 4.53

0.375 0.748 0.842 5003 20010 5.00

0.500 0.874 0.969 4278 17110 7.00

0.625 1.000 1.094 3625 14500 7.88

0.750 1.153 250 3118 12470 9.45

1.000 1.500 1.563 2538 10150 11.82

1.250 1.901 2.000 2248 8990 16.54

1.500 2.149 2.252 1813 7250 19.70

2.000 2.650 2.748 1305 5220 25.00

S.S. Ref. Hose Hose Hose Minimum Minimum VacuumNo. I.D. O.D. O.D. Working Burst Bend in

mm mm mm Pressure Pressure Radius BarBar Bar mm

Type 'AT' Type 'A'

Maximum

Inch Inch InchPSI PSI Inch

01-3 4.8 12.7 12.7 250 1000 88.9 -0.948

01-4 6.4 13.4 15.9 225 900 100.0 -0.948

01-5 7.9 15.0 17.5 225 900 115.0 -0.948

01-6 9.5 17.4 19.8 210 840 127.0 -0.948

01-8 12.7 20.6 23.0 175 700 178.0 -0.948

01-10 15.9 23.7 26.2 140 560 200.0 -0.948

01-12 19.1 27.7 30.2 125 500 240.0 -0.948

01-16 25.4 35.6 38.1 90 360 300.0 -0.948

01-20 31.8 43.5 46.0 65 260 420.0 -0.948

01-24 38.1 50.6 52.4 50 200 500.0 -0.948

01-32 50.8 64.0 66.7 40 160 635.0 -0.948

0.188 0.500 0.500 3625 14500 3.50

0.250 0.527 0.625 3263 13050 3.94

0.312 0.590 0.689 3263 13050 4.53

0.375 0.685 0.780 3045 12180 5.00

0.500 0.811 0.906 2538 10150 7.00

0.625 0.933 1.031 2030 8120 7.88

0.750 1.090 1.189 1813 7250 9.45

1.000 1.401 1.500 1305 5220 11.82

1.250 1.712 1.811 943 3770 16.54

1.500 1.992 2.063 725 2900 19.70

2.000 2.519 2.626 580 2320 25.00

HYDRAULIC HOSE

Double Wire Braid


inner tube, double wire braid reinforcement


rubber outer cover.

Application : For high pressure hydra-ulics

subjected to high surge peaks.

Max. Operating Temp. Range :o o o o

-40 C to +100 C (-40 F to 212 F)o

Intermittent temp. upto +120 C

Fittings : Standard swage type, Reusable

Fittings available on request.

The company reserves the right to supply in

A-type or AT-type depending on the

availability.

Assembly InstructionHYDRAULIC HOSE

SPECIFICATIONS

22

S.S. Ref. Hose Hose Average Minimum VacuumNo. I.D. O.D. Working Burst Burst Bend in

mm mm Pressure Pressure Pressure Radius BarBar Bar Bar mm

Maximum Minimum

Inch InchPSI PSI PSI Inch

SAE 100 R5


inner tube, two textile braids separated by a

high tensile steel wire braid. All braids are to

be impregnated with an oil and mildew

resistant synthetic rubber compound.

Application : For hydraulics, air, gasoline,

crude, fuel and lubricating oils.

Temperature Range :o o

Suitable between -40 C and +100 Co o

(-40 F and +212 F)o o

Intermittent use upto +120 C (+250 F)

Fittings : Standard re-usable type.

05-4 4.8 13.2 210 840 900 76.2

05-5 6.4 14.8 210 840 900 85.7 -0.948

05-6 7.9 17.2 160 630 700 101.6 -0.948

05-8 10.3 19.4 140 560 650 117.5 -0.948

05-10 12.7 23.4 125 490 520 139.7 -0.948

05-12 15.9 27.4 105 420 480 165.1 -0.948

05-16 22.2 31.4 56 225 290 187.3 -0.677

05-20 28.6 38.1 45 175 250 228.6 -0.677

05-24 34.9 44.4 35 140 155 266.7 -0.508

05-32 46.0 56.4 25 100 150 336.5 -0.373

-0.9480.188 0.519 3045 12180 13050 3.00

0.250 0.581 3045 12180 13050 3.37

0.312 0.676 2320 9135 10150 4.00

0.406 0.766 2030 8120 9425 4.62

0.500 0.922 1812 7105 7540 5.50

0.625 1.078 1522 6090 6960 6.50

0.875 1.234 812 3262 4205 7.37

1.125 1.500 652 2537 3625 9.00

1.375 1.750 507 2030 2247 10.50

1.812 2.319 362 1450 2175 13.25

*

*

SAE 100 R5 R

Construction : Synthetic rubber tube, textile

inner braid, single wire braid reinforcement

and synthetic rubber cover.

Application : Hydraulics, gasoline, crude,

fuel & lubrication oils, air and water.

Temperature Range :o oSuitable between -40 C and +100 C

o o(-40 F and +212 F)o oIntermittent use upto +120 C (+250 F)

Fittings : Standard swage type.

SAE 100 R5R is modification of

SAE 100 R5

5R-4 4.8 13.2 210 840 900 76.2 -0.948

5R-5 6.4 14.8 210 840 900 85.7 -0.948

5R-6 7.9 17.2 160 630 700 101.6 -0.948

5R-8 10.3 19.4 140 560 650 117.5 -0.948

5R-10 12.7 23.4 125 490 520 139.7 -0.948

5R-12 15.9 27.4 105 420 480 165.1 -0.948

5R-16 22.2 31.4 56 225 290 187.3 -0.677

5R-20 28.6 38.10 45 175 250 228.6 -0.677

5R-24 34.9 44.4 35 140 155 266.7 -0.508

5R-32 46.10 56.4 25 100 150 336.5 -0.373

0.188 0.519 3045 12180 13050 3.00

0.250 0.581 3045 12180 13050 3.37

0.312 0.676 2320 9135 10150 4.00

0.406 0.766 2030 8120 9425 4.63

0.500 0.922 1812 7105 7540 5.50

0.625 1.078 1522 6090 6960 6.50

0.875 1.234 812 3262 4205 7.37

1.125 1.500 652 2537 3625 9.00

1.375 1.750 507 2030 2247 10.50

1.812 2.319 362 1450 2175 13.25

HYDRAULIC HOSE

HYDRAULIC HOSE

S.S. Ref. Hose Hose Average Minimum VacuumNo. I.D. O.D. Working Burst Burst Bend in

mm mm Pressure Pressure Pressure Radius BarBar Bar Bar mm

Maximum Minimum

Inch InchPSI PSI PSI Inch

HYDRAULIC HOSESPECIFICATIONS

SAE 100 R6


inner tube, single textile braid reinforcement


rubber outer cover.

Application : For hydraulic, gasoline, crude,

fuel and lubricating oils.

Temperature Range :

Suitable for many applications between o o o o-40 C and +93 C (-40 F and +200 F)

Fittings : Standard socketless type

S.S. Ref. Hose Hose Minimum MinimumNo. I.D. O.D. Working Burst Bend

mm mm Pressure Pressure RadiusBar Bar mm

Maximum

Inch InchPSI PSI Inch

06-3 4.8 11.1 28 111 76.2

06-4 6.4 12.7 28 111 63.5

06-5 7.9 14.3 28 111 76.2

06-6 9.5 15.9 28 111 76.2

06-8 12.7 19.8 28 111 101.6

06-10 15.9 23.0 25 97 127.0

06-12 19.1 26.6 21 83 152.4

06-16 25.4 32.5 15 60 177

0.188 0.437 400 1600 3.00

0.250 0.500 400 1600 2.50

0.312 0.563 400 1600 3.00

0.375 0.625 400 1600 3.00

0.500 0.781 400 1600 4.00

0.625 0.906 350 1400 5.00

0.750 1.046 300 1200 6.00

1.000 1.279 210 840 7.00*

SAE 100 R3


inner tube, double textile braid reinforcement


rubber outer cover.

Application : For hydraulic, gasoline, crude,

fuel and lubricating oils.

Max. Operating Temp. Range :

Suitable for many applications between o o o o-40 C and +93 C (-40 F and +200 F)


03-3 4.8 12.7 104 414 76.2

03-4 6.4 14.3 87 345 76.2

03-5 7.9 17.5 83 332 101.6

03-6 9.5 19.1 78 311 101.6

03-8 12.7 23.8 69 276 127.0

03-10 15.9 27.0 61 242 139.7

03-12 19.1 31.8 52 207 152.4

03-16 25.4 38.1 39 156 203.20

03-20 31.8 44.4 26 104 254.0

03-24 38.1 50.8 17 69 306.0

03-32 50.8 64.0 15 60 410.0

0.188 0.500 1500 6000 3.00

0.250 0.563 1250 5000 3.00

0.312 0.687 1200 4800 4.00

0.375 0.750 1125 4500 4.00

0.500 0.937 1000 4000 5.00

0.625 1.063 875 3500 5.50

0.750 1.250 750 3000 6.00

1.000 1.500 565 2250 8.0

1.250 1.750 375 1500 10.00

1.500 2.000 250 1000 12.00

2.000 2.520 215 860 16.10

*

*

S.S. Ref. Hose Hose Minimum MinimumNo. I.D. O.D. Working Burst Bend

mm mm Pressure Pressure RadiusBar Bar mm

Maximum

Inch InchPSI PSI Inch

21

HYDRAULIC HOSE

Double Textile Braid

HYDRAULIC HOSE

Single Textile Braid

* Not covered under SAE specifications

HYDRAULIC HOSESPECIFICATIONS

24

SUPER IMPULSE HOSE

Construction : Synthetic rubber tube, double

wire braid reinforcement and synthetic rubber

cover.

Application : Particularly recommenced for

hydraulic systems subjected to high surge

peaks and severe operating conditions.

Temp. Range :o o o o

-40 C to +100 C (-40 F and +212 F)o o

Intermittent use upto +120 C (+250 F)


09-6 9.5 21.1 350 1400 127.00.375 0.831 5075 20300 5.00

09-8 12.7 24.3 345 1380 178.00.500 0.956 5000 20000 7.00

09-10 15.9 28.57 293 1172 203.20.625 1.125 4250 17000 8.00

09-12 19.1 31.9 259 1034 241.00.750 1.255 3750 15000 9.50

09-16 25.4 40.5 207 828 205.01.000 1.594 3000 12000 12.00

S.S. Ref. Hose Hose Maximum Minimum MinimumNo. I.D. O.D. Working Burst Bend

mm mm Pressure Pressure RadiusBar Bar mmInch InchPSI PSI Inch


inner tube, double special high tensile wire

braid reinforcement and synthetic rubber

outer cover with resistant to ozone, abrasion

and weather.

Application : Designed for critical application

areas of hydraulic systems with petroleum

and water glycol base fluids, lubricating oils,

air & water.

Temperature Range :o o o o

-40 C to +120 C (-40 F to +248 F)

Specification :

Exceeds DIN 20022



SEF-12 19.1 30.1 275 1100 150.00.750 1.190 4000 16000 6.000

SEF-16 25.4 38.1 250 1000 200.01.000 1.500 3600 14400 8.000

SUPER EXTRA FLEX HOSE

Super Impulse

Super Extra Flex Hose

Hoses

SPECIFICATIONS

S.S. Ref. Hose Hose Maximum Minimum Minimum Vacuum inNo. I.D. O.D. Working Burst Bend Bar


04-16 25.4 41.3 18 70 152.4 -0.948

04-20 31.8 50.8 14 56 203.2 -0.948

04-24 38.1 57.1 11 42 254.0 -0.948

04-32 50.8 69.8 7 28 304.8 -0948

04-40 63.5 82.0 5 20 356.0 -0.948

04-12 19.1 34.9 21 84 127.0 -0.9480.750 1.375 300 1200 5.00

1.000 1.625 250 1000 6.00

1.250 2.000 200 800 8.00

1.500 2.250 150 600 10.00

2.000 2.750 100 400 12.00

2.500 3.228 70 280 14.00*

SAE 100 R4

Construction : Oil resistant synthetic

rubber inner tube consisting of a helical

wire between two textile reinforcement

layers and an oil and weather

resistant synthetic rubber outer cover.

Application : For use in low pressure and

vaccum application with petroleum and

water base hydraulic fluids

Temperature Range : Suitable between0 0 0 0-40 C and +93 C (-40 F and +200 F)

23

HYDRAULIC HOSE

Wire-Inserted Suction Hose



tube textile inner braid, single high tensile

steel wire braid reinforcement and a cover

with composite Bi-layer Polymeric material.

Application : Designed for application where

outstanding abrasion resistant of outer cover

is required and alternative to spring guards

Temperature Range :o o o o-40 C and +120 C (-40 F and +248 F)

5RA-4 4.8 13.2 210 840 75.0

5RA-5 6.4 14.8 210 840 85.0

5RA-6 7.9 17.2 160 630 100.0

5RA-8 10.3 19.4 140 560 117.5

5RA-10 12.7 23.4 125 490 140.0

5RA-12 15.9 27.4 105 420 165.0

5RA-16 22.2 31.4 56 225 190.0

5RA-20 28.6 38.1 45 175 230.0

5RA-24 34.9 44.4 35 140 265.0

5RA-32 46.0 56.4 25 100 335.0

0.188 0.520 3045 12180 3.00

0.250 0.583 3045 12180 3.40

0.312 0.677 2320 9135 4.00

0.406 0.764 2030 8120 4.60

0.500 0.921 1812 7105 5.50

0.625 1.079 1522 6090 6.50

0.875 1.236 812 3262 7.40

1.125 1.500 652 2537 9.00

1.375 1.748 507 2030 10.50

1.812 2.220 362 1450 13.20



SUPER ARMOUR HOSE

Note On request other hoses also can be made with Bi-layer polymeric material.

Hydraulic Hose

Super Armour HoseSPECIFICATIONS

26

Construction : Highly impermeable synthetic

rubber tube, single high tensile synthetic

yarns braid reinforcement and perforated

outer cover with heat and ozone resistant

synthetic elastomer.

Application : Designed for application using

refrigerant 134a only.


-40 C to +125 C (-40 F to +257 F)

Specification :

Meets or exceeds SAE J 2064 , TYPE A

S.S. Ref. HOSE I.D. HOSE O.D. Maximum MinimumNO. mm mm Working Burst Pressure Bend

Pressure Bar RadiusBar mm

Minimum

inch inchPSI

PSI inch

S2064A-6 8.1 17.8 37 147 100.0

0.320 0.70 537 2132 4.0

S2064A-8 10.6 22.2 37 147 115.0

0.420 0.87 537 2132 4.5

S2064A-10 13.0 24.3 37 147 130.0

0.510 0.96 537 2132 5.0

S2064A-12 14.5 23.4 37 147 150.0

0.570 0.92 537 2132 6.0

S2064A-16 16.1 27.0 37 147 150.0

0.640 1.060 537 2132 6.0

SAE J 2064 TYPE A (Single Braid)

AUTOMOTIVE A.C. HOSE

Construction : Highly impermeable

synthetic rubber tube, double high tensile

synthetic yarns braid reinforcement and

perforated outer cover with heat and

ozone resistant synthetic elastomer.

Application : Designed for application

using refrigerant 134 a only.

Temperature Range:o o o o

-40 C to +125 C (-40 F to +257 F)

Specification : Meets or exceeds

SAE J 2064 , TYPE A

S.S. Ref. HOSE I.D. HOSE O.D. Maximum Minimum MinimumNO. mm mm Working Burst Bend

Pressure Pressure RadiusBar Bar mm

D2064A-6 8.1 19.1 37 147 100.0

D2064A-8 10.6 23.0 37 147 115.0

D2064A-10 13.0 25.4 37 147 130.0

D2064M-11 11.1 23.0 37 147 140.0

inch inch

PSI PSI inch

0.320 0.750 537 2132 4.0

0.420 0.910 537 2132 4.5

0.510 1.000 537 2132 5.0

0.440 0.910 537 2132 5.5

AUTOMOTIVE A.C. HOSE

SAEJ2064 TYPE A (Double Braid)

Automotive A.C. Hose

SPECIFICATIONS

SS781 DIN 20 022

EXCEEDS SAE 100 R2/SAE 100R16

Construction : Synthetic rubber tube,

double wire braid reinforcement and

synthetic rubber cover (Meets or exceeds

DIN requirements at ½ SAE Bend Radius)

Application : Hydraulic system service with

petroleum and water base fluids, for general

industrial service.


-40 C to +120 C (-40 F to +248 F)


SS 681-4 6.4 12.5 225 900 50.8*0.250 0.490 3263 13050 2.00

SS 781-4 6.4 13.5 397 1586 50.80.250 0.530 5750 23000 2.00

SS 781-5 7.9 14.7 350 1400 57.2*0.312 0.580 5075 20300 2.25

SS 781-6 9.5 17.5 345 1379 63.50.375 0.690 5000 20000 2.50

SS 781-8 12.7 20.6 293 1172 88.90.500 0.810 4250 17000 3.50

SS 781-10 15.9 23.6 250 1000 101.60.625 0.930 3625 14500 4.00

SS 781-12 19.1 27.9 215 862 120.70.750 1.100 3125 12500 4.75

SS 781-16 25.4 36.1 172 690 152.41.000 1.420 2500 10000 6.00

7.9 13.5 215 860 57.2SS 681-52.250.312 0.530 3118 12470

*SS 681-6 9.5 15.5 180 720 63.50.375 0.610 2610 10440 2.50

0.500 0.730 2320 9280 3.50SS 681-8 12.7 18.5 160 640 88.9

SS 681-12 19.1 25.7 105 420 120.7*0.750 1.010 1523 6090 4.75

SS 681-16 25.4 33.8 88 352 152.41.000 1.330 1276 5104 6.00

SS681 DIN 20022EXCEEDS SAE 100 R1/SAE 100R16

Construction : Synthetic rubber tube

single wire braid reinforcement synthetic

rubber cover.

Application : Hydraulic systems with

petroleum and water-glycol base fluids, for

fuel and lubricating oils, air and water.


-40 C to +120 C (-40 F to +248 F)



mm mm Pressure Pressure RadiusInch Inch Bar Bar mm

PSI PSI Inch





Compact HosesSPECIFICATIONS

25

28

IS 10655 TYPE 2 and BS 5342 Type 1

Construction : Inner tube suitable for

saturated steam at specified pressure, single

wire braid reinforcement abrasion and heat

resistant outer cover.

51-6 9.5 21.20 10.0 100

51-8 12.7 24.13 10.0 100

51-10 15.9 27.17 10.0 100

51-12 19.1 30.35 10.0 100

51-16 25.4 37.21 10.0 100

51-20 31.8 43.56 10.0 100

51-24 38.1 50.54 10.0 100

51-32 50.8 63.24 10.0 100

0.375 0.835 145 1450

0.500 0.950 145 1450

0.625 1.070 145 1450

0.750 1.195 145 1450

1.000 1.465 145 1450

1.250 1.715 145 1450

1.500 1.990 145 1450

2.000 2.490 145 1450

S.S. Ref. Hose Hose Maximum Steam MinimumNo. I.D. O.D. Working Hydraulic

mm mm Pressure Burst PressureBar BarInch InchPSI PSI

52-6 9.5 22.98 16.0 160

52-8 12.7 26.16 16.0 160

52-10 15.9 29.21 16.0 160

52-12 19.1 32.38 16.0 160

52-16 25.4 38.35 16.0 160

52-20 31.8 46.48 16.0 160

52-24 38.1 53.21 16.0 160

52-32 50.8 66.29 16.0 160

0.375 0.905 232 2320

0.500 1.030 232 2320

0.625 1.150 232 2320

0.750 1.275 232 2320

1.000 1.510 232 2320

1.250 1.830 232 2320

1.500 2.095 232 2320

2.000 2.610 232 2320

S.S. Ref. Hose Hose Maximum Steam MinimumNo. I.D. O.D. Working Hydraulic

mm mm Pressure Burst PressureBar BarInch InchPSI PSI

IS 10655 Type 3 andBS 5342 Type 2

Construction : Inner Tube suitable for

saturated Steam at Specified Pressure,

double Wire braid reinforcement abrasion

and heat resistant outer cover.

STEAM HOSESingle Wire Braid

STEAM HOSEDouble Wire Braid

Steam Hose

SPECIFICATIONS

SS 33-8 12.7 21.4 25.2 470 1880 160.0

0.500 0.843 0.992 6815 27260 6.30

SS 33-16 25.4 36.5 40.6 310 1240 310.0

1.000 1.437 1.598 4500 18000 12.50

SS 33-20 31.8 42.9 46.5 240 970 410.0

1.250 1.689 1.831 3480 14065 16.14

SS Ref. Nominal Maximum Maximum Maximum Minimum MinimumNo. Bore Diameter Diameter Working Burst Bend

Diameter Over Wire Over Cover Pressure Pressure Radiusmm mm mm Bar Bar mmInch Inch Inch PSI PSI Inch

EXTRA HIGH PRESSURE HOSE

Construction : A three braid extra high

pressure hose which provides working

pressure greater than an equivalent diameter

of R9R, R12 or 4SP DIN Specification Spiral

Hose.

Application : An alternative to multi spiral

hydraulic hose where a relatively flexible and

robust high pressure hose is required.

Temperature Range : Suitable for use with

petroleum and water based hydraulic fluids o

within the temperature range -40 C to o o

+100 C, Intermittent use upto +125 C

27

SS 33-12 19.1 28.8 32.5 355 1420 260.0

0.750 1.134 1.280 5149 20595 10.30

SS 33-10 15.9 24.0 27.8 400 1600 216.0

0.626 0.945 1.094 5800 23200 8.50

S.S. Ref. HOSE I.D. HOSE O.D. Maximum MinimumNo. mm mm Working Burst Bend


2064B-6 7.9 17.0 34.5 138 100.0

2064B-8 10.3 19.1 34.5 138 120.0

2064B-10 12.7 23.4 34.5 138 120.0

2064B-12 15.9 26.9 34.5 138 150.0

2064B-16 22.2 31.5 34.5 138 190.0

2064B-20 28.6 38.4 34.5 138 230.0

2064B-24 34.9 44.5 34.5 138 265.0

Minimum

inch inch

PSI PSI inch

0.31 0.67 500 2000 4.00

0.41 0.75 500 2000 4.70

0.50 0.92 500 2000 5.50

0.63 1.06 500 2000 6.50

0.88 1.24 500 2000 7.50

1.12 1.51 500 2000 9.00

1.38 1.75 500 2000 10.50

Construction : Highly impermeable

synthetic rubber tube, single wire braid

reinforcement and heat resistant rubber

cover.

Application : Designed for application

using refrigerant 134a only.


-40 C to +125 C (-40 F to +257 F)

Specification : Meets or exceeds

SAE J 2064 , TYPE B

*

* In the construction of the hose , instead of textile cover outer cover with heat and ozone resistant synthetic rubber is also available.

REFRIGERATION / AIR-CONDITIONING HOSE

SAE J 2064 Type B

Automotive A.C. Hose

Extra High Pressure Hose

SPECIFICATIONS

30

Construction : Low permeation synthetic

rubber tube resistant to n-pentane, single

synthetic yarn braid reinforcement with

electrically bond wire (optional) and

perforated outer cover resistant to ozone.

Application : Designed for use in motor

vehicles with liquefied petroleum gas (LPG)

installations.

Temperature Range:

-40 C to +80 C (-40 F to +176 F )

Specification : Exceeds IS 9573

o o o o

S.S. Ref. Hose I.D. Hose O.D. Maximum Minimum MinimumNO. mm mm Working Burst Bend


inch inch

PSI PSI inch

95732-6 9.5 16.9 25 100 95.00.375 0.665 363 1450 3.75

95732-8 12.7 20.8 25 100 120.00.500 0.819 363 1450 4.70

95732-10 15.9 23.5 25 100 1500.625 0.925 363 1450 6.00

95732-12 19.1 26.5 25 100 150.00.750 1.043 363 1450 6.00

LPG HOSE

IS9573 : Type-2


rubber tube resistant to n-pentane, single

wire braid reinforcement and perforated

orange colour outer cover excellent resistant

to fire, ozone and weather.

Application : Designed for domestic and

commercial LPG installations as a safety

item.


-40 C to +70 C (-40 F to +158 F)

Specification : Exceeds IS 9573.



95734-5 7.9 15.3 10 50 95.00.312 0.602 145 725 3.75

95734-6 9.5 16.9 10 50 120.00.375 0.665 145 725 4.70

95734-8 12.7 20.00 10 50 150.00.500 0.787 145 725 6.00

LPG HOSE

IS9573 : Type-4

Liquefied Petroleum Gas HoseSPECIFICATIONS


rubber tube resistant to n-pentane,single

wire braids reinforcement and perforated

outer cover, resistant to abrasion and

outer exposure.

Application : Designed for the transfer of

LPG in liquid or gaseous phase and

natural gas.

Temperature Range:

-40 C to +70 C (-40 F to +158 F)

Specification :

Exceeds BS EN 1762 : TYPE D.

o o o o

S.S. Ref. Hose I.D. Hose O.D. Maximum MinimumNO. mm mm Working Burst Bend


1762D-8 12.7 22.7 25 100 100.0

1762D-10 15.9 25.9 25 100 127

1762D-12 19.1 31.0 25 100 160.0

1762D-16 25.4 38.1 25 100 200.0

1762D-20 31.8 45.0 25 100 250.0

1762D-24 38.1 52.0 25 100 320.0

1762D-32 50.8 67.0 25 100 400.0

Minimum

inch inch

PSI PSI inch

0.500 0.890 363 1450 4.00

0.625 1.020 363 1450 5.00

0.750 1.220 363 1450 6.30

1.000 1.500 363 1450 7.90

1.250 1.770 363 1450 9.80

1.500 2.050 363 1450 12.60

2.000 2.640 363 1450 15.70

LPG HOSE

BS EN 1762 : Type D


rubber tube resistant to n-pentane,single

synthetic yarns braid reinforcement and

perforated outer cover resistant to weather

and ozone.


vehicles with liquefied petroleum gas (LPG)

installations.

Temperature Range: o o

-40 C to +80 C (-40 F to +176 F)

Specification : Exceeds ISO 8789.

o o

S.S. Ref. Hose I.D. Hose O.D. Maximum MinimumNO. mm mm Working Burst Bend


8789-4 6.4 13.7 25 125 70.0

8789-5 7.9 15.7 25 125 95.0

8789-6 9.5 16.9 25 125 115.0

8789-8 12.7 20.8 25 125 140.0

8789-10 15.9 24.9 25 125 165.0

8789-12 19.1 28.3 25 125 185.0

Minimum

inch inch

PSI PSI inch

0.250 0.540 363 1812 2.75

0.312 0.620 363 1812 3.75

0.375 0.670 363 1812 4.50

0.500 0.820 363 1812 5.50

0.625 0.980 363 1812 6.50

0.750 1.110 363 1812 7.30

For Automotive Application

ISO 8789 : Type E

29

LPG HOSE

Liquefied Petroleum Gas (LPG) HoseSPECIFICATIONS

32

Construction : High Temperature and Oil

resistant synthetic rubber inner tube, double

high tensile steel wire braid reinforcement

and synthetic rubber outer cover.

Application : Designed for hot air application


-30 C and +120 C (-22 F and +248 F)



02HT-16 25.4 35.6 90 360 300.01.000 1.402 1305 5220 11.82

02HT-20 31.8 43.5 65 260 420.01.250 1.713 943 3770 16.54

02HT-24 38.1 50.6 50 200 5001.500 1.992 725 2900 19.70

02HT-32 50.8 64.0 40 160 635.02.000 2.520 580 2320 25.00

HIGH TEMPERATURE RIG HOSE

21-EHP- Mining Hose

Construction : Synthetic rubber tube, double

wire braid reinforcement and synthetic rubber

cover.

Application : Particularly recommenced for

mining industries.

Temp. Range :o o o o-40 C to +100 C (-40 F and +212 F)


DN6-4 21-4 6.4 17.1 450 1800 101.6

DN10-6 21-6 9.5 21.6 380 1520 130.0

DN12-8 21-8 12.7 26.4 362 1448 150.0

DN20-12 21-12 19.1 33.5 276 1104 230.0

DN25-16 21-16 25.4 40.6 215 860 300.0

DN32-20 21-20 31.8 47.2 172 688 380.0

0.250 0.670 6525 26100 4.00

0.375 0.860 5510 22040 5.0

0.500 1.040 5249 21000 6.0

0.750 1.320 4002 16008 9.0

1.000 1.600 3118 12470 12.0

1.125 1.860 2494 9976 15.0

B.C.S. Ref. S.S. Ref. Hose Hose Maximum Minimum MinimumNo. No. I.D. O.D. Working Burst Bend


MINING HOSE

Fire Resistant Mining Hose


rubber tube resistant to methane & other

alkanes, single synthetic yarn braid

reinforcement and perforated synthetic outer

cover resistant to ozone and weather.


vehicles with CNG installations

o oTemp. Range : -40 C to +100 Co o(-40 F and +212 F)

Specification : Exceeds SAE J 30 R 6

SCNG - 8 12.7 19.8 2.4 12 101.6

SCNG - 12 19.1 28.6 2.4 12 152.4

6

SCNG - 16 25.4 34.9 2.4 12 177.0

0.500 0.781 35 175 4.00

0.750 1.125 35 175 .00

1.000 1.375 35 175 7.00

. S.S. Ref. Hose Hose Maximum Minimum MinimumNo. I.D. O.D. Working Burst Bend

mm mm Pressure Pressure RadiusBar Bar mmInchPSI PSI Inch

Inch

CNG HOSEFor Automotive Application

Mining Hose

CNG Hose

Rig Hose

SPECIFICATIONS


Pressure Pressure Radiusinch inchBar Bar mmPSI PSI inch

2396-12 19.1 32.0 8 30 150.0

0.750 1.260 116 435 6.0

2396-16 25.4 38.1 8 30 200.0

1.000 1.500 116 435 8.0

Construction : Petrol and diesel fuels

resistant synthetic rubber inner tube, double

textile braid reinforcement with electrically

bonded copper wire and the synthetic

rubber outer, resistant to abrasion ,ozone

and petroleum based fuels.

Application : Petroleum based fuel-

dispensing hose.

Temperature Range:

-40 C to +55 C, (-40 F to +131 F)

Specification : Exceeds IS 2396

o o o o

FUEL DISPENSING HOSE

IS 2396



3395-12 19.1 32.0 8 30 150.0

3395-16 25.4 38.1 8 30 200.0

inch inch

PSI PSI inch

0.750 1.260 116 435 6.0

1.000 1.500 116 435 8.0

Construction : Petrol and diesel fuels

resistant synthetic rubber inner tube, single

high tensile steel wire braid reinforcement

and synthetic rubber outer resistant to

abrasion, ozone and petroleum based

fuels.

Application : Designed for petroleum

based fuel-dispensing

Temperature Range:o o o o

-40 C to +55 C, (-40 F to +131 F)

Specification : Exceeds BS 3395 :Type 3.

FUEL DISPENSING HOSE

BS 3395 : Type 3*

31

* Type 3C hose is also available as per request.

Fuel Dispensing HoseSPECIFICATIONS

Construction : A thin veneer of inert polymer

film used as a lining followed by synthetic

rubber as a tie layer, double textile braid

reinforcement with wire helix and outer cover

with heat and ozone resistant synthetic

elastomer.

Application : Designed for handling 98% of

the industrial chemicals. The hose also

suitable for food, beer & pharmaceutical

application to prevent contamination, the o

barrier can be steam sterilization upto 130 C

Temperature Range :

Operating temperature depends on the

concentration of the chemicals. However the

outer cover temperature range is o o o o

-40 C to +120 C (-40 F to +248 F)



SBH-16 25.4 34.8 13.8 55.0 100.01.000 1.370 200 800 4.00

SBH-20 31.8 41.4 13.8 55.0 100.01.250 1.630 200 800 4.00

SBH-24 38.1 47.4 13.8 55.0 127.01.500 1.866 200 800 5.00

SBH-32 50.8 62.1 13.8 55.0 150.02.000 2.445 200 800 6.00

SUPER BARRIER HOSE

Chemical and Food Transfer

33

Type Standard Dimension Construction

Conventional SAE 30R2 As per SAE/ Inner : Nitrile (NBR)Fuel & Oil Hoses & Customer Rein : Polyester/Rayon

SAE 30R3 Specification Cover : Polychloroprene (CR)

High SAE 30R6 As per SAE/ Inner : High ACN ContentTemperature SAE 30R7 Customer Nitrile (NBR) Rubber

Fuel & Oil Hoses SAE 30R8 Specification Rein : Polyester/RayonCover : ChlorosulphonatedPolyethylene (CSM)OREpichlorohydrin (ECO)ORChlorinatedPolyethylene (CM)

Low Permeation SAE 30R9 As per SAE/ Inner : Fluoroelastomer (FKM)Fuel Injection Customer Tie : Nitrile (NBR) Layer

Hoses Specification OREpichlorohydrin (ECO)Rein : PolyesterCover : Epichlorohydrin (ECO)

In-Tank fuel SAE 30R10 As per SAE/ Inner : Fluoroelastomer (FKM)Hoses Customer Rein. : Polyester

Specification Cover : Fluoroelastomer (FKM)

FUEL AND OIL HOSES :

SAE J30

Super Barrier Hose

Fuel and Oil HoseSPECIFICATIONS

34

Air Brake Hose Assembly for Railways

Earthmoving Equipment Hose Assembly

Ap

plic

atio

ns

3C2004 3C2004

Hose for Railways and

Earthmoving Equipments

36

Ap

plic

atio

ns

L.P.G. Decanting Hose Assembly

L.P.G. Hose (Domestic / Commercial)

Appl icat ions

35

Automotive A.C. Hose Assembly

Automotive A.C. Hoses

Automotive A.C. Hose Assembly

Fuel Dispensing Hose Assembly Earthmoving Equipment Hose Assembly

Appl icat ions

Fuel Dispensing Hose and

Earthmoving Equipment Hose Assembly

37

QUALITY POLICYSUPER SEAL during his voyage has attained several accreditation envisaging

established stringent quality norms to comply with all National/International

Standards. Super Seal has always committed and adhere to meet our valued Customers

specific requirements with special emphasis to our QUALITY POLICY as below:

" We, the employees of Super Seal Flexible Hose Ltd are fully committed to constant

improvement in the quality of our products to meet our Customer's requirements. This

is the only means of Business success for Super Seal".

Quality Policy

Inches Millimeter Inches Millimeter Inches Millimeter

0,016 0.397 0,391 9,922 0,766 19,447

0,031 0.794 0,406 10,319 0,781 19,844

0,047 1,191 0,422 10,716 0,797 20,241

0,063 1,588 0.438 11,113 0,813 20.638

0,078 1,984 0,453 11,509 0,828 21,034

0,094 2,381 0,469 11,906 0,844 21,431

0,109 2,778 0,484 12,303 0,859 21,828

0,125 3,175 0,500 12,700 0,875 22,225

0.141 3,572 0,516 13,097 0,891 22,622

0,156 3,969 0,531 13,494 0,906 23,019

0,172 4,366 0,547 13,891 0,922 23,416

0,188 4,763 0,563 14,288 0,938 23,813

0,203 5,159 0,578 14,684 0,953 24,209

0,219 5,556 0,594 15,081 0,969 24,606

0,234 5,953 0,609 15,478 0,984 25,003

0,250 6,350 0,625 15,875 1 1,000 25,400

0,266 6,747 0,641 16,272

0,281 7,144 0,656 16,669

0,297 7,541 0,672 17,066

0,313 7,938 0,688 17,463

0,328 8,334 0,703 17,859

0,344 8,731 0,719 18,256

0,359 9,128 0,734 18,653

0,375 9,525 0,750 19,050

PSI 0 1 2 3 4 5 6 7 8 9

bar bar bar bar bar bar bar bar bar bar

0 0.0689 0.1378 0.2067 0.2756 0,3445 0,4134 0,4823 0,5512 0,620110 0.6890 0,7579 0,8268 0,8957 0,9646 1,0335 1,1024 1,1713 1,2402 1,309120 1,3780 1,4469 1,5158 1,5847 1,6536 1,7225 1,7914 1,8603 1,9292 1,998130 2,0670 2,1359 2,2048 2,2737 2,3426 2,4115 2,4804 2,5493 2,6182 2,687140 2,7560 2,8249 2,8938 2,9627 3,0316 3,1005 3,1694 3,2383 3,3072 3,376150 3,4450 3,5139 3,5828 3,6517 3,7206 3,7895 3,8584 3,9273 3,9962 4,065160 4,1340 4,2029 4,2718 4,3407 4,4096 4,4785 4,5474 4,6163 4,6852 4,754170 4,8230 4,8919 4,9608 5,0297 5,0986 5,1675 5,2364 5,3053 5,3742 5,443180 5,5120 5,5809 5,6498 5,7187 5,7876 5,8565 5,9254 5,9943 6,0632 6,132190 6,2010 6,2699 6,3388 6,4077 6,4766 6,5455 6,6144 6,6833 6,7522 6,8211

100 6,8900 6,9589 7,0278 7,0967 7,1656 7,2345 7,3034 7,3723 7,4412 7,5101

Inch/Millimeter Conversion Table

Bar 0 1 2 3 4 5 6 7 8 9

psi psi psi psi psi psi psi psi psi psi

0 14,5035 29,0070 43,5105 58,0140 72,5175 87,0210 101,5245 116,0280 130,531510 145,0350 159,5385 174,0420 188,5455 203,0490 217,5525 232,0560 246,5595 261,0630 275,566520 290,0700 304,5735 319,0770 333,5805 348,0840 362,5875 377,0910 391,5945 406,0980 420,601530 435,1050 449,6085 464,1120 478,6155 493,1190 507,6225 522,1260 536,6295 551,1330 565,636540 580,1400 594,6435 609,1470 623,6505 638,1540 652,6575 667,1610 681,6645 696,1680 710,671550 725,1750 739,6785 754,1820 768,6855 783,1890 797,6925 812,1960 826,6995 841,2030 855,706560 870,2100 884,7135 899,2170 913,7205 928,2240 942,7275 957,2310 971,7345 986,2380 1000,741570 1015,2450 1029,7485 1044,2520 1058,7555 1073,2590 1087,7625 1102,2660 1116,7695 1131,2730 1145,776580 1160,2800 1174,7835 1189,2870 1203,7905 1218,2940 1232,7975 1247,3010 1261,8045 1276,3080 1290,811590 1305,3150 1319,8185 1334,3220 1348,8255 1363,3290 1377,8325 1392,3360 1406,8395 1421,3430 1435,8465

100 1450,3500 1464,8535 1479,3570 1493,8605 1508,3640 1522,8675 1537,3710 1551,8745 1566,3780 1580,8815

Pounds/Square Inch (psi)- bar psi= 0.0689barpsi= 0.0689bar

bar - Pounds/Square Inch (psi) bar= 14.5035psi

164

132

364

116

564

332

764

18

964

532

1164

316

1364

732

1564

14

1764

932

1964

516

2164

1132

2364

38

2564

1332

2764

716

2964

1532

3164

12

3364

1732

3564

916

3764

1932

3964

58

4164

2132

4364

1116

4564

2332

4764

34

4964

2532

5164

1316

5364

2732

5564

78

5764

2932

5964

1516

6164

3132

6364

38

Conversion Table