Hydraulic Block Cylinder HBZ 500

Hydraulic Block Cylinder HBZ 500

• Maximum operating pressure up to 500 bar with smallest installation dimensions

• Choice of 12 different piston sizes and 21 differnt configurations

• Seal arrangement for easy service

• Available for use with water

• Seal groove and diameter according to ISO 5597/1 and DIN ISO 7425/1

• Available with pressure resitant inductive proximity switches for end position sensing

2

Hydraulic Block Cylinder HBZ 500 Table of contents: General Information / Technical Data 2

Overview of Attachments 3

Special Designs and Functional Modes 5

General Information about Inductive Proximity Switches 6

Datasheets of Configurations 7

Piston Force Diagram 20

Type Designation 21

General Information: Block cylinders are very compact cylinders with smallest installation dimensions for short stroke operation. By default these cylinders are fabricated with ground and hard-chrome plated rods for the operating conditions as listed below.

Special designs of any kind can be incorporated. Intermediate sizes and piston diameters of up to 500mm can be delivered.

Upon request the cylinders can be fitted with vent valves. Please indicate the desired position for the vents when ordering.

CAD data is availble from our electronic catalogue available on CD - please contact us for your copy – or online from the download area at www.heiss.de.

Technical Data: Operating pressure: 500 bar, for higher operating pressures please contact us. Operating fluids: Hydraulic oil on the basis of mineral oils, for example H, HL, HLP-oils per DIN 51524/51525. Other operating fluids like fire resisting fluids or water may be used upon request. Operating temperature: By default the cylinder is fitted with seals for a temperature range from -20°C to +80°C. High temperature resistant seals can be fitted without changes in design.

Piston travel speed: Maximum of 0.5 m/s. Please contact us for higher piston travel speeds. Cylinder stroke: Standard strokes listed in the data sheets can be reduced user-defined. Block cylinders are also available with larger stroke. Please contact us when exceeding the piston diameter-stroke ratio of 1:3. Tolerances: Stroke tolerances and stroke dependent dimensions according to DIN ISO 2768 - g T1 (previously DIN 7168 - g) Other tolerances according to DIN ISO 2768 – m T1 (previously DIN 7168 – m) Attachment elements: Ball and socket joint heads, rod clevis and rod end plain eyes as well as tappet screws and tappet pins can be found in our main catalogue under Accesso-ries. Position sensing: Various methods for position sensing are available: - Pressure resistant inductive proximity switches for

end position sensing (see following pages) - Magnetic field sensors also for sensing of interme-

diate positions (The length of the cylinder increases with this option, see product catalogue HBZ 350)

- Multi-limit switches via shift linkage with adjustable switching points.

- Continuous shift linkage for external sensing. - Position measuring systems with various output

signals for position determination.

3

Hydraulic Block Cylinder HBZ 500 Overview of Configurations:

Configu-ration Description

AD1

Axial attachment With through holes countersunk for cylinder head bolts according to DIN 912 on rod side Ports: Screw-in threads according to DIN 3852 Part 1+2

AD2

Axial attachment With through holes countersunk for cylinder head bolts according to DIN 912 on bottom side Ports: Screw-in threads according to DIN 3852 Part 1+2

AG1

Axial attachment With threaded blind holes on rod side Ports: Screw-in threads according to DIN 3852 Part 1+2

AG2

Axial attachment With threaded blind holes on bottom side Ports: Screw-in threads according to DIN 3852 Part 1+2

BD1

Radial attachment With through holes Ports: Screw-in threads according to DIN 3852 Part 1+2

BG1

Radial attachment With threaded blind holes Connection on left hand side Ports: Screw-in threads according to DIN 3852 Part 1+2

BG2

Radial attachment With threaded blind holes Connection on right hand side Ports: Screw-in threads according to DIN 3852 Part 1+2

Design subject to change Revision B * 12.03.13

4

Hydraulic Block Cylinder HBZ 500 Overview of Configurations:

Configu-ration Description

CD1

Axial attachment With through holes countersunk for cylinder head bolts according to DIN 912 on rod side Ports: O-ring seals on bottom side

CD2

Axial attachment With through holes counter sunk for cylinder head bolts according to DIN 912 on bottom side Ports: O-ring seals on rod side

CG1

Axial attachment With threaded blind holes on rod side Ports: O-ring seals on rod side

CG2

Axial attachment With threaded blind holes on bottom side Ports: O-ring seals on bottom side

DD1

Radial attachment With through holes Ports: O-ring seals on side

DG1

Radial attachment With threaded blind holes Ports: O-ring seals on side

120

Nondifferential cylinder Can be combinded with all configurations Ports: Choice of screw-in threads or O-ring seals

Design subject to change Revision B *12.03.13

5

Hydraulic Block Cylinder HBZ 500 Special Designs:

The Block Cylinder is availble with end-of-stroke dampers for longer strokes if needed. Functional modes 004, 005 and 006 require additional structural length “L+”, which can be found in the lower table. Dimensions A6/A16 and A5/A15 are identical with dampers on both sides or on bottom side only. Basic dimensions remain indentical with functional modes 001 and 002. Should the Block Cylinder be required with spring loaded return stroke please request the extra dimension sheet.

Symbol per DIN 24300

Functional mode

Description Symbol per DIN 24300

Functional mode

Description

001 Single acting pushing 005

Double acting, end-of-stroke damper on rod side

002 Single acting pulling 006

Double acting, end-of-stroke damper on bottom side

003 Double acting 001-F

Single acting pushing Spring loaded return stroke

004

Double acting, end-of-stroke damper on both sides

002-F Single acting pulling Spring loaded return stroke

• X1 ... threaded pin installed at rod end (from M24x2 rod with male thread) • X2 ... rod end according to customers specifications (please provide dimensions/sketch with order) • X3 ... piston seals statically • X4 ... modified ports (explain with order) • X5 ... seals in servo-quality • X6 ... seals temperature resistant up to 200°C (Viton-seals) • X7 ... corrosion resistant model for use with water • X8 ... miscellaneous • XE ... with vent plug • XN... with groove (XN1... ports on left hand side / XN2... ports on right hand side) • XZ ... with centering shoulder (with piston diameters 16 - 80mm not availble in configuration CD2 and CG1)

Installed threaded pin „X1“ Groove „XN1“ /. „XN2“ Centering shoulder „XZ“

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

a1 21 22 27 35 35 40 49 54 75 86 102 128

a2 15 15 20 25 25 30 35 40 60 70 80 100

A7 8 8 10 12 12 15 20 24 28 35 42 55

A8 2 2 2 3 3 5 5 7 7 7 9 9

D4 f7 34 34 44 52 60 72 94 115 135 155 205 265

A10 2 2 2 3 3 3 3 4 4 5 5 5

L+ 004 25 26 34 34 48 50 52 57 65 89 110 135

L+ 005 6 8 12 13 15 15 18 20 25 35 45 55

L+ 006 19 18 22 21 33 35 34 37 40 54 65 80


D und M depending on cylinder size L and LIN depending on cylinder type A4 and A14 depending on cylinder type

L/LIN+Stroke

6

Hydraulic Block Cylinder HBZ 500 With Inductive Proximity Switches: General Information to inductive proximity switches

Inductive proximity switches allow touch-free sensing of end positions of the hydraulic cylinders and are thus wear-free. They are inverse-polarity protected and are protected against inductive voltage peaks. Specifications:

Output function : PNP Wiring diagram: Operating voltage U : 10...30 V DC Ripple max. : ≤15 % Current carrying capacity Ia : 200 mA No-load current Ir : 10 mA Switching frequency fmax : 1000 Hz Switching hysteresis H : ≤15% Nom. switching distance Sn : 1,5 mm Short-ciruit protected : yes Pressure resistant : to 500 bar Ambient temperature : -25...+70°C Connection type : angled connector with permanently attached cable (3m) Cable type : PVC/PUR oil resistant Enclosure type : IP 67 (DIN 40050) Housing material : 1.4104 (stainless steel)

Attention! Proximity switches are adjusted ex works. Should you loosen or readjust the proximity switches, do so only with the

cylinder in the respective end-position. Otherwise the proximity switch may be screwed in too deep and may get damaged by the switching piston.

By default the switching point of the proximity switch is located exactly at the end-position of the Block Cylinder. Should the stroke be limited by external factors the switching point can be moved inward up to 6mm upon customers request. With your order please request the inward positioning of the switching point as follows:

• Inward positioning of the switching point on the rod side (V)for example by 2mm ⇒ SV 2 • Inward positioning of the switching point on the bottom side (H)for example by 3mm ⇒ SH 3 • Inward positioning of the switching point on both sides (V & H) for example by 1mm each ⇒ SVH 1

The desired code designation needs to be added to the type designation when ordering because the switching points cannot be moved subsequently. By default the Block Cylinder is equipped with proximity switches on both sides. Should only one proximity switch be required, please, add for rod side position “V” or for bottom side position “H” to the designator for proximity switches “IN”. Example for ordering

HBZ500-50/32/25-AD1.003.INV.SV1

− Hydraulic block cylinder (HBZ) for maximum operating pressure of 500 bar − Piston diameter 50 mm − Piston rod diameter 32 mm − Cylinder stroke 25 mm − Axial attachment with through holes countersunk on rod side

ports with screw-in threads (AD1) − Functional mode: double acting (003) − Inductive proximity switch (IN) on rod side (V) − Modification of switching point position (S) on rod side (V) by1 mm


brown

blue

black

+

-

7

Hydraulic Block Cylinder HBZ 500 Configuration AD1 HBZ500 -../../.. -AD1.003 HBZ500 -../../.. -AD1.003.IN

• Counterbores for cylinder head bolts DIN 912 • Only bolts of strength category 12.9 should be used for installation

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125

M M6 M8 M10 M12 M16 M20 M24x2 M30x2 M42x3 M52x3 M56x4 M64x4

L 40 45 44 50 54 65 72 85 90 110 130 160

LIN 64 68 66 70 75 89 94 105 111 133 153 183 Nominal stroke 16 16 20 25 25 25 30 30 40 40 40 40

A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 7 7 9 11 11 14 18 22 26 33 39 52

E 46 49 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120


Position of proximity switch For piston-∅ 100 to 200

L+S

troke

L IN+S

troke

8

Hydraulic Block Cylinder HBZ 500 Configuration AD2 HBZ500 -../../.. -AD2.003 HBZ500 -../../.. -AD2.003.IN

• Counterbores for cylinder head bolts DIN 912 except piston-∅ 16 and 20. • Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 7 7 9 11 11 14 18 22 26 33 39 52

E 46 49 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120



L+S

troke

L IN+S

troke

9

Hydraulic Block Cylinder HBZ 500 Configuration AG1 HBZ500 -../../.. -AG1.003 HBZ500 -../../.. -AG1.003.IN

• Only bolts of strength category 12.9 should be used for installation

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A8 12 12 15 20 20 25 35 40 50 60 70 90

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

E 54 56 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120



L+S

troke

L IN+S

troke

10

Hydraulic Block Cylinder HBZ 500 Configuration AG2 HBZ500 -../../.. -AG2.003 HBZ500 -../../.. -AG2.003.IN

• Only bolts of strength category 12.9 should be used for installation

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A8 12 12 15 20 20 25 35 40 50 60 70 90

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

E 46 49 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120

Desgin subject to change Revision A1 * 12.03.13


L+S

troke

L IN+S

troke

11

Hydraulic Block Cylinder HBZ 500 Configuration BD1 HBZ500 -../../.. -BD1.003 HBZ500 -../../.. -BD1.003.IN

• At higher pressures bracing of the cylinder is required. • Only bolts of strength category 12.9 should be used for installation

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A4 30 30 33 38 40 44 50 60 64 82 90 112

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A14 40 41 44 47 49 58 59 60 64 82 90 112

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

D1 7 7 9 11 11 14 18 22 26 33 39 52

E 54 56 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120



L+S

troke

L IN+S

troke

12

Hydraulic Block Cylinder HBZ 500 Configuration BG1 and BG2 HBZ500 -../../.. -BG....003 HBZ500 -../../.. -BG....003.IN

• At higher pressures bracing of the cylinder is required. • Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A4 30 30 33 38 40 44 50 60 64 82 90 112

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A8 12 12 15 20 20 25 35 40 50 60 70 90

A14 40 41 44 47 49 58 59 60 64 82 90 112

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

E 54 56 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120



Face for threaded holes with configuration BG1

Face for threaded holes with configuration BG2

L+S

troke

L IN+S

troke

13

Hydraulic Block Cylinder HBZ 500 Configuration CD1 HBZ500 -../../.. -CD1.003 HBZ500 -../../.. -CD1.003.IN

• Counterbores for cylinder head bolts DIN 912 • Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 7 7 9 11 11 14 18 22 26 33 39 52

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 46 49 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120

O-Ring 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 14x2 14x2 14x2 14x2 14x2 22x2



L+S

troke

L IN+S

troke

14

Hydraulic Block Cylinder HBZ 500 Configuration CD2 HBZ500 -../../.. -CD2.003 HBZ500 -../../.. -CD2.003.IN

• Counterbores for cylinder head bolts DIN 912 except piston-∅ 16 and 20 • Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 7 7 9 11 11 14 18 22 26 33 39 52

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 46 49 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120




L+S

troke

L IN+S

troke

15

Hydraulic Block Cylinder HBZ 500 Configuration CG1 HBZ500 -../../.. -CG1.003 HBZ500 -../../.. -CG1.003.IN

• Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A8 12 12 15 20 20 25 35 40 50 60 70 90

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 54 56 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120




L+S

troke

L IN+S

troke

( ) ( )

16

Hydraulic Block Cylinder HBZ 500 Confirguration CG2 HBZ500 -../../.. -CG2.003 HBZ500 -../../.. -CG2.003.IN

Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A8 12 12 15 20 20 25 35 40 50 60 70 90

A10 75 75 65 75 85 100 125 160 200 230 300 380

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

B1 22 22 30 35 40 45 65 80 108 130 160 220

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 46 49 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120



Position of proximity switch For piston -∅ 100 to 200

L+S

troke

L IN+S

troke

17

Hydraulic Block Cylinder HBZ 500 Configuration DD1 HBZ500 -../../.. -DD1.003 HBZ500 -../../.. -DD1.003.IN

• At higher pressures bracing of cylinder is required. • Only bolts of strength category 12.9 should be used for installation.

Kolben-ø 16 20 25 32 40 50 63 80 100 125 160 200

D Kst ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A4 30 30 33 38 40 44 50 60 64 82 90 112

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A14 40 41 44 47 49 58 59 60 64 82 90 112

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

D1 7 7 9 11 11 14 18 22 26 33 39 52

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 54 56 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120

O-Ring 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 14x2 14x2 14x2 14x2 14x2 22x2 Design subject to change Revision B * 12.03 13


L+S

troke

L IN+S

troke

18

Hydraulic Block Cylinder HBZ 500 Configuration DG1

HBZ500 -../../.. -DG1.003 HBZ500 -../../.. -DG1.003.IN

• At higher pressures bracing of cylinder is required. • Only bolts of strength category 12.9 should be used for installation.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 40 45 44 50 54 65 72 85 90 110 130 160


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A4 30 30 33 38 40 44 50 60 64 82 90 112

A5 17 17 19 23 25 27 28 34 37 47 55 65

A6 11 11 11 11 11 12 15 18 22 25 35 40

A8 12 12 15 20 20 25 35 40 50 60 70 90

A14 40 41 44 47 49 58 59 60 64 82 90 112

A15 28 28 28 25 34 38 37 41 42 51 61 71

A16 14 13 13 14 15 18 20 23 27 31 41 46

B 35 35 45 55 63 75 95 120 150 180 230 300

D1 M6 M6 M8 M10 M10 M12 M16 M20 M24 M30 M36 M48

D2 5 5 5 5 5 5 11 11 11 11 11 18

D3 10 10 10 10 10 10 18 18 18 18 18 26

E 54 56 56 51 50 50 44 36 50 49 40 50

SW 8 10 14 17 22 30 36 46 55 75 95 120

O-Ring 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 7x1,5 14x2 14x2 14x2 14x2 14x2 22x2 Design subject to change Revision B * 12.03.13


L+S

troke

L IN+S

troke

19

Hydraulic Block Cylinder HBZ 500 Configuration BD1-120 (can be combined with all configurations) HBZ500 -../../.. -BD1-120.003 HBZ500 -../../.. -BD1.-120003.IN

• At higher pressures bracing of cylinder is required. • Only bolts of strenth category 12.9 should be used for installation. • With end-of-stroke damper the additional length „L+“ has to be considered with the respective functional mode.

Piston-ø 16 20 25 32 40 50 63 80 100 125 160 200

D rod ø 10 12 16 20 25 32 40 50 60 80 100 125


L 53 55 54 58 72 85 88 102 104 130 150 185


A 60 60 65 75 85 100 125 160 200 230 300 380

A1 40 40 50 55 63 76 95 120 158 180 230 300

A2 6 7 7 10 10 10 14 14 15 16 22 28

A3 15 15 20 25 30 35 40 40 55 60 70 85

A4 30 30 33 38 40 44 50 60 64 82 90 112

A5 17 17 19 23 25 27 28 34 37 47 55 65

A14 40 41 44 47 49 58 59 60 64 82 90 112

A15 28 28 28 25 34 38 37 41 42 51 61 71

B 35 35 45 55 63 75 95 120 150 180 230 300

D1 7 7 9 11 11 14 18 22 26 33 39 52

E 54 56 56 51 50 50 44 36 50 49 40 50

G G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/2" G1/2" G1/2" G1/2" G1/2" G3/4"

SW 8 10 14 17 22 30 36 46 55 75 95 120

L+ 004 12 16 24 26 30 30 36 40 50 70 90 110

L+ 005/006 6 8 12 13 15 15 18 20 25 35 45 55



L+S

troke

L IN+S

troke

A2+

Stro

ke

20

Hydraulic Block Cylinder HBZ 500

Piston force diagram

Formulas for calculation

• of piston force on piston side: (pushing) 40000

2 π⋅⋅=

DpF

• of piston force on rod side: (pulling)

( )F

p D d=

⋅ − ⋅2 2

40000

π

• of the required piston -Ø :

DF

perf =⋅

⋅40000

π

• of required operating presssure: pF

Derf =

⋅

⋅

400002π

Revision B * 12.03.13

Operating pressure [bar]

F ... piston force [KN]

p ... operating pressure [bar]

D ... piston-Ø [mm]

d ... rod-Ø [mm].

Pis

ton

forc

e [k

N]

21

Hydraulic Block Cylinder HBZ 500 Type designation:

Description: HBZ 500 - 50 / 32 / 25 - AD1 . 003 . IN . X Hydraulic Block Cylinder Maximum operating pressure in „bar“ Piston diameter in „mm“ Piston rod diameter in „mm“ Cylinder stroke in „mm“ Attachment (see overview of configurations) Functional mode (see overview of functional modes) End position sensing with inductive proximity switches (only added when required) Special purpose index (see overview special purpose designs)

Examples for ordering: HBZ 500 - 32 / 20 / 25 - BD2 . 003 . X1 Hydraulic-Block Cylinder for operating pressure of 500 bar Piston diameter: 32 mm Piston rod diameter: 20 mm Cylinder stroke: 25 mm Radial trough holes Double acting With threaded pin installed

HBZ 500 - 63 / 40 / 60 - DG1 - 120 . 003 . IN . X6 Hydraulic Block Cylinder for operating pressue of 500 bar Piston diameter: 63 mm Piston rod diameter: 40 mm Cylinder stroke: 60 mm Radial threaded blind holes with O-ring seals Nondifferntial cylinder Double acting With inductive proximity switches With heat resistant seals

HBZ 500 - 100 / 60 / 80 - AG2 . 004 . X2 . X3 a2 = 50 a1 = 75 M = M 50x2 Hydraulic Block Cylinder for operating pressure of 500 bar Piston diameter: 100 mm Piston rod diameter: 60 mm Cylinder stroke: 80 mm Axial threaded blind holes on bottom side Double acting with end-of-stroke damper on both sides Piston rod with male thread M50x2; 50mm long, piston rod excess end 75mm Piston seals statically


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Hydraulic Block Cylinder HBZ 500