HYBRID Series 1 Flush Casement

Product Manual Hybrid Flush

Casement 2010

HYBRID

Introduction

The Company

Senior Architectural Systems Ltd. are a group of companies based in the United Kingdom who operate through a network of regional Service Centres. Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions. Anodised (natural and bronze), and powder coated sections are all available, along with all of the necessary accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out when required. Timber profile are all supplied pre-finished. The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be arranged in the event of the occasional, and inevitable 'emergency'.

The Hybrid product Range The HYBRID product range includes Tilt and Turn open in, Overswing, Doors, Series 2 Casement and a Curtain Wall system. Other product ranges available from Senior Architectural Systems include: -

Curtain Wall, Casement Windows, Mid-Rise Commercial Windows, Patent Glazing, Sub Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors, Patio Doors and Secondary Glazing.

Quality Assurance

We are committed to the aims of ISO 9001 Quality Assurance. In the event of questions or queries concerning the contents of this manual or any other product on offer from Senior Architectural Systems, please do not hesitate to contact your Regional Service Centre:

Senior Architectural Systems Denaby (Head Office) 01709 772600

Senior Architectural Systems Scotland 01506 407640

Senior Architectural Systems South 01633 277880 Senior Architectural Systems Ltd operate a policy of continuing development and reserve the right to amend and improve their products without notification. Every effort will however be made to ensure that up-dates are circulated to our clients for information as deemed necessary.

All items contained in this manual are subject to our normal terms and conditions, a copy of which is available on request. Whilst we make every effort to ensure the accuracy of the drawings and measurements contained in this manual, we neither warrant nor guarantee the accuracy and you should undertake your own measurements and not place any reliance on or act in consequence of the contents herein.

HFC.3.ii Hybrid Flush Casement 09.10

Scope

This specification covers the materials, sections and accessories generally available from stock through the Senior Architectural Systems group of companies. It illustrates typical recommendations for the fabrication of our HYBRID Flush Casement Window. The sections and fittings described in this manual are not definitive or exclusive in application but show typical assemblies using standard materials and accessories. These details are suitable for installations in both new buildings and re-furbishments, which should comply with the latest building regulations.

Construction

HYBRID Flush Casement Windows are constructed using mitred and mechanical corners, with support chevrons and cleats. Integral transoms and mullions are installed by scribing the ends then fixing into the outer frames. A proprietary sealant to protect against water entry should be used on all metal-to-metal joints and cleat insertion points at assembly. Timber mainframe sections are mitre jointed using a unique closed joint system. Treat all cut faces as detailed in the manual. Seal all permanently exposed cut timber faces with SC3333 and either XA0481 or 188R (Available from Arch coatings: 01977 673363). Transoms and mullions are installed by scribing the ends then fixing to outer frame. Opening Window Frames are designed to be inserted directly into the outer frames specialist stays. Glazing is double glazing 28mm standard. At all times good working practices should be employed.

Accessories All accessories shown in this manual are deemed to be both typical, and suitable for, the installations intended. They are generally standard items, which carry with them the manufacturers guarantees and are components that are held in stock.

Testing The Hybrid Flush Casement windows are tested in accordance with BS6375 Part 1, 2009 and in accordance with BS7950, 1997 for security.

Separate figures are available for Thermal U-values depending on type of frame and glazing material.

Materials

Extruded aluminium is Aluminium Alloy 6063.T6 to BS EN 755 part9: 2008 Polyamide thermal barriers PA66 GF25 Anodising: i) Natural (Silver) anodised to BS3987, 1991. and ii) Anolok Bronze Colour 547 anodised to BS3987, 1991. Anodising is to a minimum of 25 microns (AA25). Powder Coating is to BS EN 12206-1: 2004. Gasketry is manufactured in accordance with BS3734. Timber is high quality, laminated window scantlings, in principle knotless, vertical grain from our production according DIN EN 204 D4.

Glazing

Note: All Glazing should be carried out to the recommendations of B.S.6262. Double glazing to 28mm may be installed into this window system. Each pane of glass is individually inserted into a fully rebated and prepared opening. Glass is retained in position with the aluminum profile outside which carries the captive gasket, tape gaskets are to the inside of the glass to assist with security. Internal bead glazing is also available.

Site Installation

Site fixing of finished frames should take into account all applicable standards with regard to both the method employed and safe working practices. Frame fixings should be suitable for the purpose given site conditions and materials into which the installation is to be made. If in doubt, please check with your fixings supplier regarding type and method to be used.

Size Limitations Size limitations for each type of window vary. The following schedule is an indication of the HYBRID system capabilities.

W x H Flush Casement 1200 x 1200 Multi-lights: all mullions and transoms over 1200mm high or wide should be checked for Ixx value stability to loadings provided by the specifier, or to BS6399 part 2:1997 The above schedule is based on nominal test results and assumes that adequate care regarding the location and exposure of the window is taken by the fabricator. Due regard should be given to the maximum recommended

sizes, as published by the friction stay manufacturers.

Hybrid Flush Casement

HFC.3.iii 06.11

HFC.3.iv Hybrid Flush Casement 01.13

Index Description Detail Page. Last Issue Date Front Cover HFC.3.i 09.10 Introduction HFC.3.ii 09.10 Specification HFC.3.iii 06.11 Index HFC.3.iv 01.13 Index HFC.3.v 01.13 Section Identification HFC.3.vi 09.10 Section Identification HFC.3.vii 06.11 Manual Updates HFC.3.MU.i 01.13 HFC.3.MU.ii 02.12 A - General Arrangements General Arrangements Horizontal Cross Section - Fixed Light Ext. Gl. HFC.A.3101 09.10 General Arrangements Horizontal Cross Section - Flush Casement Ext. Gl. HFC.A.3102 01.13 General Arrangements Horizontal Cross Section - F.C. Mullion / Transom HFC.A.3103 01.13 General Arrangements Vertical Cross Section - F.C. Mullion / Transom HFC.A.3104 09.10 General Arrangements H.C.S. - Flush Casement Curtain Wall Insert HFC.A.3105 01.13 Blank Blank HFC.A.3106 09.10 General Arrangements H.C.S. - Security Vent - Flush Casement Int. Gl. HFC.A.3201 01.13 General Arrangements H.C.S. - Security Vent - Flush Casement Trans/Mull HFC.A.3202 01.13 General Arrangements H.C.S. - Security Vent - Flush Casement Trans/Mull HFC.A.3203 09.10 General Arrangements H.C.S. - Security Vent - Flush Casement C/W Insert HFC.A.3204 01.13 General Arrangements Horizontal Cross Section - Cill Detail HFC.A.3301 09.10 General Arrangements Horizontal Cross Section - Cill Detail HFC.A.3302 09.10 General Arrangements Reinforced Coupler HFC.A.3303 09.10 General Arrangements Vertical Cross Section - 135° Corner Post HFC.A.3304 09.10 General Arrangements Vertical Cross Section - 90° Corner Post HFC.A.3305 09.10 General Arrangements 40mm Add-On Section HFC.A.3306 09.10 General Arrangements Vertical Cross Section - 90° Corner Post HFC.A.3307 04.11 Blank Blank HFC.A.3308 11.10 B - Section Identification Section Identification Section Identification HFC.B.301 06.11 Section Identification Section Identification HFC.B.302 09.10 Section Identification Section Identification HFC.B.303 06.11 Section Identification Section Identification HFC.B.304 09.10 Section Identification Section Identification HFC.B.305 11.10 Section Identification Section Identification HFC.B.306 01.13 Section Identification Section Identification HFC.B.307 09.10 Section Identification Section Identification HFC.B.308 01.13 C - Accessory Components Accessories Accessories HFC.C.301 09.10 Accessories Accessories HFC.C.302 01.13 Accessories Accessories HFC.C.303 01.13 Accessories Accessories HFC.C.304 01.13

Hybrid Flush Casement HFC.3.v 01.13

Index

Description Product Page Last Issue Date

D – Cutting Formulas, Glass Deductions And Drainage

Deductions Deductions - Frame And Glass - Ext. Glazed HFC.D.301 09.10 Deductions Deductions - Frame And Glass - Int. Glazed HFC.D.302 09.10 Deductions Deductions - Frame And Glass - Curtain Wall Ins. HFC.D.303 09.10 Cutting Clamping - Suggested Method Of Placement HFC.D.304 09.10 Drainage Drainage Details - Stone Cill HFC.D.305 09.10 Drainage Drainage Details HFC.D.306 01.13 Drainage Drainage Details HFC.D.307 09.10 Blank Blank HFC.D.308 09.10 E - Fabrication/Assembly

Assembly Corner Joining HFC.E.301 09.10 Assembly Corner Jointing - Cleats & Mitre Keys HFC.E.302 06.11 Routing Espagnolette Routing - Standard Sash HFC.E303 09.10 Routing Espagnolette Routing - Security Sash HFC.E.304 09.10 Assembly Corner Jointing - Corner Screwing HFC.E.305 09.10 Blank Blank HFC.E.306 09.10 Preparation Timber Mullion To Transom Cutting HFC.E.307 09.10 Assembly Timber Mullion To Transom Fixing & Assembly HFC.E.308 09.10 Assembly Timber Mullion To Transom Crucifix Joint HFC.E.309 09.10 Assembly Timber Mullion To Transom Crucifix Joint Assembly HFC.E.310 09.10 Assembly Aluminium Mullion To Transom Assembly HFC.E.311 09.10 Assembly Aluminium Mullion To Transom Assembly HFC.E.312 09.10 Preparation Defender Friction Stay T/H & S/H App. Std. Sections HFC.E.313 01.13 Preparation Defender Friction Stay T/H & S/H App. Sec. Sections HFC.E.314 01.13 Assembly Espagnolette Keeps HFC.E.315 02.12 Assembly Espagnolette Assembly - Standard Frames HFC.E.316 01.13 Assembly Espagnolette Assembly - Security Frames HFC.E.317 02.12 Assembly HYLW Locking Wedges HFC.E.318 09.10 Assembly BS9750 Hinge Protectors HFC.E.319 09.10 Blank HFC.E.320 01.13 F - Aluminium To Timber Assembly Preparation Aluminium To Timber Clip Positioning HFC.F.301 03.11 Preparation Aluminium To Timber Clip Positioning HFC.F.302 03.11 Assembly Aluminium To Timber - Outer Frame HFC.F.303 09.10 Assembly Aluminium To Timber - Standard Sash Frame HFC.F.304 09.10 Assembly Aluminium To Timber - Mullion Frame HFC.F.305 01.13 Assembly Aluminium To Timber - Security Sash Frame HFC.F.306 01.13 G - Glazing Glazing Bead & Glass - Fixed Light HFC.G.301 09.10 Glazing Bead & Glass - Security Vent HFC.G.302 09.10 Glazing Alternative Wedge Gasket HFC.G.303 09.10 Glazing Security Clip HFC.G.304 09.10 Glazing Georgian Bar - Standard Frames HFC.G.305 06.11 Glazing Georgian Bar - Security Frames HFC.G.306 01.13 H - Misc Tickle Vent 28mm Trickle Vent Detail - Standard Frames HFC.H.301 09.10 Tickle Vent 28mm Trickle Vent Detail - Security Frames HFC.H.302 09.10 Tickle Vent Add On Trickle Vent - Standard Frames HFC.H.303 09.10 Tickle Vent Add On Trickle Vent - Security Frames HFC.H.304 09.10 Fixing Fixing Options HFC.H.305 09.10 Sealing Perimeter Sealing Detail HFC.H.306 09.10 Sealing Perimeter Sealing Detail HFC.H.307 01.13