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Cooling & Heating
Designed with CFD, highest efficiency- 74%
HUSKPAC ULTRAThe 3 pass, wet back, integral furnace husk fired
boiler
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Thermax offers products, systems and solutions in energy
and environment engineering to
industrial and commercial
establishments around the world.
Its business expertise covers
heating, cooling, waste heat
recovery, captive power, water
treatment & recycling, air pollution
control & waste management and
performance chemicals. Thermax
brings to customers extensive
experience in industrial
applications, and expertise through
technology partnerships and
strategic alliances.
Operating from its headquarters in
Pune (Western India), Thermax
has built an international sales &
service network spread over South
East Asia, Middle East, Africa,
Russia, UK and the US. It has a full
fledged manufacturing set up that
is certified for ISO 9001:2000, ISO
14001 and safety management
according to OSHAS (ISO 18000).
In process heat, Thermax offers a
wide range of steam boilers,
thermal oil heaters and hot water
generators. It has expertise in a
wide range of fuels - oil, gas, solid
and agro-waste/ biomass.
Supporting a broad array of
industries in generating,
transferring and conserving heat
across a host of applications,
Thermax process heat products
and systems are exported to North
and South America, South East
Asia, Middle East, Africa, Europe,
CIS, Australia, Antarctica and
SAARC.
HUSKPAC ULTRA - a boiler designed for savingsImproving your
business
is our business
Special ferrules have been provided to protect
smoke tubes from abrasive husk ash. This
leads to longer life of tubes.
Rugged & long
operating life
By design, top loading avoids typical problems of front loading
with
single fan e.g. devastating effects like nozzle failure and
bulging of
reversal chamber, caused by malfunction of damper
adjustments
and pressure variation, are done away with
Reliable top loading
Nozzle failure due to erosion of nozzles.
Bulging of reversal chamber caused by
combustion taking place inside it.
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HUSKPAC ULTRA - a boiler designed for savings
Turbulent air flow, counter to the feed of fuel
(rice husk), gives higher residence time and
enables complete combustion
when fuel is in suspension,
thus ensuring a higher
efficiency.
Bubbling bed combustion
Nozzles designed by CFD
Temperature Plots
74%EFFICIENCY
CFD is a sophisticated, computationally
based Design & Analysis software that helps
simulate
Flow of gases and liquids
Heat and mass transfer
Fluid structure interaction
Thus nozzles designed using CFD ensure
proper cooling and longer life.
Velocity Vectors
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Note: *Connected load includes FD fan, pneumatic conveying fan,
control panel, vibro feeder & feed water pump.
Electrical connected load will change with addition of dust
collector.Water & Waste Solutions
Air Pollution Control
Chemicals
Boilers & Heaters
Absorption Cooling
Captive Power
General arrangement
Technical specifications
Typical boiler house layout
A
B
ASH
ROOM
BUNKER
FIRING
SIDE
CONTROL
PANEL
CHIMNEY
HUSKPAC
W
H
HUSKPAC
IBR
L
Parameter Unit HP-20BB HP-30BB HP-40BB
Maximum output (F&A 100 deg. C) Kg/hr 2000 3000 4000
Safety valve set pressure* Kg/cm2 10.54/17.54
Fuel - Paddy Husk, Gross Calorific Value of
3100 kcal/kg, Moisture up to 10%.
Efficiency (Parboiled Rice Husk) - 74%
Fuel consumption on MCR Kg/hr 471 706 942
Efficiency (Raw Rice Husk) - 72%
Fuel consumption on MCR Kg/hr 484 726 968
Power supply option - 220/380/415 V AC 6%, 50/60 Hz 3%, 3
Phase
Total electrical connected load* hp 14 20 22.5
Length (L) mm 4100 5200 5500
Width (W) mm 3700 4000 4500
Height (H) mm 3800 4100 4600
Typical boiler house dimensions (AxB) mtr. 22 x 11 23 x 11 24 x
11
Dry weight of pressure part Tons 12 15 23
In view of our constant endeavour to improve the quality of our
products, we reserve the right to alter or change specifications
without prior notice.
All photographs shown in this publication are representative in
purpose, and to be used for reference only. For actual details and
specifications,
please refer to Thermax offer document.
Thermax Business Portfolio
Sustainable Solutions in
Energy & Environment
www.thermaxindia.com
INTERNATIONAL OFFICES
n UK n USA n UAE n Thailand n Indonesia n Russia
n Kazakstan n Kenya n Saudi Arabia n Nigeria
n Malaysia n Bangladesh n Sri Lanka n Chile
AHMEDABAD 380 006
Tel. : (079) 2657 5408 / 5341 / 7073
Fax : (079) 2657 7270
E-mail : [email protected]
BANGALORE 560 020
Tel. : (080) 2346 7761 - 64
Fax : (080) 2346 7760
E-mail : [email protected]
CHENNAI 600 018
Tel. : (044) 2435 3831 - 34
Fax : (044) 2435 3841
E-mail : [email protected]
HYDERABAD 500 482
Tel. : (040) 2339 6820, 2331 0254
Fax : (040) 2331 2335
E-mail : [email protected]
KOLKATA 700 016
Tel. : (033) 2282 6711 - 13
Fax : (033) 2282 6796
E-mail : [email protected]
MUMBAI 400 016
Tel. : (022) 2204 5391, 2204 5324
Fax : (022) 2204 0859
E-mail : [email protected]
NEW DELHI 110 057
Tel. : (011) 2614 5319, 2614 5701
Fax : (011) 2614 5311, 2614 8679
E-mail : [email protected]
PUNE 411 019
Tel.: + 91-20-2747 5941
Fax: + 91- 20-2747 2049/2747 5679
E-mail : [email protected]
COOLING & HEATING DIVISION
Your nearest Thermax Channel Associate
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