Hunkar 311S2 Manual Rev 1.21 Doc

7/22/2019 Hunkar 311S2 Manual Rev 1.21 Doc

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Series 2 Serie 2Operation and Installation Manual

Operacin y Manual de Instalacin


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311

Hunkar Technologies Inc.7007 Valley Aenue

!incinnati" Ohio #$%##

&.'.A.($13)%7%*1010www.hunkar.com

[email protected]

P/N: 98539Rev.# 1.21
http://www.hunkar.com/mailto:[email protected]://www.hunkar.com/mailto:[email protected]


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VII. TA+,- O !O/T-/T' /I!- -MAT-2IA'

Series 2 Serie 2................................................................................................................................................1

!era"ion an $ns"a%%a"ion &anua%..................................................................................................................1!eraci'n ( &anua% e $ns"a%aci'n.................................................................................................................1311...................................................................................................................................................................2

)$$. *+,- 0N*N*S N$0 &+*R$+S................................................................................$. $N*R40*$N.........................................................................................................................................5$$. $N*R400$N.......................................................................................................................................6*$& ,+S ++P*$) PR7R+&&R $* N SR) 0+NN-......................................1 $$. 311S2; N0-S4R.............................................................................................................................11)$$. R0$N* 311S2;...........................................................................................................................12$$$. 311S2;1 PR7R+& &4-..............................................................................................................15$). &4- PR7R+&+ 311S2;1..............................................................................................1. &4- S$N0RN$?+0$N +4*&*$0 311S2;3......................................................26

iAure #;1.....................................................................................................................................................28311S2;5 $7* 0N*R- &4-...................................................................................................3)$$$. &4- 0N*R- PS 311S2;5..............................................................................32311S2;5 $SP-+=S +N 0N*R-S......................................................................................................2311S2;8 +004&4-+*R 0N*R- &4- ...................................................................................$>. 4N$+ &+N +04&4-+R 311S2;8 ..................................................................6>. 311S2;9 PS$*$N - 0N*R- &4- .............................................................................58+PPN$> +: -0*R$0+- 0NN0*$NS.......................................................................................59


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I. I/T2O&!TIO/

1. General System Construction

*he moe% 311S2 !arison !roAramminA s(s"em is esiAne for maBimum a!!%ica"ionf%eBiCi%i"(. *he con"ro% is esiAne so "ha" a%% func"ions are house in !%uA;in mou%es.ifferen" "(!es of mou%es can Ce Arou!e "o Aenera"e "he esire s(s"em func"ions. ,(

!ro!er choice of mou%es "he !roArammer ma( Ce aa!"e "o con"inuous eB"rusionmachinesD in"ermi""en" eB"rusion machinesD reci!roca"inA screw machinesD or accumu%a"ormachines. S(s"em func"ion ma( Ce a%"ere in "he fie%D if necessar(D C( eBchanAinAmou%es.

*he mou%ar cons"ruc"ion a%so sim!%ifies "he servicinA !rocess. *he main enc%osure whichhouses "he mou%es con"ains on%( a Cack!%ane an an +0/0 !ower su!!%(. +%% wirinADinc%uinA !ower runsD is connec"e "o "his main enc%osure ra"her "han "o each mou%e. +s aresu%"D "he !rocess of re!airinA a ma%func"ioninA s(s"em is Euick%( an easi%( accom!%isheif s!are mou%es are avai%aC%e.

2. General Module Functions

Severa% ifferen" "(!es of mou%es are avai%aC%e wi"h which "o cons"ruc" a !roArammer. +Crief escri!"ion of "hese mou%es is Aiven in "he fo%%owinA !araAra!hs. e"ai%eescri!"ions of "he mou%es are in %a"er sec"ions of "his manua%.

*he 311S2; housinA is use "o con"ain "he !%uA;in mou%es an su!!%( !ower "o "hem.*his housinA mus" Ce use wi"h a%% !roAramminA s(s"ems.

*he 311S2;1 ProAram &ou%e !rovies a fron" !ane% in"erface which is use "o crea"e asiB"(;four !oin" !arison !rofi%e. *his mou%e mus" Ce use in a%% s(s"ems.

*he 311S2;3 +u"o S(nc mou%e is use "o !rovie "he "iminA for "he !roAram whenever ase%f;aFus"inA "imer is esire. *he "imer au"oma"ica%%( aFus"s i"se%f so "ha" siB"(;four

!oin"s are !roAramme in "he in"erva% Ce"ween c%osures of "he eB"erna% machine con"ac"s.*his mou%e canno" Ce use in conFunc"ion wi"h "he 311S2;8 mou%e.

*he 311S2;5 eiAh" con"ro% mou%e is use "o !osi"ion one h(rau%ic "oo%inA c(%iner in ac%ose con"ro% %oo!. *he !osi"ion is e"ermine C( "he siB"(;four !roAram !oin"s se" in "he

!roAram mou%e an "he offse" GweiAh"H con"ro% on "he fron" of "he mou%e.

*he 311S2;8 +ccumu%a"or 0on"ro% is use "o !rovie !roAram "iminA whenever!roAramminA of an accumu%a"or or reci!roca"inA screw machine is reEuire. *iminA of "he!roAram is s(nchroniIe "o machine movemen" "hrouAh "he use of a !osi"ion "ransucermoun"e on "he machine. *he !osi"ion "ransucer is a%so use "o Aenera"e con"ac" c%osureswhich siAna% "he machine con"ro% "o s"ar" or s"o! !arison eB"rusion. *his mou%e canno" Ceuse wi"h "he 311S2;3 mou%e.

*he 311S2;9 Posi"ion hee% 0on"ro% is use "o !rovie !roAram "iminA whenever!roAramminA of a whee% machine is reEuire. *iminA of "he !roAram is s(nchroniIe "omachine movemen" "hrouAh "he use of a ro"ar( !osi"ion "ransucer moun"e on "hemachine.


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II. I/T2O&!!I/

3. Construccin de Sistema general

% moe%o 311S2 !arison !roAramaci'n e% sis"ema es iseJao !ara %a f%eBiCi%ia ea!%icaci'n mKBima. % con"ro% es iseJao e moo Eue "oas %as funciones sean a%oFaasen m'u%os enchufaC%es. -os "i!os iferen"es e m'u%os !ueen ser aAru!aos !araAenerar %as funciones e sis"ema eseaas. Por %a o!ci'n a!ro!iaa e m'u%os e%

!roAramaor !uee ser aa!"ao a mKEuinas e !ro"uCerancia con"inuasD mKEuinas e!ro"uCerancia in"ermi"en"esD in"ercamCiano mKEuinas e "orni%%oD o mKEuinas eacumu%aor. -a funci'n e sis"ema !uee ser camCiaa en e% cam!oD si es necesarioDcamCiano m'u%os.

-a cons"rucci'n mou%ar "amCiLn sim!%ifica e% !roceso e revisi'n. % recin"o !rinci!a% Euea%oFa %os m'u%os con"iene s'%o una !%aca mare ( un suminis"ro e enerAMa e +0/0.*oo e% a%amCraoD inc%uso carreras e !oerD es"K re%acionao con es"e recin"o !rinci!a%DmKs Cien Eue con caa m'u%o. 0omo consiAuien"eD e% !roceso e re!arar un sis"ema efuncionamien"o efec"uoso es rK!iamen"e ( fKci%men"e %%evao a caCo si %os m'u%os ere!ues"o es"Kn is!oniC%es.

4. Funciones de Mdulo generales

)arios "i!os iferen"es e m'u%os es"Kn is!oniC%es con Eue cons"ruir a un !roAramaor.an una Creve escri!ci'n e es"os m'u%os en %os !Krrafos siAuien"es. -as escri!cionese"a%%aas e %os m'u%os es"Kn en secciones !os"eriores e es"e manua%.

% a%oFamien"o 311S2; es usao !ara con"ener %os m'u%os enchufaC%es ( suminis"rar e%!oer con e%%os. s"e a%oFamien"o eCe ser usao con "oos %os sis"emas e !roAramaci'n.

% &'u%o e ProArama 311S2;1 !ro!orciona un in"erfaI e !ane% e%an"ero Eue es usao!ara crear un sesen"a ( cua"ro !un"o !arison !erfi%. s"e m'u%o eCe ser usao en "oos %ossis"emas.

% m'u%o e SincroniIaci'n +u"omK"ico 311S2;3 es usao !ara !ro!orcionar e%cronome"raFe a% !roArama siem!re Eue un "em!oriIaor Eue se au"oaa!"a sea eseao. %"em!oriIaor au"omK"icamen"e se aa!"a e moo Eue sesen"a ( cua"ro !un"os sean

!roAramaos en e% in"erva%o en"re cierres e %os con"ac"os e mKEuina eB"ernos. s"em'u%o no !uee ser usao Fun"o con e% m'u%o 311S2;8.

% m'u%o e 0on"ro% e !eso 311S2;5 es usao !ara co%ocar un ci%inro e %aCraohirKu%ico en un %aIo e con"ro% cerrao. -a !osici'n es e"erminaa !or e% sesen"a ( cua"ro

FueAo e !un"os e !roArama en e% m'u%o e !roArama ( %a com!ensaci'n G!esoH con"ro%e% fren"e e% m'u%o.

% 0on"ro% e +cumu%aor 311S2;8 es usao !ara !ro!orcionar e% cronome"raFe e!roArama siem!re Eue %a !roAramaci'n e un acumu%aor o in"ercamCiar %a mKEuina e"orni%%o sean reEuerios. % cronome"raFe e% !roArama es sincroniIao !ara "raCaFar amKEuina e% movimien"o a "ravLs e% uso e un "ransuc"or e !osici'n mon"ao en %amKEuina. % "ransuc"or e !osici'n "amCiLn es usao !ara Aenerar cierres e con"ac"o EueseJa%an e% con"ro% e mKEuina !ara comenIar o !arar %a !ro"uCerancia !arison. s"e m'u%ono !uee ser usao con e% m'u%o 311S2;3.


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% 0on"ro% e Ruea e Posici'n 311S2;9 es usao !ara !ro!orcionar e% cronome"raFe e!roArama siem!re Eue %a !roAramaci'n e una mKEuina e ruea sea reEueria. %cronome"raFe e% !roArama es sincroniIao !ara "raCaFar a mKEuina e% movimien"o a "ravLse% uso e un "ransuc"or e !osici'n ro"a"orio mon"ao en %a mKEuina.


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3. Typical Programming Systems

$n orer "o e"ermine "he mou%es reEuire for a !ar"icu%ar s(s"emD "he fo%%owinA Auie%inesmus" Ce fo%%owe.

+. ne 311S2; enc%osure is reEuire.

,. ne 311S2;1 !roAram mou%e is reEuire.

0. ne 311S2;3 or 311S2;8 is reEuire. *he s!ecific choice is e"ermine C( "heesire !roArammer func"ion. GSee mou%e sec"ions.H

. eiAh" con"ro% mou%es are e"ermine from "he numCer of "oo%inA c(%iners "oCe con"ro%%e. ne 311S2;5 mus" Ce use for each c(%iner "o Ce con"ro%%e.

-is"e Ce%ow are some of "he !ossiC%e !roArammer s(s"ems which ma( Ce Cui%". *heseEuence of "he mou%es is %is"e viewinA "he 311S2; from "he fron". hen ins"a%%inA"he mou%es in"o "he 311S2; enc%osureD care mus" Ce "aken "o !%ace "he mou%es in"o

"heir !ro!er %oca"ions. 0orrec" mou%e %oca"ions are e"ai%e in "he cha!"ers whiche"ai% "he iniviua% mou%es. See Figure #11an Figure #12for fur"her e"ai%s.+%% s(s"ems Ce%ow reEuire one 311S2; enc%osure.

+. *ime;Case aa!"ive !roArammer wi"h one servo channe%.

&ou%es reEuire: 311S2;1D 311S2;3D 311S2;5D ,%ankD ,%ankD ,%ank.

4ni" ma( Ce use wi"h con"inuous eB"rusion machines or wi"h in"ermi""en"eB"rusion machines where a se%f;aFus"inA "ime;Case !roAram is esire.

,. +ccumu%a"or !roArammer wi"h four servo channe%s.

&ou%es reEuire: 311S2;1D 311S2;8D 311S2;5D 311S2;5D 311S2;5D311S2;5

4ni" !rovies !roAramminA which is s(nchroniIe "o "he accumu%a"ormovemen". SiAna%s are !rovie "o s"ar" an s"o! eB"rusion.


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3. Sistemas de Programacin t!picos

+ fin e e"erminar %os m'u%os reEuerios !ara un sis"ema !ar"icu%arD %as !au"as siAuien"eseCen ser seAuias.

. 4n recin"o 311S2; se reEuiere.

. 4n m'u%o e !roArama 311S2;1 se reEuiere.

7. 4n 311S2;3 o 311S2;8 se reEuieren. -a o!ci'n es!ecMfica es e"erminaa !or %afunci'n e !roAramaor eseaa. G)er secciones e m'u%o.H

. -os m'u%os e con"ro% e !eso son eciios e% nmero e ci%inros e%aCrao a ser con"ro%aos. 4n 311S2;5 eCe ser usao !ara caa ci%inro !ara sercon"ro%ao.

Pues"o en una %is"a aCaFo son a%Aunos sis"emas e !roAramaor !osiC%es Eue !ueenser cons"ruios. -a secuencia e %os m'u%os es !ues"a en una %is"a vieno e% 311S2;

e% fren"e. $ns"a%ano %os m'u%os en e% recin"o 311S2;D e% cuiao eCe ser "omao!ara co%ocar %os m'u%os en sus !osiciones a!ro!iaas. -as !osiciones e m'u%ocorrec"as son e"a%%aas en %os ca!M"u%os Eue e"a%%an %os m'u%os iniviua%es. )er aCi"raFigura$ #11( Ci"raFigura$ #12!ara mKs e"a%%es. *oos %os sis"emas aCaForeEuieren un recin"o 311S2;.

0. ProAramaor aa!"aC%e Casao en e% "iem!o con un cana% e servomecanismo.

-os m'u%os reEuirieron: 311S2;1D 311S2;3D 311S2;5D en ,%ancoD en ,%ancoDen ,%anco.

-a unia !uee ser usaa con mKEuinas e !ro"uCerancia con"inuas o conmKEuinas e !ro"uCerancia in"ermi"en"es one un !roArama Casao en e%

"iem!o Eue se au"oaa!"a es eseao.. ProAramaor e acumu%aor con cua"ro cana%es e servomecanismo.

-os m'u%os reEuirieron: 311S2;1D 311S2;8D 311S2;5D 311S2;5D 311S2;5D311S2;5

-a unia !ro!orciona %a !roAramaci'n Eue es sincroniIaa a% movimien"o eacumu%aor. -as seJa%es son !ro!orcionaas a !ro"uCerancia e !araa (

!rinci!io.


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TIM- +A'- AA4TIV- 42O52AMM-2 6ITH O/- '-2VO !HA//-,

igure 1*1A!!&M&,ATO2 +A'- 42O52AMM-2 6ITH O&2 '-2VO !HA//-,'

igure 1*%


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II. 311'%*0 -/!,O'&2-

1. %escription o" &nit

*he enc%osure for "he 311S2 mou%es is esiAne "o faci%i"a"e ra!i ins"a%%a"ion an servicinA of"he con"ro%. &ou%es are !%uAAe in"o "he housinA an a !rin"e circui" Coar insie "he housinA isuse "o carr( siAna%s from one mou%e "o ano"herD as we%% as "o carr( siAna%s from "he machinee%emen" "ermina%s "o "he mou%es.

urinA inser"ionD mou%es are Auie C( Arooves insie "he enc%osure. nce a mou%e is fu%%(sea"eD screws "hrouAh "he fron" !ane% of "he mou%e are "iAh"ene "o secure "he mou%e in

!osi"ion. See Figure #21for Aroove %oca"ions.


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VII. 2-!I/TO - 311'%*0

2. %escripcin de &nidad

% recin"o !ara e% 311S2 m'u%os es iseJao !ara faci%i"ar %a ins"a%aci'n rK!ia ( %a revisi'n e%con"ro%. -os m'u%os son "a!aos en e% a%oFamien"o ( una !%aca e circui"o im!reso en"ro e%a%oFamien"o es usaa !ara %%evar seJa%es e un m'u%o a% o"roD asM como %%evar seJa%es e %os"ermina%es e e%emen"o e mKEuina a %os m'u%os.

uran"e %a in"roucci'nD %os m'u%os son iriAios !or surcos en"ro e% recin"o. 4na veI Eue unm'u%o es "o"a%men"e asen"aoD %os "orni%%os !or e% !ane% e%an"ero e% m'u%o son a!re"aos !araaseAurar e% m'u%o en %a !osici'n. )er a la Ci"raFigura$ #21!ara !osiciones e surco.

TH- '!2-6' 6HI!H 2-TAI/ TH- MO&,-' I/ TH- -/!,O'&2- A2-4HI,,I48' H-A T94-. A,,-/ H-A '!2-6' A2- &'- O/ TH- 2O/T4A/-,' O2 A'T-/I/5 I/T-2/A, IT-M' A/ M&'T /OT +- ,OO'-/- O22-MOV-.

,O' TO2/I,,O' :&- 2-TI-/-/ ,O' M&,O' -/ -, 2-!I/TO 'O/ -, TI4O42I/!I4A, -, 4HI,,I4. ,O' TO2/I,,O' - !A+-;A(


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311'%*0 !A+I/-Tigure %*1


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'&55-'T- MO&/TI/5 !&TO&T (4A/-, MO&/T 2OM 2-A2)igure %*%

!O/T2O, !A+I/-T O&T,I/-igure %*3


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III. 311'%*1 42O52AM MO&,-

1. %escription o" 'peration

*he !roAram mou%e Aenera"es "he !roAram !rofi%e an o"her reference vo%"aAes use C("he weiAh" con"ro% mou%es. *he !roAramminA circui"r( is %oca"e on "he riAh" sie of "hemou%e. iAi"a% comman in!u"s are a!!%ie "hrouAh a car eAe connec"or. *hese iAi"a%in!u"s are ecoe an are "hen use "o aress "he !roAram !oin"s s"ore in "he !roArammou%e. *he !roAram mou%e "hen Aenera"es "he !ro!er !rofi%e vo%"aAe an is"riCu"es i" "o"he weiAh" con"ro% mou%es.

+ uniEue fea"ure of "he !roAram Aenera"or is "he au"oma"ic in"er!o%a"ion. Ra"her "hans"e!!inA "he !rofi%e !roAram in siB"(;four s"e!sD a "o"a% of 253 s"e!s are Aenera"e. ,e"ween

!roAram !oin"s 1 "hrouAh 6D eEua%%( s!ace s"e!s are Aenera"e whi%e avancinA fromone !roAram !oin" "o "he neB". No in"ermeia"e s"e!s are Aenera"e whi%e rese""inA from

!oin" 6 "o !oin" 1.

% m'u%o e !roArama Aenera e% !erfi% e !roArama ( o"ros vo%"aFes e referencia usaos!or %os m'u%os e con"ro% e !eso. -a circui"erMa e !roAramaci'n es"K %oca%iIaa en %aerecha e% m'u%o. -as en"raas e oren iAi"a%es son a!%icaas !or un conec"or e Coree "arFe"a. s"as en"raas iAi"a%es son escifraas ( son usaas en"onces !ara iriAirse a %os

!un"os e !roArama a%macenaos en e% m'u%o e !roArama. % m'u%o e !roAramaen"onces Aenera e% vo%"aFe e !erfi% a!ro!iao ( %o is"riCu(e a %os m'u%os e con"ro% e

!eso.

4na !ecu%iaria e% Aeneraor e !roArama es %a in"er!o%aci'n au"omK"ica. &Ks Cien Eueanar e% !roArama e !erfi% a sesen"a ( cua"ro !asosD un "o"a% e 253 !asos es Aenerao.n"re %os !un"os e !roArama 1 a 6D !asos iAua%men"e es!aciaos son Aeneraosmien"ras e% avance e un !roArama seJa%a a% siAuien"e. NinAunos !asos in"ermeios sonAeneraos reinicia%iIano e% !un"o 6 !ara seJa%ar 1.

2. Controls

See Figure #31for %oca"ions.+. PR$- $SP-+=

*he sha!e of "he !rofi%e is is!%a(e usinA a ma"riB of %iAh";emi""inA ioes. *he >;aBis of "he is!%a( re!resen"s !roAram !oin"s 1 "hrouAh 6. *he =;aBis re!resen"s a

!ercen"aAe of "he "o"a% avai%aC%e !rofi%e ranAe. *he =;aBis ranAe is from Q "o 1Qin 2.5Q incremen"s.

-a forma e% !erfi% es mos"raa usano una ma"riI e fo"oioos. % Fe > e %aemos"raci'nG!an"a%%aH re!resen"a !un"os e !roArama 1 a 6. % Fe = re!resen"a un

!orcen"aFe e %a variea e !erfi% is!oniC%e "o"a%. -a variea e Fe = es e% Q a%1 Q en incremen"os e% 2.5 Q.

,. PR$- S=N0 $SP-+= ,+R+ is!%a( Car consis"inA of siB"(;four %iAh" emi""inA ioes is %oca"e irec"%( aCove"he !rofi%e is!%a(. *he ioe which is curren"%( i%%umina"e inica"es which of "hesiB"(;four !rofi%e !oin"s is curren"%( con"ro%%inA "he "oo%inA. +s "he con"ro%%eravances from !oin" "o !oin"D "he ioes wi%% i%%umina"e seEuen"ia%%( .


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4na Carra e emos"raci'nG!an"a%%aH Eue consis"e en sesen"a ( cua"ro fo"oioos es"K%oca%iIaa irec"amen"e encima e %a emos"raci'nG!an"a%%aH e !erfi%. % ioo Eue esi%uminao ac"ua%men"e inica cua% e %os sesen"a ( cua"ro !un"os e !erfi% con"ro%aac"ua%men"e e% %aCrao. 0omo e% reAu%aor avanIa e% !un"o a% !un"oD %os ioosi%uminarKn secuencia%men"e.

0. PR$- 0N*R- N,S*he !arison !rofi%e ma( Ce aFus"e C( ro"a"inA "he "wo !arison con"ro% knoCs %oca"eirec"%( Ce%ow "he !rofi%e is!%a(. *he %ef" knoC is use se%ec" which of "he siB"(;four

!rofi%e !oin"s wi%% Ce aFus"e. *he knoC on "he riAh" is use "o aFus" "he se%ec"e!rofi%e !oin" "o "he esire !ercen"aAe of avai%aC%e !rofi%e ranAe.

. N4&R$0 $SP-+=S*wo


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IV. M&,O - 42O52AMA - 311'%*1

3. %escripcin de 'peracin

% m'u%o e !roArama Aenera e% !erfi% e !roArama ( o"ros vo%"aFes e referencia usaos!or %os m'u%os e con"ro% e !eso. -a circui"erMa e !roAramaci'n es"K %oca%iIaa en %aerecha e% m'u%o. -as en"raas e oren iAi"a%es son a!%icaas !or un conec"or e Coree "arFe"a. s"as en"raas iAi"a%es son escifraas ( son usaas en"onces !ara iriAirse a %os

!un"os e !roArama a%macenaos en e% m'u%o e !roArama. % m'u%o e !roAramaen"onces Aenera e% vo%"aFe e !erfi% a!ro!iao ( %o is"riCu(e a %os m'u%os e con"ro% e

!eso.

4na !ecu%iaria e% Aeneraor e !roArama es %a in"er!o%aci'n au"omK"ica. &Ks Cien Eueanar e% !roArama e !erfi% a sesen"a ( cua"ro !asosD un "o"a% e 253 !asos es Aenerao.n"re %os !un"os e !roArama 1 a 6D !asos iAua%men"e es!aciaos son Aeneraosmien"ras e% avance e un !roArama seJa%a a% siAuien"e. NinAunos !asos in"ermeios sonAeneraos reinicia%iIano e% !un"o 6 !ara seJa%ar 1.

4. Mandos

)er a la Ci"raFigura$ #31!ara !osiciones.

. &S*R+0$NGP+N*+--+H PR$--a forma e% !erfi% es mos"raa usano una ma"riI e fo"oioos. % Fe > e %aemos"raci'nG!an"a%%aH re!resen"a !un"os e !roArama 1 a 6. % Fe = re!resen"a un

!orcen"aFe e %a variea e !erfi% is!oniC%e "o"a%. -a variea e Fe = es e% Q a%1 Q en incremen"os e% 2.5 Q.

. S0R$,+ ,+RR+ &S*R+0$NGP+N*+--+H

S$N0RN$?+0$N4na Carra e emos"raci'nG!an"a%%aH Eue consis"e en sesen"a ( cua"ro fo"oioos es"K%oca%iIaa irec"amen"e encima e %a emos"raci'nG!an"a%%aH e !erfi%. % ioo Eue esi%uminao ac"ua%men"e inica cua% e %os sesen"a ( cua"ro !un"os e !erfi% con"ro%aac"ua%men"e e% %aCrao. 0omo e% reAu%aor avanIa e% !un"o a% !un"oD %os ioosi%uminarKn secuencia%men"e.

7. ,*NS 0N*R- PR$-% !erfi% e !arison !uee ser aFus"ao hacieno Airar %os os Co"ones e con"ro%

!arison %oca%iIaos irec"amen"e eCaFo e %a emos"raci'nG!an"a%%aH e !erfi%. -a!eri%%a iIEuiera es usaa escoAia cua% e %os sesen"a ( cua"ro !un"os e !erfi% serKaFus"ao. -a !eri%%a a %a erecha es usaa !ara aFus"ar e% !un"o e !erfi% se%eccionaoa% !orcen"aFe eseao e %a variea e !erfi% is!oniC%e.

. &S*R+0$NSGP+N*+--+SH N4&R$0+Sos emos"racionesG!an"a%%asH numLricas e < seAmen"os es"Kn %oca%iIaas en %aesEuina e mano erecha su!erior e% !ane% e%an"ero. s"os mues"ran cua% e %ossesen"a ( cua"ro !un"os es se%eccionao ac"ua%men"e !ara e% aFus"e ( su aFus"e e

!orcen"aFe corrien"e. -a emos"raci'nG!an"a%%aH e !orcen"aFe %ee e% . Q a% 99.9 Qen incremen"os e% 2.5 Q. % !orcen"aFe mKBimo mos"r' Ge% 99.9 QH rea%men"ere!resen"a e% 1. Q e %a variea e !erfi% is!oniC%e.


18/66

$. PR$- R+N7 vs. $7* R+N7 R+*$ $SP-+= ,+R*his is!%a( re!resen"s "he !ercen"aAes of "he &aBimum !en se""inA which arereserve for eiAh" RanAe an Profi%e RanAe. *he %iAh";emi""inA ioe which isi%%umina"e eno"es "he ranAe se""inAs.

*he "o"a% of "he eiAh" RanAe an "he Profi%e RanAe !ercen"aAe wi%% a%wa(s Ce 1Qof "he &aBimum !en se""inA.

B: eiAh" RanAe T 2QD Profi%e RanAe T 8Q2Q U 8Q T 1Q

V. &+>$&4& PN $SP-+= ,+R*his is!%a( re!resen"s "he !ercen"aAe of "he maBimum ca%iCra"e "oo%inA o!eninAranAe which ma( Ce use C( "he !roArammer. *he %iAh";emi""inA ioe which isi%%umina"e eno"es "he !ercen"aAe of "he ca%iCra"e "oo%inA o!eninA which wi%% Ceavai%aC%e.

B: 0a%iCra"e *oo%inA u%% S"roke T 1.D &aBimum !en T 1Q

G1.H W G1QH T 1. *oo%inA S"roke +vai%aC%e

B: 0a%iCra"e *oo%inA u%% S"roke T .5D &aBimum !en T 6Q

G.5H W G6QH T .3 *oo%inA S"roke +vai%aC%e

B: 0a%iCra"e *oo%inA u%% S"roke T 1.D &aBimum !en T 8QDeiAh" RanAe T 6QD Profi%e RanAe T Q

G1.H W G8QH T .8 *oo%inA S"roke +vai%aC%eG.8H W G6QH T .8 *oo%inA S"roke +vai%aC%e for eiAh" 0on"ro%G.8H W GQH T .32 *oo%inA S"roke +vai%aC%e for Profi%e 0on"ro%

. PR$- R+N7 vs. $7* R+N7 +V4S*&N* N,+ ranAe aFus"men" knoC is !rovie "o se" "he esire eiAh" RanAe an Profi%eRanAe !ercen"aAes. $" is %oca"e irec"%( Ce%ow "he RanAe Ra"io is!%a( Car. Ro"a"inA"he knoC c%ockwise increases "he Profi%e RanAe an ecreases "he eiAh" RanAe.Ro"a"inA "he knoC coun"er;c%ockwise ecreases "he Profi%e RanAe an increases "heeiAh" RanAe se""inA.

. &+>$&4& PN +V4S*&N* N,+n aFus"men" knoC is !rovie "o se" "he esire &aBimum !en !ercen"aAe. $" is%oca"e irec"%( Ce%ow "he &aBimum !en is!%a( Car. Ro"a"inA "he knoC c%ockwiseincreases "he &aBimum !en !ercen"aAe. Ro"a"inA "he knoC coun"er;c%ockwise

ecreases "he &aBimum !en se""inA.

$. *-$N7 & S$*0+ s%ie swi"ch %oca"e in "he Co""om cen"er of "he fron" !ane% is !rovie "o se%ec" "he"oo%inA moe. iverAinA or 0onverAinA moes are se%ec"e C( s%iinA "he swi"ch"owar "he a!!ro!ria"e s(mCo% for "he esire "oo%inA moe.


19/66

-. S0R$,+ )+R$+ con"ra ,+RR+ &S*R+0$NGP+N*+--+H PRPR0$N )+R$+ PSs"a emos"raci'nG!an"a%%aH re!resen"a %os !orcen"aFes e% aFus"e +Cier"o &KBimo Eueson reservaos !ara %a )ariea e Perfi% ( )ariea e Peso. % fo"oioo Eue esi%uminao eno"a %os aFus"es e variea.

% "o"a% e %a )ariea e Peso ( e% !orcen"aFe e )ariea e Perfi% siem!re serK e%1 Q e% aFus"e +Cier"o &KBimo.

Bce!"o: )ariea e !eso T e% 2 QD )ariea e Perfi% T e% 8 Q- 2 Q U - 8 Q T - 1 Q

&. &>$& +,R ,+RR+ &S*R+0$NGP+N*+--+Hs"a emos"raci'nG!an"a%%aH re!resen"a e% !orcen"aFe e %a variea e a!er"ura e%aCrao ca%iCraa mKBima Eue !uee ser usaa !or e% !roAramaor. % fo"oioo Euees i%uminao eno"a e% !orcen"aFe e %a a!er"ura e %aCrao ca%iCraa Eue es"arK

is!oniC%e.

Bce!"o: -aCrao ca%iCrao 7o%!e -%eno T 1.D &KBimo +Cier"o T e% 1 Q

G1.H W Ge% 1 QH T 1. 7o%!e e -aCrao is!oniC%e

Bce!"o: -aCrao ca%iCrao 7o%!e -%eno T .5D &KBimo +Cier"o T e% 6 Q

G.5H W Ge% 6 QH T .3 7o%!e e -aCrao is!oniC%e

Bce!"o: -aCrao ca%iCrao 7o%!e -%eno T 1.D &KBimo +Cier"o T e% 8 QD)ariea e !eso T e% 6 QD )ariea e Perfi% T e% Q

G1.H W Ge% 8 QH T .8 7o%!e e -aCrao is!oniC%eG.8H W Ge% 6 QH T .8 7o%!e e -aCrao is!oniC%e !ara 0on"ro%

e !esoG.8H W Ge% QH T .32 7o%!e e -aCrao is!oniC%e !ara 0on"ro%

e Perfi%

N. S0R$,+ )+R$+ con"ra PR$--+ +V4S* )+R$+ PS4na !eri%%a e aFus"e e variea es !ro!orcionaa !ara !oner %os !orcen"aFes e)ariea e Perfi% ( )ariea e Peso eseaos. s"K %oca%iIao irec"amen"e eCaFoe %a Carra e emos"raci'nG!an"a%%aH e Pro!orci'n e )ariea. % Airo e %a !eri%%aaumen"os en e% sen"io e %as aAuFas e% re%oF %a )ariea e Perfi% ( isminuciones %a)ariea e Peso. % Airo e %a !eri%%a en con"rario isminu(e %a )ariea e Perfi% (

aumen"a e% aFus"e e )ariea e Peso.

. &>$& +,R PR$--+ +V4S*4na !eri%%a e aFus"e es !ro!orcionaa !ara !onerse e% &KBimo eseao +Cren e%

!orcen"aFe. s"K %oca%iIao irec"amen"e eCaFo e %a Carra e emos"raci'nG!an"a%%aH+Cier"a &KBima. % Airo e %a !eri%%a aumen"os en e% sen"io e %as aAuFas e% re%oF e%&KBimo +Cre e% !orcen"aFe. % Airo e %a !eri%%a en con"rario isminu(e e% aFus"e+Cier"o &KBimo.


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)$$. $N*RR4P*R & -+,R+4n in"erru!"or e ia!osi"iva %oca%iIao en e% cen"ro e fono e% !ane% e%an"ero es

!ro!orcionao !ara se%eccionar e% moo e %aCrao. iverAieno o 0onverAieno %osmoos son se%eccionaos es%iIano e% in"erru!"or hacia e% sMmCo%o a!ro!iao !ara e%moo e %aCrao eseao.


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(. Speci"ications

!era"inA *em!era"ure RanAe:X0 "o 6X0

iAi"a% ProAram -oAic $n!u"s:)c "o 5)cD **- com!a"iC%e

ProAram )o%"aAe u"!u"s:)c "o 1)cD e!enen" on Profi%eD RanAeD an &aBimum !en se""inAs.

). *nstallation Procedures

$ns"a%%a"ion reEuiremen"s for "he 311S2;1 are re%a"ive%( sim!%e. *he fo%%owinA s"e!s arereEuire "o ins"a%% "he !roAram mou%e.

+. )erif( "ha" %ine !ower has Ceen isconnec"e or "urne off. N* $NS*+-- +&4- $- PR $S +PP-$ * * ,+0P-+N.

,. $ns"a%% "he mou%e in"o "he 311S2; enc%osure a" "he eB"reme %ef" Gas viewe from "hefron"H. $nser" "he me"a% mou%e Auie !%a"e in"o "he "o! an Co""om Auie Arooves.0arefu%%( s%ie "he mou%e "owar "he rear of "he chassis un"i% "he !roAram P0, iscom!%e"e%( sea"e in "he Cack!%ane connec"or. as"en "he mou%e in !%ace wi"h "hefour screws which are su!!%ie.


22/66

+. ,speci"icaciones

)ariea e *em!era"ura e funcionamien"o:X0 a 6X0

n"raas e -'Aica e ProArama iAi"a%es:)c a 5)cD **- com!a"iC%e

Sa%ias e )o%"aFe e !roArama:-os )c a 1)cD e!enien"e en Perfi%D )arieaD ( &KBimo +Cren aFus"es.

-. Procedimientos de instalacin

-os reEuisi"os e ins"a%aci'n !ara e% 311S2;1 son re%a"ivamen"e sim!%es. Se reEuiere Eue%os !asos siAuien"es ins"a%en e% m'u%o e !roArama.

0. )erifiEue Eue e% !oer e %Mnea ha sio esconec"ao o a!aAao. No $NS*+- 4N&4- &$N*R+S - PR S +P-$0+ + -+ P-+0+ &+R.

. $ns"a%e e% m'u%o en e% recin"o 311S2; en e% eB"remo eFao Gcomo vis"o e% fren"eH.$nser"e e% !%a"oGmK"riIH e AuMa e m'u%o me"K%ico en %a cumCre ( surcos e AuMa efono. 0on cuiao es%ice e% m'u%o hacia %a !ar"e "rasera e% chasis has"a Eue e%

!roArama P0, sea com!%e"amen"e asen"ao en e% conec"or e !%aca mare. SuFe"e e%m'u%o en e% %uAar con %os cua"ro "orni%%os Eue son suminis"raos.


23/66

311'%*1 I'4,A9' A/ !O/T2O,'igure 3*1

POINT

PROFILE

311-1

POINT

PROFILE

WEIGHT

100

PROFILE

MAX. OPEN

100

50

0

10

30

20

40

500

W

100

80

60

70

90

100

0

50

50

P

0

%

311SERIES 220

HUNKAR

1 5 10 15 25 30 35 4540 50 55 60 64


24/66

VIII. 311'%*3 A&TO '9/! MO&,-


*he 311S2;3 +u"o S(nc mou%e is a se%f;aFus"inA "imer which is esiAne "o seEuence "he

!roAram mou%e in "he 311S2 !roAramminA s(s"em. &achine Aenera"e commans areuse C( "he au"o s(nc mou%e "o se" "he ra"e a" which "he commans "o "he 311S2;1!roAram mou%e are seEuenceD "hereC( aFus"inA "he !roAram c(c%e "ime "o "he machinec(c%e.

*he au"o s(nc mou%e can o!era"e in ei"her in"ermi""en" moe or con"inuous moe. *hemoe ma( Ce se%ec"e C( !ro!er%( se""inA a $P swi"ch on "he au"o s(nc P0, GseeFigure #42H.

$n"ermi""en" "iminA moe reEuires "wo se!ara"e con"ac" c%osures as con"ro% in!u"s. necon"ac" mus" c%ose a" "he CeAinninA of each !arison eB"rusion. *he o"her con"ac" mus" c%osea" "he en of each !arison eB"rusion. *he firs" con"ac" !rovies "he s"ar" in!u" "o "he mou%ewhi%e "he %a""er con"ac" !rovies "he s"o! in!u" "o "he mou%e. *he "wo con"ac"s mus" never

Ce c%ose simu%"aneous%(. *wo inica"ors on "he fron" of "he mou%e are use "o inica"ewhenever a con"ac" is c%ose. %ec"ronic circui"r( in "he mou%e measures "he "ime in"erva%

Ce"ween "he s"ar" an s"o! siAna%s. *he "imerD which is use "o seEuence "he siAna%s "ha"comman "he !roAram mou%eD is "hen aFus"e so "ha" "he "ime for "he fu%% !roAram "oeB!ire is ien"ica% "o "he "ime in"erva% which was measure. hi%e "his "imer is ac"iva"eD"he %iAh";emi""inA ioes in "he 311S2;1 !rofi%e is!%a( s(nc Car wi%% i%%umina"eseEuen"ia%%(. $n "his fashion "he machine c(c%e is use "o e"ermine "he "ime reEuire for"he neB" !roAram so "ha" i" ma"ches "he machine c(c%e.

0on"inuous "iminA moe is use for con"inuous eB"rusion machines. ne con"ac" c%osure!er machine c(c%e is reEuire. *he s"ar" in!u" of "he mou%e is iAnore when o!era"inA in"his moe. *he s"o! in!u" is connec"e "o a machine con"ac" which c%oses a" "he ins"an" onemachine !roAram ens an a new one is "o CeAin. $n "his moe "he mou%e measures "he"ime in"erva% Ce"ween con"ac" c%osuresD aAain usinA i" "o se" "he !roAram "imer ra"e for "he

neB" !roAram c(c%e.

*he mou%e can aFus" i"se%f over a wieD Cu" fiBe ranAe of c(c%e "imes. *he avai%aC%eranAe is %is"e in "he s!ecifica"ions sec"ion.

2. Panel *ndicators

+. *he OS*+R* inica"or is i%%umina"e an("ime "he s"ar" in!u" is connec"e "o Aroun.

,. *he OS*P inica"or is i%%umina"e an("ime "he s"o! in!u" is connec"e "o Aroun.

See Figure #41for inica"or %oca"ions.


25/66

3. Speci"ications

!era"inA *em!era"ure:X0 "o 6X0

0 !era"inA )o%"aAes:U5)D U15)D ;15)

S*+R* $n!u" 0harac"eris"ics:0on"ac" mus" sus"ain 1m+ !eakD 2m+ averaAe curren" whi%e c%ose.0on"ac" mus" sus"ain 16)c maBimum when o!en.

0on"ac" mus" c%ose when !roAramminA is "o CeAinD remaininA c%ose for a" %eas"5mS.0on"ac" wirinA mus" Ce shie%e.0on"ac" mus" no" Ce c%ose a" "he same "ime as "he S*P con"ac".

S*P $n!u" 0harac"eris"ics:

0on"ac" mus" sus"ain 1m+ !eakD 2m+ averaAe curren" whi%e c%ose.0on"ac" mus" sus"ain 16)c maBimum when o!en.0on"ac" mus" c%ose when !roAramminA is "o enD remaininA c%ose for a" %eas"

5mS.0on"ac" wirinA mus" Ce shie%e.

0on"ac" mus" no" Ce c%ose a" "he same "ime as "he S*+R* con"ac"D eBce!"when s(nchroniIe in "he con"inuous !roAramminA moe. $n "he

con"inuousmoeD "his con"ac" mus" no" Counce u!on o!eninA.

&ou%e 0(c%e *ime RanAe:.3 secons "o 6 secons.

4. *nstallation Procedures

$ns"a%%a"ion reEuiremen"s for "he 311S2;3 are re%a"ive%( sim!%e. *he fo%%owinA s"e!s areneee "o ins"a%% "he au"o s(nc mou%e.

+. )erif( "ha" %ine !ower has Ceen isconnec"e or "urne off. N* $NS*+-- +&4- $- PR $S +PP-$ * * ,+0P-+N.

,. $ns"a%% "he mou%e in"o "he 311S2; enc%osure usinA "he neB" s%o" "o "he riAh" of "he311S2;1 !roAram mou%e Gas viewe from "he fron"H. $nser" "he !rin"e circui" Coarin"o "he "o! an Co""om Auie Arooves. 0arefu%%( s%ie "he mou%e "owar "he rear of"he chassis un"i% "he au"o s(nc P0, is com!%e"e%( sea"e in "he Cack!%ane connec"or.as"en "he mou%e in !%ace wi"h "he "wo screws !rovie.


26/66

I=. M&,O - 'I/!2O/I;A!I/ A&TOM>TI!O - 311'%*3

(. %escripcin de 'peracin

% m'u%o e SincroniIaci'n +u"omK"ico 311S2;3 es un "em!oriIaor Eue se au"oaa!"a

Eue es iseJao a %a secuencia e% m'u%o e !roArama en e% 311S2 !roAramaci'n e%sis"ema. -as 'renes Aeneraas e %a mKEuina son usaas !or e% m'u%o e sincroniIaci'nau"omK"ico !ara !oner e% !recio a% cua% %as 'renes a% m'u%o e !roArama 311S2;1 sonorenaasD asM aFus"ano e% "iem!o e cic%o e !roArama a% cic%o e mKEuina.

% m'u%o e sincroniIaci'n au"omK"ico !uee funcionar en moo in"ermi"en"e o en moocon"inuo. % moo !uee ser se%eccionao !onieno correc"amen"e un $n"erru!"or en P0,e sincroniIaci'n au"omK"ico GverCi"raFigura$ #42H.

% moo e cronome"raFe in"ermi"en"e reEuiere os cierres e con"ac"o se!araos comoen"raas e con"ro%. 4n con"ac"o eCe cerrarse a !rinci!ios e caa !ro"uCerancia !arison.% o"ro con"ac"o eCe cerrarse a% fina% e caa !ro"uCerancia !arison. % !rimer con"ac"o

!ro!orciona %a en"raa e !rinci!io a% m'u%o mien"ras e% con"ac"o %"imo !ro!orciona %aen"raa e !araa a% m'u%o. -os os con"ac"os nunca eCen es"ar cerraossimu%"Kneamen"e. os inicaores en e% fren"e e% m'u%o son usaos !ara inicar siem!reEue un con"ac"o es"L cerrao. -a circui"erMa e%ec"r'nica en e% m'u%o mie e% in"erva%o e"iem!o en"re seJa%es e !araa ( e% !rinci!io. % "em!oriIaorD Eue es"K acos"umCrao a %asecuencia %as seJa%es Eue mananGorenanH e% m'u%o e !roAramaD es aFus"ao en"oncese moo Eue e% "iem!o !ara e% !roArama %%eno !ara eB!irar sea iLn"ico a% in"erva%o e"iem!o Eue fue meio. &ien"ras es"e "em!oriIaor es ac"ivaoD %os fo"oioos en %a Carrae sincroniIaci'n e emos"raci'nG!an"a%%aH e !erfi% e 311S2;1 i%uminarKnsecuencia%men"e. e es"a moa e% cic%o e mKEuina es usao !ara e"erminar e% "iem!oreEuerio !ara e% siAuien"e !roArama e moo Eue es"o corres!ona a% cic%o e mKEuina.

% moo e cronome"raFe con"inuo es usao !ara mKEuinas e !ro"uCerancia con"inuas. 4ncierre e con"ac"o !or cic%o e mKEuina se reEuiere. -a en"raa e !rinci!io e% m'u%o no

es iAnoraa funcionano en es"e moo. -a en"raa e !araa es"K re%acionaa con uncon"ac"o e mKEuina Eue se cierra a %os fina%es e !roArama e mKEuina inmeia"os (nuevo uno eCe comenIar. n es"e moo e% m'u%o mie e% in"erva%o e "iem!o en"recierres e con"ac"oD o"ra veI usKno%o !ara !oner e% !recio e "em!oriIaor e !roArama

!ara e% siAuien"e cic%o e !roArama.

% m'u%o !uee aa!"arse soCre una variea am!%iaD !ero fiFaa e "iem!os e cic%o. -avariea is!oniC%e es !ues"a en una %is"a en %a secci'n e es!ecificaciones.

). *ndicadores de panel

0. % inicaor OS*+R* es i%uminao en cua%Euier momen"o %a en"raa e !rinci!ioes"K re%acionaa con %a "ierraGraI'nH.

. % inicaor OS*P es i%uminao en cua%Euier momen"o %a en"raa e !araa es"Kre%acionaa con %a "ierraGraI'nH.

)er a la Ci"raFigura$ #41!ara !osiciones e inicaor.


27/66

+. ,speci"icaciones

*em!era"ura e funcionamien"o:X0 a 6X0

)o%"aFes e uncionamien"o e corrien"e con"inua:U5)D U15)D;15)

0&$N0 0arac"erMs"icas e n"raa:% con"ac"o eCe sos"ener 1m+ !icoD 2m+ corrien"e meia mien"ras cerrao.% con"ac"o eCe sos"ener 16)c mKBimo cuano aCier"o.

% con"ac"o eCe cerrarse cuano %a !roAramaci'n eCe comenIarD res"an"e cerrao!ara a% menos

5 mi%iseAunos.% a%amCrao e con"ac"o eCe ser !ro"eAio.% con"ac"o no eCe es"ar cerrao a% mismo "iem!o como e% con"ac"o e

P+R++.

P+R 0arac"erMs"icas e n"raa:% con"ac"o eCe sos"ener 1m+ !icoD 2m+ corrien"e meia mien"ras cerrao.% con"ac"o eCe sos"ener 16)c mKBimo cuano aCier"o.

% con"ac"o eCe cerrarse cuano %a !roAramaci'n eCe "erminarseD res"an"e cerrao!ara a% menos

5 mi%iseAunos.% a%amCrao e con"ac"o eCe ser !ro"eAio.

% con"ac"o no eCe es"ar cerrao a% mismo "iem!o como e% con"ac"o e PR$N0$P$DeBce!"o cuano sincroniIao en e% moo e !roAramaci'ncon"inuo. n e% con"inuo

mooD es"e con"ac"o no eCe sa%"ar es!uLs e %a a!er"ura.

)ariea e *iem!o e cic%o e m'u%o:.3 seAunos a 6 seAunos.

-. Procedimientos de instalacin

-os reEuisi"os e ins"a%aci'n !ara e% 311S2;3 son re%a"ivamen"e sim!%es. -os !asossiAuien"es son necesarios !ara ins"a%ar e% m'u%o e sincroniIaci'n au"omK"ico.


. $ns"a%e e% m'u%o en e% recin"o 311S2; usano %a siAuien"e ranura a %a erecha e%m'u%o e !roArama 311S2;1 Gcomo vis"o e% fren"eH. $nser"e %a !%aca e circui"o

im!reso en %a cumCre ( surcos e AuMa e fono. 0on cuiao es%ice e% m'u%o hacia%a !ar"e "rasera e% chasis has"a %a sincroniIaci'n au"omK"ica P0, es com!%e"amen"easen"ao en e% conec"or e !%aca mare. SuFe"e e% m'u%o en e% %uAar con %os os"orni%%os !ro!orcionaos.


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311'%*3 I'4,A9' A/ !O/T2O,'

igure #*1

STOP

START

311S2-3


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3%%'%*3 I4 '6IT!H '-TTI/5'igure #*%

OFF

ON

RESERVEDRESERVED

EXTRUSION MODERESERVED

OFF = INTERMITTENT

ON = CONTINUOUS

EXTRUSION MODE:


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311'%*$ 6-I5HT !O/T2O, MO&,-


*he 311S2;5 eiAh" 0on"ro% mou%e !roArams "he !osi"ion of "he h(rau%ic c(%iner whichmoves "he "oo%inA. *his mou%e uses "he !rofi%e vo%"aAe Aenera"e C( "he !roAramAenera"or mou%e an "he ou"!u" of "he offse" GeiAh"H con"ro% on i"s own fron" !ane% ascomman in!u"s "o a servo %oo!. *he servo %oo! is use "o rive a h(rau%ic c(%iner. +

!osi"ion "ransucer G-)*H which is a""ache "o "he "oo%inA c(%iner Aenera"es an e%ec"rica%siAna% which re!resen"s "he "oo%inA !osi"ion. *his siAna% is use C( "he servo %oo! as "hefeeCack siAna%.

*he !rofi%e vo%"aAe from "he !roAram mou%e is connec"e "o "he weiAh" con"ro% mou%ewhen "hese "wo mou%es are ins"a%%e in"o "he mou%e enc%osure. i"hin "he weiAh" con"ro%mou%e "he !rofi%e vo%"aAe is connec"e "o an e%ec"ronic swi"ch. $n "he unenerAiIe s"a"e"his swi"ch !asses "he siAna% wi"hou" a%"era"ion. hen enerAiIe in "he firs" of "wo !ossiC%e

!osi"ionsD "his swi"ch inver"s "he !roAram !rofi%e in "he !rocess of "ransmi""inA i". *heswi"ch is !%ace in "his moe when a iverAinA "oo%inA comman is a!!%ie "o "he weiAh"con"ro% mou%e Gfrom "he !roAram mou%eH. $n "he secon ac"iva"e s"a"e "he swi"ch o!ensan oes no" "ransmi" "he siAna% from "he !roAram mou%e. henever a !roAram isaC%ein!u" is a!!%ie "o "he mou%e Gfrom "he rear !ane% of "he mou%e enc%osureHD "he swi"ch is

!%ace in"o "he %a""er !osi"ionD "hus !roviinA a Iero ou"!u". *he swi"ch ou"!u" is connec"e"o "he servo am!%ifier in!u".

*he offse" GeiAh"H con"ro% on "he fron" !ane% is use "o shif" "he !roAram Case%ine. *heweiAh" ranAe vo%"aAe crea"e C( "he 311S2;1 !roAram mou%e is a%so su!!%ie "o "he weiAh"con"ro% mou%e. $n "he weiAh" con"ro% mou%e "his vo%"aAe is use as "he reference for "heoffse" con"ro% circui". $f "he offse" con"ro% is se" a" maBimumD "he ou"!u" of "he offse" circui"is eEua% "o 99Q of "he su!!%ie weiAh" ranAe vo%"aAe. +" %esser se""inAs "he vo%"aAe is

!ro!or"iona"e%( reuce.

*he ou"!u" of "he offse" circui" is !asse "hrouAh an e%ec"ronic swi"ch simi%ar "o "ha" usewi"h "he !roAram vo%"aAe. 4!on a!!%(inA a iverAinA "oo%inA commanD "his swi"ch inver"s"he offse" vo%"aAe. *he ou"!u" of "his swi"ch is a%so a!!%ie "o "he servo am!%ifier in!u".

*he servo am!%ifier is an am!%ifier wi"h re%a"ive%( %arAe Aain an severa% in!u"s. *he ou"!u"of "his am!%ifier can "herefore Ce Iero on%( when a%% in!u"s cance% each o"her. *he !roAramvo%"aAe swi"ch ou"!u" an "he offse" con"ro% swi"ch ou"!u" are Co"h in!u"s "o "he servoam!%ifier. + "hir in!u" is oC"aine from a !re;am!%ifier which is connec"e "o "he "oo%inA

!osi"ion "ransucer G-)*H. *he ou"!u" of "he servo am!%ifier wi%% "hus Ce Iero on%( when"he !osi"ion "ransucer !re;am!%ifier ou"!u" is eEua%D Cu" of o!!osi"e !o%ari"(D "o "he sum of"he !roAram an offse" vo%"aAes.

$f "he servo am!%ifier in!u"s o no" sum "o IeroD a servo va%ve connec"e "o "he ou"!u" wi%%

cause oi% "o f%ow in"o "he "oo%inA c(%iner. +s "he "oo%inA c(%iner movesD i" a%so moves "he!osi"ion "ransucer. $f "he !osi"ion "ransucer siAna% is !ro!er%( wire "o "he !roArammerD"his movemen" wi%% cause "he !osi"ion "ransucer !re;am!%ifier ou"!u" "o chanAe in "heirec"ion reEuire "o cance% "he "wo vo%"aAes. *he servo am!%ifier ou"!u" wi%% Ao "o IeroDcausinA "he va%ve "o shu" off "he oi% f%owD an "hus !osi"ioninA "he c(%iner. ,( aFus"inA"he OSP+N an O?R of "he !osi"ion "ransucer !re;am!%ifierD "he weiAh" con"ro% isca%iCra"e "o ma"ch "he "rave% of "he "oo%inA c(%iner.


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hen "he iverAinA "oo%inA comman is a!!%ie "o "he mou%eD "he Iero !oin" of "he!roAram Gno offse" an no !roAram vo%"aAeH is move from one en of "he h(rau%icc(%iner "o "he o"her. *he eBac" shif" wi%% Ce eEua% "o "he sum of "he fu%%;sca%e !roAram anoffse" con"ro% ca%iCra"ions. *his chanAe !ermi"s "he !roAramminA of ei"her "(!e of "oo%inA.

2. Controls

+. $7* 0N*R-*he weiAh" con"ro% is aFus"e C( chanAinA "he !osi"ion of "he "wo "humC;whee%swi"ches on "he fron" !ane%. *he minimum se""inA is Q an "he maBimum se""inA is99Q. *he se""inA e"ermines wha" !ercen"aAe of "he weiAh" ranAe vo%"aAe su!!%ie C("he 311S2;1 !roAram mou%e wi%% ac"ua%%( Ce sen" "o "he servo am!%ifier in!u". *heeffec" of "he weiAh" con"ro% se""inA on "he "oo%inA c(%iner is emons"ra"e in "heeBam!%e Ce%ow.

B: 0a%iCra"e *oo%inA u%% S"roke T 1.D 311S2;1 &aBimum !en T 9QD311S2;1 eiAh" RanAe T


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VIII. M&,O - !O/T2O, - 4-'O - 311'%*$


% m'u%o e 0on"ro% e !eso 311S2;5 !roArama %a !osici'n e% ci%inro hirKu%ico Euemueve e% %aCrao. s"e m'u%o usa e% vo%"aFe e !erfi% Aenerao !or e% m'u%o eAeneraor e !roArama ( %a sa%ia e %a com!ensaci'n GPesoH con"ro% e su !ro!io !ane%e%an"ero (a Eue %a oren in"rouce a un %aIo e servomecanismo. % %aIo eservomecanismo es usao !ara conucir un ci%inro hirKu%ico. 4n "ransuc"or e !osici'nG-)*H Eue es a"ao a% ci%inro e %aCrao Aenera una seJa% e%Lc"rica Eue re!resen"a %a

!osici'n e %aCrao. s"a seJa% es usaa !or e% %aIo e servomecanismo como %a seJa% ereacci'n.

% vo%"aFe e !erfi% e% m'u%o e !roArama es"K re%acionao con e% m'u%o e con"ro% e!eso cuano es"os os m'u%os son ins"a%aos en e% recin"o e m'u%o. en"ro e% m'u%oe con"ro% e !eso e% vo%"aFe e !erfi% es"K re%acionao con un in"erru!"or e%ec"r'nico. n e%es"ao no ac"ivao es"e in"erru!"or !asa %a seJa% sin %a moificaci'n. 0uano ac"ivao en %a

!rimera e os !osiciones !osiC%esD es"e in"erru!"or invier"e e% !erfi% e !roArama en e%!roceso e %a "ransmisi'n e e%%o. % in"erru!"or es co%ocao en es"e moo cuano unaoren e %aCrao Eue iverAe es a!%icaa a% m'u%o e con"ro% e !eso Ge% m'u%o e

!roAramaH. n e% seAuno es"ao ac"ivao e% in"erru!"or aCre ( no "ransmi"e %a seJa% e%m'u%o e !roArama. Siem!re Eue un !roArama inca!aci"eGinu"i%iceH %a en"raa es a!%icaoa% m'u%o Ge% !ane% "rasero e% recin"o e m'u%oHD e% in"erru!"or es co%ocao en %a

!osici'n %"imaD asM !ro!orcionano una sa%ia cero. -a sa%ia e in"erru!"or es"Kre%acionaa con %a en"raa e am!%ificaor e servomecanismo.

-a com!ensaci'n GPesoH con"ro% e% !ane% e%an"ero es usaa !ara camCiar %a %Mnea efono e !roArama. % vo%"aFe e variea e !eso creao !or e% m'u%o e !roArama311S2;1 "amCiLn es suminis"rao a% m'u%o e con"ro% e !eso. n e% m'u%o e con"ro% e

!eso es"e vo%"aFe es usao como %a referencia !ara e% recorrio e con"ro% e com!ensaci'n.Si e% con"ro% e com!ensaci'n es !ues"o en e% mKBimoD %a sa%ia e% recorrio e

com!ensaci'n es iAua% a% 99 Q e% vo%"aFe e variea e !eso suminis"rao. n aFus"esmenores e% vo%"aFe es !ro!orciona%men"e reucio.

-a sa%ia e% recorrio e com!ensaci'n es !asaa !or un in"erru!"or e%ec"r'nico simi%ar aes"o usao con e% vo%"aFe e !roArama. Para a!%icar una oren e %aCrao Eue iverAeD es"ein"erru!"or invier"e e% vo%"aFe e com!ensaci'n. -a sa%ia e es"e in"erru!"or "amCiLn esa!%icaa a %a en"raa e am!%ificaor e servomecanismo.

% am!%ificaor e servomecanismo es un am!%ificaor con %a Aanancia re%a"ivamen"eArane ( varias en"raas. -a sa%ia e es"e am!%ificaor !uee ser !or %o "an"o e% cero s'%ocuano "oas %as en"raas anu%an e% uno a% o"ro. -a sa%ia e in"erru!"or e vo%"aFe e

!roArama ( %a sa%ia e in"erru!"or e con"ro% e com!ensaci'n son amCos en"raas a%am!%ificaor e servomecanismo. 4na "ercera en"raa es oC"enia e un !ream!%ificaor

Eue es"K re%acionao con e% "ransuc"or e !osici'n e %aCrao G-)*H. -a sa%ia e%am!%ificaor e servomecanismo serK asM e% cero s'%o cuano %a sa%ia e !ream!%ificaore "ransuc"or e !osici'n es iAua%D !ero e %a !o%aria e enfren"eD a %a suma e vo%"aFese com!ensaci'n ( e% !roArama.

Si %as en"raas e am!%ificaor e servomecanismo no suman a% ceroD una vK%vu%a eservomecanismo re%acionaa con %a sa%ia harK Eue e% !e"r'%eoGacei"eH f%u(a en e% ci%inroe %aCrao. 0omo e% ci%inro e %aCrao se mueveD "amCiLn mueve e% "ransuc"or e

!osici'n. Si %a seJa% e "ransuc"or e !osici'n es correc"amen"e a%amCraa a%


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!roAramaorD es"e movimien"o harK Eue %a sa%ia e !ream!%ificaor e "ransuc"or e!osici'n camCie en %a irecci'n reEueria anu%ar %os os vo%"aFes. -a sa%ia e am!%ificaore servomecanismo irK a% ceroD hacieno %a vK%vu%a cerrar e% f%uFo e !e"r'%eoGacei"eHD ( asMco%ocano e% ci%inro. +Fus"ano %a ZN)R7+4R+Z ( Ze% 0RZ e% !ream!%ificaore "ransuc"or e !osici'nD e% con"ro% e !eso es ca%iCrao !ara corres!oner a %os viaFese% ci%inro e %aCrao.


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0uano %a oren e %aCrao Eue iverAe es a!%icaa a% m'u%oD e% !un"o cero e% !roAramaGninAuna com!ensaci'n ( ninAn vo%"aFe e !roAramaH es movio a !ar"ir e un fina% e%ci%inro hirKu%ico a% o"ro. % camCio eBac"o serK iAua% a %a suma e% !roArama e "amaJona"ura%Gcom!%e"oH ( com!ensarK ca%iCraciones e con"ro%. s"e camCio !ermi"e %a

!roAramaci'n e% uno o e% o"ro "i!o e% %aCrao.

(. Mandos

0. 0N*R- PS% con"ro% e !eso es aFus"ao camCiano %a !osici'n e %a os ruea e% !u%Aarenciene e% !ane% e%an"ero. % aFus"e mMnimo es e% Q ( e% aFus"e mKBimo es e% 99Q. % aFus"e e"ermina %o Eue e% !orcen"aFe e% vo%"aFe e variea e !esosuminis"rao !or e% m'u%o e !roArama 311S2;1 rea%men"e serK enviao a %a en"raae am!%ificaor e servomecanismo. % efec"o e% con"ro% e !eso Eue se !one en e%ci%inro e %aCrao es emos"rao en e% eFem!%o aCaFo.

Bce!"o: -aCrao ca%iCrao 7o%!e -%eno T 1.D 311S2;1 &KBimo +Cier"o T e%9 QD

)ariea e Peso e 311S2;1 T e%


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iverAinA *oo%inA 0omman $n!u": $n!u" mus" Ce swi"che "o Aroun "o swi"ch uni" "o iverAinA "oo%inA. 0on"ac" mus" sus"ain 3.5m+ whi%e c%ose an 16)c whi%e o!en. $NP4* $S N* S$7N * , 0NN0* * + S$7N+- R& 4*S$ * PR7R+&&$N7 S=S*&.

ProAram isaC%e $n!u" G*oo%inA 0%oseH:0on"ac" c%osure wi%% isaC%e "he !roAram !rofi%eD causinA "he c(%iner "o move "o "he

offse" con"ro% GweiAh" con"ro%H or "he Iero !osi"ion. 0on"ac" mus" sus"ain 1m+ !eakD 2m+ averaAe curren" whi%e c%oseD 16)c

maBimum vo%"aAe whi%e o!en. 0on"ac" wirinA mus" Ce shie%e.

ProAram Profi%e )o%"aAe $n!u":$n!u" vo%"aAe from .)c "o U1.)c. )o%"aAe varies wi"h 311S2;1 &aBimum

!enD Profi%e RanAeD an Profi%e Poin" se""inAs. $NP4* $S N* S$7N * , 0NN0* * + S$7N+- R&

4*S$ * PR7R+&&$N7 S=S*&.

eiAh" RanAe )o%"aAe $n!u": $n!u" vo%"aAe from .)c "o U1.)c. )o%"aAe varies wi"h 311S2;1 &aBimum

!en an eiAh" RanAe se""inAs.$NP4* $S N* S$7N * , 0NN0* * + S$7N+- R&

4*S$ * PR7R+&&$N7 S=S*&.

Servo u"!u": u"!u" is esiAne "o con"ro% unkar servo va%ves. &aBimum Auaran"ee ou"!u" curren" is [


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. $ns"a%% "he 311S2;5 mou%e in"o "he 311S2; mou%e enc%osure. + "o"a% of four weiAh"con"ro% mou%es ma( Ce ins"a%%e in "he 311S2; enc%osure. *he mou%es are ins"a%%ein a horiIon"a% !osi"ion in "he far riAh" of "he enc%osure Gwhen viewe from "he fron"H.*he "o! s%o" is for weiAh" con"ro% #1 an "he Co""om is for weiAh" con"ro% #.

$nser" "he weiAh" con"ro% P0, in"o "he !ro!er Arooves in "he %ef" an riAh" Auie !%a"eswi"h "he fron" !ane% in an u!riAh" !osi"ion. 0arefu%%( s%ie "he mou%e "owar "he rearof "he enc%osure un"i% "he weiAh" con"ro% P0, is fu%%( sea"e in "he Cack!%aneconnec"or. Secure "he mou%e fron" !ane% wi"h "he "wo screws !rovie.

. ire "he servo va%ve "o "he 311S2; rear !ane% as shown in "he O%ec"rica%0onnec"ions sec"ion of "his manua%. No"e "he reEuire va%ve !o%ari"(.

. ire "he !osi"ion "ransucer G-)*H "o "he 311S2; rear !ane% as shown in "heO%ec"rica% 0onnec"ions sec"ion of "his manua%. No"e "he reEuire -)* !o%ari"iesDas we%% as "he reEuiremen" of caC%e shie%inA.

-. Caliration Procedures*his !roceure mus" Ce !erforme for each 311S2;5 mou%e in "he s(s"em. $" is a%sonecessar( "o !erform "he fo%%owinA !roceure whenever a mou%e is re!%ace wi"h ano"hermou%e. $n cer"ain s!ecia%iIe a!!%ica"ionsD "he !roceure ma( Ce moifie "o sui" "hereEuiremen"s. Refer "o Figure #(1an Figure #(2for aFus"men" an inica"or %oca"ions.

+. Se" "he OSP+N con"ro% 25;3 "urns 00.Se" "he O?R con"ro% 25;3 "urns 00.Se" "he O7+$N con"ro% 25;3 "urns 00D "hen 5 "urns 0.Se" "he 311S2;5 O$7* 0N*R- "o O.Se" "he 311S2;1 O&+>$&4& PN "o O1Q.Se" "he 311S2;1 OPR$- R+N7 "o OQ an O$7* R+N7 "o O1Q.Se" "he 311S2;1 "oo%inA moe swi"ch "o converAinA GH.

,. &echanica%%( %imi" "oo%inA c(%iner movemen" "o "he ca%iCra"ion ranAe esireD Cu"%ess "han "ha" of which "he !osi"ion "ransucer is ca!aC%e. or a s"anar "ransucerDPar" #31D "he maBimum "rave% is 1.25 G32mmH.

0. i"h h(rau%ics enerAiIe an !ower a!!%ie "o "he !roAramminA s(s"emD move "he!osi"ion "ransucer G-)*H in i"s moun"inA un"i% "he "oo%inA c(%iner fo%%ows "he"ransucer movemen"D Cu" is no" near i"s mechanica% %imi"s of "rave%. *em!orari%(c%am! "he "ransucer in"o !osi"ion.

. *he OSR) 4*P4* inica"or mus" no" Ce i%%umina"e. $f "he inica"or isi%%umina"e re or AreenD "he servo va%ve nu%% mus" Ce aFus"e un"i% "he inica"or is"o"a%%( eB"inAuishe. See "he va%ve a"a shee" for %oca"ion an "(!e of nu%% aFus"men". N* aFus" nu%% when usinA &7 series


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. 4nc%am! "he "oo%inA c(%iner !osi"ion "ransucer G-)*H an move i" un"i% "he"oo%inA c(%iner moves "he "oo%inA fu%%( c%ose if i" is converAinA "oo%inAD or fu%%(o!en if i" is iverAinA "oo%inA. *he SR) 4*P4* inica"or shou% Cei%%umina"e 7RND inica"inA "he mechanica% s"o! has Ceen reache. S%ow%( "urn"he O?R aFus"men" in "he c%ockwise irec"ion un"i% "he 7RN OSR)4*P4* inica"or Cecomes im an "hen Fus" eB"inAuishes. *he "oo%inA c(%inerwi%% remain a" i"s "rave% %imi".

7. +c"iva"e "he O*-$N7 PN swi"ch an main"ain "he ac"iva"ion whi%e se""inA "heOSP+N aFus"men" 0 un"i% "he "oo%inA c(%iner has reache "he o"her en of i"s"rave% an "he OSR) 4*P4* inica"or Cecomes fu%%( i%%umina"e in R. i"h"he O*-$N7 PN swi"ch s"i%% ac"iva"eD s%ow%( "urn "he OSP+N aFus"men"00 un"i% "he OSR) 4*P4* inica"or Cecomes im an "hen Fus"eB"inAuishes. *he "oo%inA c(%iner wi%% remain a" i"s "rave% %imi". Re%ease "heO*-$N7 PN swi"ch.

. Se" "he "oo%inA se%ec"or on "he !roAram mou%e "o "he "(!e of "oo%inA CeinA use in "hemachine.


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n"raa e ren e -aCrao Eue iverAe: -a en"raa eCe ser camCiaa !ara ar Cuenos conocimien"os !ara camCiar %a uniaa% %aCrao Eue iverAe. % con"ac"o eCe sos"ener 3.5m+ mien"ras cerrao ( 16)c mien"ras aCier"o. N*R++ N S $S]++ P+R+ S*+R R-+0$N++ 0N 4N+

S]+- 4R+ - S$S*&+ PR7R+&+0$N.

% !roArama $nca!aci"aG$nu"i%iIaH %a n"raa G-aCrao 0ercaH:% cierre e con"ac"o inca!aci"arKGinu"i%iIarKH e% !erfi% e !roAramaD hacieno e%

ci%inro moverse a%con"ro% e com!ensaci'n Gcon"ro% e !esoH o %a !osici'n cero.

% con"ac"o eCe sos"ener 1m+ !icoD 2m+ corrien"e meia mien"ras cerraoD16)c

vo%"aFe mKBimo mien"ras aCier"o. % a%amCrao e con"ac"o eCe ser !ro"eAio.

n"raa e )o%"aFe e Perfi% e !roArama:*ensi'n e en"raa e .)c a U1.)c. % vo%"aFe varMa con e% &KBimo 311S2;1

+Cier"oD )ariea e Perfi%D ( aFus"es e Pun"o e Perfi%. N*R++ N S $S]++ P+R+ S*+R R-+0$N++ 0N 4N+

S]+- 4R+ - S$S*&+ PR7R+&+0$N.

n"raa e )o%"aFe e )ariea e !eso: *ensi'n e en"raa e .)c a U1.)c. % vo%"aFe varMa con e% &KBimo 311S2;1

+Cier"o ( aFus"es e )ariea e Peso.N*R++ N S $S]++ P+R+ S*+R R-+0$N++ 0N 4N+

S]+- 4R+ - S$S*&+ PR7R+&+0$N.

Sa%ia e servomecanismo: -a sa%ia es iseJaa !ara con"ro%ar vK%vu%as e servomecanismo e unkar.

-a sa%ia Aaran"iIaa mKBima corrien"e es [


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encon"raos en manua% #9819D manua% e !reins"a%aci'n !ara manos !ara e%mo%eao e Ao%!e.


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V. $ns"a%e e% m'u%o 311S2;5 en e% recin"o e m'u%o 311S2;. 4n "o"a% e cua"rom'u%os e con"ro% e !eso !uee ser ins"a%ao en e% recin"o 311S2;. -os m'u%osson ins"a%aos en una !osici'n horiIon"a% en e% erecho %eFano e% recin"o Gcuanovis"o e% fren"eH. -a ranura su!erior es !ara e% con"ro% e !eso #1 ( e% fono es !ara e%con"ro% e !eso #.

$nser"e e% con"ro% e !eso P0, en %os surcos a!ro!iaos en %os !%a"osGmK"ricesH eAuMa erechos e iIEuieros con e% !ane% e%an"ero en una !osici'n erecha. 0oncuiao es%ice e% m'u%o hacia %a !ar"e "rasera e% recin"o has"a e% con"ro% e !esoP0, es "o"a%men"e asen"ao en e% conec"or e !%aca mare. +seAure e% !ane% e fren"ee m'u%o con %os os "orni%%os !ro!orcionaos.

. +%amCre %a vK%vu%a e servomecanismo a% !ane% "rasero 311S2; como mos"rao en%as O0oneBiones %Lc"ricas secci'n e es"e manua%. No"e %a !o%aria e vK%vu%areEueria.

-. +%amCre e% "ransuc"or e !osici'n G-)*H a% !ane% "rasero 311S2; como mos"raoen %as O0oneBiones %Lc"ricas secci'n e es"e manua%. No"e %as !o%ariaes -)*reEueriasD asM como e% reEuisi"o e !ro"eAer e caC%e.

10. Procedimientos de caliracin

s"e !roceimien"o eCe ser rea%iIao !ara caa m'u%o 311S2;5 en e% sis"ema. *amCiLnes necesario rea%iIar e% !roceimien"o siAuien"e siem!re Eue un m'u%o sea sus"i"uio !oro"ro m'u%o. n cier"as a!%icaciones es!ecia%iIaasD e% !roceimien"o !uee ser moificao

!ara sa"isfacer %os reEuisi"os. RefiLrase !ara Figurar #(1( Ci"raFigura$ #(2!ara!osiciones e inicaor ( aFus"e.

$. P'nAase %a ZN)R7+4R+Z con"ro%an 25;3 vue%"as 00.PonAa e% con"ro% Z0RZ 25;3 vue%"as 00.P'nAase %a Z7+N+N0$+Z con"ro%an 25;3 vue%"as 00D en"onces 5 vue%"as 0.

PonAa e% Z0N*R- PSZ 311S2;5 a O.PonAa e% 311S2;1 O&>$& +,$R* !ara Ze% 1 QZ.PonAa e% 311S2;1 O)+R$+ PR$- Za% QZ ( O)+R$+ PSZa% 1 QZ.PonAa e% in"erru!"or e moo e %aCrao 311S2;1 a %a converAencia GH.

V. &ecKnicamen"e %imi"e e% movimien"o e ci%inro e %aCrao con %a variea eca%iCraci'n eseaaD !ero menos Eue aEue% e Eue e% "ransuc"or e !osici'n es ca!aI.Para un "ransuc"or es"KnarD Par"e #31D %os viaFes mKBimos son 1.25 G32 mmH.

. 0on %a hirKu%ica ac"ivaa ( !oer a!%icao a% sis"ema e !roAramaci'nD mueva e%"ransuc"or e !osici'n G-)*H a su mon"aFe has"a Eue e% ci%inro e %aCrao siAa e%movimien"o e "ransuc"orD !ero no es"L cerca e sus %Mmi"es mecKnicos e viaFes.*em!ora%men"e suFe"e con aCraIaeras e% "ransuc"or en %a !osici'n.

-. % inicaor OSR) 4*P4* no eCe ser i%uminao. Si e% inicaor es i%uminaoroFo o vereD %a vK%vu%a e servomecanismo nu%a eCe ser aFus"aa has"a Eue e%inicaor sea "o"a%men"e eB"inAuio. )er %a ficha e a"os e vK%vu%a !ara !osici'n ("i!o e% aFus"e nu%o. No se aa!"e nu%o usano %a serie e &7


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vue%"as. Si %as osci%aciones son no"aasD Airan %a Z7+N+N0$+Z 00 has"a Eue %asosci%aciones se !aren. +c"ive e% O-+,R+ in"erru!"or +,$R*momen"Kneamen"e ( com!rueCe e% ci%inro e %aCrao osci%aciones eBcesivas (a Euees"o vue%ve a su !osici'n cuano e% in"erru!"or es so%"aoG!uC%icaoH. 7ire e% aFus"eZe 7+N+N0$+Z 00 Ga!roBimaamen"e \ vue%"a caa FuicioGensa(oHH has"a Eue%a res!ues"a sa"isfac"oria sea oC"enia.

N. No suFe"e con aCraIaeras e% "ransuc"or e !osici'n e ci%inro e %aCrao G-)*H (muLva%o has"a Eue e% ci%inro e %aCrao mueva e% %aCrao "o"a%men"e cerrao si es"oconverAe e% %aCraoD o "o"a%men"e aCier"o si es"o iverAe e% %aCrao. % inicaorSR) 4*P4* eCerMa ser i%uminao )RD inicano Eue %a !araamecKnica ha sio a%canIaa. es!acio Aire e% aFus"e Z0RZ en %a irecci'n en e%sen"io e %as aAuFas e% re%oF has"a Eue e% inicaor OSR) 4*P4* )R sehaAa LCi% ( %ueAo s'%oGFus"oH eB"inAa. % ci%inro e %aCrao !ermanecerK en su %Mmi"ee viaFes.

. +c"ive e% O-+,R+ in"erru!"or +,$R* ( man"enAa %a ac"ivaci'n !onieno e%aFus"e Ze N)R7+4R+Z 0 has"a Eue e% ci%inro e %aCrao ha(a a%canIao e%o"ro fina% e sus viaFes ( e% inicaor OSR) 4*P4* se hace "o"a%men"ei%uminao en e% RV. 0on e% O-+,R+ in"erru!"or +,$R* "oavMa ac"ivaoDes!acio Aire e% aFus"e Ze N)R7+4R+Z 00 has"a Eue e% inicaor OSR)4*P4* se haAa LCi% ( %ueAo s'%oGFus"oH eB"inAa. % ci%inro e %aCrao

!ermanecerK en su %Mmi"e e viaFes. Sue%"eGPuC%iEueH e% O-+,R+ in"erru!"or+,$R*.

P. PonAa a% se%eccionaor e %aCrao en e% m'u%o e !roArama a% "i!o e %aCrao usaoen %a mKEuina.


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311'%*$ I'4,A9' A/ !O/T2O,'

igure $*1

311S2-5X1X10

WEIGHT LVDT WEIGHT OPEN

RUN

SERVOPROFILE

CLOSE SERVO

OPENS Z G

AB


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311'%*$ !A,I+2ATIO/ A


44/66

311'%*? A!!&M&,ATO2 !O/T2O, MO&,-


*he 311S2;8 +ccumu%a"or 0on"ro% mou%e !rovies siAna%s for "he !arison eB"rusion!rocess of "he machine an su!!%ies "iminA for "he !roAram mou%e in "he s(s"em. *hemou%e consis"s of "wo circui" Coars. *he !osi"ion Coar moni"ors "he accumu%a"or

!osi"ion an !rovies "iminA siAna%s "o "he !roAram mou%e an con"ro% con"ac" c%osuresfor "he machine. *he fron" !ane% Coar con"ains "humCwhee% swi"ches for se""inA %imi"s ana "hir"( seAmen" - reCui% Car for is!%a(inA "he accumu%a"or !osi"ion.

*he fron" !ane% Coar !rovies a user in"erface "o a%%ow se""inA of "he accumu%a"or hiAh an%ow %imi"s. -^s are a%so !rovie "o inica"e when "he hiAh or %ow %imi" has Ceenreache an "o is!%a( "he !osi"ion of "he accumu%a"or re%a"ive "o "he hiAh an %ow %imi"s.

*he !osi"ion Coar con"ains siAna% coni"ioninA circui"r( for "he %inear !osi"ion "ransucerDan ana%oA;"o;iAi"a% conversion circui"D %imi" an "iminA con"ro% circui"sD an "he necessar(fron" !ane% in"erface circui"r(. iAh an %ow %imi" se""inAs are !asse from "he fron" !ane%

Coar "o "he !osi"ion Coar. + 12;Ci" +/ conver"er is use "o measure "he !osi"ion of "heaccumu%a"or. henever "he !osi"ion is aCove "he hiAh %imi"D "he hiAh %imi" re%a( con"ac"wi%% remain c%ose. henever "he !osi"ion is Ce%ow "he %ow %imi"D %ow %imi" re%a( con"ac"wi%% remain c%ose.

hen "he accumu%a"or !osi"ion is measure "o Ce a" or aCove "he hiAh %imi"D "he "iminAcircui"r( wi%% comman "he !roAram mou%e "o ou"!u" "he va%ue for "he firs" !roAram !oin".*he accumu%a"or mou%e wi%% comman "he !roAram mou%e "o ou"!u" "he va%ue for "he %as"

!roAram !oin" whenever "he accumu%a"or !osi"ion is e"ermine "o Ce a" or Ce%ow "he %ow%imi" se""inA. *he 311S2;8 mou%e wi%% ivie "he is"ance Ce"ween "he hiAh an %ow %imi"sin"o eEua% seAmen"s Case on "he "o"a% numCer of !roAram !oin"s Gsee 311S2;1 sec"ionH. +s"he accumu%a"or moves from "he hiAh %imi" !osi"ion "owar "he %ow %imi" !osi"ionD "heaccumu%a"or mou%e wi%% comman "he !roAram mou%e "o avance "hrouAh "he !roAram

!oin"s accorinA "o "he !osi"ion of "he accumu%a"or.

2. Panel *ndicators and Controls

+. $7 -$&$**he O$7 -$&$* con"ro% is use "o se" "he !oin" a" which eB"rusion is "o CeAinor "he eB"ruer is "o shu" off. hen "his con"ro% se""inA is eBceee an ou"!u" con"ac"c%osure is su!!%ie. *his %imi" con"ro% is a "hree;ecae "humCwhee% swi"chD reainAfrom O "o a maBimum of O999. *he O se""inA corres!ons "o an em!"(accumu%a"orD whi%e "he maBimum se""inA corres!ons "o 99.9Q or a fu%%( charAeaccumu%a"or. *he maBimum se""inA is ca%iCra"e a" "he "ime of ins"a%%a"ion "o ma"ch

"he maBimum accumu%a"or !osi"ion. +%%owaC%e O$7 -$&$* se""inAs ranAe fromO1 "o O999. or correc" o!era"ionD "he O$7 -$&$* mus" a%wa(s Ce se" "o ava%ue which is O1 hiAher "han "he O- -$&$* se""inA. $f "he O$7 -$&$* isno" se" "o a va%ue which is O1 hiAher "han "he O- -$&$* "he 311S2 mou%eau"oma"ica%%( aFus"s "he O$7 -$&$* or O- -$&$* "o !rovie a !ro!er %imi"s!an.% O-&$* +-* con"ro% es usao !ara !oner e% !un"o a% cua% %a !ro"uCerancia

eCe comenIar


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o e% eB"ruer eCe cerrar. 0uano es"e aFus"e e con"ro% es eBceio un cierre econ"ac"o e sa%ia es suminis"rao. s"e con"ro% e %Mmi"e es un in"erru!"or e"humCwhee% e "res LcaasD Eue %ee e O a un mKBimo e O999. Z% Z e%aFus"e eEuiva%e a un acumu%aor vacMoD mien"ras e% aFus"e mKBimo eEuiva%e a% 99.9 Qo un acumu%aor "o"a%men"e carAao. % aFus"e mKBimo es ca%iCrao en e% momen"o e%a ins"a%aci'n !ara corres!oner a %a !osici'n e acumu%aor mKBima. % Z-&$*+-* ace!"aC%e aFus"es se eB"iene e O1 a O999. Para %a o!eraci'n correc"aD e%O-&$* +-* siem!re eCe ser !ues"o a un va%or Eue es O1 mKs a%"o Eue e%O-&$* ,+V aFus"e. Si e% O-&$* +-* no es !ues"o a un va%or Eue es O1mKs a%"o Eue e% O-&$* ,+V e% 311S2 e% m'u%o au"omK"icamen"e aFus"a e%O-&$* +-* o O-&$* ,+V !ara !ro!orcionar una enverAaura e %Mmi"ea!ro!iaa.


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I=. &/IA - MA/O - A!&M&,AO2 - 311'%*?


-a 4nia e mano e +cumu%aor 311S2;8 !ro!orciona seJa%es a% !roceso e!ro"uCerancia !arison e %a mKEuina ( cronome"raFe e !rovisiones !ara e% m'u%o e!roArama en e% sis"ema. % m'u%o consis"e en os "arFe"as e circui"os. % conseFoG"aC%aHe !osici'n su!ervisa %a !osici'n e acumu%aor ( !ro!orciona seJa%es e cronome"raFe a%m'u%o e !roArama ( cierres e con"ac"o e con"ro% !ara %a mKEuina. % conseFoG"aC%aH e

!ane% e%an"ero con"iene in"erru!"ores e "humCwhee% !ara !oner %Mmi"es ( un "rein"aseAmen"o 0N40$ recons"ru(en %a Carra !ara mos"rar %a !osici'n e acumu%aor.

% conseFoG"aC%aH e !ane% e%an"ero !ro!orciona un in"erfaI e usuario !ara !ermi"ir !onere% acumu%aor %Mmi"es a%"os ( CaFos. % -_S "amCiLn es !ro!orcionao !ara inicarcuano e% %Mmi"e a%"o o CaFo ha sio a%canIao ( mos"rar %a !osici'n e% acumu%aor conre%aci'n a %os %Mmi"es a%"os ( CaFos.

% conseFoG"aC%aH e !osici'n con"iene %a circui"erMa e aconicionamien"o e seJa% !ara e%"ransuc"or e !osici'n %inea%D un recorrio e conversi'n e ana%'Aico a iAi"a%D %Mmi"e (cronome"raFe e% recorrio e con"ro%D ( %a circui"erMa e in"erfaI e !ane% e%an"eranecesaria. -os aFus"es e %Mmi"e a%"os ( CaFos son !asaos e% conseFoG"aC%aH e !ane%e%an"ero a% conseFoG"aC%aH e !osici'n. 4n conver"ior +/ e 12 Ci"es es usao !arameir %a !osici'n e% acumu%aor. Siem!re Eue %a !osici'n es"L encima e% %Mmi"e a%"oD e%con"ac"o e% re%L e %Mmi"e a%"o !ermanecerK cerrao. Siem!re Eue %a !osici'n sea eCaFoe% %Mmi"e CaFoD CaFo %imi"e e% con"ac"o e% re%L !ermanecerK cerrao.

0uano %a !osici'n e acumu%aor es meia !ara es"ar en o encima e% %Mmi"e a%"oD %acircui"erMa e cronome"raFe manarKGorenarKH e% m'u%o e !roArama a %a sa%ia e% va%or

!ara e% !rimer !un"o e !roArama. % m'u%o e acumu%aor manarKGorenarKH e% m'u%oe !roArama a %a sa%ia e% va%or !ara e% %"imo !un"o e !roArama siem!re Eue %a !osici'ne acumu%aor sea eciia a es"ar en o eCaFo e% aFus"e e %Mmi"e CaFo. % m'u%o 311S2;

8 iviirK %a is"ancia en"re %os %Mmi"es a%"os ( CaFos en %a Case e seAmen"os iAua% en e%nmero "o"a% e !un"os e !roArama Gver %a secci'n 311S2;1H. 0omo e% acumu%aor semueve e %a !osici'n e %Mmi"e a%"a hacia %a !osici'n e %Mmi"e CaFaD e% m'u%o eacumu%aor orenarK Eue e% m'u%o e !roArama avance !or %os !un"os e !roArama seAn%a !osici'n e% acumu%aor.

2. *ndicadores de panel y Mandos

+. -&$* +-*% O-&$* +-* con"ro% es usao !ara !oner e% !un"o a% cua% %a !ro"uCerancia

eCe comenIar

o e% eB"ruer eCe cerrar. 0uano es"e aFus"e e con"ro% es eBceio un cierre econ"ac"o e sa%ia es suminis"rao. s"e con"ro% e %Mmi"e es un in"erru!"or e"humCwhee% e "res LcaasD Eue %ee e O a un mKBimo e O999. Z% Z e%aFus"e eEuiva%e a un acumu%aor vacMoD mien"ras e% aFus"e mKBimo eEuiva%e a% 99.9 Qo un acumu%aor "o"a%men"e carAao. % aFus"e mKBimo es ca%iCrao en e% momen"o e%a ins"a%aci'n !ara corres!oner a %a !osici'n e acumu%aor mKBima. % Z-&$*+-* ace!"aC%e aFus"es se eB"iene e O1 a O999. Para %a o!eraci'n correc"aD e%O-&$* +-* siem!re eCe ser !ues"o a un va%or Eue es O1 mKs a%"o Eue e%O-&$* ,+V aFus"e. Si e% O-&$* +-* no es !ues"o a un va%or Eue es O1


47/66

mKs a%"o Eue e% O-&$* ,+V e% 311S2 e% m'u%o au"omK"icamen"e aFus"a e%O-&$* +-* o O-&$* ,+V !ara !ro!orcionar una enverAaura e %Mmi"ea!ro!iaa.% Z+-* e -&$* e%; con"ro%a es usao !Krrafo !oner !un"o e%;cua% +%;%a

!ro"uCerancia eCe comenIaro eB"ruer e%;eCe cerrar. 0uano es"e aFus"e e con"ro%an es eBceio un cierre econ"ac"o e sa%ia es suminis"rao. s"e con"ro%an e %Mmi"e es un in"erru!"or e"humCwhee% e "res LcaasD Eue so"aven"o e O &KBimo un e O999. ZZaFus"e e%;e%;eEuiva%e un acumu%aor vacMoD mien"ras &KBimo aFus"e e%;eEuiva%e e% 99.9Q +%;o un acumu%aor "o"a%men"e carAao. &KBimo aFus"e e%;es ca%iCrao recuero ene%;e %a ins"a%aci'n !Krrafo corres!oner un %a !osici'n e acumu%aor mKBima.Z+-* e -&$* e%;ace!"aC%e aFus"es se eB"iene e O1 Zun 999Z. PKrrafo %ao!eraci'n correc"aD O+-* e -&$* e%; siem!re eCe ser !ues"o un va%or un Euees O1 mKs a%"o Eue e%;O-&$* ,+V aFus"e. Si O+-* e -&$* e%; ninAnes !ues"o un va%or un Eue es O1 mKs a%"o Eue e%;O-&$* ,+V e%;311S2m'u%o e%;au"omK"icamen"e aFus"a O+-* e -&$* e%; o O-&$* ,+V

!Krrafo !ro!orcionar 4na enverAaura e %Mmi"e a!ro!iaa.


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,. - -$&$**he O- -$&$* con"ro% is use "o se" "he !oin" a" which eB"rusion is "o s"o!. +s-onA as "he accumu%a"or is Ce%ow "he se""inA of "his con"ro%D an ou"!u" con"ac" c%osureis su!!%ie. *his %imi" con"ro% is a "hree;ecae "humCwhee% swi"chD reainA fromO "o O999. *he minimum !osi"ion corres!ons "o .Q or an em!"(

accumu%a"or. +%%owaC%e O- -$&$* se""inAs ranAe from O "o O899. orcorrec" o!era"ionD "he O- -$&$* mus" a%wa(s Ce se" "o a va%ue which is O1%ower "han "he O$7 -$&$* se""inA. $f "he O- -$&$* is no" se" "o a va%uewhich is O1 %ower "han "he O$7 -$&$* "he accumu%a"or au"oma"ica%%( aFus"s"he O$7 -$&$* or O- -$&$* "o !rovie a !ro!er %imi" s!an.

0. SP+N +V4S*&N**he OSP+N aFus"men" !o"en"iome"er is use "o ca%iCra"e "he %inear !osi"ion"ransucer !re;am!%ifier circui" "o fu%% sca%e when "he accumu%a"or is in "he fu%%(charAe !osi"ion.

. OR+= $N$0+*R

*he OR+= - inica"es "ha" "he accumu%a"or !osi"ion is a" or aCove "he O$7-$&$* se""inA an "he hiAh %imi" ou"!u" con"ac" is c%ose.

. ON $N$0+*R *he ON - inica"es "ha" "he accumu%a"or !osi"ion is a" or Ce%ow "he O--$&$* se""inA an "he %ow %imi" ou"!u" con"ac" is c%ose.

. *S* V+0S*es" Facks are !rovie on "he fron" !ane% for ana%oA commonD "he raw %inear !osi"ion"ransucer in!u" siAna% GSNSRHD an "he ca%iCra"e !re;am!%ifier ou"!u" GSP+NH.*hese ma( Ce use "o connec" ei"her a vo%"me"er for measurinA "he !osi"ion vo%"aAes.

See Figure #)1for con"ro% an inica"or %oca"ions.

3. Speci"ications

!era"inA *em!era"ure: X0 "o 6X0

0 !era"inA )o%"aAes:U5)D U15)D ;15)

-inear Posi"ion *ransucer $n!u": .)c "o U1.)c. Pre;am!%ifier circui" is esiAne for use wi"h unkar %inear !osi"ion "ransucers. *ransucer is su!!%ie wi"h a U1.)c reference via "he 311S2;8 !osi"ion Coar.

*ransucer wirinA mus" Ce shie%e on%( a" 311S2 con"ro% en.

+ccumu%a"or iAh -imi" u"!u": 0on"ac" c%osure when "he accumu%a"or has reache or eBceee "he O$7 -$&$*

se""inA. &aBimum %oa vo%"aAe is 23)acD 3)c. &aBimum %oa curren" is .5 +m!. 0on"ac" is fuse wi"h a .5 +m! "ime e%a( fuse.


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N*: Recommene maBimum %oa vo%"aAes are 115)ac an 3)c.Recommene maBimum %oa curren" is .25 +m!. !era"inA "he re%a( a"23)ac an .5+ is !ossiC%eD Cu" ma( shor"en "he e%ec"rica% %ife s!an of "here%a(.

+ccumu%a"or -ow -imi" u"!u": 0on"ac" c%osure is main"aine as %onA as "he accumu%a"or is Ce%ow "he O- -$&$*

se""inA. &aBimum %oa vo%"aAe is 23)acD 3)c. &aBimum %oa curren" is .5 +m!. 0on"ac" is fuse wi"h a .5 +m! "ime e%a( fuse. N*: Recommene maBimum %oa vo%"aAes are 115)ac an 3)c.

Recommene maBimum %oa curren" is .25 +m!. !era"inA re%a( a"23)ac an .5+ is !ossiC%eD Cu" ma( shor"en "he e%ec"rica% %ife s!an of"he re%a(.

Re%a( 0on"ac" (s"eresis: *o e%imina"e re%a( Ocha""erD h(s"eresis is use "o main"ain con"ac" c%osure. (s"eresis

%eve%s of .12Q or .2Q of "he fu%% sca%e %inear !osi"ion "ransucer in!u" ma(Ce se%ec"e C( se""inA an o!"ion $P swi"ch on "he !osi"ion Coar. See Figure#)2for e"ai%s.

4. *nstallation Procedures

$ns"a%%a"ion reEuiremen"s for "he 311S2;8 are re%a"ive%( sim!%e. *he fo%%owinA s"e!s are neee"o ins"a%% "he au"o s(nc mou%e.

. )erif( "ha" %ine !ower has Ceen isconnec"e or "urne off. N* $NS*+-- +&4- $- PR $S +PP-$ * * ,+0P-+N.

. $ns"a%% "he %inear !osi"ion "ransucer which is "o Ce use wi"h "he 311S2;8. *he "ransucershou% Ce moun"e on "he machine so "ha" "he e%ec"rica% siAna% is !rouce when "he

accumu%a"or Gor screwH moves. *he "ransucer mus" Ce riAi%( moun"e "o "he machine so"ha" an accura"eD re!ea"aC%e siAna% is !rouce. *he %inear !osi"ion "ransucer mus" no" CesuCFec"e "o an( sie misa%iAnmen" or an( Oover "rave%. *he %inear "ransucer mus" Ceins"a%%e so "ha" i" is near one en of i"s "rave% when "he accumu%a"or is in i"s em!"( !osi"ion.Bac" a%iAnmen" wi%% Ce !erforme %a"er.

C. )erif( "ha" "he o!"ion $P swi"ches are se" "o "he Oac"or( efau%" !osi"ions.See Figure #)2for e"ai%s.

%. $ns"a%% "he mou%e in"o "he 311S2; enc%osure usinA "he neB" s%o" "o "he riAh" of "he 311S2;1!roAram mou%e Gas viewe from "he fron"H. $nser" "he !rin"e circui" Coar in"o "he "o! anCo""om Auie Arooves. 0arefu%%( s%ie "he mou%e "owar "he rear of "he chassis un"i% "heaccumu%a"or !osi"ion P0, is com!%e"e%( sea"e in "he Cack!%ane connec"ors. as"en "hemou%e in !%ace wi"h "he "wo screws !rovie.

,. 0onnec" "he %inear !osi"ion "ransucer "o "he 311S2; rear !ane% as shown in Figure #4in "he O%ec"rica% 0onnec"ions sec"ion of "his manua%. No"e "ha" "he wire mus" Ce shie%eas shown. *he "ransucer mus" Ce connec"e so "ha" "he wi!er vo%"aAe ecreases as "heaccumu%a"or fi%%s. $f "he wi!er vo%"aAe increases as "he accumu%a"or fi%%sD sim!%( reverse "he

C%ack an whi"e wires.


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F. 0onnec" "he !roArammer^s accumu%a"or hiAh %imi" Gfi%% %imi"H ou"!u" "o "he machine con"ro%so "ha" accumu%a"or fi%%inA is con"ro%%e. *he con"ac" is norma%%( o!enD c%osinA when "he fi%%%imi" is reache. *he con"ac" remains c%ose as %onA as "he %imi" is eBceee. hen "hecon"ac" c%oses "he eB"ruer mus" shu" off or !arison eB"rusion mus" s"ar". Cserve maBimum%oa s!ecifica"ions. irinA connec"ions are shown in iAure #+; in "he O%ec"rica%0onnec"ions sec"ion of "his manua%.

G. 0onnec" "he !roArammer^s accumu%a"or %ow %imi" Gen eB"rusion siAna%H ou"!u" "o "hemachine con"ro% so "ha" !arison eB"rusion ens when "his con"ac" c%oses. *he con"ac"remains c%ose on%( whi%e "he accumu%a"or is Ce%ow "he accumu%a"or %ow %imi" se""inA. Nomachine "imers or o"her norma% c(c%e func"ions mus" in"erfere wi"h "his con"ac"^s con"ro% of"he en of !arison eB"rusion.

(. Caliration Procedures

+. +!!%( !ower "o "he machine an "he 311S2 !roArammer. &ove "he accumu%a"or "o i"s fu%%(em!"( !osi"ion and insure tat it remains tere.Se" "he accumu%a"or %ow %imi" "o OG.QH. Se" "he accumu%a"or hiAh %imi" "o O5 G5.QH. &ove "he !osi"ion "ransucermanua%%( un"i% "he OR+= inica"or is i%%umina"e. *henD it te accumulator still in

its empty positionD aFus" "he !osi"ion "ransucer s%ow%( un"i% "he ON inica"or Cecomesi%%umina"e. 0on"inue "o move "he "ransucer in "he same irec"ion un"i% an ai"iona%1/32 G1mmH of "rave% has Ceen reache. i"hou" movinA "he "ransucerD c%am! i" carefu%%(in !osi"ion.

,. &ove "he accumu%a"or "o i"s fu%%( charAe !osi"ion an insure tat it remains tere. Se" "heaccumu%a"or hiAh %imi" "o O999 G99.9QH. Se" "he accumu%a"or %ow %imi" "o O G.QH.+Fus" "he OSP+N !o"en"iome"er on "he fron" !ane% of "he 311S2;8 mou%e in a c%ockwiseirec"ion un"i% "he OR+= inica"or Fus" Cecomes i%%umina"e. S%ow%( aFus" "heOSP+N !o"en"iome"er in a coun"er;c%ockwise irec"ion un"i% "he OR+= inica"or Fus"eB"inAuishes. )er( s%ow%( aFus" "he OSP+N !o"en"iome"er in a c%ockwise irec"ion un"i%"he OR+= inica"or Fus" i%%umina"es.

0. i"h "he accumu%a"or hiAh %imi" se" "o O999 G99.9QHD an "he %ow %imi" se" "o OG.QHD eB"rue a !arison. *he ON inica"or mus" Cecome i%%umina"e shor"%( Cefore"he accumu%a"or Co""oms. Rese" "he hiAh %imi" "o O1 G1.QH. +%%ow "he accumu%a"or "ocharAe "o "his %imi". +Aain eB"rue a !arison an check "o Ce sure "ha" "he ON inica"or

Cecomes i%%umina"e shor"%( Cefore "he accumu%a"or Co""oms. Re!ea" s"e!s +D ,D an 0 if"he inica"or oes no" Cehave as inica"e.

N*: )erif( "ha" accumu%a"or fi%%inA an eB"rusion are "ermina"e C( "he 311S2;8 ou"!u"san no" C( machine siAna%s.


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,. -&$* ,+V% O-&$* ,+V con"ro% es usao !ara !oner e% !un"o a% cua% %a !ro"uCerancia

eCe !ararse. 0omo&ucho "iem!o como e% acumu%aor es eCaFo e% aFus"e e es"e con"ro%D un cierre econ"ac"o e sa%ia es suminis"rao. s"e con"ro% e %Mmi"e es un in"erru!"or e

"humCwhee% e "res LcaasD Eue %ee e O a O999. -a !osici'n mMnima eEuiva%ea% . Q o un acumu%aor vacMo. % Z-&$* ,+V ace!"aC%e aFus"es se eB"ienee O a O899. Para %a o!eraci'n correc"aD e% O-&$* ,+V siem!re eCe ser

!ues"o a un va%or Eue es O1 mKs aCaFo Eue e% O-&$* +-* aFus"e. Si e%O-&$* ,+V no es !ues"o a un va%or Eue es O1 mKs aCaFo Eue e% O-&$*+-* e% acumu%aor au"omK"icamen"e aFus"a e% O-&$* +-* o O-&$*,+V !ara !ro!orcionar una enverAaura e %Mmi"e a!ro!iaa.

)$$$. 0. +V4S* N)R7+4R+% !o"enci'me"ro e aFus"e Ze N)R7+4R+Z es usao !ara ca%iCrar e% recorrioe !ream!%ificaor e "ransuc"or e !osici'n %inea% a %a esca%a mKBima cuano e%acumu%aor es"K en %a !osici'n "o"a%men"e carAaa.

. $N$0+R Z-$S*Z% Z-$S*Z 0N40$ inica Eue %a !osici'n e acumu%aor es"K en o encimae% O-&$* +-* aFus"e ( e% con"ac"o e sa%ia e %Mmi"e a%"o es"K cerrao.

. $N$0+R Z $N+-Z% Z$N+-Z 0N40$ inica Eue %a !osici'n e acumu%aor es"K en o eCaFo e%O-&$* ,+V aFus"e ( e% con"ac"o e sa%ia e %Mmi"e CaFo es"K cerrao.

. 7+*S PR4,+-os Aa"os e !rueCa son !ro!orcionaos en e% !ane% e%an"ero a% anK%oAo comnD %aseJa% e en"raa e "ransuc"or e !osici'n %inea% crua GSNSRHD ( %a sa%ia e

!ream!%ificaor ca%iCraa GN)R7+4R+H. s"os !ueen ser usaos !araunirGconec"arH a cua%Euiera un vo%"Mme"ro !ara meir %os vo%"aFes e !osici'n.

)er a la Ci"raFigura$ #)1!ara !osiciones e inicaor ( con"ro%.

3. ,speci"icaciones

*em!era"ura e funcionamien"o: X0 a 6X0

)o%"aFes e uncionamien"o e corrien"e con"inua:U5)D U15)D;15)

n"raa e *ransuc"or e Posici'n %inea%:

.)c a U1.)c. % recorrio e !ream!%ificaor es iseJao !ara e% uso con unkar "ransuc"ores e!osici'n %inea%es.

% "ransuc"or es suminis"rao e una referencia U1.)c vMa e% conseFoG"aC%aH e!osici'n 311S2;8.

% a%amCrao e "ransuc"or s'%o eCe ser !ro"eAio en 311S2 fina% e con"ro%.

% acumu%aor +%"o -imi"a %a Sa%ia: P'nAase en con"ac"o con e% cierre cuano e% acumu%aor ha a%canIao o ha eBceioe% O-&$* +-*


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aFus"e. % vo%"aFe e carAa mKBimo es 23)acD 3)c. -a carAa mKBima corrien"e es .5 am!erios. % con"ac"o es funio con un fusiC%e con re"raso e .5 am!erios.


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N*: %os vo%"aFes e carAa mKBimos recomenaos son 115)ac ( 3)c.-a carAa mKBima recomenaa corrien"e es .25 am!erios. % funcionamien"oe% re%evo en 23)ac ( .5+ es !osiC%eD !ero !uee acor"ar %a via "i%e%Lc"rica e% re%evo.

% acumu%aor ,aFo -imi"a %a Sa%ia: % cierre e con"ac"o es man"enio mien"ras e% acumu%aor es eCaFo e% O-&$*

,+VaFus"e.

% vo%"aFe e carAa mKBimo es 23)acD 3)c. -a carAa mKBima corrien"e es .5 am!erios. % con"ac"o es funio con un fusiC%e con re"raso e .5 am!erios. N*: %os vo%"aFes e carAa mKBimos recomenaos son 115)ac ( 3)c.

-a carAa mKBima recomenaa corrien"e es .25 am!erios. % re%evo eo!eraciones en 23)ac ( .5+ es !osiC%eD !ero !uee acor"ar %a via "i%e%Lc"rica e% re%evo.

is"Lresis e 0on"ac"o e% re%L: Para e%iminar e% re%evo Zchar%aZD %a his"Lresis es usaa !ara man"ener e% cierre e

con"ac"o. is"Lresis%os nive%es e% .12 Q o e% .2 Q e %a en"raa e "ransuc"or e !osici'n %inea%e Aran esca%a !ueen ser se%eccionaos !onieno un $n"erru!"or e o!ci'n en e%conseFoG"aC%aH e !osici'n. )er a la Ci"raFigura$ #)2!ara e"a%%es.

4. Procedimientos de instalacin

-os reEuisi"os e ins"a%aci'n !ara e% 311S2;8 son re%a"ivamen"e sim!%es. -os !asos siAuien"esson necesarios !ara ins"a%ar e% m'u%o e sincroniIaci'n au"omK"ico.


*. $ns"a%e e% "ransuc"or e !osici'n %inea% Eue eCe ser usao con e% 311S2;8. % "ransuc"oreCerMa ser mon"ao en %a mKEuina e moo Eue %a seJa% e%Lc"rica sea !roucia cuano e%acumu%aor Go "orni%%oH se mueve. % "ransuc"or eCe ser rMAiamen"e mon"ao a %amKEuina e moo Eue una seJa% eBac"aD re!e"iC%e sea !roucia. % "ransuc"or e !osici'n%inea% no eCe ser suFe"ao a ninAn %ao misa%iAnmen" o ninAuno OsoCre viaFes. %"ransuc"or %inea% eCe ser ins"a%ao e moo Eue es"L cerca e un fina% e sus viaFes cuanoe% acumu%aor es"K en su !osici'n vacMa. -a a%ineaci'n eBac"a serK rea%iIaa mKs "are.

6. )erifiEue Eue %os $n"erru!"ores e o!ci'n son !ues"os a %as O!osiciones e a%"a e KCrica.)er a la Ci"raFigura$ #)2!ara e"a%%es.

7. $ns"a%e e% m'u%o en e% recin"o 311S2; usano %a siAuien"e ranura a %a erecha e% m'u%oe !roArama 311S2;1 Gcomo vis"o e% fren"eH. $nser"e %a !%aca e circui"o im!reso en %acumCre ( surcos e AuMa e fono. 0on cuiao es%ice e% m'u%o hacia %a !ar"e "rasera e%chasis has"a %a !osici'n e acumu%aor P0, es com!%e"amen"e asen"ao en %os conec"orese !%aca mare. SuFe"e e% m'u%o en e% %uAar con %os os "orni%%os !ro!orcionaos.

8. 4naG0onec"eH e% "ransuc"or e !osici'n %inea% con e% !ane% "rasero 311S2; como mos"raoen la Ci"raFigura$ #4en %as O0oneBiones %Lc"ricas secci'n e es"e manua%. No"e Eue e% a%amCre eCe ser

!ro"eAio como mos"rao. % "ransuc"or eCe es"ar re%acionao e moo Eue e% vo%"aFe e!aco isminu(a (a Eue e% acumu%aor se %%ena. Si e% vo%"aFe e !aco aumen"a (a Eue e%acumu%aor se %%enaD sim!%emen"e invier"a %os a%amCres C%ancos ( neAros.


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M. `nase e% acumu%aor e% !roAramaor a%"o %imi"an G%%ene e% %Mmi"eH %a sa%ia a% con"ro% emKEuinae moo Eue e% re%%eno e acumu%aor sea con"ro%ao. % con"ac"o es"K norma%men"e aCier"oDcerrKnose cuano e% %Mmi"e %%enar es a%canIao. % con"ac"o !ermanece cerrao mien"ras e%%Mmi"e es eBceio. 0uano e% con"ac"o se cierra e% eB"ruer eCe cerrar o %a !ro"uCerancia

!arison eCe comenIar. Cserve es!ecificaciones e carAa mKBimas. -as coneBiones Euea%amCran son mos"raas en %a 0ifraGiAuraH #+; en %as O0oneBiones %Lc"ricas secci'n ees"e manua%.

9. `nase e% acumu%aor e% !roAramaor CaFo %imi"an GseJa% e !ro"uCerancia e fina%H %asa%ia a%e% con"ro% e mKEuina e moo Eue %a !ro"uCerancia !arison se "ermine cuano es"e con"ac"ose cierra. % con"ac"o !ermanece cerrao s'%o mien"ras e% acumu%aor es eCaFo e%acumu%aor CaFo %imi"an e% aFus"e. NinAunos "em!oriIaores e mKEuina u o"ras funcionese cic%o norma%es eCen in"erferir con e% con"ro% e es"e con"ac"o e% fina% e %a

!ro"uCerancia !arison.

(. Procedimientos de caliracin

. +!%iEue e% !oer con %a mKEuina ( e% 311S2 !roAramaor. &ueva e% acumu%aor a su"o"a%men"e%a !osici'n vacMay garanti:a ;ue permanece all!.P'nAase e% acumu%aor CaFo %imi"an conZe% Z Ge% . QH. P'nAase e% acumu%aor a%"o %imi"an con Ze% 5Z Ge% 5. QH. &uevae% "ransuc"or e !osici'n a mano has"a Eue e% inicaor OR+= sea i%uminao.n"oncesD con el acumulador toda

. &ueva e% acumu%aor a su !osici'n "o"a%men"e carAaa (garantice ;ue permanece all!.P'nAase e%e% acumu%aor a%"o %imi"a con Ze% 999Z Ge% 99.9 QH. P'nAase e% acumu%aor CaFo %imi"an con

Ze% Z Ge% . QH. +Fus"e e% !o"enci'me"ro Ze N)R7+4R+Z en e% !ane% e%an"eroe% m'u%o 311S2;8 en una irecci'n en e% sen"io e %as aAuFas e% re%oF has"a Eue e%inicaor OR+= s'%oGFus"oH se haAa i%uminao. es!acio aFus"e e% !o"enci'me"ro ZeN)R7+4R+Z en un en con"rario irecci'n has"a Eue e% inicaor OR+=s'%oGFus"oH eB"inAa. &u( es!acio aFus"e e% !o"enci'me"ro Ze N)R7+4R+Z en unairecci'n en e% sen"io e %as aAuFas e% re%oF has"a Eue e% inicaor OR+= s'%oGFus"oHi%umine.

. 0on e% acumu%aor a%"o %imi"an e% FueAo con Ze% 999Z Ge% 99.9 QHD ( e% FueAo e %Mmi"e CaFo aOGe% . QHD saEue un !arison. % inicaor ON eCe hacerse i%uminao !oco an"es e%os fonos e acumu%aor. Reinicia%ice e% %Mmi"e a%"o e% Z1Z Ge% 1. QH. Permi"a Eue e%acumu%aor carAue a es"e %Mmi"e. "ra veI saEue un !arison ( com!rueCe !ara es"ar seAuroEue e% inicaor ON se hace i%uminao !oco an"es e %os fonos e acumu%aor. Re!i"a

!asos +D ,D ( 0 si e% inicaor no se com!or"a como inicao.

N*: )erifiEue Eue e% re%%eno e acumu%aor ( %a !ro"uCerancia son "erminaos !or %assa%ias 311S2;8

( no !or seJa%es e mKEuina.


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311'%*? !O/T2O,' A/ I/I!ATO2'igure @*1


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3%%'%*? I4 '6IT!H '-TTI/5'igure @*%

EXTRUSION MODEDISPLAY MODERELAY HYSTERESIS

RESERVEDOFF

ON

OFF = RESERVED

EXTRUSION MODE:

ON = ACCUMULATOR

DISPLAY MODE:

ON = TEST

OFF = NORMAL (RUNRELAY HYSTERESIS:

ON = 0!#$ OF F!S!

OFF = 0!1$ OF F!S!

FACTORYDEFAULT


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=. 311'%* 4O'ITIO/ 6H--, !O/T2O, MO&,-

Tis module as under de


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A44-/I= AB -,-!T2I!A, !O//-!TIO/'

1. 311'%*0 -/!,O'&2-

/OT-B A.!. poCer should De a dedicated circuit Eeeting the FolloCingspeciFiationsB

100Vac G %$0Vac$0H G @0H0.7$A EaiEuE

311'%*0 -,-!T2I!A, !O//-!TO2'igure A*1

%

TB&

%

TB

1

1

' )

TB)

%

' )%

TB'

1 & #

1 & #

1

1

)'

TB

%

)'#&

TB%

%

' )

' )

FUSE DN

1L"LG

&11S*% +1

&11S*% +

&11S*% +&

&11S*% +#

&11S*)

&11S*&&11S*)

FUSE

HOLDER

A!C!

POWER


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3. 311'%*3 A&TO '9/! MO&,-

/OT-B InterEittent etrusion reJuires Doth the 'TA2T and 'TO4 contacts.!ontinuous etrusion reJuires only the 'TO4 contact.

6A2/I/5B Inputs are designed For contact closures only. !onnectingoltage or current source Eay result in perEanent daEage.

/OT-B ,a protuDerancia interEitente reJuiere a aEDos contactos de4A2AA y el 42I/!I4IO.

,a protuDerancia continua slo reJuiere el contacto de 4A2AA.

AV-2T-/!IAB ,as entradas son diseKadas para cierres de contacto slo.&nin(!onein)

el oltaLe o la Fuente corriente pueden causar el daKoperEanente.

1 & # % ' )

TB

CLOSE FOR STOP


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311'%*3 -,-!T2I!A, !O//-!TIO/'igure A*%


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311'%*$ 6-I5HT !O/T2O, MO&,-

/OT-1BA. IF ,VT core Eoes toCard lead iF conerging Could open" connect the

6HT lead to % and the 52/ lead to 3.+. 2eerse the 6HT and 52/ leads iF the core Eoes aCay FroE the lead end

oF ,VT iF conerging tooling Could open./OT-%B

A. IF pressure at !% port Could open conerging tooling" connect the 2- leadto $ and connect the +, lead to @.

+. 2eerse the 2- and +, leads iF pressure at !% port Could closeconerging tooling.

6A2/I/5BTOO,I/5 !,O'- input is designed For a contact closure only. !onnecting

a oltage or current source Eay result in perEanent daEage.

311'%*$ -,-!T2I!A, !O//-!TIO/'igure A*3

/OT-1B

1 & # % ' ) TB%*TB)

LVDT

RED

WHT

GRN

BL,

-1VALVE

-

TOOLINGCLOSE


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!. 'i los EoiEientos principales ,VT hacia el ploEo(entaLa) si laconergencia se aDriera" Nnase los 6HT llean % y los 52/ llean 3.

. Inierta el 6HT y 52/ conduce si el coran aleLa a partir del Final deploEo(entaLoso) de ,VT conergiendo el laDrado se aDrira.

/OT-%B

!. 'i la presin en el puerto !% aDriera el laDrado conergente" unir(conectar)el ploEo(entaLa) 2O


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#. 311'*? A!!&M&,ATO2 !O/T2O, MO&,-

/OT-1B !ontact closure Chen accuEulator is DeloC ,O6 liEit (0.$A Ea.)./OT-%B !ontact closure Chen accuEulator is aDoe HI5H liEit (0.$A Ea.).

311'%*? -,-!T2I!A, !O//-!TIO/'igure A*#

1 & # % ' )

TB"

*1

*2


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Documents

Hunkar 311S2 Manual Rev 1.21 Doc