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Human resources and design
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Human Resources and Job Design
OutlineOutline Global Company Profile: Southwest Global Company Profile: Southwest
AirlinesAirlines Human Resource Strategy For Human Resource Strategy For
Competitive AdvantageCompetitive Advantage Constraints on Human Resource StrategyConstraints on Human Resource Strategy
Labor PlanningLabor Planning Employment-Stability PoliciesEmployment-Stability Policies Work SchedulesWork Schedules Job Classifications and Work RulesJob Classifications and Work Rules
Outline – ContinuedOutline – Continued Job DesignJob Design
Labor SpecializationLabor Specialization Job ExpansionJob Expansion Psychological Components of Job Psychological Components of Job
DesignDesign Self-Directed TeamsSelf-Directed Teams Motivation and Incentive SystemsMotivation and Incentive Systems Ergonomics and Work MethodsErgonomics and Work Methods
Outline – ContinuedOutline – Continued
The Visual WorkplaceThe Visual Workplace Ethics and the Work EnvironmentEthics and the Work Environment Labor StandardsLabor Standards
Learning ObjectivesLearning ObjectivesWhen you complete this chapter, you When you complete this chapter, you should be able to:should be able to:Identify or Define:Identify or Define:
Job designJob design Job specializationJob specialization Job expansionJob expansion Tools of methods analysisTools of methods analysis ErgonomicsErgonomics Labor standardsLabor standards AndonAndon
Learning ObjectivesLearning ObjectivesWhen you complete this chapter, you When you complete this chapter, you should be able to:should be able to:Describe or Explain:Describe or Explain:
Requirements of good job designRequirements of good job design The visual workplaceThe visual workplace Ethical issues in human resourcesEthical issues in human resources
Southwest AirlinesSouthwest Airlines
Profitable for over 30 years while Profitable for over 30 years while United, Northwest, Delta, and United, Northwest, Delta, and USAir lost billionsUSAir lost billions
Key strategy is human resourcesKey strategy is human resources Culture of caring for people in the Culture of caring for people in the
totality of their lives, not just at totality of their lives, not just at workwork
Spends more to recruit and train Spends more to recruit and train than any other airlinethan any other airline
Southwest AirlinesSouthwest Airlines
Empowered employeesEmpowered employees Wages higher than industry averageWages higher than industry average Stock options for some employeesStock options for some employees Employees treated like customersEmployees treated like customers Success comes from people, not Success comes from people, not
gimmicks or special equipmentgimmicks or special equipment
Human Resource StrategyHuman Resource StrategyThe objective of a human resource The objective of a human resource
strategy is to manage labor and strategy is to manage labor and design jobs so people are effectively design jobs so people are effectively
and efficiently utilizedand efficiently utilized1.1. People should be effectively utilized People should be effectively utilized
within the constraints of other within the constraints of other operations management decisionsoperations management decisions
2.2. People should have a reasonable quality People should have a reasonable quality of work life in an atmosphere of mutual of work life in an atmosphere of mutual commitment and trustcommitment and trust
Constraints on Human Constraints on Human Resource StrategyResource Strategy
Figure 10.1Figure 10.1
HUMAN RESOURCE STRATEGY
Product strategy• Skills needed• Talents needed• Materials used• Safety
WhatWhat
Schedules• Time of day• Time of year
(seasonal)• Stability of
schedule
WhenWhen
Location strategy• Climate• Temperature• Noise• Light• Air quality
Where
Where
Process strategy• Technology• Machinery and
equipment used• SafetyPro
cedure
Proce
dure
Individual differences• Strength and
fatigue• Information
processing and response
WhoWho
Layout strategy• Fixed position• Process• Assembly line• Work cell• Product
HowHow
Labor PlanningLabor Planning
1.1. Follow demand exactlyFollow demand exactly Matches direct labor costs to Matches direct labor costs to
productionproduction Incurs costs in hiring and Incurs costs in hiring and
termination, unemployment termination, unemployment insurance, and premium wagesinsurance, and premium wages
Labor is treated as a variable costLabor is treated as a variable cost
Employment Stability PoliciesEmployment Stability Policies
Labor PlanningLabor Planning
2.2. Hold employment constantHold employment constant Maintains trained workforceMaintains trained workforce Minimizes hiring, termination, and Minimizes hiring, termination, and
unemployment costsunemployment costs Employees may be underutilized Employees may be underutilized
during slack periodsduring slack periods Labor is treated as a fixed costLabor is treated as a fixed cost
Employment Stability PoliciesEmployment Stability Policies
Work SchedulesWork Schedules Standard work scheduleStandard work schedule
Five eight-hour daysFive eight-hour days Flex-timeFlex-time
Allows employees, within limits, to Allows employees, within limits, to determine their own schedulesdetermine their own schedules
Flexible work weekFlexible work week Fewer but longer daysFewer but longer days
Part-timePart-time Fewer, possibly irregular, hoursFewer, possibly irregular, hours
Job Classification and Job Classification and Work RulesWork Rules
Specify who can do whatSpecify who can do what Specify when they can do itSpecify when they can do it Specify under what conditions Specify under what conditions
they can do it they can do it Often result of union pressureOften result of union pressure Restricts flexibility in assignments Restricts flexibility in assignments
and consequently efficiency of and consequently efficiency of productionproduction
Job DesignJob Design Specifying the tasks that constitute Specifying the tasks that constitute
a job for an individual or a groupa job for an individual or a group1.1. Job specializationJob specialization2.2. Job expansionJob expansion3.3. Psychological componentsPsychological components4.4. Self-directed teamsSelf-directed teams5.5. Motivation and incentive systemsMotivation and incentive systems6.6. Ergonomics and work methodsErgonomics and work methods7.7. Visual workplaceVisual workplace
Labor SpecializationLabor Specialization The division of labor into unique tasksThe division of labor into unique tasks First suggested by Adam Smith in 1776First suggested by Adam Smith in 1776
1.1. Development of dexterity and faster Development of dexterity and faster learninglearning
2.2. Less loss of timeLess loss of time3.3. Development of specialized toolsDevelopment of specialized tools
Later Charles Babbage (1832) added Later Charles Babbage (1832) added another considerationanother consideration
4.4. Wages exactly fit the required skillWages exactly fit the required skill
Job ExpansionJob Expansion
Adding more variety to jobsAdding more variety to jobs Intended to reduce boredom Intended to reduce boredom
associated with labor specializationassociated with labor specialization Job enlargementJob enlargement Job rotation Job rotation Job enrichmentJob enrichment Employee empowermentEmployee empowerment
Job EnlargementJob Enlargement
Figure 10.2Figure 10.2
Task #3(lock printed circuit
board into fixture for next operation)
Present job(manually insert and solder six resistors)
Task #2(adhere labels
to printed circuit board)
Enlarged job
Enriched jobPlanning
(participating in a cross-function quality-
improvement team)
Control(Test circuits after
assembly)
Psychological Components Psychological Components of Job Designof Job Design
Human resource strategy requires Human resource strategy requires consideration of the psychological consideration of the psychological
components of job designcomponents of job design
Hawthorne StudiesHawthorne Studies They studied light levels, but discovered They studied light levels, but discovered
productivity improvement was productivity improvement was independent from lighting levelsindependent from lighting levels
Introduced psychology into the workplaceIntroduced psychology into the workplace The workplace social system and distinct The workplace social system and distinct
roles played by individuals may be more roles played by individuals may be more important than physical factorsimportant than physical factors
Individual differences may be dominant in Individual differences may be dominant in job expectation and contributionjob expectation and contribution
Core Job CharacteristicsCore Job Characteristics
Skill varietySkill variety Job identityJob identity Job significanceJob significance AutonomyAutonomy FeedbackFeedback
Jobs should include the following Jobs should include the following characteristicscharacteristics
Job Design ContinuumJob Design Continuum
Specialization
Enlargement
Self-directed teams
Empowerment
Enrichment
Figure 10.3Figure 10.3Job expansionJob expansion
Increasing Increasing reliance on reliance on employee’s employee’s contribution contribution and and increasing increasing responsibility responsibility accepted by accepted by employeeemployee
Self-Directed TeamsSelf-Directed Teams Group of empowered individuals Group of empowered individuals
working together to reach a working together to reach a common goalcommon goal
May be organized for long-term or May be organized for long-term or short-term objectives short-term objectives
Effective becauseEffective because Provide employee empowermentProvide employee empowerment Ensure core job characteristicsEnsure core job characteristics Meet individual psychological needsMeet individual psychological needs
Self-Directed TeamsSelf-Directed Teams
Ensure those who have legitimate Ensure those who have legitimate contributions are on the teamcontributions are on the team
Provide management supportProvide management support Ensure the necessary trainingEnsure the necessary training Endorse clear objectives and goalsEndorse clear objectives and goals Financial and non-financial rewardsFinancial and non-financial rewards Many teams have definite life cyclesMany teams have definite life cycles
To maximize effectiveness, managers shouldTo maximize effectiveness, managers should
Benefits of Teams and Benefits of Teams and Expanded Job DesignsExpanded Job Designs
Improved quality of work lifeImproved quality of work life Improved job satisfactionImproved job satisfaction Increased motivationIncreased motivation Allows employees to accept more Allows employees to accept more
responsibilityresponsibility Improved productivity and qualityImproved productivity and quality Reduced turnover and absenteeismReduced turnover and absenteeism
Limitations of Job Limitations of Job ExpansionExpansion
1.1. Higher capital cost Higher capital cost 2.2. Individuals may prefer simple jobsIndividuals may prefer simple jobs3.3. Higher wages rates for greater skillsHigher wages rates for greater skills4.4. Smaller labor pool Smaller labor pool 5.5. Increased accident ratesIncreased accident rates6.6. Current technology may not lend itself Current technology may not lend itself
to job expansionto job expansion
Motivation and Incentive Motivation and Incentive SystemsSystems
Bonuses - cash or stock optionsBonuses - cash or stock options Profit-sharing - profits for distribution to Profit-sharing - profits for distribution to
employeesemployees Gain sharing - rewards for improvementsGain sharing - rewards for improvements Incentive plans - typically based on Incentive plans - typically based on
production ratesproduction rates Knowledge-based systems - reward for Knowledge-based systems - reward for
knowledge or skillsknowledge or skills
Ergonomics and Work Ergonomics and Work MethodsMethods
Ergonomics is the study of the Ergonomics is the study of the interface between man and interface between man and machinemachine Often called human factorsOften called human factors
Operator input to machinesOperator input to machines Feedback to operatorsFeedback to operators
Ergonomics and Work Ergonomics and Work MethodsMethods
The work environmentThe work environment IlluminationIllumination NoiseNoise TemperatureTemperature HumidityHumidity
Job Design and KeyboardsJob Design and Keyboards
Figure 10.4Figure 10.4
Levels of IlluminationLevels of IlluminationTask ConditionTask Condition Type of Task Type of Task
or Areaor AreaIllumination Illumination
LevelLevelType of Type of
IlluminationIllumination
Small detail, Small detail, extreme extreme accuracyaccuracy
Sewing, inspecting Sewing, inspecting dark materialsdark materials
100100 Overhead Overhead ceiling lights ceiling lights and desk lampand desk lamp
Normal detail, Normal detail, prolonged prolonged periodsperiods
Reading, parts Reading, parts assembly, assembly, general office general office workwork
20-5020-50 Overhead Overhead ceiling lightsceiling lights
Good contrast, Good contrast, fairly large fairly large objectsobjects
Recreational Recreational facilitiesfacilities
5-105-10 Overhead Overhead ceiling lightsceiling lights
Large objectsLarge objects Restaurants, Restaurants, stairways, stairways, warehouseswarehouses
2-52-5 Overhead Overhead ceiling lightsceiling lights
Table 10.2Table 10.2
Decibel LevelsDecibel LevelsEnvironmentEnvironment Common NoiseCommon Noise
NoisesNoises SourcesSources DecibelsDecibels
Jet takeoff (200 ft)Jet takeoff (200 ft) 120120||
Electric furnace areaElectric furnace area Pneumatic hammerPneumatic hammer 100100 Very annoyingVery annoying||
Printing press plantPrinting press plant Subway train (20 ft)Subway train (20 ft) 9090||
Pneumatic drill (50 ft)Pneumatic drill (50 ft) 8080 Ear protectionEar protectionInside sports carInside sports car || required if required if (50 mph)(50 mph) Vacuum cleaner (10 ft)Vacuum cleaner (10 ft) 7070 exposed for 8 exposed for 8Near freewayNear freeway Speech (1 ft)Speech (1 ft) || or more hours or more hours
6060 IntrusiveIntrusivePrivate business officePrivate business office ||Light traffic (100 ft)Light traffic (100 ft) Large transformer (200 ft)Large transformer (200 ft) 5050 QuietQuiet
||Minimum levels, Chicago Minimum levels, Chicago 4040 residential areas at night residential areas at night Soft whisper (5 ft)Soft whisper (5 ft) ||Studio (speech)Studio (speech) 3030 Very quietVery quiet
Table 10.3Table 10.3
Methods AnalysisMethods Analysis Focuses on how task is performedFocuses on how task is performed Used to analyzeUsed to analyze
1.1. Movement of individuals or materialMovement of individuals or material Flow diagramsFlow diagrams
2.2. Activities of human and machine and Activities of human and machine and crew activitycrew activity Activity chartsActivity charts
3.3. Body movementBody movement Micro-motion chartsMicro-motion charts
Flow DiagramFlow Diagram
Storage binsStorage bins
Machine 1Machine 1
Mach. 2
Mach. 3 Mach. 4
From
press mach. Paint Paint
shopshop
WeldingWelding
Figure 10.5 (a)Figure 10.5 (a)
Storage bins
Machine 1
Machine 2
Machine 3
Machine 4
From press mach.
Paint Paint shopshop
WeldingWelding
Flow DiagramFlow Diagram
Figure 10.5 (b)Figure 10.5 (b)
Process Process ChartChart
Figure 10.5 (c)Figure 10.5 (c)
Activity ChartActivity Chart
Figure 10.6Figure 10.6
Operation ChartOperation Chart
Figure 10.7Figure 10.7
The Visual WorkplaceThe Visual Workplace Use low-cost visual devices to Use low-cost visual devices to
share information quickly and share information quickly and accuratelyaccurately
Displays and graphs replace Displays and graphs replace printouts and paperworkprintouts and paperwork
Able to provide timely information Able to provide timely information in a dynamic environmentin a dynamic environment
System should focus on System should focus on improvementimprovement
The Visual WorkplaceThe Visual Workplace
Present the big picturePresent the big picture PerformancePerformance HousekeepingHousekeeping
Visual signals can take many forms Visual signals can take many forms and serve many functionsand serve many functions
The Visual WorkplaceThe Visual WorkplaceVisual utensil Visual utensil holder encourages holder encourages housekeepinghousekeeping
A “3-minute service” A “3-minute service” clock reminds employees clock reminds employees of the goalof the goal
Figure 10.8Figure 10.8
The Visual WorkplaceThe Visual WorkplaceVisual signals at the Visual signals at the machine notify machine notify support personnelsupport personnel
Visual kanbans reduce Visual kanbans reduce inventory and foster JITinventory and foster JIT
AndonAndon
Line/machine Line/machine stoppagestoppage
Parts/ Parts/ maintenance maintenance neededneeded
All systems goAll systems go
Part APart A Part BPart B Part CPart C
Reorder Reorder pointpoint
Figure 10.8Figure 10.8
The Visual WorkplaceThe Visual Workplace
Quantities in bins indicate Quantities in bins indicate ongoing daily requirements ongoing daily requirements and clipboards provide and clipboards provide information on schedule information on schedule changeschanges
Process specifications and Process specifications and operating procedures are operating procedures are posted in each work areaposted in each work area
Figure 10.8Figure 10.8
Ethics and the Work Ethics and the Work EnvironmentEnvironment
Fairness, equity, and ethics are Fairness, equity, and ethics are important constraints of job designimportant constraints of job design
Important issues may relate to equal Important issues may relate to equal opportunity, equal pay for equal opportunity, equal pay for equal work, and safe working conditionswork, and safe working conditions
Helpful to work with government Helpful to work with government agencies, trade unions, insurers, agencies, trade unions, insurers, and employeesand employees
Labor StandardsLabor Standards Effective manpower planning is Effective manpower planning is
dependent on a knowledge of the dependent on a knowledge of the labor requiredlabor required
Labor standards are the amount of Labor standards are the amount of time required to perform a job or time required to perform a job or part of a jobpart of a job
Accurate labor standards help Accurate labor standards help determine labor requirements, determine labor requirements, costs, and fair workcosts, and fair work