Huck Model 911D

Instruction ManualHuck Model 911DDiesel EngineHydraulic Powerig

Manufacturer:Alcoa Fastening Systems Ltd; Telford, United Kingdom

Form No. 911D ENGRev. 24.11.09Previous revision:

911D Powerig Series Alcoa Fastening Systems

(911D)

Contents

Safety Guidelines when using Huck Installation Equipment to install Huck Fasteners 1

Description 4

Specification 4

Disposal 5

Utilisation 6

Servicing Powerig 7

Principle of operation 8

Main Components 9, 10

911D Hydraulic Schematic 11

911D Electrical Schematic 12

Preparation for First Time Use 13

Checking and Adjusting Pull, Return & Swage Pressures 15

Preparartion for regular use 21

911D Parts List 22, 23, 24, 25

Preventive Maintenance/Maintenance 26

Hydraulic Fluids 28

Hydraulic Oil Information & MSDS (Material Safety Data Sheet) 29


Safety Guidelines when using HuckInstallation Equipment to install HuckFasteners.

Before using equipment:

1) Only Huck Installation Equipmentshould be used to install Huck fasteners.

2) Only persons that have receivedtraining approved by Huck InternationalLtd should use Huck InstallationEquipment.

3) The Manuals and/or Data sheets andwarning stickers/labels supplied with theInstallation equipment should be studiedbefore connecting the equipment to anyprimary power supply, in particular thefollowing sections:

• Warnings and Cautions.• Specifications• Electrical and/or Air supply.• Principals of Operation.• Preparation for use.• Regular use.• Regular maintenance.

4) With hydraulic tooling, ensure that it issuitable for use with the Huck Powerig orHuck approved hand pump being used.

5) Check that the Powerig or approvedhand pump "Pull" and "Return" pressureshave been adjusted to suit the toolbeing used. Reference must be made tothe instruction manual supplied with theequipment.

6) Check that the Nose Assembly is of thecorrect type suitable for installing thefastener being used.

7) Visually check all pneumatic and/orhydraulic hoses, electrical cables,Powerigs, hand pumps and hand tools, forany visible signs of damage and leakage.ALL HYDRAULIC HOSES SHOULD BERENEWED EVERY FIVE YEARS.

8) Do not connect any equipment toprimary power supplies or attempt to useany equipment, that shows signs ofdamage or leakage.

9) Ensure that all air and/or hydraulichose and/or electrical plugs/connectorsare correctly connected before switchingon supply to equipment.

When operating the equipment:

10) When using fasteners in some typesof structure, the fracturing of the Pintailduring installation may generate noiselevels above the first action level of theNoise at Work Regulations and thereforehearing protection must be worn.

11) It is recommended that eye protection,(e.g.. safety glasses), should be worn bythe operator.

12) Never look directly at the front or rearof the installation tool.

13) Never hold the Installation Tool aroundthe Nose Assembly.

14) Keep hands/fingers clear of anymoving parts and also apertures in NoseAssemblies.

15) WarningFasteners should only ever be installed inthe actual workpiece to prevent possiblehigh velocity ejection from the NoseAssembly due to tensile forces inducedduring Pintail fracture.

HUCK FASTENING SYSTEMS


16) When using two piece fasteners, (i.e..Pin and Collar type), theconical/chamfered end of the collar MUSTalways be towards the Nose assembly,NOT against the work piece.

17) Keep fingers clear from the undersideof the head, collars and blind side offasteners and from within the joint beingfastened, during the installation cycle.

18) Do not look directly at the head orblind side of fasteners during theinstallation cycle.

19) During the installation cycle, the toolwill pull and straighten itself to the axis ofthe fastener, beware of hands beingtrapped against any nearby structure.

KEEP HANDS CLEAR

20) In the event of any difficulty whilstinstalling a fastener, releasing the tooltrigger at any time during the installationcycle will immediately put the tool intoreverse.

Note

The following symbols are attached to the equipment:

The equipment ,meets therequirements of CE

Certification.

Read the Instruction Manualbefore using or maintaining

this equipment.

Wear eye protectionwhen using this

equipment.

21) Beware of fastener Pintails which areejected, (sometimes forcibly), from thetool at the completion, or at Pintailfracture, during the installation cycle.Tools designed to have PintailDeflectors and or catchers must neverbe used without them.

22) Do not continue to use anyequipment which develops a fault whilstbeing used.

23) Avoid kinking of hoses or dragging ofhoses and electrical cables over sharpobjects.



CAUTION

BEFORE OPERATING THIS POWERIG,READ THE SEPA R ATE DIESEL ENGINEINSTRUCTION MANUALS PROVIDED.WITH THIS POWERIG. IN PARTICULAR,

PAY ATTENTION TO ANY SAFETYINSTRUCTIONS, CAUTIONS A N D

W ARNINGS.

DescriptionThe 911D diesel engine Powerig is

designed to be used with a wide range ofHuck hydraulic Installation Tools (includingBobtail Tools -see utilisation ), and willoperate one Tool. The maximum PullPressure is 700 bar (10150 psi) and themaximum Return Pressure is 400 bar (5800 psi). The Powerig is equipped with a12 vdc Battery and an electric StarterMotor operated by a Key Switch.The Engine and Pump run continuouslyand a low hydraulic pressure , (IdlePressure ), ensures that the Tool Piston iskept in the forward position when the Toolis not being used. The Installation Tool isconnected to the Powerig by means ofPull and Return pressure Hydraulic Hosesand an electrical Control Cord. ThePowerig Hydraulic Directional Valve(HDV), is controlled from the InstallationTool Trigger by a 12 VDC remote controlcircuit. When operating ST & DT type BobtailTools, or non-Bobtail Tools, the operatorpresses and holds the Tool Trigger whichstarts the Tool cycle to install the

Fastener. Once the Fastener is installed,the Trigger is released and the ToolPiston and Nose Assembly return to thefully forward position, the Tool/NoseAssembly are ejected from the installedFastener.When operating “IT” type Bobtail Tools, aLimit Switch (sometimes referred to as aMicro-Switch), & a red LED Light on theTool are activated when the NoseAssembly is correctly located onto theFastener. The Tool Trigger will onlyfunction if the Limit Switch has beenactivated (indicated by the red LED). Theoperator now presses and holds theTrigger which starts the Tool cycle toinstall the Fastener. As long as theTrigger is kept pressed, the Bobtail Collarwill be Swaged correctly and the Tool andNose Assembly will return and eject fromthe installed Fastener automatically.“ST” type Bobtail Tools also have a Micro-Switch and LED light but the operator hasto release the Trigger when the BobtailCollar is fully swaged. “DT” Tools alsofunction that way but do not have a LimitSwitch or LED.


Powerig type 911dFlow L/min (Imp. Gals/min) 1.22 (0.26)(at Engine speed of 1800 RPM)Pull Pressure max. bar (psi) (See Note 1, page 5) 700 (10150)Swage Pressure max. bar (psi) 600 (8700)Return Pressure max. bar (psi) (See Note 2, page 5) 600 (8700)Diesel Engine, single cylinder Lombardini 15LD350 (see separate Manual for additional information)Hydraulic Pump Axial, 4 pistonControl Circuit 12 VDC via AlternatorStarter Motor Circuit 12 VDC via BatteryBattery 12 VDC 55 Amp HourNoise TBAHydraulic Oil Reservoir capacity max ltrs (imp. Gals) 14.0 (3.11)Length mm (inches) 850 (33 ‰ )(without removable Handles) W idth (including wheels) mm (inches) 650 (26)Height mm (inches) 750 (29.5)Diameter of min wheels mm (inches) 200 (7.5 )W eight including fluid Kg (lbs) 158 (344)

Specification

Intended Use

The 911D Powerig is designed to be usedwith Huck Installation Tools (refer toUtilisation on Page 5), to install variousHuck Bobtail Fasteners, in a factory(where permitted),or outdoor workingenvironment. The unit should be not beplaced on a surface with an angleexceeding 15 degrees from the horizontal.

NoiseThe sound measurement is in accordancewith BS EN ISO 3746: 1996 is less than70dB(A).

DisposalFluids should be disposed of byprocessing through authorised methodsand in accordance with current legislation.

This symbol indicates that this productmust be disposed of according to the

WEEE Directive and our national law.Products of this nature should be

forwarded to a designated collection pointe.g. on an authorised one-for-one basiswhen you buy a similar new product or toan authorised collection site for recyclingwaste electrical and electronic equipment(EEE). Improper handling of this type ofwaste could have a possible negativeimpact on the environment and humanhealth due to potentially hazardoussubstances that are generally associatedwith EEE. At the same time, your co-operation in the correct disposal of theseproducts will contribute to the effectiveusage of natural resources.

Special Note

The 911D Series Powerigs include a 12VDC 55 Amp Hour Lead Acid Battery.Batteries are classed as hazardous wasteand should be disposed of in accordancewith legal requirements.

For more information with respect to themanagement of waste equipment forrecycling please contact our CustomerServices desk at Alcoa FasteningSystems Ltd, Telford Shropshire TF3 3BQ.The Producer Identification Number forAlcoa Fastening Systems Ltd, Telford is:WEE/AF0044SY

The Waste Electrical &Electronic Equipment

Regulations 2006

CAUTIONTHE HYDRAULIC OUTPUT PRESSUREVALVES (PULL & RETURN) ON THIS

POWERIG MAY HAVE BEEN SET ANDSEALED BY THE MANUFACTURER

AND SHOULD ONLY BE CHANGED INACCORDANCE WITH THE

INSTRUCTIONS SHOWN IN THISMANUAL.

ANY NEW PRESSURES SET MUSTALWAYS BE CHECKED AND TESTED.

CAUTIONTHE POWERIG SHOULD NOT BE USED

AS A STEP. NO PERSON SHOULDCLIMB ON THE POWERIG.

CAUTIONTHE POWERIG SHOULD NOT BE USED

IN AN EXPLOSIVE AND/OR HIGHLYFLAMMABLE ATMOSPHERE

Notes:1) If the Powerig is delivered without an Installation Tool, Pull Pressure is factory preset at510 bar, (7400 psi).2) If the Powerig is delivered without an Installation Tool, Return Pressure is factorypreset at 221 bar, (3200 psi).


Utilisation

Swage SwagePressure Pressure

Bobtail Tool Pull Installation Collar CutterModel Fastener Pressure Nose Assy. Assy. Return Pressure

Series Diameter Max. bar/psi Max. bar/psi Max. bar/psi Max. bar/psiBTT25 12 mm 389/5640 289/4200 235/3408 289/4200BTT25 12 mm 389/5640 289/4200 235/3408 289/4200BTT25 14 mm 389/5640 340/4930 290/4205 289/4200BTT35 16 mm 380/5510 357/5177 270/3915 350/5075BTT35 16 mm 380/5510 357/5177 270/3915 350/5075SFBTT20 16 mm TBA TBA TBABTT57 20 mm TBA TBA TBABTT57 20 mm TBA TBA TBA

6


Huck Tool Pull Pressure Return PressureSeries/Model Max. bar/psi Max. bar/psi2400, 2480 (See Note below) 579/8400 221/32002502, 2503 (See Note below) 579/8400 165/24002580 Series 393/5700 221/32002600 Series 393/5700 193/28002620,2624, 2628, 2630 Series 510/7400 221/3200506, 507, 585, 586, 5901, 393/5700 165/2400516, 520, 524, 528, 532, 5366042, 7042, 8042 510/7400 221/3200

Non-Bobtail Tools

Note

Pressures may be reduced for some smaller diameter Fasteners. Refer to appropriateInstallation Tool Instruction Manual.

Bobtail Tools

Notes

1) The above Swage Pressures are only a guide and may have to be adjusted to obtainconsistent correct Collar swaging. The Pull Pressure should always be a maximum of 60 (870 psi) to 100 bar (1450 psi) higher than the the Swage Pressure to minimise therisk of Bobtail (the part of the Fastener held by the Nose Assembly), fracture.

Pull Pressure:This is the maximum hydraulic pressure ofthe Pump which is set and adjusted withthe Main Pressure Relief Valve (5). Inparticular, it controls the maximumhydraulic pressure applied to the front ofthe Tool Piston during the “Pull” stroke(Pulling on the Fastener Pintail), enablingthe complete Fastener installation.

Swage Pressure:Sometimes called Cut-Off Pressure, this isthe hydraulic pressure which is applied tothe front of the Tool Piston, enablingswaging of the Collar during theinstallation of Bobtail Fasteners whenusing IT type Bobtail Tools. This pressure

Pressures - definitions


Servicing Powerig

Only an appropriately qualified and competent person should service any Diesel Enginehydraulic or electrical components. A SEPARATE Manual is provided for the Diesel Engine.Alcoa Fastening Systems Account Managers and Systems Engineers are located in yourarea to offer assistance you require in solving your installation problems.If you need assistance by telephone, please call Alcoa Fastening Systems CustomerServices at Telford UK. tel +44 1952 290011

is set using the Digital Pressure Switch (6)and is adjusted to ensure completeswaging of the Collar when the value ofthe set Swage Pressure is reached. Thispressure will always be set lower than thePull Pressure.

Return Pressure:This is the hydraulic pressure applied tothe rear of the Tool Piston and is set andadjusted with the Pressure Switch (7). Inparticular, it controls the maximumhydraulic pressure applied to the rear ofthe Tool Piston during the return stroke,enabling the Tool/Nose Assembly to ejectfrom the installed Fastener.

3 close to operate the HDV 3 PullPressure solenoid, allowing fluid throughthe HDV via outlet port P. Normally closedRelay contacts R3-2 open, preventingReturn Pressure HDV solenoid fromoperating while the pull pressure HDVsolenoid is energised.The Installation Tool Piston movesrearwards to begin the Fastenerinstallation cycleWhen the Swage Pressure reaches thepressure set on the Digital SwagePressure Switch 6 Relay R4 energisesand latches in via Relay R1-3 and RelayR4-2 contacts.Normally closed Relay R4-1 contactsopen and de-energises Relay R3.R3-3 contacts open to de-energise theHDV Pull Pressure solenoid.Relay R3-2 contacts close to energise theHDV Return Pressure solenoid allowingfluid through the HDV outlet port R The Installation Tool Piston movesforward. When the Piston reaches the fully forwardposition, pressure in the return lineincreases and opens the Digital ReturnPressure Switch 7 which de-energisesRelay R1. This also de-energises the HDVReturn Pressure solenoid. The DigitalReturn Pressure Switch then recloses (re-closes-sets).The installation cycle is now complete

Notes:

1. The latching of Relay R3, allows thefastener installation to continue even if theLimit Switch contacts in the Tool openafter activating the Tool Trigger.

Principle of Operation with Bobtail ToolsNon Bobtail Tools

When the tool trigger is depressed :-Relay R2 is energised which alsoenergises Relay R1 via contact R2-1(latched in by the Digital Return PressureSwitch 7).Normally open Relay contacts R2-3 closesto operate the HDV 3 solenoid, allowingfluid through the HDV via outlet port PNormally closed Relay contacts R2-2open, preventing the Return PressureHDV solenoid from operating while thepull pressure HDV solenoid is energised.The Installation Tool Piston movesrearwards to begin the Fastenerinstallation cycle.When the Installation Tool trigger isreleased, Relay R2 is de-energised,contacts R2-3 open to de-energise theHDV Pull Pressure solenoid. relaycontacts R2-2 close to energise theReturn Pressure solenoid, allowing fluidthrough the HDV via outlet port R. The Installation Tool piston movesforward. When the Piston reaches the fully forwardposition, pressure in the return lineincreases and opens the Digital ReturnPressure Switch 7 contacts, which de-energises Relay R1. This also de-energises the HDV Return Pressuresolenoid and the Digital Return PressureSwitch then recloses (re-closes-sets).The installation cycle is now complete.

Bobtail Tools (when connected to thePowerig via the Multi-Pin Lemo Plug)

When the Bobtail Tool Limit Switch isactivated (LED Light on ), and the Tooltrigger is pressed, Relay R3 is energised(and latched - see Note 1). which alsoenergises relay R1 via contact R3-1(latched in by the Digital Return Pressureswitch). Normally open Relay contacts R3-


Main ComponentsFIG. 1

14 Filler/Strainer

40 Main Wheel

6 Digital PressureSwitch

(Swage Pressure)

34 12 VDC ElectricalConnector(non Bobtail Tools orremote Triggers)

19 Hydraulic QuickDisconnect Coupling(Return Pressure)

16 OilLevel/TempGauge

41 Handle - Screw in,

removable)

15/15A Oil ReturnLine Filter &

Condition Gauge

5 MainPressure ReliefValve(Pull Pressure)

18 Hydraulic QuickDisconnectCoupling (PullPressure)

35 12 VDC ElectricalConnector(Bobtail Tools)


(Swage Pressure)

1 Diesel Engine

Key StartSwitch (StarterMotor) -Diesel Engine

Fuel Tank Filler Cap


IndicatorLights


Engine Controls

Throttle ControlLever Lock

Throttle ControlLever

Stop Lever(shown in Enginerun position)

Stop Lever(stop Engineposition)

Main ComponentsFIG. 1A

911D Hydraulic SchematicFIG. 2

LEGEND

Ref. N0. Part Number Item1 911D/1 Lombardini 15LD-350 Diesel Engine2 911D/2 Pump3 911D/3 Hydraulic Directional Valve5 911D/5 Main Pressure Relief Valve (Pull Pressure)6 911D/6 Digital Pressure Switch (Swage Pressure)7 911D/7 Digital Pressure Switch (Return Pressure)15 911D/15 Hydraulic Oil Return Line Filter15A 911D/15A Oil Filter Condition Gauge


Installation Tool

3

6 7

5

2

RP

1

15/15A

911D Electrical SchematicFIG. 3

BOBTAIL

TOOL

LIMITSWITCH

R1 - 3

R4 - 2

R4

R4 - 1

R3

R3 - 3

R2 - 3

R2 - 2

R1 - 2

R3 - 2

R1 - 1

R2 - 1

R3 - 1

R1


R2

3 HDV PULL

PRESSURE

SOLENOID

3HDV RETURN

PRESSURE

SOLENOID

HDV PULLPRESSURE

SOLENOID

HDV RETURN

PRESSURE SOLENOID

DIGITALPRESSURE

SWITCH

(PULLPRESSURE)

DIGITALPRESSURE

SWITCH

(RETURN PRESSURE)

24 VDC SUPPLY

BOBTAIL

TOOL

TRIGGER

7 DIGITALPRESSURE

SWITCH

(RETURN PRESSURE)

6DIGITALPRESSURE

SWITCH

(PULLPRESSURE)

LEMO PLUG/SOCKET

CONNECTOR (BOBTAIL

TOOLS)

NOTE:R1 TO R4 ARE RELAYS REF. 37

42 Fuse

42 Fuse

42 Fuse

Preparation for First Time Use (Refer to FIG. 1 )

CAUTIONTo avoid explosions or fire outbreaks, donot smoke or use naked flames duringoperations. Fuel vapours are highlytoxic. Only carry out operations outdoors or ina well ventilated area. Keep face well away from the filler capand fuel tank to prevent inhalation ofharmful vapours. Dispose of fuel in accordance withapplicable laws and regulations as it ishighly polluting. Use the same type of fuel as used incars as use of other types could damagethe engine. The cetane rating of the fuelmust be higher than 45 to preventdifficult starting. Do not use dirty fuel of mixtures ofdiesel fuel and water, since this wouldcause serious engine damage

5. Check that there is sufficient enginediesel fuel for the time intended to operatethe Powerig. A full tank of fuel will run theengine for approx. 4 hours at 2400 r.p.m.Do not fill the fuel tank completely but justup to 1 cm (0.39”) from the top of the fueltank. This allows space for fuel movement. Only use clean fuel and wipe any fuelspillage from the engine before starting.

6. Using the Oil Level/Temp Gauge 16,check that the hydraulic fluid (oil) level is atthe top of the glass. To avoid overheatingof the fluid, the level should not be allowedto fall lower than half way down the glass. .

7. If necessary, remove Filler Cap 14 and fillPowerig Oil Reservoir with recommendedhydraulic fluid, (refer to page 28) to the topof the glass.

CAUTIONFor filling the reservoir, only use cleanfluid and a clean funnel with a maximumof a 60 micron filter. Failure to do thiswill cause malfunction and componentdamage.8. Reinstall Filler Cap.

1. Check the dieselengine oil level byusing the dipstick.The oil level shouldbe near themaximum.

If necessary addclean oil via the fillercap.

Note:Refer to the DieselEngine maintenanceManual for correctgrade of oil.

2. Open air cleanerand remove element.

3. Fill with engine oilup to the level mark.

4. Reassemble air cleaner. Ensure that theair filter is mounted the correct wayotherwise dust and other impurities couldenter the intake ducts.



Starting & stopping the engine...

9. Apply the brakeon the CastorWheel to avoidunexpectedmovement of thePowerig duringoperation.Push down withfoot to operatebrake.

Starting...

10. Set the throttleat 50% maximum speed.

11. Turn the key clockwiseto position 1 as shownbelow. The warning lightshould illuminate.

12. Continue to turn thekey clockwise to position2 to operate the electricstarter motor. Releasethe key once the enginehas started. The key willnow return to position 1and should be left in this position whilst theengine is running.

CAUTIONDo not operate the starter for more than20 seconds at a time. If the engine doesnot start, wait 1 minute before tryingagain.If the engine does not start after twoattempts, trace the cause according tothe Diagnosis Chart (page 75 - 77) of theDiesel Engine Maintenance Manual.All warning lights should stay off whenthe engine is running.

Note:If there is not enough battery power tooperate the electric starter motor, the enginemaybe started with the recoil starter. Referto page 53 of the Diesel EngineMaintenance Manual for instructions.

13. Move throttle lever to the idle positionand allow engine to run at idle for a fewminutes before increasing speed andputting under load.

Note:During the first 50 hours of running theengine, do not exceed 70% of maximumload.

Stopping...

14. Move throttle lever to the idle positionand allow engine to run at idle for a fewminutes.

15. Move the stop leverfully to the left until theengine stops.

16. Rotate the key anti-clockwise to the stopposition.

Throttle Lever

Throttle LeverLock


Checking & Adjusting Pull, Return & Swage Pressures...

Pull Pressure (FIG.4)(refer to Utilisation (page 6) for correctsetting)

1. With the engine running at operatingspeed, observe the display on the DigitalPressure Switch (Swage Pressure). Thiswill show the unit of measurement set andwill periodically show “bAr” or “PSI”.

Note:When facing the hydraulic connectors, theDigital Pressure Switch (Swage Pressure),is on the right hand side.

2. Connect a remote electrical trigger (or theplug/cable from a non-Bobtail InstallationTool), to the Powerig electrical connector34.

3. Operate theremote Triggermomentarily andnote pressurereading displayed onthe Digital PressureSwitch.

CAUTIONComplete this test as quickly as possibleto prevent overload of hydrauliccomponents.

4. Refer to FIG. 4 and adjust the PullPressure to suit the Installation Tool beingused. Refer to Utilisation (Page 6) and/orthe Installation Tool Instruction Manual forcorrect Pull Pressure setting. Only makesmall adjustments (1/4 turn) at one time. Donot remove any pre-installed washers orlocknut from the adjusting screw.

5. Check the Pull Pressure again asdescribed above. Repeat adjustment ifnecessary until correct value is obtained.

6. Once the Pull Pressure has been set,tighten the Lock Nut on the AdjustmentScrew to ensure setting is retained. Checkthe pressure one more time to ensure it hadnot changed whilst tightening the Lock Nut.

Return Pressure (FIG 4)(refer to Utilisation (page 6) for correctsetting)

Notes:a) The diesel engine does not have to berunning during checking or adjustment ofthe return pressure but the key must be inposition 1.

b) When facing the hydraulic connectors,the Digital Pressure Switch (ReturnPressure), is on the left hand side.

c) The Digital Pressure Switches are able tomeasure two SEPARATE pressure switchpoints; S1 & S2. Only the S1 is used andfor the Return Pressure, the normallyclosed (N/C) switch contacts are utilised. Ifthe left hand indicator light is on, then theN/C contacts are closed.

d) The reset pressures r1 & r2 should left atthe factory setting of 50 bar (725 psi).

e) The S1 button is used to change to thedifferent menu items. The S2 button isused to access the menu items and the S1button used again to change the settings ofthose menu items.

1. Press both the S1 & S2buttons at the same timeand the display will showthe first menu item.

2. Press the S2 buttonand the current unitsetting will be displayed.

FIG. 4

Lock Nut

Adjustment ScrewClockwise to increase PullPressure

Anti-clockwise to decreasePull Pressure



(Swage Pressure)


(Swage Pressure)

5 Main Pressure Relief Valve(Pull Pressure)


3. To keep this setting,press S2 again and thedisplay will return to“Unit”. Pressing S1 nowwill change the display tothe next menu item (S1);continue from step 5.To change themeasurement units, pressS1. Consecutive pressingof S1 will change theunits between bAr andPSI.When the required unit isshown, press S2 againand the display will returnto “Unit”

4. Press S1 to continue tothe next menu item. Thedisplay will show “S1”.This is switch point 1, thevalue of this is the ReturnPressure.

5. Press the S2 buttonand the current ReturnPressure setting will bedisplayed.To keep this setting, press S2 several timesuntil “S1” is displayed again.Pressing S1 now will change the display tothe next menu item (r1); continue from step9.To change the settings, note theflashing/blinking cursor under the space forthe first digit of Return Pressure setting.

Note:The display is able to show 4 digit numbers.In this example a value of 350 bar is shownand therefore the space for the first digit isblank. 4 digit numbers are only used if themeasurement units are set to PSI. TheReturn Pressure must always be lowerthan the Pull Pressure by at least 6.9 bar(100 psi), to ensure correct Powerigfunction

6. Consecutive pressing of S1 will changethe value of the digit over the cursor from 1to 9 and then 0.

7. When the required value shown, pressS2 and the cursor will move to the rightunder the next digit.

8. Continue adjusting each digit in turn.Pressing S2 after adjusting the last digit willchange the display back to “S1”.

9. Pressing the S1 buttonwill change the display tothe next menu item.r1 is the value at whichthe Return Pressure (S1),resets to zero and shouldbe set at 50 bar (725 psi).Press S2 to check thesetting. If it is necessary to change thesetting then follow the procedure as in steps6 & 7.

10 Press S1 to continueto the next menu itemwhich is S2.The S2 & r2 switch pointsare not used.

The next steps will savethe settings...

11. Press the S2 buttonseveral times until thedisplay shows “Stor”.

12. Press the S2 buttonand the display will show “no”. Press the S1 buttonto change the display to“yes”.

13. Press the S2 button tosave the settings. Thedisplay will return to zero.


Swage Pressure (FIG 4(only applicable when using IT type tools.Refer to Utilisation (page 6) for correctsetting)

Note:When using IT type Bobtail InstallationTools, fitted to the Powerig connector 35with the electrical 8 pin Lemo Plug, theDigital Pressure Switch (Swage Pressure)6, controls the hydraulic pressure to the toolduring the pull cycle. This in turn controlsthe amount (length) of Bobtail fastenerCollar swage. The higher the pressure, themore the Collar is swaged.This Digital Pressure Switch is checked andadjusted using the same procedure as thatfor the Digital Pressure Switch for theReturn Pressure as previously explained.The indicator will light not be illuminated asthe normally open contacts should be in theopen condition.Set a Swage Pressure just above theminimum required for the Nose AssemblyAnvil to just lightly contact the CollarFlange. A circular witness mark around theCollar flange will indicate the Anvil contact.On most large diameter (12 mm (1/2”) andabove), Bobtail Collars have a series ofraised nodules around the flange which willbe crushed by contact with the Anvil.

Do not adjust the Swage Pressure too highas this increases the risk of Bobtail groovesbeing stripped/damaged or the Bobtail beingbroken away from the Pin. In either event,this will prevent a Bobtail Collar Cutter frombeing used to remove the installed fastener.

14. Inspect hoses, electrical cords andconnections frequently for signs ofdamage or ageing. If necessary replace.

15. Connect both hoses of the InstallationTool, (or if being used with a Hose Set,connect the Hose Set), to the Powerig.Activate the Tool Trigger to fully cycle theTool, or if using an “IT” type Bobtail Tool,then use a remote trigger attached to thePowerig connector 34.Note:

It is not possible to cycle IT type BobtailTool s using it’s own trigger unless the toolLimit Switch is activated (contacts close).Therefore a remote Trigger as describedabove must be used.

CAUTIONBTT series tools do not have a DumpValve to relieve hydraulic pressure fromthe front of the Piston. Therefore, release the triggerimmediately when the tool Piston hasstopped moving.

CAUTIONSome types of Installation Tool (e.g. BTTand SFBTT series, extend in lengthduring operation.

16. When using tools other than BTT BobtailTools, continue to press the trigger forapprox. 4 seconds when the Tool Piston hasstopped moving. Release the Trigger andand allow the Tool Piston to return to thestarting position. Repeat three times.This will ensure that any air in the hydraulicsystem is removed.

Note:New Hose Sets or individual hoses my notcontain any hydraulic fluid and the air mustbe removed. To do this, connect one pair ofcouplings at one end of the Hose set, to thePowerig. Connect the other pair of Hoseset couplings to each other. With thePowerig running, activate the remotetrigger/tool trigger and then release. Waitapprox. 45 seconds, then stop the Powerig.Check the Powerig hydraulic oil level beforecontinuing.

17. Check the Pull Pressure again and re-closes-adjust if necessary. Tighten the LockNut toensure settings to not change.

Connecting and testing a Bobtail Tool (after completing previous steps 1 to17).

IT type Bobtail Tools....


2. Remove the remote trigger from thePowerig.

3. Connect the Hydraulic Couplings of theTool or Hose Set to the hydrauliccouplings 18 & 19 of the Powerig.

4. Connect the plug of the Bobtail Tool orHose Set to the Powerig ElectricalConnector 35.

WARNINGTO AVOID THE RISK OF PERSONAL

INJURY, TEMPORARILY DISCONNECTTHE TOOL ELECTRICAL PLUG FROMTHE POWERIG WHILST FITTING THE

NOSE ASSEMBLY TO THE TOOL.

5. Attach the Nose Assembly to the tool inaccordance with instructions contained inthe Instruction Manual for the tool or asshown.

6. Check operation of the tool LimitSwitches by locating the Bobtail part ofthe fastener as far as possible into theNose Assembly Puller. The Limit Switchlight on the Tool should illuminate.

Note:The Powerig will not allow Fastenerinstallation unless the tool Limit Switch isactivated. If it fails to activate, then checkthat the Nose Assembly has beenassembled onto the Tool correctly. Also,check for correct Limit Switch adjustment,(refer to the Instruction Manual for thetool).

7. Prepare a sample joint with the BobtailFastener. Place the Collar (see notebelow), onto the Pin.

Note:Only Bobtail Fasteners of 12 mm (1/2”)diameter or larger, have thread formlocking grooves into which a tab on theCollar locates. Rotating the Collar willenable it to be screwed hand tight to thejoint face.

8. Locate the Nose Assembly Puller ontothe Bobtail grooves of the fastener Pin.The Nose Assembly should be in line withthe axis of the fastener Pin.

9. Press and hold the tool Trigger. TheNose Assembly Puller will retract into theAnvil, closing around the end of Pin. TheAnvil will be forced forward toward theCollar Flange to complete the Collarswaging/forming. When the SwagePressure is reached, the Tool/NoseAssembly will eject automatically from theinstalled fastener, even if the Trigger iskept depressed. When the NoseAssembly Anvil is free from the Collar, thePuller will release from the end of the Pinand enable the Tool/Nose Assembly to beremoved from the installed fastener.

10. Release the tool Trigger.

11. The installed fastener should bechecked with the correct Bobtail Fastenerinspection Gauge to ensure correct Collarswage. Adjust the Swage Pressure ifnecessary.

Note:Set a Swage Pressure just above theminimum pressure required for the NoseAssembly Anvil to just lightly contact theCollar Flange. A circular witness markaround the Collar flange will indicate theAnvil contact. On most large diameter (12mm (1/2”) and above), Bobtail Collars havea series of raised nodules around the flange


which will be crushed by contact with theAnvil.Do not adjust the Swage Pressure too highas this increases the risk of Bobtail groovesbeing stripped/damaged or the Bobtail beingbroken away from the pin. In either event,this will prevent a Bobtail Collar Cutter frombeing used.

ST type Bobtail tools...

These tools have a Limit Switch andoperate in a similar way to the IT typetools except that the operator mustrelease the tool Trigger to eject theTool/Nose Assembly from the installedfastener. Follow steps 1 to 11 as for theIT type tools but in step 4. connect theplug of the Bobtail tool to the PowerigElectrical Connector 34

DT type Bobtail tools and non-Bobtailtools fitted with Bobtail NoseAssemblies...

Note:When using DT type tools, the hydraulicPull Pressure (as set with the MainPressure Relief Valve 5), controls the Collarswaging. Ensure this has been adjusted tothe correct value before attempting to installa fastener. The Digital Pressure Switch 6 isnot utilised.


2. Remove the remote trigger from thePowerig.

3. Connect the Hydraulic Couplings of theTool or Hose Set to the hydrauliccouplings 18 & 19 of the Powerig.

4. Connect the plug of the Bobtail Tool orHose Set to the Powerig ElectricalConnector 34.

WARNINGTO AVOID THE RISK OF PERSONAL

INJURY, TEMPORARILY DISCONNECTTHE TOOL ELECTRICAL PLUG FROMTHE POWERIG WHILST FITTING THE

NOSE ASSEMBLY TO THE TOOL.

5. Attach the Nose Assembly to the tool inaccordance with instructions contained inthe Instruction Manual for the tool or asshown.

6. Prepare a sample joint with the BobtailFastener. Place the Collar (see notebelow), onto the Pin.

Note:Only Bobtail Fasteners of 12 mm (1/2”)diameter or larger, have thread formlocking grooves into which a tab on theCollar locates. Rotating the Collar willenable it to be screwed hand tight to thejoint face.

8. Locate the Nose Assembly Puller ontothe Bobtail grooves of the fastener Pin.The Nose Assembly should be in line withthe axis of the fastener Pin.

Note:DT type tools do not have a Limit Switchwhich means the tool Trigger is alwaysenabled. Therefore, the operator mustensure that the Nose Assembly Puller iscorrectly located onto the Bobtail part ofthe fastener Pin before pressing the toolTrigger to start the installation cycle.Failure to do this may result in damage tothe Puller and increases the risk of Bobtailgrooves being stripped/damaged or theBobtail being broken away from the pin. Ineither event, this may prevent the Collarfrom swaging correctly and will prevent aBobtail Collar Cutter from being used toremove the installed fastener.

9. Press and hold the tool Trigger. TheNose Assembly Puller will retract into the


Anvil, closing around the end of Pin. TheAnvil will be forced forward toward theCollar Flange to complete the Collarswaging/forming.

10. Release the tool Trigger when theCollar is fully swaged or the NoseAssembly stops moving. When the NoseAssembly Anvil is free from the Collar, thePuller will release from the end of the Pinand enable the Tool/Nose Assembly to beremoved from the installed fastener.

11. The installed fastener should bechecked with a Bobtail Fastenerinspection Gauge to ensure correct Collarswage. Adjust the Main Pressure ReliefValve if necessary.

Note:Set a Pull Pressure just above the minimum

pressure required for the Nose AssemblyAnvil to just lightly contact the CollarFlange. A circular witness mark around theCollar flange will indicate the Anvil contact.On most large diameter (12 mm (1/2”) andabove), Bobtail Collars have a series ofraised nodules around the flange which willbe crushed by contact with the Anvil.

Do not adjust the Pull Pressure too high asthis increases the risk of Bobtail groovesbeing stripped/damaged or the Bobtailportion of the pin being broken away fromthe pin. In either event, this will prevent aBobtail Collar Cutter from being used toremove the installed fastener

Other tools used to install Pintail typefasteners...

The Powerig Pull and Return Pressuresshould be set in accordance with theinformation in the Instruction Manual for


Preparation for Regular Use

Before each Powerig operation, performthe following:


2. Regularly check engine oil level andhydraulic fluid level.

3. Connect the Pull and Return HydraulicConnectors of the Tool or Hose Set to thePowerig Hydraulic Connectors 18 & 19. Connect the Electrical Plug of the Tool orHose Set to the Powerig connection 34 or35 according to the tool being used.

4. Check that all electrical and hydraulicconnectors of the Tool and Hose Sets areproperly attached.

5. Cycle the Tool several times tocirculate the oil through the Powerigvalves, hoses and Tool.

CAUTIONDo not attempt to operate the Toolwithout the Tool hoses attached to thePowerig. When using HPT tools,release trigger immediately at the endof the pull stroke.

8. Powerig is ready for use.


Parts List911D Powerig

14 Filler/Strainer

40 Main Wheel


(Swage Pressure)

34 12 VDCElectricalConnector(non Bobtail Toolsor remoteTriggers)

19 HydraulicQuick DisconnectCoupling (ReturnPressure)

16 OilLevel/TempGauge

41 Handle - Screw in,

removable)

15 OilReturn Line

Filter &Condition

Gauge

5 Main PressureRelief Valve(Pull Pressure)

18 Hydraulic QuickDisconnectCoupling (PullPressure)

35 12 VDC ElectricalConnector(Bobtail Tools)


(Return Pressure)

1 Diesel Engine

Fuel Tank Filler Cap

36 Battery

13 HydraulicHose

3 HydraulicDirectional Valve

39 Castor Wheel

12 Hydraulic Hose

37 Relay & Base(R1, R2, R3 & R4) 38 Electrical

Enclosure 42 Fuse

Engine OilFiller Cap

Ref

.Q

ty.

Des

crip

tion

Supp

lier

Supp

lier

Huc

k N

o.Pa

rt N

o.Pa

rt N

o.

11

Lombardini 15LD-350 Diesel Engine

15LD-350

Lombardini

911D/1

21

Pump PF504H.XVB.1

--

911D/2

31

HDV (Hydraulic Directional Valve)

--

911D/3

41

Subplate

-911D/4

51

Main Pressure Relief Valve (Pull Pressure)

MVC41A

Voith

911D/5

61

Digital Pressure Switch (Swage Pressure)

TECSIS S2400B087403

911D/6

71

Digital Pressure Switch (Return Pressure)

TECSIS S2400B087403

911D/7

82

Digital Pressure Switch Power Cable

804000E030M020

911D/8

91

3/8 Hydraulic Hose Assy.310 mm (Filter to Tee)

911D/9

101

3/8 Hydraulic Hose Assy.300 mm

--

911D/10

(Manifold Tee to Male Tee on Relief Tank Port)

112


-911D/11

(Manifold Ports A& B to Pressure Switch Outlet)

121


--

911D/12

(Manifold Port P

to under Relief valve)

131

3/4 Hydraulic Hose Assy. 440 mm

--

911D/13

(Oil Reservoir to Pump)


911D Parts List continued

Ref

.Q

ty.

Des

crip

tion

Supp

lier

Supp

lier

Huc

k N

o.Pa

rt N

o.Pa

rt N

o.

141

Hydraulic Oil Filler ST34B

45/F1315M90

911D/14

151

Hydraulic Oil Return Line Filter RTF3/10

301/2 SIF-10A10

-911D/15

15A

1Oil Filter Condition Gauge

--

911D/15A

161

Hydraulic Oil Level/Temp.Gauge (127 mm)

CRS L05127TE

-911D/16

171

Hydraulic Oil Filter/Breather (73 mm)

CRS TP102601

-911D/17

181

Hydraulic Quick Disconnect Coupling (Pull Pressure)

AFS

only

available as

191

Hydraulic Quick Disconnect Coupling (Return Pressure)

a pair 10440

201

Adaptor - 1/2 x 3/8

BSP

Male

--

911D/18

213

Adaptor - 3/8 x 1/4

BSP

Male

--

911D/19

222

Bulkhead Adaptor - BSP1/4

--

911D/20

232

Bush - 1/4 BSP

Female x 3/8

NPT

--

911D/21

244

Adaptor - 1/4 BSP

Male Male

--

911D/22

252

Adaptor - 1/4 BSP

Male x 1/4

fixed Female

--

911D/23

263

Swivel Tee - 1/4 BSP

Female

--

911D/24

274

Dowty Washer 3/8

--

911D/25

285

Dowty Washer 1/4

--

911D/26

291

Adaptor - 3/4 BSP

12 SAE

--

911D/27



Continued on next page

Ref

.Q

ty.

Des

crip

tion

Supp

lier

Supp

lier

Huc

k N

o.Pa

rt N

o.Pa

rt N

o.

301

Adaptor - 1/4 Male x 3/8 Female

--

911D/28

311

Ada

ptor

- 1/

4” M

ale

x 3/

8” F

emal

e S

wiv

el-

-91

1D/2

9

321

Tee

- 3/8

” Mal

e-

-91

1D/3

0

331

Dow

ty W

ashe

r 1/2

”-

-91

1D/3

1

341

12 V

DC

Ele

ctric

al C

onne

ctor

(for

2 p

in B

ayon

et P

lug)

AFS

1106

85

351

12 V

DC

Mul

ti-P

in L

emo

Ele

ctric

al C

onne

ctor

-A

FSH

KE

-907

6

361

Bat

tery

- 12

VD

C 5

5 A

mp

Hou

r-

-91

1D/3

2

374

Rel

ay &

Bas

e - 1

4 pi

n 12

VD

C (R

1, R

2, R

3, R

4)-

-91

1D/3

3

381

Ele

ctric

al E

nclo

sure

--

911D

/34

391

Cas

tor W

heel

100

x 2

7Fl

exel

lo-

911D

/35

402

Mai

n W

heel

200

mm

x 2

0 m

m b

ore

--

911D

/36

412

Han

dle

- scr

ew in

, rem

ovab

le-

-91

1D/3

7

423

Fuse

- 5

Am

p (5

mm

x 2

0 m

m)

--

911D

/38



1. Before carrying out any maintenance,remove the key from the engine KeySwitch to avoid accidental starting andelectrical damage.

2. Regularly inspect the hydraulic fluid. Ifcontamination particles larger than 20 umare present, then replace fluid. Goodpractice is to replace the hydraulic fluidevery 12 Months to avoid ageing effects.

Note:The introduction of foreign material intothe hydraulic system can result in poorperformance and repair downtime.Observe the following practices:

3. When filling or adding oil, always use aclean funnel with a maximum 60 micronfilter. Ensure that correct fluid is used.

4. Always ensure that hose couplings arefree from dirt before attachment of Tools.

5. All hydraulic hoses should be renewedevery five years.

Notes:

A) Mixing different manufacturers/kinds ofhydraulic oil can cause a chemicalreaction relating to resin or sludge.Contact the manufacturer for advise toavoid any problems. In any case, alltraces of the original oil must be removedby rinsing (washing out) all hydrauliccomponents.If filling/draining the Powerig, ensure thathydraulic fluids are not accidentallyswitched.

B) Hydraulic fluids should be disposed ofaccording to the environmentalguidelines/legislation applicable in thecountry where the unit is being maintainedand/or used. Please also consult theguidelines of your individual oil

Preventive Maintenance


manufacturer. 6. Refer to the engine manualssupplied with this Powerig forpreventative maintenance details.

Adding Hydraulic Fluid

1. Ensure that equipment is readilyavailable to deal with any spillage ofhydraulic fluid.

2. Remove the screws from the top coverand remove cover. This will provide betteraccess to the Filler.Alternatively, use a short length of flexibletubing between the funnel and the filler.

3. Before removing the filler cap, use aclean wipe to remove any accumulateddirt from the filler cap and surroundingarea. Remove the filler cap.

5. Locate a clean funnel into the filling portand place an absorbent wipe around thefunnel spout to soak up any excess fluid.

6. Before adding any hydraulic fluid, checkthat it is the correct type and grade. (Referto page 28).

7. Slowly add the new hydraulic fluid,pausing regularly to allow fluid in thefunnel to flow into the pump reservoir andalso preventing accidental spillage.

8. Continue to add fluid until it rises to thetop of the Oil Level/Temperature Gaugeglass.

9. Remove the funnel and replace thefiller cap. Ensure filler cap is handtightened.

10. Clean any fluid spillage with absorbentwipes. Replace cover and secure inplace using the screws.



Draining Hydraulic Fluid......

1. Ensure that equipment is readilyavailable to deal with any spillage ofhydraulic fluid.

2. If possible, place the Powerig onto anoil tray or draining sink sufficient to retain14 ltrs (3.11 Gals.) of fluid.

3. Remove the screws from the rearcover and remove cover.

4. Use a clean wipe to remove anyaccumulated dirt from around the areawhere Hydraulic Hose 13 is connected tothe Pump.

5. Disconnect Hydraulic Hose 13 from thePump and drain the oil into a suitablecontainer which has a minimum capacityof 14 ltrs (3.11 Gals.).

6. After the oil has completely drainedfrom the reservoir, re-closes-connect thehose to the pump and tighten.

7. Clean any fluid spillage with absorbentwipes.

Note:Do not replace the rear cover until thereservoir has been re-closes-filled withnew oil and the Powerig has been runningfor a few minutes. This will allow checks

to be made for any leakage from the hoseconnection. re-closes-tighten the hoseconnection if any leakage is observed.

8. Clean any remaining fluid spillage withabsorbent wipes before replacing the rearcover and tightening the screws.

Maintenance

1. Before carrying out any maintenance,remove the key from the engine to avoidaccidental starting and electrical damage.

2. Electrical components are only allowedto be repaired and/or replaced by aqualified electrician.

3. Hydraulic components are only allowedto be repaired and/or replaced by aqualified mechanic.

4. Refer to the engine manualssupplied with this Powerig for furthermaintenance details.

13 Hose

HYDRAULIC FLUIDS

* - <-- 0° C * 0° - 30° C * 30° C --> +HLP 32 HLP 46 HLP 68

AGIP AGIP OSO 35 AGIP OSO 45

ARAL ARAL Vitam GF 32 ARAL Vitam GF 46ARAL Vitam DE 32 ARAL Vitam DE 46ARAL Vitam HF 32 ARAL Vitam HF 46

AVIA AVILUB Hydr.-Oil RSL 32 AVILUB Hydr.-Oil RSL 46AVILUB Hydr.-Oil HVI 32 AVILUB Hydr.-Oil HVI 46

BLASER BLASOL 157 BLASOL 158

BP BP ENERGOL HLP 32 BP ENERGOL HLP 46BP ENERGOL HLP-D 32 BP ENERGOL HLP-D 46BP ENERGOL SHF 32 BP ENERGOL SHF 46

CASTROL CASTROL HYSPIN AWS 32 CASTROL HYSPIN AWS 46

CHEVRON EP Hydr.-Oil 32 EP Hydr.-Oil 46EP Hydr.-Oil 32 HV EP Hydr.-Oil 46 HV

ELF ELF Acantis 32 ELF Acantis 46Hydrelf 46

ESSO NUTO H 32 NUTO H 46HLPD-OIL 32 HLPD-OIL 46

FINA HIDRAN 32 HIDRAN 46Hydr.-Oil D 3011-32 Hydr.-Oil D 3011-46

FUCHS RENOLIN MR 10 RENOLIN MR 25RENOLIN B 10 RENOLIN B 15

GULF HARMONY 32 AW HARMONY 46 AW

HOUGHTON HYDROLUBRIC VG 32 HYDROLUBRIC VG 46

MOBIL MOBIL D.T.E. 24 MOBIL D.T.E. 25MOBIL D.T.E. 13

OEST Hydr.-Oil H-LP 32 Hydr.-Oil H-LP 46Hydr.-Oil 32 DD Hydr.-Oil 46 DD

SHELL SHELL Tellus Oil 32 SHELL Tellus Oil 46

SUNOCO SUNVIS 816-WR SUNVIS 821-WR

TEXACO Rando Oil HD A-32 Rando Oil HD B-46Rando Oil HD AZ-32 Alcor Oil DD 46Alcor Oil DD 32

VALVOLINE VALVOLINE ETC-25 VALVOLINE ETC-30

* Environment Temperature



Important Note:

The following pages contain the Material Safety Data Sheets (MSDS)for the Shell Tellus 46 Hydraulic Oil & the Esso Diesel Fuel which wereboth supplied with this Powerig when new.

The MSDS for the engine oil is contained in the SEPA R ATE DieselEngine manuals supplied with the Powerig.



















LIMITED WARRANTIES

Tooling Warranty: Huck warrants that tooling andother items (excluding fasteners, and hereinafterreferred as "other items") manufactured by Huck shallbe free from defects in workmanship and materialsfor a period of ninety (90) days from the date oforiginal purchase.

Warranty on "non standard or custommanufactured products": With regard to non-standard products or custom manufactured productsto customer's specifications, Huck warrants for aperiod of ninety (90) days from the date of purchasethat such products shall meet Buyer's specifications,be free of defects in workmanship and materials.Such warranty shall not be effective with respect tonon-standard or custom products manufactured usingbuyer-supplied molds, material, tooling and fixturesthat are not in good condition or repair and suitablefor their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THE DESCRIPTION ON THE FACEHEREOF. HUCK MAKES NO OTHERWARRANTIES AND EXPRESSLY DISCLAIMS ANYOTHER WARRANTIES, INCLUDING IMPLIEDWARRANTIES AS TO MERCHANTABILITY OR ASTO THE FITNESS OF THE TOOLING, OTHERITEMS, NONSTANDARD OR CUSTOMMANUFACTURED PRODUCTS FOR ANYPARTICULAR PURPOSE AND HUCK SHALL NOTBE LIABLE FOR ANY LOSS OR DAMAGE,DIRECTLY OR INDIRECTLY, ARISING FROM THEUSE OF SUCH TOOLING, OTHER ITEMS,NONSTANDARD OR CUSTOM MANUFACTUREDPRODUCTS OR BREACH OF WARRANTY ORFOR ANY CLAIM FOR INCIDENTAL ORCONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy forany breach of warranty shall be limited, at Huck'soption, to replacement or repair, at FOB Huck's plant,of Huck manufactured tooling, other items,nonstandard or custom products found to bedefective in specifications, workmanship andmaterials not otherwise the direct or indirect cause ofBuyer supplied molds, material, tooling or fixtures.Buyer shall give Huck written notice of claims fordefects within the ninety (90) day warranty period fortooling, other items, nonstandard or custom productsdescribed above and Huck shall inspect products forwhich such claim is made.

Tooling, Part(s) and Other Items notmanufactured by Huck.

HUCK MAKES NO WARRANTY WITH RESPECTTO THE TOOLING, PART(S) OR OTHER ITEMSMANUFACTURED BY THIRD PARTIES. HUCKEXPRESSLY DISCLAIMS ANY WARRANTYEXPRESSED OR IMPLIED, AS TO THECONDITION DESIGN OPERATION

MERCHANTABLITY OR FITNESS FOR USE OFANY TOOL, PART(S), OR OTHER ITEMSTHEREOF NOT MANUFACTURED BY HUCK.HUCK SHALL NOT BE LIABLE FOR ANY LOSSOR DAMAGE, DIRECTLY OR INDIRECTLY,ARISING FROM THE USE OF SUCH TOOLING,PART(S) OR OTHER ITEMS OR BREACH OFWARRANTY OR FOR ANY CLAIM FORINCIDENTAL OR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool,part(s) or other items thereof are those made by themanufacturer thereof and Huck agrees to cooperatewith Buyer in enforcing such warranties when suchaction is necessary.

Huck shall not be liable for any loss or damageresulting from delays or nonfulfillment of orders owingto strikes, fires, accidents, transportation companiesor for any reason or reasons beyond the control ofthe Huck or its suppliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to makechanges in specifications and design and todiscontinue models without notice.

Huck Installation Equipment should be serviced bytrained service technicians only.

Always give the Serial Number of the equipmentwhen corresponding or ordering service parts.

Complete repair facilities are maintained by HuckInternational, Inc. Please contact one of the officeslisted below.

EasternOne Corporate Drive Kingston, New York 12401-0250 Telephone (845) 331-7300 FAX (845) 334-7333

Canada6150 Kennedy Road Unit 10, Mississauga, Ontario,L5T 2J4, Canada.Telephone (905) 564-1825 FAX (905) 564-1963

Outside USA and CanadaContact your nearest Huck International Office, seeback cover.

In addition to the above repair facilities, there areAuthorized Tool Service Centers (ATSC's) -locatedthroughout the 'United States. These service centersoffer repair services, spare parts, Service Parts Kits,Service Tools Kits and Nose Assemblies. Pleasecontact your Huck Representative or the nearestHuck office listed on the back cover for the ATSC inyour area.


Americas

Alcoa Fastening SystemsAerospace ProductsTucson Operations3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Alcoa Fastening SystemsAerospace ProductsCarson OperationsPO Box 5268900 Watson Center Rd.Carson, CA 90749800-421-1459310-830-8200FAX: 310-830-1436

Alcoa Fastening SystemsCommercial ProductsWaco OperationsPO Box 81178001 Imperial DriveWaco, TX 76714-8117800-388-4825254-776-2000FAX: 254-751-5259

Alcoa Fastening SystemsCommercial ProductsKingston Operations1 Corporate DriveKingston, NY 12401800-431-3091845-331-7300FAX: 845-334-7333www.hucktools.com

Alcoa Fastening SystemsCommercial ProductsCanada Operations6150 Kennedy Road, Unit 10Mississagua, Ontario L5T2J4Canada905-564-4825FAX: 905-564-1963

Alcoa Fastening SystemsCommercial ProductsLatin America OperationsAvenida Parque Lira. 79-402Tacubaya Mexico, D.F.C.P. 11850FAX: 525-515-1776TELEX: 1173530 LUKSME

Far East

Alcoa Fastening SystemsCommercial ProductsAustralia Operations14 Viewtech PlaceRowville, Victoria Australia 317803-764-5500Toll Free: 008-335-030FAX: 03-764-5510

Europe

Alcoa Fastening SystemsCommercial ProductsUnited Kingdom OperationsUnit C, Stafford Park 7Telford, ShropshireEngland TF3 3BQ01952-290011FAX: 0952-290459

Alcoa Fastening SystemsAerospace ProductsFrance OperationsClos D’AssevilleBP495450 Us Par VignyFrance33-1-30-27-9500FAX: 33-1-34-66-0600

A Global OrganizationAlcoa Fastening Systems (AFS) maintainscompany offices throughout the United Statesand Canada, with subsidiary offices in manyother countries. Authorized AFS distributorsare also located in many of the world’s

industrial and Aerospace centers, where theyprovide a ready source of AFS fasteners,installation tools, tool parts, and applicationassistance.

For The Long Haul, The Future of Fastening Technology,The Future of Assembly Technology, The Future of ToolingTechnology, and Tools of Productivity are service marks ofHuck International. Huck provides technical assistanceregarding the use and application of Huck fasteners andtooling.

NOTICE: The information contained in this publication isonly for general guidance with regard to properties of theproducts shown and/or the means for selecting such

products, and is not intended to create any warranty,express, implied, or statutory; all warranties are containedonly in Huck’s written quotations, acknowledgements,and/or purchase orders. It is recommended that the usersecure specific, up-to-date data and information regardingeach application and/or use of such products.

HWB898 1003-5M

© 2003 Alcoa Fastening Systems

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: [email protected] • www.alcoafasteningsystems.com

One Great ConnectionSM

Alcoa Fastening Systems world-wide locations:

For the Long Haul™

Documents

Huck Model 911D