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Awareness ofAwareness of Health, Safety & EnvironmentHealth, Safety & Environment

P d BP d B

التوعية بالصحة والسالمة والبيئةالتوعية بالصحة والسالمة والبيئةJuly July 2525, , 20112011

Prepared By:Prepared By:

Ashraf S. Youssef, Ph. D.Ashraf S. Youssef, Ph. D.

QA & Communications ManagerQA & Communications Manager

S.M. ASQ, L.A. BSI, M. ELI, M. EMSS.M. ASQ, L.A. BSI, M. ELI, M. EMS

Training Approach

• Focus on Basics

• Interactive

• Case Studies• Case Studies

• Videos

• Have Fun !

What Do U Think?What Do U Think?

• HSE are important components of

EEIC’s management system

• HSE is part of my jobHSE is part of my job

• I care about HSE

• HSE will make a difference in EEIC

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EEIC HSE PROGRAM EEIC HSE PROGRAM Major ComponentsMajor Components

• HSE Policy

• HSE Programg

• Accident/Incident Investigation

HSE Program HSE Program Implementation ProcessImplementation Process

For achieving goals and continually improving

PlanPlan ImplementImplement

MeasureMeasureAdjustAdjust

Key Definitions (Key Definitions (11//22))

Loss Human Injury or illness, production downtime

or equipment damage, and/or harm to the

environment

Accident Undesired events that result in loss

Hazard An act or condition which is a potential source

for accident

HazardHazard AccidentAccident Loss

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Key Definitions (Key Definitions (22//22))

Risk The chance that the loss will be realizedRisk The chance that the loss will be realized

Risk

Assessment

Evaluate (qualitative or quantitative) the

degree of risk associated with a hazard

Risk

Management

Management strategies to eliminate or

reduce risk

Risk Assessment ExampleRisk Assessment Example

Assess the Annual Risk of oil leaks

given the following last year data:

Leak Events Loss (SAR)

1 5,000

2 10,000

3 15,000

Severity =5,000 + 10,000 + .. + 10,000

10

= 9,500 SAR/Event

Likelihood = 10 Events/Year

4 10,000

5 5,000

6 10,000

7 5,000

8 10,000

9 15,000

10 10,000

Annual Risk = 95,000 SAR/Year

Domino TheoryDomino Theory

Accident

Unsafe ActsUnsafe ActsOr ConditionsOr Conditions

UndesirableTraits

SocialEnvironment

HAZARDS

Loss

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Proactive versus ReactiveProactive versus Reactive

Investigation

Accident

PreventivePrograms

Analysis ofHazards or Near Misses

Preventive

Action

Analysis Accidents

Hazard versus ControlHazard versus Control

• Hazard evaluationSeverity level X Occurrence

likelihood

Versus

• Control ( t ) ti

RiskAssessment

(countermeasures) optionsDesign to eliminate/ reduce

Add safety devices

Add warning devices

Add administrative measures (procedures, training)

RiskManagement

Hazard EvaluationHazard Evaluation

High

Lik

eli

ho

od

Low HighSeverity

Low

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Hazard Hazard ClassificationClassification

Class A Hazard

A condition or practice likely to cause permanent disability, loss of

life or body part and/or extensive loss of structure, equipment or

material. E.g. a barrier guard missing from a rotating shaft.

Class B Hazard

A condition or practice likely to cause serious injury or illness A condition or practice likely to cause serious injury or illness,

resulting in temporary disability or disruptive property damage.

E.g. a broken tread near the top of a stairway.

Class C Hazard

A condition or practice likely to cause minor injury or illness, or

non-disruptive property damage. E.g. untidy worksite.

HazardousHazardous

SourceSource

How Does Accident Happen?

Bad Bad BehaviorBehavior

Behavior is the most important Element

• Behaviors are Observable80-90% accidents caused by behaviors in a labor

intensive environment.

• Behaviors are Measurable• Behaviors are MeasurablePerformance Mgt: What gets measured gets doneSafety Plan, Policies, Procedures, Programs,

Hierarchy of Controls to include Engineering, Enforcement, etc.

Gas_pump.wmv

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Case StudiesCase Studies

VICTIM

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RMU Accident1 –Accident Description:

One technician is working on the Ringmaster. He is joining the cable box to busbar box which is attached to RMR unit. While he is tighten the bolt inside , the cable box ; the wrench slipped and cause the RMR unit to move. The technician was able to go out the box and try to stop the unit from failing down. RMR fall down and cause a dominoes 

effect on the other five units.

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Accident Report (Switch Gear)Supported pictures:–2 

EEIC Evacuation Plan

Group Activity

The Group Activity rules

Form a group of four members

Each group shall assign a leaderEach group shall assign a leader

Each group shall not audit his area

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Group Activity

Assembly Line 1 & 2No lights in the backside of line 1

Assembly Line 1 & 2Undetermined Chemical smellUndetermined Chemical smell.Not enough ventilationNot proper use of the extension wires & HoseThe Electrical Cables is not cover properly.Not proper place for fabrication.Not proper arrangement for skids

Group Activity

MotorPact AreaFire hose is blocked by materialFire extinguisher is not properly fix.Glass of emergency light is broken.Electrical outlet is closed by material

Painting Areaa t g eaThe temperature is highIt is not proper cleaned.Painting cans are openHeavy weights are in high place.Unsafe allocation for LPG gas blowerNo fire extinguisher inside the painting roomThere was a problem with exhausting fan.No warning sign on the racks.

Group Activity

WorkstationsThe material put it in the wrong place.The hardware & lugs are mixed.The racks are not arranged properly.No adjustable chairs for Workstations.Difficulty to find the relevant stand for the product.CWB door is not store properly.Electrical pipe is not fixed properly.p p p p yFloor leveling

Warehouse AreaChemical and liquid materials are placed beside the panel boards.Chemical 7 Gasoline are kept in the warehouse.Many halls in the walls and the roof.Electrical cables are not covered.No warning sign @ Control panels.The Din rails is stored in a vertical way.

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Group Activity

Shipping AreaLeveling of the floorTemperature is highThey use the area for welding.They use this area as a store for some materials.The tag area is not fixed properly

Fabrication AreaThe gas cylinder in located in unsafe areaThe CNC Safety barricade is defeated.Scrap box is over filledSharp scrap metals on the floor.Missing safety guard for the grinding machineSteel beams is allocated on pass wayVise is fixed on the chair.