HS Manufacturing Co Facilities List

Facilities List

FACILITIES LIST PUNCH PRESSES/ LASERS (1) Amada LC-2012C1NT Punch/Laser Combination with automatic material load/unload

Specifications LC 2012 C1 NT Max. sheet size w/o reposition 79" x 50" Max. sheet weight 110 lbs. (F1) 330 lbs. (F4) Max. material thickness 0.25" Max. continuous laser output 2.5kW Tap applications Mild steel, stainless steel and aluminum Press tonnage 22 tons Turret capacity 45 station (1) AI + (4) tapping stations (MPT turret)

Max. hit rate

X Axis 370 hpm – Y Axis 275 hpm (on 1" pitch at 0.118" stroke) for punching pattern 900 hpm (at 0.019" pitch and 0.055" stroke) for

marking pattern

Work chute size (X/Y) 15.75" x 50"

Max. table feed rate (X/Y) 3,150 ipm x 2,362 ipm

Positioning accuracy during combination process ±0.0027"

H&S Manufacturing Co.

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(1) Amada Pulsar 2415NT Laser with automatic material load/unload

Specifications 2415 NT

Maximum Sheet Size 61" (Y) x 198" (X) with one repositioning cycle

Maximum Axis Travel 61" (Y) x 99" (X) x 11.8" (Z) x 0.78” (B)

Maximum Cutting Speed 787 IPM

Maximum Table Speed 3,149 IPM per axis (4,454 IPM 45° vector)

Maximum Speed Z-Axis 2,362 IPM

Positioning Accuracy ±0.0004"/20"

Repeatability ±0.0004"

Maximum Material Weight 727 lbs. (5’ x 10’ x 3/8” or 4’ x 8’ x 1/2”)

Work Chute 66” (Y) x 21” (X)

Laser Power 4000 watts




BRAKES (1) Amada FBD-1030NT, 10’ bed, 110-ton

Specifications FBD‐1030 NT

Tonnage (US) 110

Maximum Bend Length 118.1 inches

Distance Between Frames (A) 106.3 inches

Stroke Length 5.91 inches

Open Height 16.54 inches

Throat Depth 15.75 inches

Approach Speed 3.7” Per Second

Bending Speed 0.35” Per Second

Return Speed 3.43” Per Second




(1) Amada HD-1303NT, 10’ bed, 143-ton

Specifications HD 1303 NT

Tonnage (US) 88

Maximum Bend Length 122 inches



Open Height w/Holders 11.75 inches

Open Height 18.5 inches


Table Height 38.6 inches

Approach Speed 4.72 inches/second

Bending Speed 0.39 inches/second

Return Speed 4.72 inches/second

Ram Repeatability + 0.00004 inches




(1) Amada RG-80, 8’ bed, 88-ton

Specifications RG‐80

Tonnage (US) 80






Approach Speed 106 inches/minute

Bending Speed 2-19 inches/minute

Return Speed 122 inches/minute

Ram Repeatability + 0.0004 inches




(2) Amada RG-35S, 4’ bed, 38.5-ton

Specifications RG‐35S

Tonnage (US) 35





Approach Speed 1.57 inches/second

Bending Speed 37 inches/second

Return Speed 2.16 inches/second




CNC MACHINING (2) Kitamura HX300 horizontal machining centers

Specifications HX‐300 Table Size 12” x 12” (305 x 305mm)

Travel (X, Y, Z) 18.1” x 20.1” x 22.0” (460 x 510 x 560mm)

Spindle Taper NST No. 40

Spindle Speed 40~15,000rpm

Tool Storage Capacity 50 Pcs

Tool Change Time (T-T/C-C) 1.3 Sec. /2.5 Sec.

Rapid Feed (X,Y,Z) 2,362ipm (60m/min)

Rapid Feed (B) 54,000deg./min. (150rpm)




(6) Kitamura HX horizontal machining centers 400mm

Specifications HX‐400 Table Size 15.75” x 15.75” (400 x 400mm)

Travel (X, Y, Z) 24” x 24” x 24” (610 x 610 x 610mm)

Spindle Taper NST No. 40

Spindle Speed 40~15,000rpm

Tool Storage Capacity 50 Pcs


Rapid Feed (X,Y,Z) 2,362ipm (60m/min)

Rapid Feed (B) 45,000deg./min. (125rpm)




(6) Kitamura MyCenter 4XD vertical machining centers

Specifications 4XD Table Size 19.7” x 44.1” (500 x 1,120mm)

Travel (X, Y, Z) 40.2” x 20.1” x 20.1” (1,020 x 510 x 510mm)

Spindle Taper NST No. 40 Spindle Speed 12,000rpm, NRG Belt Drive Tool Storage Capacity 40 Pcs.


Rapid Feed (X,Y,Z) 1,889ipm (48m/min) X/Y x 1,654ipm (42m/min) Z




(4) Leadwell V40i, vertical machining centers

Specifications V‐40i Travel (X, Y, Z) 40″ x 25″ x 24″

Spindle HP 25hp

RPM #40 Taper 12,000 RPM

Rapid Traverse 1417 ipm




(1) Leadwell V30i vertical machining center

Specifications V‐30i Travel (X, Y, Z) 30″ x 18″ x 20″

Spindle HP 15hp






(1) Leadwell V50L vertical machining center

Specifications V‐50L Travel (X, Y, Z) 50″ x 25″ x 24″

Spindle HP 25hp






(1) Leadwell V20iT 4+1 axis vertical machining center

Specifications V‐20iT Travel (X, Y, Z) 20″ x 16″ x 19″

Spindle HP 20hp


Table / Work Piece Size @ 0′ 8.25″ Dia / 12.8″ Dia x 10″ h




(2) Leadwell V40iT 4+1 axis vertical machining center

Specifications V‐40iT Travel (X, Y, Z) 40″ x 25″ x 21″

Spindle HP 25hp


Table / Work Piece Size @ 0′ 14″ Dia / 24.0″ Dia x 12″ h




(1) Leadwell LTC-20i turning center

Specifications LTC‐20i

Chuck Size / Bar Capacity / Swing 8″-10″ Chuck / 2.5-3″ Bar / 20″

Spindle HP 25hp 2-Speed

RPM 4,500 RPM

Turret / Bed Lengths 12 Station – Z / 24″




FIP (Form In Place) Fluid Dispensing Robots (5) Robotic Liquid Dispensing – Form In Place (FIP) Gasket, Adhesives, Coatings, etc…




INSPECTION (2) ZEISS Contura G2 coordinate measuring machine with RDS articulating probe holder.




Specifications Contura G2

Measuring range - XYZ 700x700x600 mm.

Workpiece weight Maximum 560 Kg.

Machine weight 1278 Kg.

Dimensions (WxDxH) 1430x1525x2800 mm.

Measuring range X in mm (in.) Y in mm (in.) Z in mm (in.)

1000 (39.4) 1200 (47.2) 600 (23.6)

Work table area X, Y 1225 x 154 (48.2 x 60.6)

Travel speeds Set-up: Measuring operation: Creep speed: Acceleration:

0 to 70 mm/s (0 to 2.8 ips) max. 250 mm/s (10 ips)

0 to 5 mm/s (0 to 0.2 ips) max. 1000 mm/s2 (39 ips2)

Accuracy Data

Length (size) measuring error 2) MPE acc. EN ISO 10360-2 for E in µm (in./1000)

2.7+L/250 (0.106+L/250)

Probing error MPE acc. EN ISO 10360-2 for P in µm (in./1000) per VDI/VDE 2617 3) (probing uncertainty) V2 in µm (in./1000)

2.4 (0.094) 2.2 (0.087)

Scanning probing error 3) MPE per EN ISO 10360-4 for THP in µm (in./1000) required measuring time t in sec

4.8 (0.189) 72

Form measurement error 3) MPE for roundness RONt (MZCI) in µm (in./1000) acc. EN ISO 12181 4)

4.4 (0.173)

1) Stylus for acceptance test: Length 60 mm (2.4 in.), stylus tip diameter 8 mm (0.32 in.) 2) L = measured length in mm (in.). 3) For VASTXT only 4) Used filter 50 W/U, scanning speed at V2 and roundness: 5 mm/s (0.2 ips)

Ambient Requirements

Air humidity 40% to 60%

Permissible ambient temperature +17°C to +35°C (63 °F to 95 °F)




(1) Amada FabriVISION, FVL-HD-4848 Plus 3Di Laser

Specifications FVL‐HD‐4848

Scanning Accuracy ±0.002" (0.05mm) Maximum Part Thickness 8.0" (200mm)

Maximum Part Weight 200 lbs (90kg)

Calibration Automated

Maximum Scan Zone 48" x 48" (1220mm x 1220mm)




MECHANICAL ASSEMBLY (3) Haeger press with auto feed system and complete tooling




(1) Micro-Vu Video measuring system.

(1) Micro-Vu Optical Comparator

(4) Brown and Sharp Microhites

Documents

HS Manufacturing Co Facilities List