HPX 700 Mk 4 LL Reciprocating compressor unit...3G-1 1432.036 Nut M14 8 8 8 16 16 3H-1 2112.164 Staybolt M14 x 85, SMC/HPC 100 Mk4 8 16 3J-1 1432.036 Nut M14 8 8 8 16 16 Side cover

HPX 700 Mk 4 LLReciprocating compressor unit

Spare parts manual

Spare parts manual - HPX 700 Mk 4 LL0005647 en 2018.03 3/40

Manual for HPX Mk 4 LL

Manual for HPXMk 4 LL

Compressor type

HPX

704 706 708

712 716

Compressor no.

Refrigerant R717 R744 Other ______

Control Unisab III None Other

Compressor cooling

Water-cooled top and side covers

Air-cooled top and side covers

Air-cooled top covers and water-cooled side covers

Air-cooled top and side covers + oil cooling (refrigerant-cooled)

Drive type Fixed speed Variable speed

Oil separator OVUR OHUR

Ex-execution (ATEX) T3 T4 Other ______Equipment for paralleloperation

Spare parts manual - HPX 700 Mk 4 LL4/40 0005647 en 2018.03

Contents

Manual for HPXMk 4 LL .................................................................. 3

1. Spare parts HPX .............................................................................. 5

1.1 How to use the parts list .......................................................... 5

1.2 Amendments ........................................................................... 5

1.3 Parts list ................................................................................... 6

1.4 Tools for compressor ............................................................. 21

1.5 Tool set for change of main bearings .................................... 24

1.6 Supplementary tool set for SMC 100 Mk 4, HPC Mk 4 andHPX Mk 4................................................................................ 25

2. Drawings ......................................................................................... 26

2.1 HPX 704–706–708 Assembly ............................................... 26

2.2 HPX 712-716 Assembly......................................................... 27

2.3 HPX Cylinder liner with suction and discharge valve............ 28

2.4 HPX Connecting rod with piston............................................ 29

2.5 Shaft seal ............................................................................... 30

2.6 Crankshaft, bearings and coupling ....................................... 31

2.7 HPX covers............................................................................. 32

2.8 Oil system .............................................................................. 33

2.9 By-pass and service valves ................................................... 34

2.10 Coupling AMR 312 ................................................................. 35

2.11 Coupling CFA 30 & 90 ............................................................ 36

2.12 Coupling CFA 140 .................................................................. 38

2.13 Oil separator, OHUR............................................................... 40

2.14 Solenoid valve controlled oil return ...................................... 40


Spare parts HPX

1. Spare parts HPX

1.1 How to use the parts list

The key to identify a spare part is the pos. no. of the spare part.

By means of the pos. no., the position of the spare part can be found on the spare parts drawings.

Usually the spare part no. is stated next to the pos. no. If no spare part no. is stated, it may be be-cause the part is not considered a spare part or because the part is not sold as a spare part.

Parts which are not sold individually are contained in spare parts kits.

The spare parts list contains single parts and components, complete main parts, e.g. cylinder lin-er with suction valve, kit assemblies which is a collection of spare parts, service kits and gasketkits.

Spare parts which are not available as single parts will be contained in complete main parts assub parts, kit assemblies, service kits and gasket kits.

Example:

Component: Pos 19-1, part number 3112.085, designation:Cylinder liner with suction valve S&L.

Kit assembly: Part number 3184.350, designation: Kit assembly oil pump housing.Service kit: Part number 3188.027LL, designation: Service kit ring plates.Gasket kit: Part number 3188.009, designation: Gasket kit unloading cylinder.

The parts list is divided into sections with the main components of the compressor as headlines.

For each main part, e.g. cylinder liner complete, the part no. of the main part is stated first andthen the pos. nos. of all single parts contained in the main part.

Then all kits related to the main part - including the pos. nos. of all sub parts contained in thesekits - are indicated.

In some cases a kit will be related to several main parts which is why the kit is not indicated untilafter the relevant main parts.

Example

A ring plate kit contains a discharge valve ring plate pos. 20C, a suction valve ring plate pos. 19Fand valve springs. Therefore, the ring plate kit will be indicated after the discharge valve ringplate pos. 20.

1.2 Amendments2017.01 First edition2018.03 New versions HPX 712 and HPX 716 have been added to list and conrod small

end bushings in metal polymer implemented


Spare parts HPX

1.3 Parts list

Pos. no. Part no. DescriptionQtyperkit

Quantity percompressor

HPX

704 706 708 712 716

Compressor frame1A-1 3111.112 Frame HPX 704 11A-2 3111.113 Frame HPX 706 11A-3 3111.114 Frame HPX 708 11A-4 3111.115 Frame HPX 712 11A-5 3111.116 Frame HPX 716 11B-1 1226.015 Oil level glass 1 1 1 1 11C-1 1331.543 O-ring, 52.07 x 2.62 1 1 1 1 11D-1 1413.341 Cylinder screw M6 x 20 4 4 4 4 4

Top cover air cooled2A-1 3113.286 Top cover, HPX 1 2 3 6 82A-2 3113.287 Top cover with flange, HPX 1 1 12C-1 2353.1000 Gasket for top and side cover HPX 2 3 4 6 82E-1 1413.117 Cylinder screw M16 x 90 30 46 62 96 1282F-1 1413.118 Cylinder screw M16 x 120 2 2 2

Top cover water cooled2A-1 3113.286 Top cover, HPX 1 2 3 6 82A-2 3113.287 Top cover with flange , HPX 1 1 1

2B-13113.260

Water cover for top cover with flange,SMC100 Mk4

1 1 1

2B-2 3113.259 Water cover left, SMC100 Mk4 1 1 2 3 42B-3 3113.258 Water cover right, SMC100 Mk4 1 1 3 42C-1 2353.1000 Gasker for top and side cover HPX 2 3 4 6 82D-1 1331.593 O-ring 253.59 x 3.53 1 1 12D-2 1331.594 O-ring 266.29 x 3.53 1 2 3 6 82E-1 1413.117 Cylinder screw M16 x 90 22 34 46 72 962F-1 1413.118 Cylinder screw M16 x 120 2 2 22G-1 1432.036 Nut M14 8 12 16 24 322H-1 1414.007 Staybolt M16 x 90, NV22 W, M14 Tap 8 12 16 24 322J-1 1432.036 Nut M14 8 12 16 24 32

3184.725Kit assembly staybolts for top coverHPX

2 3 4 6 8

2G-1 /2J-1

1432.036 Nut M14 8

2H-1 1414.007 Staybolt M16 x 90, NV22 w. M14 Tap 4Side cover - air cooled

3A-1 3113.224 Side cover, air cooled 2 2 2 4 43C-1 2353.1000 Gasker for top and side cover HPX 2 2 2 4 43E-1 1413.416 Cylinder screw M14 x 65 32 32 32 64 64

Side cover - water cooled3A-2 3113.270 Side cover with cooling fins, HPC100 Mk4 2 2 2 4 43B-1 3113.258 Water cover right, SMC100 Mk4 1 1 1 2 23B-2 3113.259 Water cover left, SMC100 Mk4 1 1 1 2 23C-1 2353.1000 Gaske for top and side cover 2 2 2 4 43D-1 1331.594 O-ring 226.29 x 3.53 2 2 2 4 43F-1 1413.410 Cylinder screw M14 x 40 24 24 24 48 483G-1 1432.036 Nut M14 8 8 8 16 163H-1 2112.164 Staybolt M14 x 85, SMC/HPC 100 Mk4 8 8 8 16 163J-1 1432.036 Nut M14 8 8 8 16 16

Side cover water cooled kit3184.381 Kit assembly staybolts for side cover 2 2 2 4 4

3G-1/3J-1

1432.036 Nut M14 8

3H-1 2112.164 Staybolt M14 x 85, SMC/HPC 100Mk4 4


Spare parts HPX



HPX

704 706 708 712 716

3188.730 Gasket kit top/side cover HPX 704 12C-1/3C-1

2353.1000 Gasket for top and side cover HPX 4

25AG-1 1331.571 O-ring 85.32 x 3.53 13188.731 Gasket kit top/side cover HPX 706 1

2C-1/3C-1



2C-1/3C-1



2C-1/3C-1



2C-1/3C-1


25AG-1 1331.571 O-ring 85.32 x 3.53 1Additional Gasket for HPX, 65 bar dis-charge valve

25AG-2 1336.1000 Spiral wound gasket 84/65 x 4.5 1 1 1 1 1

3188.124Gasket kit top/side water coversSMC/HPC 104 Mk4

1

2D-1 1331.593 O-ring 253.59 x 3.53 12D-2/3D-1

1331.594 O-ring 266.29 x 3.53 3

3188.125Gasket kit top/side water coversSMC/HPC 106Mk4

1

2D-1 1331.593 O-ring 253.59 x 3.53 12D-2/3D-1

1331.594 O-ring 266.29 x 3.53 4

3188.126Gasket kit top/side water coversSMC/HPC 108Mk4

1

2D-1 1331.593 O-ring 253.59 x 3.53 12D-2/3D-1

1331.594 O-ring 266.29 x 3.53 5

3188.128Gasket kit top/side water covers SMC/HPC 112 MK4

1

2D-2 1331.594 O-ring 266.29 x 3.53 10

3188.129Gasket kit top/side water covers SMC/HPC 116 MK4

1

2D-2 1331.594 O-ring 266.29 x 3.53 12RT oil pump

3141.187 Complete RT pump 1 1 1 1 14Q-1 1331.546 O-ring 72.69 x 2,62 14F-1 1349.475 Male stud coupling 14F-1 1349.476 Plug with nut 1

1349.349 Threaded plug with gasket 1/8 31349.189 Threaded plug with gasket 1/4 31349.350 Threaded plug with gasket 3/8 31349.351 Threaded plug with gasket 1/2 1

4D-1 1361.107 Needle valve 34L-1 1364.306 Check valve 16 bar 1


Spare parts HPX



HPX

704 706 708 712 716

3141.194 Nozzle with 1 mm bleedhole M6 x 10 14E-1 1413.001 Tight fitting M8-10 x 30 1

1413.359 Cylinder screw M8 x 35 44V-1 1445.093 Pin Ø8 m6 x 50 19B-1 2311.075 Nipple 14K-1 3141.184 End cover 14S-1 3141.192 Gear for oil pump. T/SMC 100 14R-1 3141.185 Gear with shaft for oil pump T/SMC 100 14T-1 3141.188 Journal bearing 20/23 x 15 24P-1 3141.189 Journal bearing 20/23 x 20 24A-1 3141.190 RT Pump housing 1

3184.487 Kit assembly complete RT pump 1 1 1 1 13141.187 Complete RT pump 1

4C-2 1413.387 Cylinder screw M12 x 35 14C-1 1413.388 Cylinder screw M12 x 40 11

1414.200 Rivet, self drilling 2.9 x 6 43141.200 Mounting parts for RT pump 1 1 1 1 1

4C-2 1413.387 Cylinder screw M12 x 35 14C-1 1413.388 Cylinder screw M12 x 40 117C-1 1413.392 Cylinder screw M12 x 60 27B-1 1436.083 Washer 27A-1 2125.281 Coupling 14B-1 2353.260 Gasket 1

3184.351 Kit assembly valves oil pump housing 1 1 1 1 14D-1 1361.107 Needle valve 14E-1,4K-1

1361.107 Needle valve 2

4L-1 1364.306 Check valve 16 bar 1

3184.726Kit assembly differential pressure con-trolelectronic HPC / HPX

1 1 1 1 1

4H-1 2212.157 Intermediate bracket 14J-1 1413.332 Cylinder screw M5 x 20 44N-1 1373.371 Pressure transmitter –1 to 59 bar 14R-1 1437.021 Spring washer 44G-1 2353.244 Gasket 1

3184.480Kit assembly differential pressure con-trolmechanical

1 1 1 1 1

4H-1 2212.157 Intermediate bracket 14J-1 1413.332 Cylinder screw M5 x 20 44N-2 1413.342 Differential pressure indicator, mechanical 14R-1 1437.021 Spring washer 44G-1 2353.244 Gasket 1

3184.382 Kit assembly plugs oil pump housing 1 1 1 1 11349.189 Plug with gasket 1/4 51349.349 Plug with gasket 1/8 21343.026 Plug with gasket 3/8 11343.027 Plug with gasket 1/2 11331.427 Seal-ring dia. 23.8 11349.248 Sealing ring 1/2 13184.489 Kit assembly coupling for RT pump 1 1 1 1 1

7A-1 2125.281 Driving hub for oil pump T/SMC 100 Mk4 17B-1 1436.083 Washer 2


Spare parts HPX



HPX

704 706 708 712 716

7C-1 1413.392 Cylinder screw M12 x 60 2Bracket for instrument console

3184.471Kit assembly bracket for instrumentconsole 1 1 1 1 1

2213.976 Bracket for safety cut-out 11424.145 Hexagon head screw M6 x 12 21436.033 Washer 12.5/6.4 x 1.6 2

3188.229Gasket kit RT pump SMC 100Mk4

1 1 1 1 1

4B-1 2353.260 Gasket for RT pump housing 14G-1 2353.244 Gasket for differential pressure control 14Q-1 1331.546 O-ring 72,69 x 2.62 1

Endcover at pump end5A-1 3113.266 Bearing cover 1 1 1 1 15B-1 1413.410 Cylinder head screw M14 x 40 14 14 14 14 14

Endcover at shaft seal end6A-1 3113.211 Bearing cover 1 1 1 1 16B-1 1413.415 Cylinder screw M14 x 60 14 14 14 14 146E-1 1436.076 Washer M14 14 14 14 14 14

Service kits

3188.132Gasket kit end/bearing coverT/SMC 104–108Mk4

1 1 1

5D-1 2353.225 Gasket 0.3 mm 15D-2 2353.226 Gasket 0.5 mm 15D-3 2353.227 Gasket 0.75 mm 15D-4 2353.228 Gasket 1.0 mm 16D-1 2353.011 Gasket end cover 18B-1 2353.005 Gasket shaft seal cover 138E-1 1331.597 O-ring 29.51 x 5,33 1

3188.133Gasket kit end/bearing coverT/SMC 112–116Mk4

1 1

5D-1 2353.225 Gasket 0.3 mm 15D-2 2353.226 Gasket 0.5 mm 15D-3 2353.227 Gasket 0.75 mm 15D-4 2353.228 Gasket 1.0 mm 16D-1 2353.011 Gasket end cover 18B-1 2353.005 Gasket shaft seal cover 138E-1 1331.597 O-ring 29.51 x 5,33 149-J 2356.140 Gasket 34/27 x 1.5 2

3188.199Service kit main bearings HPC 104-108Mk4

1 1 1

5C-1 2132.021 Main bearing 16C-1 2132.124 Bushing counter clock wise rotation HPC 1

3188.132Gasket kit end/bearing cover T/SMC 104-108 Mk4

1

3188.738Service kit main bearings HPC 112–116Mk4

1 1

5C-1 2132.021 Main bearing 16C-2 2132.124 Bushing counter clock wise rotation HPC 1

3188.133Gasket kit end/bearing cover T/SMC 112–116 Mk4

1

49E 2133.025–H Half Section Bearing T/SMC Metalpolymer 83184.388 Kit assembly shaft seal cover HPC 1 1 1 1 1

8A-1 3113.212 Shaft seal cover 18B-1 2353.005 Gasket shaft seal cover 1


Spare parts HPX



HPX

704 706 708 712 716

8C-1 1424.194 Cylinder screw M10 x 40 63184.356 Kit assembly hose connection 1 1 1 1 1

8D-1 1345.143 Hose connection 18 E-1 1241.190 Hose 1

3184.357 Kit assembly shaft seal 1 1 1 1 18F-1 1437.295 Spirolox ring dia. 76 18G-1 3126.169 Lock spring 18H-1 1446.081 Grooved pin dia. 4 x 20 110A-1 3126.166 Retaining flange 110B-1 2142.058 Spring 1010H-1 3126.153 Locking ring 1

3184.387Kit assembly gaskets for shaft sealSMC100

1 1 1 1 1

10D-1 1331.568 O-ring 75.79 x 3.53 110G-1 1331.697 O-ring 82.14 x 3.53 110J-1 1413.329 Cylinder screw M5 x 16 48B-1 2353.005 Gasket for cover 1

3188.029 Service kit shaft seal SMC 100 1 1 1 1 110D-1 1331.568 O-ring 75.79 x 3.53 110 E-1 3126.167 Slide ring, cast iron 110 F-1 3126.168 Slide ring, carbon 110G-1 1331.697 O-ring 82.14 x 3.53 110J-1 1413.329 Cylinder screw M5 x 16 48B-1 2353.005 Gasket for cover 1

Oil filter9A-1 1517.153 Oil filter 1 1 1 1 19B-1 2311.075 Nipple 1 1 1 1 1

Oil filter kit3188.729 Gasket kit oil change only for HPX 1 1 1 1 1

1C-1 1331.543 O-ring 52.07 x 2.62 13C-1 2353.1000 Gasket for top and side cover 13D-1 1331.594 O-ring 266.29 x 3.53 19A-1 1517.153 Oil filter 1

Unloadingmechanism12 A-1 3113.288 Cover for unloading HPX 2 3 4 6 812 B-1 1413.089 Socket cap screw M5 x 20 8 12 16 24 3212 - 1 3135.1001 Unloadingmechanism complete HPX 4 6 8 12 1612 C-1 3135.168 Bottom part 112 D-1 3135.1000 Unloading piston 112 E-1 3135.170 Unloading cylinder 112 F-1 2142.052 Spring 1612 G-1 1332.113 Sealing ring 112 H-1 1332.114 Sealing ring 112 J-1 3135.171 Locking ring 112 L-1 1424.192 Cylinder screw M10 x 30 8 12 16 24 3212 M-1 2356.130 Alu - Gasket 25/17 x 1.5 2 3 4 6 812 N-1 1349.052 Pipe fitting 2 3 4 6 812 S-1 2354.023 Gasket 100 x 100 x 2 2 3 4 6 812 P-1 1437.275 Spirolox ring 12.7 2 3 4 6 8

Unloading cylinder kit

3188.074Gasket kit unloadingmechanism forCMOMk 2/3

2 3 4 6 8

62 H-1 1331.534 O-ring 7.65 x 1.78 262 G-1 1331.535 O-ring 9.25 x 1.78 212 G-1 1332.113 Sealing ring 212 H-1 1332.114 Sealing ring 2


Spare parts HPX



HPX

704 706 708 712 716

12 J-1 3135.171 Locking ring 2Pipe kit internal

62 A-1 3143.1011 Pipe Kit HPX 704 - internal 13135.219 Connection Branch 23135.119 Nipple for unloading pipe 23143.1013 Pipe 1 - HPX 704 13143.1014 Pipe 2 - HPX 704 1

62 A-2 3143.1017 Pipe Kit HPX 706 - internal 1 23135.219 Connection Branch 33135.119 Nipple for unloading pipe 33143.1018 Pipe 1 - HPX 706 13143.1019 Pipe 2 - HPX 706 13143.1020 Pipe 3 - HPX 706 1

62 A-3 3143.1000 Pipe Kit HPX 708 - internal 1 23135.219 Connection Branch 43135.119 Nipple for unloading pipe 43143.1007 Pipe 1 - HPX 708 13143.1008 Pipe 2 - HPX 708 13143.1009 Pipe 3 - HPX 708 13143.1010 Pipe 4 - HPX 708 1

Crankshaft - all without certificate

16 A-1 3121.409 Crankshaft HPC 104S MK4 complete 116 A-2 3121.410 Crankshaft HPC 106S MK4 complete 116 A-3 3121.411 Crankshaft HPC 108S MK4 complete 116 F-1 1413.260 Plug M12 S-type 1 1 1 4 416 A-4 3121.270 Crankshaft SMC 112S MK4 complete 116 A-5 2131.274 Crankshaft SMC 116S MK4 complete 1

Connecting rod17 3123.1014 Connecting rod complete HPX 4 6 8 12 1617-1 3123.1012 Conrod bare 117 A-1 2133.025-H Half-section bearing, metalpolymer 217 B-1 2132.1005 Bushing for piston pin, metal polymer 117 C-1 2111.068 Bolt for connecting rod (Part of 17–1) (2)17 D-1 1433.116 Lock nut (Part of 17–1) (2)

Piston18-1 3124.1000 Piston with pin and rings HPO - HPX 4 6 8 12 1618 A-1 3125.1000 Piston pin for HPO/HPX 118 B-1 3125.129 Piston ring 118 C-1 3125.124 Oil scraper ring 118 D-1 1437.138 Seeger ring dia.22 2

3188.082 Service kit pair of piston rings 2 3 4 6 818 B-1 3125.129 Piston ring 218 C-1 3125.124 Oil scraper ring 2

3188.718 Service kit half section bearings 2 3 4 6 817 A-1 2133.025-H Half-section bearing, metal -polymer 417 D-1 1433.116 Lock nut 4

3188.739Service kit piston pins HPX (Sn. to161566)

2 3 4 6 8

17 B-1 2132.126 Bushing for piston pin 217 C-1 2111.068 Bolt for connecting rod 418 A-1 3125.1000 Piston pin for HPO/HPX 2


Spare parts HPX



HPX

704 706 708 712 716

18 D-1 1437.138 Seeger ring dia.22 4

3188.740Service kit pair of connecting rod bear-ings HPX (Sn. to 161566)

2 3 4 6 8

3188.739 Service kit piston pins HPX 13188.718 Service kit half section bearings 1

3188.745Service kit piston pins HPX, metal poly-mer (Sn. from 161577)

2 3 4 6 8

17 B-1 2132.1005 Bushing for piston pin, metal polymer 217 C-1 2111.068 Bolt for connecting rod 418 A-1 3125.1000 Piston pin for HPO/HPX 218 D-1 1437.138 Seeger ring dia.22 4

3188.746Service kit pair of connecting rod bear-ings HPX, metal polymer (Sn. from161577)

2 3 4 6 8

3188.745 Service kit piston pins HPX metal polymer 13188.718 Service kit half section bearings 1

Cylinder liner with suction valve

19 3112.100Cylinder liner complete T/CMO 30, HPXR717

4 6 8 12 16

19 A-2 3112.098 Cylinder liner 119 B-1 2122.023 Unloading pin 619 C-1 2142.034 Spring for unloading pin 619 F-1 3131.072 Ring plate 119 G-1 2141.055 Helical spring 419 H-1 3132.075 Suction valve retaining plate Model 1 119 J-1 1413.333 Socket cap screw M5 x 25 619 3112.1000 Cylinder liner complete, HPX R744 4 6 8 12 1619 A-2 3112.098 Cylinder liner 119 B-1 2122.023 Unloading pin 619 C-1 2142.034 Spring for unloading pin 619 F-1 3131.072 Ring plate 119 G-1 2141.055 Helical spring 419 H-2 3132.106 Suction valve retaining plate Model 3 119 J-1 1413.333 Socket cap screw M5 x 25 619 K-1 2356.288 Gasket 0,5 (=standard) 4 6 8 12 1619 K-2 2356.289 Gasket 0,8 (=alternative 1) 4 6 8 12 1619 K-3 2356.290 Gasket 0,3 (=alternative 2) 4 6 8 12 1619 R-1 3112.115 Adaptor for cylinderliner HPX 4 6 8 12 1619 S-1 1331.584 O-ring 136.12 x 3.53 4 6 8 12 1619 T-1 1413.333 Cylinder screw M5 x 25 8 12 16 24 32

Discharge valve20 -1 3136.1000 Discharge valve, HPX R717 4 6 8 12 1620 A-1 3133.029 Discharge valve seat 120 B-2 3132.072 Retaining plate, Model 2 120 C-2 3131.073 Ring plate 1.2 120 D-1 1413.074 Countersunk screw M8 x 40 120 E-1 1432.063 Nut M8 220 F-1 2145.011 Spring guide 120 H-1 2141.055 Helical spring 620 J-1 1437.023 Spring washer 120 -2 3136.104 Discharge valve, T/CMOHPX R744 4 6 8 12 1620 A-1 3133.029 Discharge valve seat 120 B-3 3132.104 Retaining plate, Model 3 120 C-2 3131.073 Ring plate 1.2 1


Spare parts HPX



HPX

704 706 708 712 716

20 D-1 1413.074 Countersunk screw M8 x 40 120 E-1 1432.063 Nut M8 120 H-1 2141.055 Helical spring 620 J-1 1437.023 Spring washer 1

SELECTION OF SUCTION VALVE TYPEHPX

Refrigerant Conditions Valve type Complete Cylinder liner part no.Suction valveretaining plate

part no.R717 TE = All Model 1 HPX700 3112-100 3132-075R744 TE = All Model 3 HPX700 3112-1000 3132-106

SELECTION OF DISCHARGE VALVE TYPEHPX

Refrigerant Conditions Valve typeComplete

discharge valvepart no.

Discharge valveretaining plate part no.

R717 TC = All Model 2 3136-1000 3132-072R744 TC = All Model 3 3136–104 3132-104

One stripe indicate “Model I”Two strips indicate “Model II”Three strips indicate “Model III”

One stripe indicate “Model I”Two stripes indicate “Model II”Three stripes indicate “Model III”Four strips indicate “Model IV”


Spare parts HPX



HPX

704 706 708 712 716

3188.735 Service kit pair of cylinder liners HPX 2 3 4 6 819 K-1 2356.288 Gasket for cylinder liner 0.5mm 219 K-2 2356.289 Gasket for cylinder liner 0.8mm 219 S-1 1331.584 O-ring 136.12 x 3.53 2

3188.736 Service kit ring plates HPX 2 3 4 6 819 F-1 3131.072 Ring plate 219 G-1 2141.055 Helical spring 820 C-1 3131.073 Ring plate 220 G-1 2141.055 Helical spring 12

3188.735 Service kit pair of cylinder liners HPX 13188.220 Kit assembly valve springs

19 G-1/20 G-1

2141.055 Helical spring 20

Spring for safety head21 A-1 2142.059 Spring 4 6 8 12 1621 B-1 3134.010 Adaptor for spring 4 6 8 12 16

Oil pressure valve3184.362 Kit assembly oil pressure valve 1 1 1 1 1

22 A-1 3142.150 Oil pressure valve 122 B-1 2354.075 Gasket (also included in Gasket kit 3188.141) 122 C-1 1424.215 Hexagon head screw M12 x 30 2

Oil charging valve3184.363 Kit assembly oil charging valve 1 1 1 1 1

23 A-1 1361.118 Needle valve 123 B-1 2311.073 Threaded reduction nipple 123 C-1 2313.035 Socket 123 D-1 2356.283 Gasket 19/14 x 4.0 123 E-1 2313.027 Nut 123 F-1 2356.123 Gasket 18/10 x 1.5 123 G-1 1349.051 Male stud coupling 123 H-1 2356.140 Gasket 34/27 x 1.5 123 J-1 3141.175 Bend 1

3188.138 Gasket kit oil charging valve 1 1 1 1 123 D-1 2356.283 Gasket 19/14 123 F-1 2356.123 Gasket 18/10 123 H-1 2356.140 Gasket 34/27 x 1.5 123 1377.463 Packing gland 1

By-pass valve24-1 3137.1000 By pass valve dia 28, 58 BAR 1 1 1 1 124-2 3137.1011 By pass valve dia 28, 50 BAR 1 1 1 1 124-3 3137.1010 By pass valve dia 28, 48 BAR 1 1 1 1 1

3188.019 Gasket kit by pass valve ø 28 1 1 1 1 124 B-1 1331.561 O-ring 50.39 x 3.53 124 C-1 1331.566 O-ring 66.27 x 3.53 224 D-1 1413.357 Socket head cap screw M8 x 25 4 4 4 4 424 E-1 1437.023 Spring washer 15/8 x 2 4 4 4 4 4

Stop valves25– 2 1361.177 Complete stop valve DN 65, 52 Bar 1 1 125– 2 1361.1000 Complete stop valve DN 65, 65 Bar 1 1 125– 2 2342.1000 Discharge pipe flange DN 65, 65 Bar 1 1 125– 5 1361.178 Complete stop valve DN 80, 52 Bar 1 1 1 1 125– 3 1361.179 Complete stop valve DN 100, 52 Bar 1 1 125– 4 1361.180 Complete stop valve DN 125, 52 Bar 1 125 AV-1 2333.071 Intermediate flange DN 125 1 1

Handwheel25 S-1 1365.091 Hand wheel DN 50/65 (Incl. Screw+washer) 1 1 1


Spare parts HPX



HPX

704 706 708 712 716

25 S-2 1365.092 Hand wheel DN 80 (Incl. Screw + washer) 1 1 1 1 125 S-3 1365.093 Hand wheel DN 100 (Incl. Screw + washer) 1 1 125 S-4 1365.094 Hand wheel DN 125 (Incl. Screw + washer) 1 1

Connecting parts25 V-1 1437.030 Spring Washer dia.14 4 4 425 V-2 1437.027 Spring Washer dia.16 4 4 4 10 1025Z-1 1413.413 Screw valve/comp. M14 x 45 for DN 65 valve 4 4 4

25Z-21413.036

Screw valve/comp. M16 x 55 for DN 80–100valve

4 4 4 4 4

25 Z-6 1414.264 Stud Bolt M16 x 55 for DN 125 valve 6 625 Z-6 1432.067 Nut M16 x 2 for DN 125 valve 6 625AG-1 1331.571 O-ring 85.32 x 3.53, Valve DN 50 – 65, 52 Bar 1 1 125AG-1 1336.1000 Spiral wound gasket, valve DN 65, 65 Bar 1 1 1

25AG-21331.581

O-ring 120.24 x 3.53, valve DN 80 – 100, 52Bar

1 1 1 1 1

25 AG-3 1331.585 O-ring 142.47 x 3.53 for valve DN 125 1 1Spare Parts kit stop valve 65 1 1 1

25-2 1377.466 Inspection kit SVA DN 65 125-2 1377.2014 Repair kit SVA DN 65 125-2 1377.420 Overhaul kit SVA DN 65 1

Spare Parts kit stop valve 80 1 1 1 1 125-5 1377.473 Inspection kit SVA DN 80 125-5 1377.2015 Repair kit SVA DN 80 125-5 1377.421 Overhaul kit SVA DN 80 1

Spare Parts kit stop valve 100 1 1 125-3 1377.467 Inspection kit SVA DN 100 125-3 1377.483 Repair kit SVA DN 100 125-3 1377.422 Overhaul kit SVA DN 100 1

Spare Parts kit stop valve 125 1 125-4 1377.2016 Inspection kit SVA DN 125 125-4 1377.2005 Repair kit SVA DN 125 125-4 1377.2004 Overhaul kit SVA DN 125 1

Oil suction filter3184.374 Kit assembly oil suction filter 1 1 1 1 1

33 A-1 1517.156 Oil suction filter 133 B-1 1349.131 Male stud coupling 133 C-1 3141.177 Oil pipe suction 133 D-1 1349.343 Flange connector, el-bow 22 mmW. O-ring 1

Suction filter3188.737 Service kit suction filter HPX 2 2

34 A-1 3425.1000 Suction filter open, complete 13188.011 Gasket kit suction filter 13188.011 Gasket kit suction filter 1 1 1

34 D-1 1331.599 O-ring 75.57 x 5.53 234 F-1 1331.573 O-ring 91.67 x 3.53 234 B-1 3425.083 Filter bag 2 2 234 C-1 3424.058 Insert for filter bag 2 2 234 E-1 3422.1004 Cover for suction filter 2 2 234 G-1 1413.388 Hexagon head screw M12 x 40 8 8 834 H-1 1437.081 Spring washer 21.1/12.2 x 2.5 8 8 834 J-1 1226.014 Sight glass Dia.24 1 1 134 K-1 1331.437 Bonded seal disc size 030 1 1 1

3188.742 Service kit suction filter HPX 712–716 2 234 A-1 3425.1002 Suction filter open, complete HPX 712–116 1

3188.013 Gasket kit suction filter 13188.013 Gasket kit suction filter 2 2

34 D-1 1331.600 O-ring 104.14 x 5.33 2


Spare parts HPX



HPX

704 706 708 712 716

34 F-1 1331.581 O-ring 120.24 x 3.53 234 B-1 3425.096 Filter bag 2 234 C-1 3424.061 Insert for filter bag 2 234 E-1 3422.1008 Cover for suction filter 2 234 G-1 1413.433 Hexagon head screw M16 x 45 8 834 H-1 1437.027 Spring washer 27.4 / 16.2 x 3.5 8 834 J-1 1226.014 Sight glass Dia.24 1 1 134 K-1 1331.437 Bonded seal disc size 030 1 1 1

Discharge pipe oil system38 A-1 3141.176 Discharge pipe oil system 1 1 1 1 138 C-1 2333.024 Connection for discharge pipe 1 138 C-2 2333.025 Connection for discharge pipe 138 C-3 2333.026 Connection for discharge pipe 1 1

3188.139 Gasket kit discharge pipe oil system 1 1 1 1 138 M-1 1331.549 O-ring 21.82 x 3.53 138 D-1 1331.549 O-ring 21.82 x 3.53 138 E-1 1331.597 O-ring 29.51 x 5.33 138 F-1 1331.549 O-ring 21.82 x 3.53 138 G-1 1331.552 O-ring 26.58 x 3.53 1

Cooling water40 A-1 3185.240 Set of hoses for cooling water HPX 704 140 A-2 3185.245 Set of hoses for cooling water HPX 706 140 A-3 3185.241 Set of hoses for cooling water HPX 708 140 A-4 3185.255 Set of hoses for cooling water HPX 712 140 A-5 3185.256 Set of hoses for cooling water HPX 716 1

Purge valve42 A-1 1361.118 Purge valve 1 1 1 1 142 B-1 1349.078 Threaded nipple 1 1 1 1 142 C-1 1349.062 Male stud coupling 1 1 1 1 142 E-1 2313.045 Nut 1 1 1 1 142 F-1 2334.027 Connection pipe with collar 1 1 1 1 142 G-1 2356.123 Gasket: Included in Gasket kit 3188.141 2 2 2 2 242 H-1 2313.027 Nut 1 1 1 1 1

CouplingsCoupling AMR Size 312 & 350

48 G-11524.147

Coupling AMR 312, intermediate partcomplete

1 1 1 1 1

48 G-21524.148

Coupling AMR 350, intermediate partcomplete

1 1 1 1 1

Compressor hub for coupling AMR 312 &350

48 F-1 1524.433 Compressor hub for coupling AMR 312 1 1 1 1 148 F-2 1524.434 Compressor hub for coupling AMR 350 1 1 1 1 148 J-1 1526.137 Locking assembly TLK 131 70x110 1 1 1 1 1

Motor hub for coupling AMR 312 & 35048 H-1 1524.413 Motor hub AMR 312 L=100mm bore 48mm 1 1 1 1 148 H-2 1524.414 Motor hub AMR 312 L=100mm bore 55mm 1 1 1 1 148 H-3 1524.415 Motor hub AMR 312 L=100mm bore 60mm 1 1 1 1 148 H-4 1524.416 Motor hub AMR 312 L=100mm bore 65mm 1 1 1 1 148 H-5 1524.491 Motor hub AMR 312 L=125mm bore 60mm 1 1 1 1 148 H-6 1524.492 Motor hub AMR 312 L=155mm bore 65mm 1 1 1 1 148 H-7 1524.493 Motor hub AMR 312 L=155mm bore 75mm 1 1 1 1 148 H-8 1524.495 Motor hub AMR 312 L=160mm bore 80mm 1 1 1 1 148 H-9 1524.507 Motor hub AMR 312 L=160mm bore 90mm 1 1 1 1 148 H-10 1524.417 Motor hub AMR 312 L=185mm bore 60mm 1 1 1 1 148 H-11 1524.418 Motor hub AMR 312 L=185mm bore 65mm 1 1 1 1 1


Spare parts HPX



HPX

704 706 708 712 716

48 H-12 1524.419 Motor hub AMR 312 L=185mm bore 70mm 1 1 1 1 148 H-13 1524.420 Motor hub AMR 312 L=185mm bore 75mm 1 1 1 1 148 H-14 1524.494 Motor hub AMR 312 L=190mm bore 75mm 1 1 1 1 148 H-15

1524.429Motor hub AMR 312/350 L=120mm bore65mm

11 1 1 1

48 H-161524.430

Motor hub AMR 312/350 L=120mm bore70mm

11 1 1 1

48 H-171524.431


11 1 1 1

48 H-181524.432


11 1 1 1

48 H-191524.496


11 1 1 1

48 H-201524.421


11 1 1 1

48 H-211524.422


11 1 1 1

48 H-221524.423


11 1 1 1

48 H-231524.424


11 1 1 1

48 H-241524.425


11 1 1 1

48 H-251524.426


11 1 1 1

48 H-261524.427


11 1 1 1

48 H-281524.428


11 1 1 1

3188.222 Spare part set AMR Size 312 1 1 1 1 11524.339 Disc pack (pair) AMR Size 312 11524.343 Hardware kit AMR Size 312 11524.339 Disc pack (pair + thin washers) AMR 312 1 1 1 1 1

48 A-1 1524.348 Disc pack size 312 single 21524.354 Ultra thin washer AMR size 312 161524.343 Hardware kit AMR Size 312 1 1 1 1 1

48 B-1 1524.165 Coupling bolt AMR 312 1648 C-1 1524.321 Washer steel Size 312 848 D-1 1524.173 Lock nut Size 312 1648 E-1 1524.181 Washer Amr 312 16

3188.223 Spare part set AMR Size 350 1 1 1 1 11524.340 Disc pack (pair) AMR Size 350 11524.344 Hardware kit AMR Size 350 11524.340 Disc pack (pair + thin washers) AMR 350 1 1 1 1 1

48 A-2 1524.349 Disc pack size 350 single 21524.355 Ultra thin washer AMR 350 161524.344 Hardware kit AMR Size 350 1 1 1 1 1

48 B-2 1524.166 Coupling bolt AMR 350 1648 C-2 1524.322 Washer steel Size 350 848 D-2 1524.174 Lock nut Size 350 1648 E-2 1524.182 Washer AMR 350 16

Coupling CFA Size 3048 G-3 1524.403 Intermediate part CFA 30 L = 104 mm 1 1 148 G-4 1524.405 Intermediate part CFA 30 L = 128 mm 1 1 148 M-1 1524.384 Pin bolt for CFA 30 6 6 6

Compressor hub for coupling CFA 3048 F-3 1524.397 Compressor hub for coupling CFA30 1 1 1


Spare parts HPX



HPX

704 706 708 712 716

48 J-1 1526.137 Locking assembly TLK 131 70x110 1 1 148 K-1 2159.003 Flywheel CFA 30 148 K-1 1424.256 Set Screw M16 x 25 3 3 348 K-1 1436.001 Washer M16 3 3 3

Motor hub for coupling CFA 3048 H-40 1524.385 Motor hub CFA 30 Bore 48 mm 1 1 148 H-41 1524.386 Motor hub CFA 30 Bore 55 mm 1 1 148 H-42 1524.387 Motor hub CFA 30 Bore 60 mm 1 1 148 H-43 1524.388 Motor hub CFA 30 Bore 65 mm 1 1 1

3188.726 Spare part set CFA Size 30 1 1 148 A-3 1524.400 Elastic element CFA 30 248 L-1 1524.382 Radial bolt M16x55 mmwith securing paste 6

1231.334 Copper grease 1Coupling CFA Size 90

48 G-5 1524.404 Intermediate part CFA 90 L = 128 mm 1 1 1 1 148 G-6 1524.406 Intermediate part CFA 90 L = 158 mm 1 1 1 1 148 G-7 1524.407 Intermediate part CFA 90 L = 173 mm 1 1 1 1 148 G-8 1524.409 Intermediate part CFA 90 L = 203 mm 1 1 1 1 148 M-2 1524.383 Pin bolt for CFA 90/140/200 6 6 6 6 6

Compressor hub for coupling CFA 9048 F-4 1524.399 Compressor hub for coupling CFA 90/140 1 1 1 1 148 J-1 1526.137 Locking assembly TLK 131 70x110 1 1 1 1 148 K-2 2159.002 Flywheel CFA 90/140 (only HPX 704 and 708) 1 148 K-2 1424.284 Set Screw M20 x 30 2 2 2 2 248 K-2 1436.009 Washer M20 2 2 2 2 2

Motor hub for coupling CFA 9048 H-44 1524.389 Motor hub CFA 90 Bore 65 mm 1 1 1 1 148 H-45 1524.390 Motor hub CFA 90 Bore 70 mm 1 1 1 1 148 H-46 1524.391 Motor hub CFA 90 Bore 75mm 1 1 1 1 148 H-47 1524.392 Motor hub CFA 90 Bore 80 mm 1 1 1 1 148 H-48 1524.393 Motor hub CFA 90 Bore 85 mm 1 1 1 1 148 H-49 1524.394 Motor hub CFA 90 Bore 90 mm 1 1 1 1 148 H-50 1524.395 Motor hub CFA 90 Bore 95mm 1 1 1 1 148 H-51 1524.396 Motor hub CFA 90 Bore 100 mm 1 1 1 1 1

3188.723 Spare part set CFA Size 90 1 1 1 1 148 A-4 1524.401 Elastic element CFA 90 248 L-2 1524.381 Radial bolt M20x70 mmwith securing paste 6

1231.334 Copper grease 1Coupling CFA Size 140

48 G-9 1524.408 Intermediate part CFA 140 L = 128 mm 1 1 148 G-10 1524.410 Intermediate part CFA 140 L = 173 mm 1 1 148 M-2 1524.383 Pin bolt for CFA 90/140/200 8 8 8

Compressor hub for coupling CFA 14048 F-5 1524.399 Compressor hub for coupling CFA 90/140 1 1 148 J-1 1526.137 Locking assembly TLK 131 70x110 1 1 148 K-2 2159.002 Flywheel CFA 90/140 1 1 1

Motor hub for coupling CFA 14048 H-48 1524.393 Motor hub CFA 90 Bore 85 mm 1 1 148 H-49 1524.394 Motor hub CFA 90 Bore 90 mm 1 1 148 H-50 1524.395 Motor hub CFA 90 Bore 95mm 1 1 148 H-51 1524.396 Motor hub CFA 90 Bore 100 mm 1 1 1

3188.724 Spare part set CFA Size 140 1 1 148 A-5 1524.402 Elastic element CFA 140 248 L-2 1524.381 Radial bolt M20x70 mmwith securing paste 8

1231.334 Copper grease 1Capacity regulation

50 A-1 3143.383 Valve body with 1 solenoid valve 150 A-2 3143.384 Valve body with 2 solenoid valves 1 2


Spare parts HPX



HPX

704 706 708 712 716

50 A-3 3143.385 Valve body with 3 solenoid valves 1 250 B-1 1372.537 Coil 10 W 220/230V-50/60Hz 1 2 3 4 650 B-2 1372.538 Coil 10 W 110V-50/60Hz 1 2 3 4 650 B-3 1372.539 Coil 10 W 240V -50Hz 1 2 3 4 650 C-1 1372.424 Service kit for one solenoid valve

Crankcase heater 1 1/4 BSP

3084.777Kit assembly crankcase heater 460W115V

1 1 1 2 2

57 A-1 3181.039.1 Heater 157 B-1 1349.213 Sealing ring 1


1 1 1 2 2



1 1 1 2 2


3188.141 Gasket kit heater, oil pressure valve etc. 1 1 1 1 11C-1 1331.543 O-ring 52.07 x 2.62 122 B-1 2354.075 Gasket 142 G-1 2356.123 Gasket 445 K-1 2356.133 Gasket 157 B-1 1349.213 Sealing ring 1

Oil return80 A-1 1372.1002 Valve block EVRB 1 1 1 1 180 B-1 1371.037 3.3mm orifice for mounting in valve block 1 1 1 1 180 C-1 1375.094 TLTvalve 1 1 1 1 180 J-1 1372.537 Coil 10 W 220/230V-50/60Hz 1 1 1 1 180 J-2 1372.538 Coil 10 W 110V-50/60Hz 1 1 1 1 180 J-3 1372.539 Coil 10 W 240V -50Hz 1 1 1 1 180 J-4 1372.541 Coil 10 W 24V -50Hz 1 1 1 1 1

Oil return kit80 E-/80 G

1372.089 Strainer kit EVRB block NO/NC 1 1 1 1 1

80 P-H-K-M-L

1372.086 Service kit EVRB block NC 1 1 1 1 1

80 G-K-M-LQ

1372.091 Seal kit EVRB block NC 1 1 1 1 1

80 L-Q-I 1371.037 Orifice kit 3.3mm EVRB/NC 1 1 1 1 180 X 1377.475 Membrane kit 1 1 1 1 1

Oil SeparatorsOil Separator OHUR 3209

85 A-1 1517.177 Coaleser Element 1 1 1 1 185 B-1 1331.604 O-ring 329.57 x 5.33 1 1 1 1 185 C-1 1331.636 O-ring 219.3 x 5.7 1 1 1 1 185 D-1 2356.133 Alu-ring 27/21 x 1.5 3 3 3 3 385 E-1 2356.141 Alu-ring 36/28 x 1.5 1 1 1 1 1

Oil Separator OHUR 401286 A-1 1517.178 Coaleser Element 1 1 1 1 186 B-1 1331.723 O-ring 405.26 x 5.33 1 1 1 1 186 C-1 1331.722 O-ring 266.00 x 5.33 1 1 1 1 186 D-1 2356.133 Alu-ring 27/21 x 1.5 3 3 3 3 386 E-1 2356.141 Alu-ring 36/28 x 1.5 1 1 1 1 1

Oil coolingOil cooler R717

92-2 4242.1001 Oil cooler 1 1 1 1 1


Spare parts HPX



HPX

704 706 708 712 716

Pulley999 1526.073 Cone Clamping unit 1 1 1 1 1999 2152.151 Pulley DP 400, 4 Grooves, SPB 1 1 1 1 1999 2152.152 Pulley DP 400, 6 Grooves, SPB 1 1 1 1 1999 2152.153 Pulley DP 400, 8 Grooves, SPB 1 1 1 1 1

UNISAB

3184.007Support for SMC 104/106/108UNISAB III

1 1 1

99 1424.176 Hexagon head M8 x 20 499C-1 1424.190 Hexagon head M10 x 20 299F-1 1436.035 Washer 21/10.5 x 2.0 299A-1 2215.121 Console UNISAB III 1

2215.127 Intermediate plate SMC 1

3184.006Support for SMC 112–116UNISAB III

1 1

99 1424.176 Hexagon head M8 x 20 499C-1 1424.190 Hexagon head M10 x 20 299F-1 1436.035 Washer 21/10.5 x 2.0 299A-1 2215.121 Console UNISAB III 1

2215.127 Intermediate plate SMC 12215.139 Elevation platform SMC Unisab III 1

Pressure transmitters UNISAB IIIPPT1/PPT3

1373.269 Pressure transmitters AKS 3050 -1/25 BAR 2 2 2 2 2

PPT2 1373.371 Pressure transmitters AKS 2051 -1/59 BAR 1 1 1 1 1PPT1/2/3

1349.137 Male stud coupling 3 3 3 3 3

PPT3 1349.233 V-threaded connection 1 1 1 1 1Temperature sensors

PPT5/71373.319

Temperature sensor PT 100, 80mmw. coolingneck

2 2 2 2 2

PPT61373.329

Temperature sensor PT 100, 80mmw/o cool-ing neck

1 1 1 1 1

PPT5/6/7

1349.077 Reducer 3 3 3 3 3

PPT5/6/7

2353.125 Gasket 3 3 3 3 3


Spare parts HPX

1.4 Tools for compressor

The SMC Mk 4, HPC Mk 4 and HPX Mk 4 compressor tool set comprises the tool set for Mk 3 and asupplementary set for Mk 4.

The tool set for Mk 3.

5

19

8

17

15

7

22

11

9

9

21

20

10 16

313

144

T017

7095

_0/1

,2

6

2

1


Spare parts HPX

SMC 104-116 Mk 3 & TSMC 108-116 Mk 3 - Types S-L-EHPC 104-106-108 Mk 4HPX 704-706-708 Mk 4

Line no. A600 = Normal set, tool set no. 3183-109Line no. A601 = Extended set, tool set no. 3183-110Line no. A602A = Tools for coupling (SMC 104-108), tool set no. 3183-118Line no. A602B = Tools for coupling (SMC 112-116), tool set no. 3183-119Line no. A603 = Tools for alignment of coupling

Pos. no. Designation Dimension Part no.

Line No.

A600

A601

A602

A603

A B

1-1 Clamp with screw, compr.type S and L

3183.144 4 4

1-2 Clamp with screw, compr.type E

3183.145 4 4

2 Tools for shaft seal 3183.139 1 13 Tommy screw for cylinder liner 3183.041 2 24 Theaded plug for unloading

cylinder3/8” BSP 2314.017 2 2

5 Supporting plate for pistons 3183.115 8 86 Spanner for heating cartridge NV 55 3183.060 1 17 Trigger for coupling or belt pulley 3183.059 1 18-1 Adjusting jig for coupling 3183.105 18-2 Adjusting jig for CFA coupling 3183-1629-1 Wrench for cylinder screw NV 4 19-2 Wrench for cylinder screw NV 5 19-3 Wrench for cylinder screw NV 8 19-4 Wrench for cylinder screw NV 10 19-5 Special wrench for shaft seal NV 4 1612.392 1 110-1 Retaining-ring plier J 21/G 110-2 Retaining-ring plier A 11/G 111-1 Open end and ring spanner NV 10 111-2 Open end and ring spanner NV 17 111-3 Open end and ring spanner NV 19 111-4 Open end and ring spanner NV 22 111-5 Open end and ring spanner NV 24 111-6 Open end and ring spanner NV 27 113-1 Socket wrench NV 10 113-2 Socket wrench NV 13 113-3 Socket wrench NV 17 113-4 Socket wrench NV 19 113-5 Socket wrench NV 19 113-6 Socket wrench NV 22 113-7 Socket wrench NV 24 1 1 113-8 Socket wrench NV 27 113-9 Socket wrench NV 30 113-10 Socket wrench NV 32 113-11 Socket wrench NV 9/16” 113-12 Socket wrench NV 3/4” 1 114 Ratchet handle NV 11/16” 1 115 Speed handle 116 Universal joint for socket wrench 117-1 Extension rod for socket wrench 1


Spare parts HPX


Line No.

A600

A601

A602

A603

A B

17-2 Extension rod for socket wrench 119-1 Torque wrench 15-90 Nm 119-2 Torque wrench 40-200 Nm 1 1 120 Coupler for torque wrench 1/2 2 1 121-1 Open spanner for torque wrench NV 11/16” 1 121-2 Open spanner for torque wrench NV 3/4” 1 122 Feeler gauge 1


Spare parts HPX

1.5 Tool set for change of main bearings

Pos.no.

Designation Part no. Line no.A606

1 Tool set for change of SMC/HPC/HPX mainbearings

3183.176 1

1


Spare parts HPX

1.6 Supplementary tool set for SMC 100Mk 4, HPC Mk 4 and HPXMk 4

Line no. A605 = Supplementary tool set for Mk 4 no. 3183.148


Line no.A605

1 Allen key for needle valves in pump housing 1/4” 1612.417 12 Box spanner insert for water-cooled covers 22 mm

1/2” square1612.323 1

3 Bit adapter for Mk4 coupling 6 mmAllen key1/2” square

1612.342 1

4 Open end spanner for torque wrench (tempo-rarily for Mk4 coupling)

NV 13 1612.262 1

5 Oil filter wrench for spin-on oil filter dia.100 1612.166 1

1

2

3

4

5


Drawings

2. Drawings

2.1 HPX 704–706–708 Assembly

20 F

-120

J-1

20 A

-120

C-2

20 B

-219

J-1

19 H

-319

F-1

19 A

-119

C-1

19 B

-119

K-1

12 E

-112

G-1

12 H

-112

D-1

12 F

-112

C-1

12 J

-1 19 T

-1

19 R

-1

19 S

-112

B-162 A

-1/2

/3

62 J

-1

62 H

-1

19 G

-120 D

-120

H-1

21 B

-121

A-1

20 E

-120

E-1

12N

-112

M-1

12P

-162

G-1

12A

-112

L-1

12S

-1

Fig. 1: HPX 704 - 706 - 708


Drawings

2.2 HPX 712-716 Assembly

20E-

121B-

121

A-1

20F-

120

E-1

20J-

1

20A-

1

20C

-220

B-2

19J-

119

H-3

19F-

119

A-1

19C

-119

B-1

19K-

112

E-1

12G

-112

H-1

12D

-112

F-1

12C

-112

J-1

19T-

1

19R

-1

19S-

1

12B-

1

62A-

1/2/

3

62J-

1

62H

-1

19G

-120

D-1

20H

-1


Drawings

2.3 HPX Cylinder liner with suction and discharge valve

Fig. 2: HPX 704 - 706 - 708

20 E-1

21 B-1

21 A-1

20 F-120 E-1

20 J-120 A-1

20 C-220 B-2

19 J-1

19 H-3

19 F-1

19 A-1

19 C-1

19 B-1

19 K-1

12 E-1

12 G-1

12 H-1

12 D-1

12 F-112 C-1

12 J-1

19 T-1

19 R-1

19 S-1

12 B-1

62 A-1/2/3

62 J-1

62 H-1

19 G-1

20 D-1

20 H-1


Drawings

2.4 HPX Connecting rod with piston

Fig. 3: HPX 704 - 716

18 D-118 A-1

18-1

17 B-1

17 C-1

17-1

17 A-1

17-1

17 D-1

18 D-1

18 C-1

18 B-1


Drawings

2.5 Shaft seal

10A-

-110

E--1

8A--1

8C--1

10F--

18F

--1

10G-

-1

8G--1

10D

--1

10H

--110J--

1

8B--1

10B--

1

8H--1

10A-

-110

H--1

10E--

110

D--1

10J--

1

8G--1

10F--

110

G--1

8B--1

8H--1

10B--

1

8A--1

8C--1

8F--1

8D--1

8E--1


Drawings

2.6 Crankshaft, bearings and coupling

Fig. 4

49 E - - 1

5 C - - 1

16 A - - 1

49 B - - 1 49 C - - 1

49 D - - 1

49 A - - 1 6 C - - 1

6 C - - 1


Drawings

2.7 HPX covers

Fig. 5

2 J - - 1

2 H - - 1

2 B - - 1

2 D - - 1

2 E - - 1

2 A - - 2

2 C - - 1

2 F - - 1

2 5

25 z -

- 1

25 A

G - - 1

2 B - - 1 2

D - - 1

2 E - - 1

2 A - - 1

2 C - - 1

2 H - - 1

2 J - - 1

5 A - - 1

5 D - - 1

3 B - - 1

22 B

- - 1

6 E - - 1

22 A

- - 1

22 C

- - 1

37 B

- - 1

6 A - - 1

6 B - - 1

37 E

- - 1

37 C

- - 1

37 F

- - 1

37 D

- - 1

37 A

- - 1

6 D - - 1

3 A - - 1

3 E - - 1

3 G - - 1

3 D - - 1

3 G - - 1

3 H - - 1

3 A - - 2

3 C - - 1

3 F - - 1

1 C - - 1

1 B - - 1

1 D - - 1

A i r c o

o l e

d ve

rs i o

n W

ate r

c oo

l e d ve

rs i o

n


Drawings

2.8 Oil system


Drawings

2.9 By-pass and service valves

Fig. 6

24--1

24C-

-1

24B--

1

24E--

1

24D

--1

42G

--1

42F--

1

42E--

1

42C-

-1

42A-

-1

42G

--1

42H

--1

23I--

1

23G

--1

23H

--1

23B--

1

23D

--1

23C-

-1

23E--

1

23F--

1

23A-

-1

By--p

assv

alve

Purg

eva

lve

Oil

char

geva

lve


Drawings

2.10 Coupling AMR 312

Fig. 7: AMR 312 Exploded


Drawings

2.11 Coupling CFA 30 & 90

Fig. 8: CFA 30 & 90 Exploded


Drawings

Fig. 9: CFA 30 & 90 with flywheel


Drawings

2.12 Coupling CFA 140

Fig. 10: CFA 140 Exploded


Drawings

Fig. 11: CFA 140 with flywheel


Drawings

2.13 Oil separator, OHUR

Fig. 12

2.14 Solenoid valve controlled oil return

Fig. 13

Oil return to compressor

Discharge gas inlet Discharge gas outlet

Drainage

Ports for pressure

difference measurement

B

C A

CompressorOil separator

C

Stop valve

Solenoid valve Orifice Pos. 80B-1

Filter

Valve block A Pos. 80A-1

Johnson Controls Denmark ApSSABROE Factory

Christian X's Vej 201 ∙ 8270 HøjbjergDenmark

Phone +45 87 36 70 00Fax +45 87 36 70 05www.sabroe.comVersion 2

Documents

HPX 700 Mk 4 LL Reciprocating compressor unit...3G-1 1432.036 Nut M14 8 8 8 16 16 3H-1 2112.164 Staybolt M14 x 85, SMC/HPC 100 Mk4 8 16 3J-1 1432.036 Nut M14 8 8 8 16 16 Side cover