• Junction Box, Power Distribution Box, Fuse BoxCooling Fans, AC Compressor, EPAS (High Vibration)Electric Power Steering (High Vibration)Starters & AlternatorBatteries – 12V / 48V, high voltage ≥150V

• Relays & Contactors – High PowerPass-thru Sealed Serviceable ConnectionInline & Device ConnectorsBusbars / Flexible Busbar – InterconnectionsPower Electronics : (HEV / EV)

InverterDC/DC ConverterBattery ChargerTraction Motor with Integrated Inverter

o Battery Disconnect Unit / Manual Switch Disconnect

HPLB – Possible Applications List & WIP

1

Bi-Metallic MetalAluminum & Copper

Value Add• ELIMINATES:

ü (>60) Individual Fasteners from Battery Pack Moduleü Cost & Time associated to Canned Air Gun Assists on Plant Floor

• Safety Improvements within assembly process• Extreme Low-Profile Connections for packaging benefits• Capable of Fully Automated Assembly within Packs• 90* & 180* Connections• Unsealed & Sealed Connections• VAVE removal of Studs in RFQ, Replace with direct HPLB• VAVE removal of one busbar from RFQ• Header terminal manufactured directly into busbar

RigiFlex + HPLB – Low Profile City Bus L-ION Pack

2

TOP DOWN FEATURE

CENTER DRIVE TOP DOWN FEATURE

ANGLED DRIVETOP-DOWN FEATURE

EASY LEVER ACTION

FEATUREMINI-STAMPED

M5/M6NUT + BOLT

SIDE TIGHTENING

> 250 Part Numbers Off-the-Shelf

Multiple Global OEM usage

Market Leader with D3 OEM’s

Proven Leader in Axial & Torque

Performance

Manufacturing in US & MX

Complete In-House Design, Tool and

Testing

All Tooling is Guaranteed & 100%

Maintained

All designs are customizable and compatible to any battery post configuration

Stamped Battery Terminals

3

SONIC WELD OVERMOLDS ANGLED ORIENTATIONS

MULTIPLE HOLE OPTIONS

CUSTOM DESIGNS

ANTI-ROTATION FEATURES

> 2000 Part Numbers Off-the-Shelf

Multiple Global OEM usage, D3 Leader

Loose Piece or On-Reel available

Mechanical Crimps, Weld Crimps, and

Tox Pads

Copper & Aluminum options, & various

Platings

Captured Nuts / Studs, Free Spinning

options

All Tooling is Guaranteed & 100%

All designs are customizable and compatible to any post configuration

Eyelet Terminals4

In Die Value Add

> 50 Part Numbers in production

Multiple Global OEM usage

Value Add – In-Die Automated PEM Nut

Assembly

100% Inspection (GP-12)

Washer Process Capable in-house

Manufacturing in US and MX

0 PPM in 2018 Production

Vertical Integration into RPS Products

Shielding5

MIRROR SHIELDINGCAMERA SHIELDING