HP Series Control Valves - Emerson · 2013-07-15 · HP Series control valves (figure 1) are single-port, high-pressure, globe- or angle-style valves with metal seats, cage guides,

D10

1635

X01

2

HP Series Control ValvesDesign HP (Globe Valve)Design HPA (Angle Valve)

� Balanced High-Temperature Trim

� Balanced Tight Shutoff Trim

� Unbalanced Trim

HP Series control valves (figure 1) are single-port,high-pressure, globe- or angle-style valves with metalseats, cage guides, and push-down-to-close valveplug action.

These valves are designed for high-pressureapplications in process control industries such aspower generation, hydrocarbon production, chemicalprocessing, and refining.

HP Series valves are designed with corrosionallowance; NACE approved materials are available.Extra valve body wall thickness provides a safetymargin of protection against erosion, as well as extraprotection against corrosion due to chemical attack.Because these valves feature a thicker valve bodywall, they are available in higher intermediate ratingswith weld-end fittings.

Figure 1. Design HP Valve with Type 667 Actuatorand FIELDVUE� Digital Valve Controller

W6848/IL

February 2001 Bulletin 51.2:HP

Bulletin 51.2:HP

2

Contents

Balanced High-Temperature Trim 2. . . . . .

Balanced Tight Shutoff Trim 2. . . . . . . . . . . .

Unbalanced Trim 2. . . . . . . . . . . . . . . . . . . . . . . . .

Expanded Ends 2. . . . . . . . . . . . . . . . . . . . . . . . . .

Cavitrol�, Whisper Trim� and WhisperFlo� Cages 2. . . . . . . . . . . . . . . .

Features 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TablesAvailable Configurations 4. . . . . . . . . . . . . . . . . . . . . . Typical Flow Coefficients 4. . . . . . . . . . . . . . . . . . . . . Increased Pressure/Temperature Ratings 4. . . . . . . Shutoff Classifications 5. . . . . . . . . . . . . . . . . . . . . . . . Port Diameters, Valve Plug Travel, Yoke

Boss Diameters for TSO Trim 5. . . . . . . . . . . . . . . Weights 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Construction Materials and Temperature

Capabilities for Other Parts 9. . . . . . . . . . . . . . . . . Additional Globe Valve Specs 10. . . . . . . . . . . . . . . Valve Stem Travels for Class 2500 Globe 11. . . . . Yoke Boss and Stem Diameters 11. . . . . . . . . . . . . Additional Angle Valve Specs 12. . . . . . . . . . . . . . .

Material Selection Guidelines 6. . . . . . . . . .

Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packing 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trim Selection Guidelines 13. . . . . . . . . . . . . Trim Material Combinations 15. . . . . . . . . . . . . . . . . Pressure/Temperature Limits for

Trim Material Combinations 16. . . . . . . . . . . . . . .

Dimensions 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 21. . . . . . . . . . . . . . . . . . . . . . . . . . .

Balanced High-Temperature Trim

HPD and HPAD

These valves use a balanced valve plug and are wellsuited for general applications with processtemperatures in excess of 232�C, where extremelytight shutoff is not required.

Balanced Tight Shutoff Trim

HPT and HPAT

These valves use a balanced valve plug and offerexcellent shutoff with process temperatures below232�C. The temperature limits of Design HPT can beextended above 232�C to 316�C by using PEEK(PolyEtherEtherKetone) anti-extrusion rings incombination with a spring-loaded PTFE seal. ThePEEK anti-extrusion rings expand to close off theclearance gaps on the plug outside diameter and thecage inside diameter where the PTFE seal mayextrude at high temperatures and pressures.

Unbalanced Trim

HPS and HPAS

These valves have an unbalanced plug and provideexcellent shutoff.

Expanded EndsExpanded ends are available on the 4- and 6-inchClass 900 and 1500 HP valves. The 4-inch HP valvebody is offered with 6-inch ends. The 6-inch valvebody is offered with 8-inch ends. Both flanged andbuttweld end valve bodies are offered with expandedends.

Cavitrol�, Whisper Trim�, andWhisperFlo� CagesTo eliminate cavitation damage in a properly-sizedvalve, a Cavitrol III cage is available with Design HPS,HPAS, HPT, and HPAT control valves.

To help attenuate aerodynamic noise in gaseousservice, Whisper Trim III cages are available withDesign HPD, HPAD, HPS, HPAS, HPT, and HPATcontrol valves.

WhisperFlo cages (figure 2) are also available toattenuate aerodynamic noise in gaseous service.Contact your Fisher sales office for more information.

Bulletin 51.2:HP

3

Figure 2. Typical WhisperFlo Trim for 6-Inch Design HP Valve

W7065 / IL

Features

� Valve Plug Stability—Rugged cage guidingprovides increased valve plug stability, which reducesvibration and other mechanical stresses, contributingto longer trim life.

� Full Pressure Drop Capability—Rugged DesignHP and HPA valves have readily available trimscapable of attaining full pressure drops.

� Spiral-Wound Gaskets for Excellent SealingUnder All Service Conditions—Premium materialsare used in the construction of spiral-wound gasketsfor HP Series valves. These premium materials, whichmake up the standard spiral-wound gaskets, areN06600 (Inconel 600)/graphite or N07750 (InconelX750)/graphite.

� Compliance with the Clean Air Act—OptionalENVIRO-SEAL� packing systems (figure 4) provide asuperior stem seal to prevent the loss of valuable orhazardous process fluid. The ENVIRO-SEAL packingsystems feature PTFE, graphite, or duplex packingwith live-loading for reduced packing maintenance.

� Piping Economy—The availability of expandedend connections on 4- and 6-inch Design HP valvesmay eliminate the need for line swages whileaccommodating oversized piping arrangements.

� Quick Change Trim—Maintenance is simple andcan easily be performed using common tools. Trim

components can be quickly removed and changedwith no need for special tools.

� Standard Hard Trim Materials—The cage, valveplug, and other trim parts are manufactured fromhardened materials. This standard feature providesexcellent wear resistance.

� Control of Low Flow Rates/TightShut-off—Micro-Flute� and Micro-Form� valve plugs(figures 7 and 8, respectively) provide superbrangeability in high-pressure, low-flow applications. Achoice of several restricted port diameters helps matchvalve body capacity to required flow, assuresnecessary control with full travel, and helps preventthrottling near the seat.

In low-flow applications where cavitation damage mayoccur, the Micro-Flat� valve plug can be used with aspecial Cavitrol III cage. Contact your Fisher salesoffice for more information.

� Increased Pressure/TemperatureRatings—Design HP Series valves with weld-endfittings have increased pressure/temperature ratings,called intermediate ratings, as defined in ASMEB16.34. The extra strength of these valves allowsratings higher than the standard Class 900 or 1500ratings specified in B16.34.

See PS Sheet 59.1:026(B), Intermediate Ratings forDesign HP and HPA Class 1500 All Sizes, for furtherinformation.

� Trim Interchangeability—Cavitrol III andWhisper Trim III trims (figures 9 and 10, respectively)are interchangeable with standard trims.

� Smooth Control at High PressureDrops—Available on 2 through 6-inch valves,balanced trim provides smooth control at highpressure drops.

� High-Temperature Capability with Class VShutoff—Use of C-seal trim (see figure 5) permitsClass V shutoff up to 593�C (1100�F) for Design HPDvalves.

� Sour Gas Trims Available—Long-lasting,erosion- and corrosion-resistant trims are available forcontrol of sour gas. These trims are offered with eithera standard cage, a Cavitrol III cage, or a Whisper TrimIII cage. Spiral-wound gasket construction is standard.

Bulletin 51.2:HP

4

Table 1. Available ConstructionsVALVE BODY MATERIAL AND END CONNECTION STYLE(1, 2)

DESIGN VALVE SIZE,INCH

CLASSWCC, WC9, and LCC

Cast Steel ValvesCF8M (316 Stainless Steel)

Valves

SA-105 and SA-182-F22(for forged steel HPA

Class 2500 angle valves)INCHRF or RTJ Flanged,

Butt Weld, and Socket WeldRF or RTJ Flangedand Socket Weld

Socket Weld

HPAD 2900 & 1500 X X - - -

HPAD 22500 X X X

HPAS 1 to 2900 & 1500 X X - - -

HPAS 1 to 22500 X X X

HPAT 1 to 2900 & 1500 X X - - -

HPAT 1 to 22500 X X X

HPD2 to 6 900 & 1500 X X - - -

HPD2 2500 X X - - -

HPS1 to 3 900 & 1500 X X - - -

HPS1 to 2 2500 X X - - -

HPT2 to 6 900 & 1500 X X - - -

HPT2 2500 X X - - -

X = Available Construction.1. End connection style abbreviations: RF - Raised Face, RTJ - Ring Type Joint.2. DIN (or other) ratings and end connections can usually be supplied; consult your Fisher sales office.

Table 2. Typical Flow Coefficients(1)

Valve Size,Inch

Valve Style Characteristic Maximum Cv

1 HP Modified EqualPercentage

15.4

2 HP Linear 55.3

3 HP Linear 127

4 HP Linear 201

6 HP Linear 425

1 HPA Class1500

Modified EqualPercentage

17

2 HPA Class1500

Linear 76

1 HPA Class2500

Modified EqualPercentage

14.3

2 HPA Class2500

Linear 47.4

1. See Catalog 12 for a complete listing of flow coefficients.

Table 3. Increased Pressure/Temperature Ratings for SteelValves with BWE and SWE Connections

Valve TypeValveSize,

InchesClass

IntermediateRating

(ASME B16.34)

1900 & 1500 1675

12500 2800

Globe Valves2 900 & 1500 1694

Globe Valves3 1500 1578

4 1500 2017

6 1500 1876

Angle Valves1 900 & 1500 1885

Angle Valves2 900 & 1500 1694

Bulletin 51.2:HP

5

Table 4. Shutoff Classifications per ANSI/FCI 70-2 and IEC 60534-4Valve Design Port Diameter, mm (Inches) ANSI Leakage Class

47.6 (1-7/8) and smaller II

58 7 (2 5/16) to 92 1 (3 5/8)II - Standard

HPD, HPAD58.7 (2-5/16) to 92.1 (3-5/8)

III - OptionalHPD, HPAD

111 1 (4 3/8) and largerIII - Standard

111.1 (4-3/8) and largerIV - Optional

ValveSize,

InchesPort Diameter, mm (Inches) Cage Style ANSI Leakage Class

3 73 (2-7/8)Eq. %, Mod. Eq. %,Linear (std. cage),

Linear (Whisper III, A1, B1)

73 (2 7/8)Linear (Whisper III, D3)

V - Standard73 (2-7/8)Linear (Cav III, 3-stage)

V - Standardto 593�C (1100�F)

Design HPD/ C l t i

4 87.3 (3-7/16) Linear (Cav III, 2-stage)to 593 C (1100 F)

(for port diameters from 73 mm [2-7/8 inch]gw/ C-seal trim

4

92.1 (3-5/8)Eq. %, Mod. Eq. %,Linear (std. cage),

Linear (Whisper III, A1, B3, C3)

(for ort diameters from 73 mm [2 7/8 inch]through 136.5 mm [5-3/8 inch]

with optional C-seal trim)

IV Optional111.1 (4-3/8) Linear (Whisper III, D3),

Linear (Cav III, 3-stage)

IV - Optional(for port diameters 73 mm [2-7/8 inch] through

136 5 mm [5-3/8 inch]6

136.5 (5-3/8)

Eq. %, Mod. Eq. %,Linear (std. cage),

Linear (Whisper III, A1, B3, C3),Linear (Cav III, 2-stage)

136.5 mm [5-3/8 inch]

Cavitrol III and Micro-Flat V - StandardHPS, HPAS, HPT, HPAT All Micro-Form, Micro-Flute, Eq. %,

Mod Eq. %, Linear, Whisper IIIIV - StandardV - Optional

HPS & HPT w/ TSO (Tight Shutoff trim)

See table 5 See table 5

TSO - OptionalTSO is not an ANSI leakage class.

Valves with TSO trim are factory tested to a morestringent Fisher test requirement of no leakage at

time of shipment.Test medium is water.

Specify service ∆P when ordering.Test procedure is ANSI/FCI Class V test

procedure B

HPT & HPAT w/ PEEK(1)

Anti-Extrusion Rings47.6 (1-7/8) to 136.5 (5-3/8) All

V - Standard (to 316�C [600�F])IV - Optional (47.6 mm [1-7/8 inch] through

136.5 mm [5-3/8 inch] ports)1. PEEK (PolyEtherEtherKetone)

Table 5. Port Diameters, Valve Plug Travel, Yoke Boss Diameters for TSO (Tight Shutoff) Trim

MAX TRAVEL YOKE BOSS SIZEPORT DIAMETER CV REDUCTION

VALVE TYPE TRIMMAX TRAVEL YOKE BOSS SIZE

Nominal Actual TSOCV REDUCTION

AT 100%(1)

VALVE TYPE TRIMmm Inch mm Inch mm Inch mm Inch

AT 100%TRAVEL(1)

Balanced Plugs—Flow Down Only

HPT 3-Inch(2) CAV III 3-Stage 63.5 2-1/2 90 3-9/16 47.6 1-7/8 42.9 1-11/16 5%

HPT 4-Inch CAV III 3-Stage 76.2 3 90127

3-9/165

73.0 2-7/8 68.3 2-11/16 2%

HPT 6 Inch

CAV III 3-Stage 102 4 90127

3-9/165

116 4-9/16 111 4-3/8 0%

HPT 6-InchStandard 76.2 3 90

1273-9/16

5137 5-3/8 132 5-3/16 4%

Unbalanced Plugs—Flow Down Only

HPS 2-Inch CAV III 3-Stage 50.8 2 90 3-9/16 25.4 1 26.2 13/16 0%1. This column lists the percent reduction of published maximum CV of the trim listed in the TRIM column.2. Not available with 5-inch yoke boss.

Bulletin 51.2:HP

6

Figure 3. Typical Balanced TSO Trim

VALVE PLUGSEAL

TSO PROTECTEDSOFT SEAT SEAL

W7020-1 / IL

Material Selection Guidelines

Use the following steps as a guideline for the selectionof materials:

1. Determine the pressure/temperature rating of thevalve body size and material required. Inlet pressure

and temperature must always be limited by theapplicable ASME pressure/temperature rating.

2. Select the desired trim style from the AvailableConfigurations specification and from table 4, ShutoffClassifications.

3. Select desired materials from tables 7, 8, 11, and 12and figure 13. The temperature capabilities determinedfrom figure 13 may be further limited by thetemperature capabilities of materials selected fromtables 7 and 12. Refer to figure 13 to determinepressure drop limits of the valve body-trimcombinations selected.

4. Select the appropriate spiral-wound gasket material.N06600 is recommended for service up to 427�C(800�F). N07750 is recommended for service over427�C (800�F) when improved corrosion resistance isrequired or when the valve is subject to severetemperature cycling service.

InstallationThe valve must be installed so flow through the valveis as indicated by the flow direction arrow on the valvebody. Consideration should be given to installing anupstream strainer, especially if the valve uses aWhisper Trim III or Cavitrol III cage.

Overall dimensions are shown in figures 14, 15, and16. Face-to-face dimensions are in compliance withISA-S75 standards (S75.12, S75.15, and S75.16) andIEC 60534-3-3 (for buttweld ends only). Actual endconnection dimensions conform to ASME B16.25 forbuttwelding ends and to ASME B16.5 for flanged ends.

Bulletin 51.2:HP

7

��

SPRING

PACKING

PACKINGBOXSTUD

FOLLOWER

W5801-3 / IL

��

W5803-3 / IL

SPRINGS

ANTI-EXTRUSIONRING

LANTERNRING

PACKINGBOXSTUDS

PACKINGRING

VALVEBONNET

��

SPRINGS

FOLLOWER

PACKINGBOXSTUD

PACKING

VALVEBONNET

W5805-5 / IL

��

W7018-1 / IL

Figure 4. ENVIRO-SEAL and HIGH-SEAL Packing Systems

Bulletin 51.2:HP

8

Table 6. Approximate Weights (Valve and Bonnet Assemblies)

VALVE TYPEVALVE SIZE,

CLASSKILOGRAMS POUNDS

VALVE TYPEVALVE SIZE,

INCHES CLASSFlg SWE & BWE Flg SWE & BWE

1900 & 1500 42 38 93 85

12500 45 34 100 76

1-1/2 x 2 2500 - - - 34 - - - 76

2900 & 1500 72 52 158 115

22500 104 74 229 164

Globe Valves3

900 125 - - - 276 - - -Globe Valves3

1500 129 97 284 213

4900 230 - - - 507 - - -

41500 249 201 548 444

6900 511 - - - 1127 - - -

61500 557 455 1228 1003

1900 & 1500 40 36 88 80

Angle Valves

12500 - - - 72(1) - - - 160(1)

Angle Valves

2900 & 1500 69 50 153 110

22500 - - - 109(1) - - - 240(1)

1. Only SWE is available for Class 2500.

Figure 5. C-seal Trim

PISTONRING

RETAINER

VALVE PLUG

��

��

C-SEALMETALPLUGSEAL(1)

STAKE THREAD

C-SEALMETALPLUGSEAL(1)

1. REVERSE THE ORIENTATION OF THE C-SEAL PLUG SEALFOR PROPER SHUTOFF WHEN VALVE IS USED IN A PRO-CESS WITH DIFFERENT FLUID FLOW DIRECTION.

NOTES

A6869 / IL

Bulletin 51.2:HP

9

Table 7. Construction Materials and Temperature Capabilities for Parts Other than Valve Body and Trim

PART MATERIALTEMPERATURE CAPABILITIES

PART MATERIAL�C �F

Valve plug stem S20910 (Nitronic 50 grade XM19 SST) –198 to 593 –325 to 1100

Design HPD/HPADGraphite (FMS 17F27) –254 to 427 (to 482

for nonoxidizing service)–425 to 800 (to 900for nonoxidizing service)Design HPD/HPAD

piston ringGraphite (FMS 17F39) –254 to 537 (to 593

for nonoxidizing service)–425 to 1000 (to 1100for nonoxidizing service)

Backup ringS41600 (416 SST) –29 to 427 –20 to 800

Spring loaded

Backup ringS31600 (316 SST) –198 to 593 –325 to 1100

Spring-loadedDesign HPT orHPAT valve

Retaining ring S30200 (302 SST)N07750 (Inconel X750) (NACE)

–254 to 593 –425 to 1100HPAT valveplug seal Seal ring PTFE with Hastelloy C Spring –73 to 232(7) –100 to 450(7)lug seal

Anti-extrusionrings

PEEK (PolyEtherEtherKetone) - - -(8) - - -(8)

Cage gasketN06600 (Inconel 600)/Graphite –240 to 427 –400 to 800

Cage gasketN07750 (Inconel X750)/Graphite(2) –129 to 593(3) –200 to 1100(3)

TSO protected soft seat seal Carbon-filled PTFE –73 to 232 –100 to 450

Seat ring gasketN06600/Graphite –240 to 427 –400 to 800

Seat ring gasketN07750/Graphite(2) –129 to 593(3) –200 to 1100(3)

StudsNuts

Steel SA193-B7 (all valve body materials)Steel SA194-2H (all valve body materials)

–29 to 427(WCC & WC9)–46 to 371(LCC)–46 to 427(316 CF8M)(4)

–20 to 800(WCC & WC9)–50 to 700(LCC)–50 to 800(316 CF8M)(4)

StudsNuts

Steel SA193-B7M for sour gasSteel SA194-2HM for sour gas

–29 to 427 (WCC)–46 to 371 (LCC)

–20 to 800 (WCC)–50 to 700 (LCC)

V l B d t

StudsNuts

Steel SA193-B7 (WC9 valve body mat’ls)Steel SA194-7 (WC9 valve body mat’ls)

–29 to 454 –20 to 850

Valve Body-to-bonnet bolting(1)

StudsNuts

Steel SA193-B16 (WC9 valve body mat’ls)Steel SA194-7 (WC9 valve body mat’ls)

–29 to 537 –20 to 1000

StudsNuts

N07718 SST (SB637)(5) (WC9 valve body mat’ls)Steel SA194-7 (WC9 valve body mat’ls)

–29 to 566 –20 to 1050

StudsNuts

S31600 stainless steel SA193-B8M (strain hardened) (CF8M valve body mat’ls)(6)

S31600 stainless steel SA194-8M (CF8M valve body mat’ls)(6)–198 to 427 –325 to 800

StudsNuts

S66286 SST (SA453-660) (CF8M valve body mat’ls)Steel SA194-7-ENC (CF8M valve body mat’ls)

–29 to 537 –20 to 1000

StudsNuts

S20910 SST (SA479-XM-19)(5) (CF8M valve body mat’ls)Steel SA194-7 (CF8M valve body mat’ls)

–198 to 593 –325 to 1100

PTFE V-ring –40 to 232 –40 to 450

PackingGraphite ribbon filament (oxidizing service to 700�F) –254 to 537 –425 to 1000

PackingGraphite ribbon(high-temperature oxidizing service)

371 to 593 700 to 1100

Packing follower,spring, or lantern ring

S31600 stainless steel –254 to 593 –425 to 1100

Packing box ring S31600 stainless steel –254 to 593 –425 to 1100

Packing flange, Steel –29 to 427 –20 to 800Packing flange,studs, or nuts S31600 stainless steel –198 to 593 –325 to 1100

1. Valve body materials with which these bolting materials may be used are shown in parentheses.2. N07750/graphite is standard in 4- and 6-inch HP valves.3. For oxidizing services, limit to 427�C (800�F).4. Steel studs and nuts with ENC (electroless nickel coating) are used with 4- and 6-inch CF8M valve bodies.5. These stud materials are not listed in ASME B16.34.6. For valve sizes up through 3-inch.7. If used with PEEK anti-extrusion rings, PTFE/carbon seal ring may be used in temperatures up to 316�C (600�F) for non-oxidizing service or up to 260�C (500�F) for oxidizingservice.8. These materials not limiting factors.

Bulletin 51.2:HP

10

Table 8. Additional Globe Valve Specifications

VALVESIZE, FLOW

CHARACTERISTIC

VALVE BODYDESIGN AND

PORTDIAMETER

VALVE PLUGTRAVEL

VALVE STEM DIAMETERSIZE,

INCHES CHARACTERISTICDESIGN ANDPLUG STYLE mm Inches mm Inches mm Inches

HPS w/Micro-Flute6.49.512.7

1/43/81/2

191919

3/43/43/4

12.712.712.7

1/21/21/2

1

Equalpercentage

HPS w/Micro-Form

6.49.512.719.125.4

1/43/81/23/41

1919191919

3/43/43/43/43/4

12.712.712.712.7, 19.112.7, 19.1

1/21/21/21/2, 3/41/2, 3/4

Modifiedequalpercentage

HPS w/Micro-Form12.719.125.4

1/23/41

292929

1-1/81-1/81-1/8

12.712.7, 19.112.7, 19.1

1/21/2, 3/41/2, 3/4

Linear (cage style:Cavitrol III, 2-stage)

HPS 22.2 7/8 38 1-1/2 12.7, 19.1 1/2, 3/4

Equalpercentage

HPS w/Micro-Form

6.412.719.125.431.838.1

1/41/23/41

1-1/41-1/2

191919191929

3/43/43/43/43/4

1-1/8

12.712.712.7, 19.112.7, 19.1, 25.412.7, 19.1, 25.412.7, 19.1, 25.4

1/21/21/2, 3/41/2, 3/4, 11/2, 3/4, 11/2, 3/4, 1

HPS, HPD, HPT 47.6 1-7/8 29 1-1/8 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1)

Linear (cage style:Std)

( ) ( )

2

Linear (cage style:Whisper Trim III,level A1)

HPS, HPD, HPT 47.6 1-7/8 38 1-1/2 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1)

Modifiedequalpercentage

HPS w/Micro-Form

12.719.125.431.838.1

1/23/41

1-1/41-1/2

2929292938

1-1/81-1/81-1/81-1/81-1/2

12.712.7, 19.112.7,19.1, 25.412.7, 19.1, 25.412.7, 19.1, 25.4

1/21/2, 3/41/2, 3/4, 11/2, 3/4, 11/2, 3/4, 1

HPS, HPD, HPT 47.6 1-7/8 38 1-1/2 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1)


HPT 44.5 1-3/4 51 2 12.7, 19.1 1/2, 3/4,


HPS 25.4 1 51 2 19.1 3/4

Equal percentage HPS, HPD, HPT 73 2-7/8 38 1-1/2 12.7, 19.1, 25.4 1/2, 3/4, 1

Modified equalpercentage

Linear (cage style:Std) HPS, HPD, HPT 73 2-7/8 51 2 12.7, 19.1, 25.4 1/2, 3/4, 1

3 Linear (cage style:Whisper Trim III, levelA1, B1)

HPS, HPD, HPT 73 2 7/8 51 2 12.7, 19.1, 25.4 1/2, 3/4, 1


HPT 63.5 2-1/2 64 2-1/2 12.7, 19.1, 25.4 1/2, 3/4, 1


HPT 47.6 1-7/8 64 2-1/2 12.7, 19.1, 25.4 1/2, 3/4, 1

Equal percentage HPD, HPT 92.1 3-5/8 38 1-1/2 19.1, 25.4 3/4, 1


Linear (cage style:(Std) HPD, HPT 92.1 3-5/8 51 2 19.1, 25.4 3/4, 1

4

Linear (cage style:Whisper Trim III levelA1, A3, B3, C3)

HPD, HPT 92.1 3 5/8 51 2 19.1, 25.4 3/4, 1

4Linear (cage style:Whisper Trim III levelD3)

HPD, HPT 73 2-7/8 51 2 19.1, 25.4 3/4, 1


HPT 87.3 3-7/16 76 3 19.1, 25.4 3/4, 1


HPT 73 2-7/8 76 3 19.1, 25.4 3/4, 1

–continued–

Bulletin 51.2:HP

11

Table 8. Additional Globe Valve Specifications (Continued)

VALVESIZE, FLOW

CHARACTERISTIC

VALVE BODYDESIGN AND

PORTDIAMETER

VALVE PLUGTRAVEL


INCHES CHARACTERISTICDESIGN ANDPLUG STYLE mm Inches mm Inches mm Inches

Equal percentage HPD, HPT 136.5 5-3/8 64 2-1/2 19.1, 25.4, 31.8 3/4, 1, 1-1/4


HPD HPT 136 5 5 3/8 76 3 19 1 25 4 31 8 3/4 1 1 1/4Linear (cage style:Std)

HPD, HPT 136.5 5-3/8 76 3 19.1, 25.4, 31.8 3/4, 1, 1-1/4

6

Linear (cage style:Whisper Trim III, levelA1, B3, C3)

HPD, HPT 136.5 5-3/8 76 3 25.4, 31.8 1, 1-1/46

Linear (cage style:Whisper Trim III,level D3)

HPD, HPT 111.1 4-3/8 76 3 25.4, 31.8 1, 1-1/4


HPD, HPT 133.4 5-1/4 102 4 19.1, 25.4, 31.8 3/4, 1, 1-1/4


HPD, HPT 115.9 4-9/16 102 4 19.1, 15.4, 31.8 3/4, 1, 1-1/4

1. Available only with Design HPS valve.

Table 9. Valve Stem Travels for Class 2500 Globe Valves

VALVE PORT DIAMETERMAXIMUM VALVE STEMVALVE

SIZE, VALVE DESIGN / PLUG STYLE CHARACTERISTICPORT DIAMETER

MAXIMUM VALVE STEMTRAVELSIZE,

INCHESVALVE DESIGN / PLUG STYLE CHARACTERISTIC

mm Inches mm Inches

1 HPS / Micro Form or Micro Flute

Equal Percentage 6.4, 9.5, 12.7,19.1, 25.4

1/4, 3/8, 1/2,3/4, 1

19.1 3/4

1 HPS / Micro-Form or Micro-FluteModified Equal Percentage 6.4, 9.5, 12.7,

19.1, 25.41/4, 3/8, 1/2,3/4, 1

25.4 1

HPS / Micro Form

Equal Percentage 9.5, 19.1, 25.4,31.8

1/2, 3/4, 1, 1-1/4 19.1 3/4

HPS / Micro-FormModified Equal Percentage 9.5, 19.1, 25.4,

31.81/2, 3/4, 1, 1-1/4 28.6 1-1/8

HPS / Micro FormEqual Percentage 38.1 1-1/2 28.6 1-1/8

HPS / Micro-FormModified Equal Percentage 38.1 1-1/2 38.1 1-1/2

2 Linear47 6 1 7/8 25 4 1

HPS Equal Percentage47.6 1-7/8 25.4 1

HPSModified Equal Percentage 47.6 1-7/8 28.6 1-1/8

Linear47 6 1 7/8 25 4 1

HPD, HPT Equal Percentage47.6 1-7/8 25.4 1

HPD, HPTModified Equal Percentage 47.6 1-7/8 28.6 1-1/8

Table 10. Globe and Angle Valve Yoke Boss and Valve Stem Diameter Combinations(1)

VALVE STANDARD DIAMETERS OPTIONAL DIAMETERSVALVESIZE, mm Inches mm InchesSIZE,

INCHES Stem Yoke Boss Stem Yoke Boss Stem Yoke Boss Stem Yoke Boss

1 12.7 71 1/2 2-13/16 19.1 90 3/4 3-9/16

2 12.719.1

7190

1/23/4

2-13/163-9/16

25.4 127 1 5

3 19.1 90 3/4 3-9/16 12.725.4

71127

1/21

2-13/165

4 19.1 90 3/4 3-9/16 25.4 127 1 5

6 25.431.8

127127

11-1/4

55

19.1 71 3/4 3-9/16

1. See tables 8, 9, and 11 for valve stem diameters available for specific constructions.

Bulletin 51.2:HP

12

Table 11. Additional Angle Valve Specifications

VALVESIZE, FLOW

CHARACTERISTIC

VALVE BODYDESIGN AND FLOW

DIRECTION

PORTDIAMETER

VALVE PLUGTRAVEL


INCHES CHARACTERISTICDESIGN ANDPLUG STYLE DIRECTION

mm Inches mm Inches mm Inches

HPAS w/Micro-Flute Up(2)6.49.512.7

1/43/81/2

191919

3/43/43/4

12.712.712.7

1/21/21/2

Equalpercentage HPAS w/Micro-Form Up

6.412.719.125.4

1/41/23/41

19191919

3/43/43/43/4

12.712.712.7, 19.112.7, 19.1

1/21/21/2, 3/41/2, 3/4

1

HPAS, equalpercentage characterized cage

Down 19.1 3/4 19 3/4 19.1 3/4

1Modifiedequalpercentage

HPAS w/Micro-Form Up12.719.125.4

1/23/41

292929

1-1/81-1/81-1/8

12.712.7, 19.112.7, 19.1

1/21/2, 3/41/2, 3/4

percentage HPAS Down 19.1 3/4 29 1-1/8 19.1 3/4

Linear (cagestyle: Std)

HPAS w/ Micro-Flat Down9.512.719.1

3/81/23/4

191919

3/43/43/4

12.712.719.1

1/21/23/4


HPAS Down 22.2 7/8 38 1-1/2 12.7, 19.1 1/2, 3/4

HPAS w/Micro-Flute Up(2)6.49.512.7

1/43/81/2

191919

3/43/43/4

12.712.712.7

1/21/21/2

Equalpercentage

HPAS w/Micro-Form Up

6.412.719.125.431.838.1

1/41/23/41

1-1/41-1/2

191919191929

3/43/43/43/43/4

1-1/8

12.712.712.7, 19.112.7, 19.1, 25.412.7, 19.1, 25.412.7, 19.1, 25.4

1/21/21/2, 3/41/2, 3/4, 11/2, 3/4, 11/2, 3/4, 1g

HPAS, equalpercentage characterized cage

Down

19.125.431.838.1

3/41

1-1/41-1/2

19191929

3/43/43/4

1-1/8

19.119.125.425.4

3/43/411

HPAS Up 47.6 1-7/8 29 1-1/8 12.7, 19.1, 25.4 1/2, 3/4, 1

HPAD, HPAT Down 47.6 1-7/8 29 1-1/8 12.7, 19.1 1/2, 3/4

2HPAS w/Micro-Form Up

12.719.125.431.838.1

1/23/41

1-1/41-1/2

2929292938

1-1/81-1/81-1/81-1/81-1/2

12.712.7, 19.112.7, 19.1, 25.412.7, 19.1, 25.412.7, 19.1, 25.4

1/21/2, 3/41/2, 3/4, 11/2, 3/4, 11/2, 3/4, 1

Modified equalpercentage HPAS, equal

percentage characterized cageDown

19.125.431.838.1

3/41

1-1/41-1/2

29292938

1-1/81-1/81-1/81-1/2

19.119.125.425.4

3/43/411

HPAS Up 47.6 1-7/8 38 1-1/2 12.7, 19.1, 25.4 1/2, 3/4, 1

HPAD, HPAT Down 47.6 1-7/8 38 1-1/2 12.7, 19.1 1/2, 3/4

Linear (cagestyle: std)

HPAS w/Micro-Flat Down 25.4 1 29 1-1/8 19.1 3/4

Linear (cage HPAS Up 47.6 1-7/8 38 1-1/2 12.7, 19.1, 25.4 1/2, 3/4, 1Linear (cagestyle: std) HPAD, HPAT Down 47.6 1-7/8 38 1-1/2 12.7, 19.1 1/2, 3/4

Linear (cage style:Whisper III, level A1)

HPAS, HPAD, HPAT Up 47.6 1-7/8 38 1-1/2 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1)


HPAT Down 44.5 1-3/4 51 2 12.7, 19.1 1/2, 3/4


HPAS Down 25.4 1 51 2 19.1 3/4

1. Available only with Design HPAS valves.2. Micro-Flutes (1 flute and 1/2 port 2 flute) may be used flow down in flashing and erosive service.

Bulletin 51.2:HP

13

Figure 6. Design HPD Valve Assembly (2- to 6-Inch)

W5815-1 / IL

Trim Selection GuidelinesRefer to the following descriptions as a guideline forthe selection of appropriate trims. Trims 201B, 204,202, and 203 should not be used in boiler feedwaterdue to amine corrosion problems associated withCoCr-A and R30006 (alloy 6).

� Trim 201—Trim 201 is the standard trim forcarbon steel and alloy steel bodies. Trim 201A, with anS41600 (416 stainless steel) heat-treated seat ring, isrecommended for general and severe serviceapplications up to 427�C (800�F) for the 1 and 2-inchvalve size and up to 343�C (650�F) for the 3 through6-inch valve size. Trim 201B, with an S31600/CoCr-Aseat ring, is recommended for the same applicationsup to 427�C (800�F) for the 3 through 6-inch valvesize only. Typical applications for Trim 201 includeservices in boiler feedwater (Trim 201A only), water,non-sour hydrocarbons, and steam. The S41600heat-treated plug and seat ring have a minimumhardness of 38 HRC (Rockwell C), as compared toCoCr-A with a minimum hardness of 36 HRC.

� Trim 204—Trim 204 should be used for sour gasservice or moderately corrosive service. Standardstem material, S20910 (Nitronic 50 grade XM19 SST)meets the requirements for NACE applications. Not forboiler feedwater use if amine problems exist.

� Trim 202—Trim 202 is designed primarily for usein all high temperature applications between 427�C(800�F) and 566�C (1050�F), but can also be usedbetween -29�C (-20�F) and 427�C (800�F). Not forboiler feedwater use if amine problems exist.Trim 202 is recommended for use in 6-inch valves

Figure 7. Design HPS Trim with Micro-Flute Valve Plug

W5816–1 / IL

��

Figure 8. Design HPS Trim with Micro-Form Valve Plug

��

W5817-1 / IL

between –29�C (–20�F) and 343�C (650�F).Trim 202A is recommended for use in 6-inch valvesbetween 260�C (500�F) and 566�C (1050�F).

� Trim 203—Trim 203 is the standard trim forstainless steel valve body materials and should onlybe used with stainless steel valve body materials. Notfor boiler feedwater use if amine problems exist.

Bulletin 51.2:HP

14

Figure 9. 2-Inch Design HPS Trim with Cavitrol IIIThree Stage Cage

��

W5818-1 / IL

Figure 10. Design HPT Trim with Whisper Trim III Level A1 Cage (Available in Design HPD [2-6 Inch] and Design HPS [2- and 3-Inch])

��

W5952-1 / IL

C-seal Trim DescriptionC-seal trim is available for Design HPD valves withport diameters from 2-7/8 inches through 8 inches.

With C-seal trim, a balanced valve can achievehigh-temperature, Class V shutoff. Because the C-sealplug seal is formed from metal (N07718 nickel alloy,Inconel 718) rather than an elastomer, a valveequipped with the C-seal trim can be applied inprocesses with a fluid temperature of up to 593�C(1100�F).

Figure 11. Design HPAD Valve Assembly

��

W6020-1 / IL

Figure 12. Design HPAS Trim with Micro-Flat Valve Plug

��

W6021–1 / IL

Fisher TSO (Tight Shutoff) Trim Capabilities

TSO trim is available for Design HPS and HPT valveswith port diameters as defined in table 5. Also seefigure 3 and table 4.

TSO trim consists of a protected soft seat plus PEEKanti-extrusion rings with a spring-loaded PTFE plugseal. Used only in flow down applications, TSO trimoffers unparalleled shutoff integrity, resulting in longerplug and seat life. For additional information contactyour Fisher sales office.

Bulletin 51.2:HP

15

Table 12. Trim Material Combinations

TRIM USEAGE VALVE PLUG CAGE SEAT RING VALVE BODYMATERIAL(1)

OPERATING TEMPERATURERANGETRIM USEAGE VALVE PLUG CAGE SEAT RING

MATERIAL(1)�C �F

With Standard Cage

HP (1 - 6” Class 900& 1500 and 1 - 2”

S41600 heat-treatedfor HP, Micro-Form(HPA), and flow downHPAS)

S17400 (17 4 SST)

S41600 heat-treated-29 to 343

(size 3, 4, and-20 to 650

(size 3, 4, and201A

& 1500 and 1 - 2Class 2500) HPA (1 - 2” Class900,1500,2500)

S44004 (440C SST)heat-treated forMicro-Flute andMicro-Flat (HPA only)valve plugs

S17400 (17-4 SST)H1075 heat-treated HPA (S44004

heat-treated seat ringfor Micro-FlatS44004 heat-treatedseat and liner)

WCC, LCC, WC9(size 3, 4, and

6)-29 to 427

(size 1 and 2)

(size 3, 4, and6)

-20 to 800(size 1 and 2)

201BHP (3, 4, & 6” Class900 & 1500 only)

S41600 (416 SST)heat-treated

S17400 (17-4 SST)H1075 heat-treated

S31600/CoCr-A WCC, LCC, WC9 343 to 427 650 to 800

HPD & HPS only (1 -6” Class 900 & 1500 S31600 (316 stainless

S31600/CoCr-A

202

6 Class 900 & 1500&1- to 2” Class 2500) HPAD & HPAS (1 - 2”Class 900, 1500,2500)

S31600 (316 stainlesssteel) with CoCr-Aseat and guide

F22 Cr-Mo alloy steelion nitrided

R30006 (Alloy 6) forMicro-Flat valve plugsR30006 seat & liner(6)

WCC, LCC, WC9 -29 to 566 -20 to 1050

202H(5) HPD 6” Class 900 &1500 only

S31600 (316 stainlesssteel) with CoCr-Aseat and guide

F22 Cr-Mo alloy steelion nitrided

S31600/CoCr-A WCC, LCC, WC9 -29 to 566 -20 to 1050

S31600/CoCr-A

203(NACE)(1,2)

HP (1 - 6” Class 900& 1500 and 1 2”

S31600 with CoCr-Aseat and guide

S31600/hardCr coat


CF8M -73 to 593 -100 to 1100

& 1500 and 1 - 2”Class 2500)

S31600/CoCr-A

204(NACE)(1,2)

Class 2500) HPA (1 - 2” Class900,1500,2500)


S17400 DoubleH1150 heat-treated


WCC, LCC, WC9 -46 to 343 -50 to 650

210S31600 with CoCr-Aseat and guide

S17400 H1075 S31600/CoCr-A WCC, LCC, WC9 -29 to 343 -20 to 650

With Cavitrol III Trim Cage

205A HP (1 - 6” Class 900& 1500 and 1 2”

S44004 heat-treated/S20910 stem

S17400H1075 heat-treated

S44004 WCC, LCC, WC9 0 to 232(3) 32 to 450(3)

205B& 1500 and 1 - 2”Class 2500) HPA (1 - 2” Class

S44004 heat-treated/S31600 stem

S17400H1075 heat-treated

S44004 WCC, LCC, WC9 0 to 232(3) 32 to 450(3)

206(NACE)(1,2)

HPA (1 - 2” Class900,1500,2500) S31600 with CoCr-A

seat and guideS17400 DoubleH1150 heat-treated

S31600/CoCr-A WCC, LCC, WC9 -46 to 232(3) -50 to 450(3)

With Whisper Trim III Cage

207A

HP (1 - 6” Class 900& 1500 and 1 - 2”Class 2500) HPA (1 - 2” Class900,1500,2500)

S41600 heat-treatedS17400H1075 heat-treated

S41600heat-treated

WCC, LCC, WC9 -29 to 343(4) -20 to 650(4)

207BHP (1 - 6” Class 900& 1500 and 1 - 2”Class 2500

S41600 heat-treatedS17400H1075 heat-treated

S31600/CoCr-A WCC, LCC, WC9 343 to 427 650 to 800

208



F22 steel ionnitrided


208H(5) HPD (6” Class 900 &1500 only)


F22 steel ionnitrided


209(NACE)(1,2)



S17400 DoubleH1150 heat-treated

S31600/CoCr-A WCC, LCC, WC9 -46 to 343 —50 to 650

1. If using valve body/trim combinations other than those listed, consult your Fisher sales office.2. National Association of Corrosion Engineers (MR0175).3. 1-inch 2 stage and 2-inch 3 stage HPS can be used at temperatures up to 343�C (650�F).4. 1-inch and 2-inch can be used at temperatures up to 427�C (800�F).5. Trims 202H and 208H have clearances for high-temperature service.6. For Design HPA valves.

300

NOTES:USE TRIM 201B OR 207B IN 3”, 4”, 6” HP ABOVE 343�C (650�F).NATIONAL ASSOCIATION OF CORROSION ENGINEERS (MR0175).BE ESPECIALLY CAREFUL TO SPECIFY SERVICE TEMPERATURE IF TRIM 202 OR 208 IS SELECTED,

AS DIFFERENT THERMAL EXPANSION RATES REQUIRE SPECIAL PLUG CLEARANCES.

0

00

0

1000

2000

3000

5000

6000

10

4000

1200

0 200 400 600

200

400

300

200

100

800400–40

FLUID TEMPERATURE, �F

FLUID TEMPERATURE,�C

PR

ES

SU

RE

DR

OP,

PS

I

600 1000

PR

ES

SU

RE

DR

OP,

BA

R, D

IFF

ER

EN

TIA

L

6000

0

1000

2000

3000

5000

Figure 13. Pressure-Temperature Limits for Trim Material Combinations

10

4000

1200

0 200 400 600

200

400

200

100

800400–40



� ��

PR

ES

SU

RE

DR

OP,

PS

I

600 1000

0

1000

2000

3000

5000

6000

10

4000

1200

200 400 600

200

400

300

200

100

800400–100



PR

ES

SU

RE

DR

OP,

PS

I

600 1000

0

1000

2000

3000

5000

6000

10

4000

1200

200 400 600

200

400

300

200

100

800400–20



PR

ES

SU

RE

DR

OP,

PS

I

600 1000

0

1000

2000

3000

5000

6000

10

4000

1200

200 400 600

200

400

300

200

100

800400–20



PR

ES

SU

RE

DR

OP,

PS

I

600 1000

–29P

RE

SS

UR

E D

RO

P, B

AR

, DIF

FE

RE

NT

IAL

PR

ES

SU

RE

DR

OP,

BA

R, D

IFF

ER

EN

TIA

L

PR

ES

SU

RE

DR

OP,

BA

R, D

IFF

ER

EN

TIA

L

PR

ES

SU

RE

DR

OP,

BA

R, D

IFF

ER

EN

TIA

L

–29

1

1

–40 –40 –73

2

C0746-5 / IL

2

3

6503

202,208 202H,208H

201, 207

210

LIMIT FOR3-STAGE

LIMIT FOR2-STAGE

203

204,209

206206

205

Bulletin 51.2:HP

16

Flowing Pressure Drops Limits for 6-Inch HPD and HPT Valves (Without Cavitrol III or Whisper III Trim)

FLOWSTEM

DIAMETER

MAXIMUM FLOWING PRESSURE DROPFLOW

MEDIADIAMETER,

mm (INCHES)Bar PSI MEDIA mm (INCHES)

Flow Down Flow Up Flow Down Flow Up

All exceptboiler

feedwater

19 mm (3/4-inch)25.4 mm (1-inch)

31.8 mm (1-1/4 inch)51.8 x 31.8 mm(1)

(2 x 1-1/4 inch)

103172259259

- - -- - -- - -259

1500250037503750

- - -- - -- - -

3750

Boilerfeedwater

31.8 mm (1-1/4 inch)51.8 x 31.8 mm(1)

(2 x 1-1/4 inch)

69138

- - -259

10002000

- - -3750

1. Requires 31.8 mm (1-1/4 inch) Nitronic 50 stem with 52.8 mm (2-inch) plug-to-stem connection.

Figure 14. Globe Valve Dimensions with Standard Bonnet

Bulletin 51.2:HP

17

A(1)

VALVESIZE

ANSI DINSIZE,

INCHES Class 900 Class 1500INCHESRF RTJ BWE SWE RF RTJ PN160 PN250

mm

1 292 292 292 292 292 292 269 277

2 375 378 375 375 375 378 344 360

3 442 445 460 - - - 460 464 424 445

4 511 514 530 - - - 530 533 489 517

6 714 718 768 - - - 768 775 691 727

Class 2500

1 - - - - - - 318 318 318 318 - - - - - -

2 - - - - - - 400 400 413 416 - - - - - -

Class 900 Class 1500

Inches

1 11.50 11.50 11.50 11.50 11.50 11.50 10.58 10.90

2 14.75 14.88 14.75 14.75 14.75 14.88 13.56 14.18

3 17.38 17.50 18.12 - - - 18.12 18.25 16.71 17.50

4 20.12 20.25 20.88 - - - 20.88 21.00 19.27 20.38

6 28.12 28.25 30.25 - - - 30.25 30.50 27.19 28.61

Class 2500

1 - - - - - - 12.50 12.50 12.50 12.50 - - - - - -

2 - - - - - - 15.75 15.75 16.25 16.38 - - - - - -

B(1)

VALVESIZE

ANSI DINSIZE,

INCHES Class 900 Class 1500INCHESRF RTJ BWE SWE RF RTJ PN160 PN250

mm

1 146 146 146 146 146 146 134 138

2 187 189 187 187 187 189 172 180

3(2) 221 222 230 - - - 230 232 - - - - - -

3(3) 200 202 210 - - - 210 211 192 202

4 229 230 238 - - - 238 240 218 232

6 310 311 337 - - - 337 340 298 316

Class 2500

1 - - - - - - 159 159 159 159 - - - - - -

2 - - - - - - 200 200 206 208 - - - - - -

Class 900 Class 1500

Inches

1 5.75 5.75 5.75 5.75 5.75 5.75 5.29 5.45

2 7.38 7.44 7.38 7.38 7.38 7.44 6.78 7.09

3(2) 8.69 8.75 9.06 - - - 9.06 9.12 - - - - - -

3(3) 7.88 7.94 8.25 - - - 8.25 8.31 7.54 7.94

4 9.00 9.06 9.38 - - - 9.38 9.44 10.75 9.13

6 12.19 12.25 13.25 - - - 13.25 13.38 11.72 12.43

Class 2500

1 - - - - - - 6.25 6.25 6.25 6.25 - - - - - -

2 - - - - - - 7.88 7.88 8.12 8.19 - - - - - -

1. RF-raised-face flanges; RTJ-ring-type joint flanges; BWE-buttwelding ends;SWE-socketweld ends.2. Manufactured in U.S.A.3. Manufactured in Europe and Japan.

STANDARD BONNETS

VALVE DVALVESIZE, G Yoke Boss Diameters, mm (Inches)SIZE,

INCHESG

71 (2-13/16) 90 (3-9/16) 127 (5)

mm

Class 900 and 1500

1 52 260 267 - - -

2 Std,Whisper III,

Cavitrol III 3-Stage77 261 267 331

2Cavitrol III 2-Stage

77 279 286 344

3(2) 121 322 311 370

3(3) 141 289 278 337

4 175 - - - 300 368

6 248 - - - 365 402

Class 2500

1 63 35 35 - - -

2 Std,Whisper III,



84 320 320 40

Inches

Class 900 and 1500

1 2.06 10.25 10.50 - - -

2 Std,Whisper III,

Cavitrol III 3-Stage3.06 10.31 10.56 13.06


3.06 11.00 11.25 13.56

3(2) 4.75 12.69 12.25 14.56

3(3) 5.56 11.38 10.94 13.25

4 6.88 - - - 11.81 14.50

6 9.75 - - - 14.38 15.81

Class 2500

1 2.47 10.07 10.07 - - -

2 Std,Whisper III,



3.31 12.59 12.59 14.53

EXTENSION BONNETS (CLASS 900 AND 1500)

VALVE DVALVESIZE, G Yoke Boss Diameters, mm (Inches)SIZE,

INCHESG

71 (2-13/16) 90 (3-9/16) 127 (5)

mm

1 52 384 400 - - -

2 Std,Whisper III,


Inches

1 2.06 15.12 15.75 - - -

2 Std,Whisper III,



3.06 17.62 18.25 20.38


77 448 464 518

Bulletin 51.2:HP

18

��

��

Figure 14. Globe Valve Dimensions with Standard Bonnet (Continued)

MATCH LINE FORACTUATOR


MATCH LINE FORALL OTHERACTUATORS

MATCH LINE FOR 490 SERIESACTUATORS AND TYPE 657,667 SIZE 100 ACTUATORS

mm(INCHES)

MATCH LINE FOR 490 SERIESACTUATORS AND TYPE 657,667 SIZE 100 ACTUATORS

MATCH LINE FORALL OTHERACTUATORS



mm(INCHES)

�� !"��#$�%� ��#�!$�%��

�� !"��#$�%� ��#�!$�%��

��

��

�� !"��#$�%� ��#�!$�%��

�� !"��#$�%� ��#�!$�%��

��&��'��'��#

��&�#�� (��'�)'��%NOTE:FOR DIMENSIONS OF VALVES WITH OTHER END CONNECTIONS, CONSULTYOUR FISHER SALES OFFICE.

A5700-3 / IL

A2719-4 / IL

25.4(1.00)

25.4(1.00)

Figure 15. Dimensions D for Style 1 Extension Bonnet (A, B, and G DimensionsListed in Figure 14 Do Not Change When Extension Bonnet is Used)

MATCH LINEFOR ACTUATOR

MATCH LINE FOR490 SERIES ACTUATORS

MATCH LINE FOR ALLOTHER ACTUATORS

�� !"��

��#$�%� ��#�!$�%��

��

mm(INCHES)

A5701-2 / IL

25.4(1.00)

Bulletin 51.2:HP

19

VALVE SIZED

VALVE SIZE,INCHES

Yoke Boss Diameters, mm (Inches)INCHES

71 (2-13/16) 90 (3-9/16) 127 (5)

mm

1 (std trim) 383 390 - - -

2 (std, Whisper III,Cavitrol III, 3-stage trim)

430 445 504

2 (Cavitrol III2-stage trim)

447 463 517

Inches

1 (std trim) 15.09 15.34 - - -

2 (std, Whisper III,Cavitrol III 3-stage trim)

16.91 17.53 19.84

2 (Cavitrol III2-stage trim)

17.59 18.22 20.34

Figure 16. Angle Valve Dimensions with Standard Bonnet

Bulletin 51.2:HP

20

STANDARD BONNETS

DVALVESIZE

Yoke Boss Diameters, mm (Inches)SIZE,

INCHES 71 (2-13/16) 90 (3-9/16) 127 (5)INCHESClass 900 & 1500 Class 2500 Class 900 & 1500 Class 2500 Class 900 & 1500 Class 2500

mm

1 230 204 238 210 - - - - - -

2 Std,Whisper III,

Cavitrol III 3-Stage227 240 233 229 297 288


244 257 251 246 314 305

Inches

1 9.06 8.04 9.38 8.28 - - - - - -

2 Std,Whisper III,

Cavitrol III 3-Stage8.94 9.45 9.19 9.00 11.69 11.32


9.62 10.13 9.88 9.69 12.38 12.01

EXTENSION BONNETS

DVALVESIZE

Yoke Boss Diameters, mm (Inches)SIZE,

INCHES 71 (2-13/16) 90 (3-9/16) 127 (5)INCHESClass 900 & 1500 Class 2500 Class 900 & 1500 Class 2500 Class 900 & 1500 Class 2500

mm

1 354 373 371 388 - - - - - -

2 Std,Whisper III,

Cavitrol III 3-Stage395 - - - 411 - - - 470 - - -


413 - - - 429 - - - 487 - - -

Inches

1 13.94 14.67 14.62 15.28 - - - - - -

2 Std,Whisper III,

Cavitrol III 3-Stage15.56 - - - 16.19 - - - 18.50 - - -


16.25 - - - 16.88 - - - 19.19 - - -

G A(1)

VALVESIZE

ANSI DINSIZE,

INCHES Class 2500 Class 900 & 1500PN160 PN250INCHES

SWE SWE BWE SWE RF RTJPN160 PN250

mm

1 141 102 141 141 141 141 130 134

2 184 124 178 178 178 179 163 170

Inches

1 5.56 4.00 5.56 5.56 5.56 5.56 5.10 5.26

2 7.25 4.88 7.00 7.00 7.00 7.06 6.40 6.711. RF—raised-face flanges; RTJ—ring-type-joint flanges; BWE—buttwelding ends;SWE—socket-weld ends.

Bulletin 51.2:HP

21

Figure 16. Angle Valve Dimensions with Standard Bonnet (Continued)


�� !"��

��#$�%� ��#�!$�%��

A6018-1 / IL


��

�� !"��#$�%� ��#�!$�%��

NOTE:FOR DIMENSIONS OF VALVES WITH OTHER ENDCONNECTIONS, CONSULT YOUR FISHER SALES OFFICE.

FOR CLASS 900 AND 1500 VALVES, G = A.FOR CLASS 2500 VALVES, SEE THE TABLEON PAGE 24 FOR THE G DIMENSION.)

1

SpecificationsAvailable Configurations(1) and Valve Sizes

See table 1

Common Characteristics: Designed according to:� ASME B16.34 Valve Flanges, Threaded andWelding End, � ISA standards (S75.12, S75.15,and S75.16 control valve face-to-face andend-to-end dimensions(2) and � IEC 60534-3-3(end-to-end dimensions for buttweld ends only)

End Connections Styles(1)

See table 1

Maximum Inlet Pressure and Temperature(1,3)

Flanged, Socketwelding, or Buttwelding:Consistent with Class 900, 1500, and 2500according to ASME B16.34, unless limited bymaximum pressure drop or material temperaturecapabilities

In addition, both steel HP and HPA valves withBWE and SWE connections have increasedpressure/temperature ratings as shown in table 3

Maximum Pressure Drop(1)

Valve with Standard Cage: See figure 13

Valve with Cavitrol III Cage: 149 bar (2160 psi) fortwo-stage and 207 bar (3000 psi) for three-stagecage. Consult Fisher Bulletin 80.2:030, Cavitrol IIIOne-, Two-, and Three-Stage trims, for moreinformation

Valve with Whisper Trim III Cage: � 0.6 �P/P1 maximum for level A1� 0.75 �P/P1 maximum for levels B1 and B3� 0.85 �P/P1 maximum for level C3� 0.99 �P/P1 maximum for level D3

Shutoff Classifications

See table 4

- continued -

Bulletin 51.2:HP

22

Specifications (continued)Construction Materials

Valve Body and Bonnet:WCC steel(4), WC9 Cr-Mo steel(4), CF8M stainlesssteel, and LCC for low temperature serviceTrim: See table 12Other Parts: see table 7

Consult your Fisher sales office for special trim andvalve body material availability.

Material Temperature Capabilities(1)

Designs HPD, HPAD, HPS, and HPAS: Up to566�C (1050�F) unless limited (see tables 7 or 12and figure 13)Designs HPT and HPAT: Up to 232�C (450�F)unless limited (see tables 7 or 12 and figure 13)

Flow Characteristics(5)

Standard Cages: � Linear, � equal percentage,� modified equal percentage(6)

Cavitrol and Whisper Trim III Cages: LinearMicro-Flute: Equal percentageMicro-Flat: LinearMicro-Form: � Equal percentage, � modifiedequal percentage

Flow Direction

Standard Cage� Design HPD & HPAD: Normally flow down� Design HPS & HPAS: Normally flow up(7)

� Design HPAS Micro-Flat: Flow down� Design HPS & HPAS Micro-Form: Flow up only� Design HPT & HPAT: Normally flow down

Cavitrol III Cage: Flow downWhisper Trim III Cage: Flow up

Flow Coefficients

See table 2 and also Catalog 12

Noise Levels

See Catalog 12, Section 3 for noise predictionmethods

Port Diameters, Valve Plug Travel, and Stem Diameters

See tables 5, 8, 9, and 11

Bonnet Style and Mounting

� Standard Bonnet: See figures 1, 6, or 11Yoke Temperature Limit: Standard bonnet withcast iron yoke is limited to 537�C (1000�F)� Optional Style 1—Extension Bonnet: Used for1- and 2-inch valves for ANSI Class 900 or 1500,and 1-inch valves for ANSI Class 2500 (see figures15 and 16)

Packing Arrangements

� Single, � Double, and � Leakoff standardpacking, or optional � ENVIRO-SEAL and � HIGH-SEAL packing systems. See figure 4. Alsosee bulletin 59.1:061, ENVIRO-SEAL andHIGH-SEAL Packing System for Sliding-StemValves

Yoke Boss Diameter for Actuator Mounting

See tables 5 and 10, and figures 14 through 16

Approximate Weight

See table 6

Options

� Valves with weld-end fittings have increasedpressure/temperature ratings, called intermediateratings(8), � Class V(7) shutoff for HPT to 316�C(600�F) using PEEK anti-extrusion rings, � Class Vshutoff for HPD to 593�C (1100�F) using C-sealtrim, � expanded ends(8) for 4- and 6-inch valves(4-inch valves are available with 6-inch ends, and6-inch valves are available with 8-inch ends), �lubricator or lubricator/isolating valve(8)

1. The pressure/temperature limits in this bulletin and any applicable standard limitations should not be exceeded.2. ISA S75.12, 15, and 16 do not apply to HPA valves.3. DIN (or other) ratings and end connections can usually be supplied; consult your Fisher sales office.4. SA-105 and SA-182-F22 are used for Class 2500 HPA valves instead of WCC and WC9.5. Special characterized cages are available. Contact your Fisher sales office.6. Modified equal percentage characteristic is equal percentage for the first 75% of travel, then opens quickly for additional capacity.7. Design HPS valves may be used flow down for on-off service only. Design HPAS valves may be used for flow down in erosive service.8. For more information contact your Fisher sales office or see PS Sheet 59.1:026(B), Intermediate Ratings for Design HP and HPA Class 1500 All Sizes.

For information, contact Fisher:Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

��

��

Printed in U.S.A.

�Fisher Controls International, Inc. 1991, 2001; All Rights Reserved

Cavitrol, Whisper Trim, FIELDVUE, Micro-Form, Micro-Flat, Micro-Flute, ENVIRO-SEAL, HIGH-SEAL, Fisher, and Fisher-Rosemount are marks owned by Fisher Controls International,Inc. or Fisher-Rosemount Systems, Inc. C-seal is a mark owned by Pressure Science, Inc. All other marks are the property of their respective owners.This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending patents.

Documents

HP Series Control Valves - Emerson · 2013-07-15 · HP Series control valves (figure 1) are single-port, high-pressure, globe- or angle-style valves with metal seats, cage guides,