How to Specify and Predict Ferrite Number in Stainless Steel Welds

Embed Size (px)

Citation preview

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    1/11ogos, namny unauth

    A produEnginee

    s used within thirized use is illega

    i

    t ofing Pulse Li

    document are cl and strictly pro

    ow

    nd

    err

    n st

    el

    ited, UK

    pyrighted by Enibited.

    to

    re

    ite

    ainl

    s

    ineering Pulse

    pe

    ict

    um

    ss

    2013

    ify

    er

    te l

    Sales: sInfo: weld

    [email protected]

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    2/11ogos, namny unauth

    2 |P a g

    A produEnginee

    s used within thirized use is illega

    Ferrite co

    stainless

    set the li

    Therefor

    available

    as a num

    This docu

    and to pr

    weld join

    predictin

    dealing

    t ofing Pulse Li

    document are cl and strictly pro

    ntent plays

    teels weld j

    itations of f

    , ferrite con

    and then act

    er and the c

    ment would

    dict that nu

    s is out of sc

    that for a c

    ith welding

    ited, UK

    pyrighted by Enibited.

    How t

    n important

    int. When st

    errite conten

    ent is usuall

    ual value is

    ommon ter

    help you in s

    ber using

    ope of this d

    rtain weldin

    f stainless st

    ineering Pulse

    specify a

    role in deter

    ainless steel

    t in order to

    specified fo

    easured by i

    inology to d

    ecifying a f

    eldPulse b

    cument. Ha

    g job using

    eels.

    Fi

    2013

    nd predict

    ining the p

    are used for

    ave the desi

    r a stainless s

    nstruments

    al with this i

    rrite numbe

    efore you ac

    ing capabili

    eldPulse

    rst Wor

    ferrite n

    operties and

    handling a c

    red properti

    teel welding

    fter welding

    s Ferrite Nu

    for the wel

    ually weld.

    y of specifyi

    ould provide

    s

    Sales: s

    mber

    in-service p

    ertain proces

    s and in-ser

    job, predict

    . Ferrite cont

    ber (FN).

    ing job you

    easuring ac

    g ferrite nu

    you a comp

    Info: weldles@engine

    rformance o

    s it is pertin

    ice perform

    d using met

    ent is measu

    re dealing w

    ual ferrite o

    ber and

    titive edge i

    weldpulse.cringpulse.c

    f

    nt to

    nce.

    ods

    red

    ith

    the

    n

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    3/11ogos, namny unauth

    3 |P a g

    A produEnginee

    s used within thirized use is illega

    Ferrit

    Ferrite

    (includ

    suscep

    Ferrite

    have t

    benefi

    t ofing Pulse Li

    document are cl and strictly pro

    e Num

    number is t

    ing toughn

    tibility to ho

    number nee

    eir own adv

    ial and still i

    ited, UK

    pyrighted by Enibited.

    How t

    er

    he content

    ss etc.),

    cracking.

    ds to be spec

    ntages and

    other cases

    Magneticproperties

    Fig. 1 Re

    ineering Pulse

    specify a

    f ferrite in

    agnetic an

    ified conside

    isadvantag

    a higher nu

    resentation

    2013

    nd predict

    stainless st

    d corrosion

    ring the serv

    s however, i

    ber helps.

    FN

    Mechanicalproperties

    Hotcracking

    duringwelding

    of properties

    ferrite n

    eel weld an

    resisting

    ice requirem

    certain cas

    linked with

    Sales: s

    mber

    it defines t

    roperties a

    nts. Low an

    s, a low ferri

    orrosionesistance

    errite Numb

    Info: weldles@engine

    he mechani

    long with

    high values

    te number is

    er

    weldpulse.cringpulse.c

    al

    its

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    4/11ogos, namny unauth

    4 |P a g

    A produEnginee

    s used within thirized use is illega

    What i

    Chro

    What

    Nickel

    Equiv

    While

    equiva

    Cr(eq)

    Ni(eq)

    t ofing Pulse Li

    document are cl and strictly pro

    ncreases fer

    ium, Molyb

    ecreases fe

    , Carbon, Nit

    lent)

    Fig.

    predicting f

    lents are de

    = Cr + Mo +

    = Ni + 35 C +

    ited, UK

    pyrighted by Enibited.

    How t

    ite?

    enum, Niobi

    rite?

    rogen, Copp

    2Effect on f

    rrite using t

    ined as:

    .7 Nb

    0.25 Cu

    ineering Pulse

    specify a

    um (known

    r austenizi

    rrite numbe

    e most com

    Fig. 3 W

    Chromi

    2013

    nd predict

    ollectively a

    ng elements

    with varyin

    monly used

    C 1992 Diag

    um Equivale

    ickel Equival

    ferrite n

    Chromium

    (known coll

    Cr and Ni e

    RC 1992 di

    ram

    t taking FN

    ent decreasi

    Sales: s

    mber

    quivalent)

    ctively as Ni

    uivalent

    agram, Chro

    up

    g FN

    Info: weldles@engine

    kel

    mium & Nic

    weldpulse.cringpulse.c

    el

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    5/11ogos, namny unauth

    5 |P a g

    A produEnginee

    s used within thirized use is illega

    PreTake t

    comp

    WeldP

    1. Sele

    2. Clic

    t ofing Pulse Li

    document are cl and strictly pro

    icting f

    he mill test

    sitions as re

    ulse helps y

    ct the weldin

    Ferrite Nu

    ited, UK

    pyrighted by Enibited.

    How t

    errite in

    certificate o

    uired by WR

    u in doing th

    g calculation

    ber Check

    ineering Pulse

    specify a

    weldin

    the weldin

    C 1992 diag

    is as illustrat

    s module

    2013

    nd predict

    consu

    consumabl

    am to predic

    ed below:

    ferrite n

    ables

    and note

    t ferrite num

    Sales: s

    mber

    own the req

    ber.

    Info: weldles@engine

    uired chemi

    weldpulse.cringpulse.c

    al

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    6/11ogos, namny unauth

    6 |P a g

    A produEnginee

    s used within thirized use is illega

    3. Sele

    4. Inpu

    Please

    major

    decisio

    from F

    WeldP

    t ofing Pulse Li

    document are cl and strictly pro

    t Welding

    t the chemic

    note that a

    impact on t

    n. Predicted

    N 1-100. We

    lse Predict

    ited, UK

    pyrighted by Enibited.

    How t

    onsumable

    l compositi

    y minor cha

    he predicte

    ferrite num

    will now in

    errite modul

    ineering Pulse

    specify a

    from the C

    n as listed in

    nge in chem

    ferrite nu

    er is as per

    ut the che

    e to see the

    2013

    nd predict

    eck For: co

    mill test cer

    ical composi

    ber. Please

    WRC 1992

    ical compos

    redicted fer

    ferrite n

    mbo box

    ificate for th

    tion of the

    check your

    iagram whi

    ition of one

    rite number.

    Sales: s

    mber

    e welding co

    lements list

    inputs bef

    h allows fer

    stainless ste

    Info: weldles@engine

    sumable

    d may have

    re taking a

    rite predicti

    el bare wire

    weldpulse.cringpulse.c

    a

    y

    n

    in

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    7/11ogos, namny unauth

    7 |P a g

    A produEnginee

    s used within thirized use is illega

    This fe

    this co

    weldin

    t ofing Pulse Li

    document are cl and strictly pro

    rrite number

    nsumable, a

    g. Those fac

    ited, UK

    pyrighted by Enibited.

    How t

    is only the r

    tual ferrite c

    ors are discu

    ineering Pulse

    specify a

    presentatio

    heck is subje

    ssed next.

    2013

    nd predict

    of welding

    cted to chan

    ferrite n

    onsumable

    ge based up

    Sales: s

    mber

    owever whi

    n certain fac

    Info: weldles@engine

    le welding wi

    tors during t

    weldpulse.cringpulse.c

    th

    he

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    8/11ogos, namny unauth

    8 |P a g

    A produEnginee

    s used within thirized use is illega

    Effe

    Flux- Red

    Nitro

    Oxid

    t ofing Pulse Li

    document are cl and strictly pro

    ct on fe

    ored arc weluction in wir

    gen and dec

    Oxidation

    N

    tion

    High heatinput

    ited, UK

    pyrighted by Enibited.

    How t

    rritenu

    ding (FCAW)speed incre

    eases FN

    F

    itrogen

    Arc length

    ineering Pulse

    specify a

    ber du

    ases

    Arc length

    linked withNitrogen)

    Hi

    N

    Nitroge

    O

    2013

    nd predict

    e to dif

    gh heatinput

    n

    Loss ofshieldi

    sh

    xidation

    Nitroge

    ferrite n

    erent

    -

    -

    f

    -

    f

    -

    i

    gasng

    arbon (ifCO2 as

    ielding gas)

    F

    n

    Arc l(linke

    nitro

    Sales: s

    mber

    elding

    hielded met

    Nitrogen ing

    N

    Oxidation re

    errite numbe

    High heat in

    errite level

    Arc length al

    gress in the

    GTAW /G

    - Loss of ga

    nitrogen in

    - Carbon g

    number if

    ngthwith

    gen) Rewi

    (linni

    Info: weldles@engine

    l arc weldin

    ress from air

    duces Chro

    r

    ut results in

    lows more n

    weld

    AW

    s shielding r

    gress from ai

    in decreasin

    O2 is a shiel

    uction inre speedked withtrogen)

    High heainput

    weldpulse.cringpulse.c

    (SMAW)

    reduces

    ium and

    low

    itrogen

    sult in

    r

    g ferrite

    ding gas

    t

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    9/11ogos, namny unauth

    9 |P a g

    A produEnginee

    s used within thirized use is illega

    In addi

    have a

    coolin

    Da

    Oxid

    t ofing Pulse Li

    document are cl and strictly pro

    tion to all th

    n effect on f

    increases f

    ages a

    ation

    Nitrogen

    ited, UK

    pyrighted by Enibited.

    How t

    factors disc

    rrite numbe

    rrite numbe

    sociate

    F

    Arc length

    Hig

    Lowat hig

    Lesscor

    Low

    low

    ineering Pulse

    specify a

    ussed above

    . Dilution is

    .

    d withf

    Loss of flux

    FN

    creep ruptureh temperatur

    resistance torosive media

    toughness at

    temperature

    2013

    nd predict

    weld dilutio

    ifferent wit

    errite c

    Fluxcomposition

    Heat i

    e

    Lo

    Sus

    C

    pros

    ferrite n

    Su

    - L

    in

    - F

    fe

    n obviously

    different w

    ntent

    nput

    FN

    eptibility to hcracking

    ompromisedmechanicalerties in Duplainless steels

    Sales: s

    mber

    bmerged Ar

    oss of flux re

    ress from ai

    lux composit

    rite number

    nd the weld

    lding proces

    ot

    ex

    Info: weldles@engine

    Welding (S

    ult in nitrog

    ion can chan

    cooling rates

    ses. Rapid

    weldpulse.cringpulse.c

    W)

    n

    ge the

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    10/11ogos, namny unauth

    10 |P a

    A produEnginee

    s used within thirized use is illega

    Rec

    Full

    For co

    For he

    For cr

    e

    t ofing Pulse Li

    document are cl and strictly pro

    ommen

    y auste

    rrosive servi

    at resisting

    ogenic appli

    .5

    3.0 -

    .0 -

    .0 -

    30 -

    ited, UK

    pyrighted by Enibited.

    How t

    ed ferr

    itic typi

    es: C: 0.03;

    eld metals:

    cations: C: 0.

    ax.

    8.0

    2.0

    5.0

    70

    ineering Pulse

    specify a

    ite rang

    cal che

    n: 4.5; Cr: 2

    : 0.12; Mn:

    03; Mn: 4.5;

    Severe corr

    Heat resisti

    Cryogenic a

    High temp

    High temp

    High temp

    For duplex

    2013

    nd predict

    es

    ical c

    ; Ni: 22; Mo:

    ; Cr: 25; Ni: 2

    r: 17; Ni: 16;

    osion (like in Ure

    ng weld metals li

    pplications belo

    rature applicatio

    rature applicatio

    rature applicatio

    stainless steels

    ferrite n

    mpositi

    2; N: 0.15

    0.5

    Mo: 2.5

    Plants)

    e SS310

    -105 C

    s up to 700 C

    up to 350 C

    up to 400 C

    Sales: s

    mber

    on

    Info: weldles@engine

    weldpulse.cringpulse.c

  • 7/22/2019 How to Specify and Predict Ferrite Number in Stainless Steel Welds

    11/11

    11 |P a

    A produEnginee

    Pre

    Fin

    Ferrit

    when

    Therejoint.

    infor

    deepe

    e

    t ofing Pulse Li

    icting

    l words

    number pl

    service is c

    ore, it is imeldPulse

    ation befor

    r when deali

    ited, UK

    How t

    errite n

    ys an impor

    rrosive, inv

    ortant to tarovides a si

    taking a w

    g with stainl

    specify a

    mber

    tant role in

    lves exposu

    e into accople and eas

    elding decisi

    ess steels, th

    nd predict

    f a wel

    he perform

    re to high

    nt the facto-to-use mo

    on. The pur

    e most com

    ferrite n

    metal

    nce of a st

    emperature

    rs defining tule of Predi

    pose is to e

    only used

    Sales: s

    mber

    inless steel

    or very low

    he ferrite nut Ferrite to

    nable engin

    aterial in pe

    Info: weldles@engine

    eld especi

    temperatur

    mber of a wet some use

    ers dig a lit

    rochemicals

    weldpulse.cringpulse.c

    lly

    es.

    ldful

    tle

    .