2
Technical & Safety Bulletin Hose Fittings and Clamps MORE INFORMATION ERIKS Hose Technology 692/3 Stirling Road, Slough, Berkshire, SL1 4ST Slough Tel 01753 570863 Bolton Tel 01204 541500 Northampton Tel 01604 877668 Fax 01753 824141 Email [email protected] www.eriks-hose-technology.com Important safety update for hose users. Hose clamping safety note Issue: What Fastening System is Best? The answer is: It All Depends. Because the hose / coupling interface is critical to hose assembly performance, the proper selection of the clamping system enhances the usefulness of the hose assembly. For best and safe performance, a complete examination of actual service conditions should be conducted and the clamping system should be selected to meet those service conditions under which it to be used. Installation of an the wrong clamping system can result in serious consequences. Worm Drive System Band it ® Straps Wire Whipping System Safety Clamp System Swaging System Clips: Jubilee ®, Worm Drive Clips and Bolt Clamps: This low cost option of fastening is useful for very low pressure and low temperature soft wall hose connection applications. Ideal applications for this system would be garden or low pressure air hoses. It is not recommended for leak free applications where the assembly is to withstand higher internal pressures, external forces or the application is of a critical nature where the transmitted media may be harmful and expensive. Blow outs can be a frequent occurrence and costly to maintain. However, the system is user friendly in a suitable application because damaged hoses can be repaired on-site relatively cheaply and quickly. Hose tech bulletin LMC.indd 1 19/01/2011 13:08:50

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Page 1: Hose Fittings and Clamps - · PDF fileWire binding Hose binding involves pulling a fine steel wire tightly around the hose using a hose ... Hose Fittings and Clamps ... Email sales@flexiblehose

Technical & Safety Bulletin

Hose Fittings and Clamps

MORE INFORMATION

ERIKS Hose Technology 692/3 Stirling Road, Slough, Berkshire, SL1 4ST

Slough Tel 01753 570863 Bolton Tel 01204 541500Northampton Tel 01604 877668Fax 01753 824141Email [email protected]

Important safety update for hose users.Hose clamping safety note

Issue: What Fastening System is Best? The answer is: It All Depends.

Because the hose / coupling interface is critical to hose assembly performance, the proper selection of the clamping system enhances the usefulness of the hose assembly.

For best and safe performance, a complete examination of actual service conditions should be conducted and the clamping system should be selected to meet those service conditions under which it to be used. Installation of an the wrong clamping system can result in serious consequences.

HO

SEA

SSEM

BLI

ES

E.7.

4C

hap

ter E

: Tec

hn

ical

info

rmat

ion

WW

W.

LM

C-

CO

UP

LI

NG

S.

CO

M

Safe

ty c

lam

ps

On

e o

f th

e sa

fest

way

s to

ass

emb

le h

ose

s is

to

use

saf

ety

clam

ps.

Saf

ety

clam

ps

con

sist

of t

wo

cla

mp

sh

ells

, an

d a

re c

lam

ped

aro

un

d t

he

ho

se e

nd

by

mea

ns

of n

uts

an

d b

olt

s. In

ord

er t

o a

ssem

ble

ho

ses

usi

ng

saf

ety

clam

ps,

yo

um

ust

use

eit

her

a s

mo

oth

ho

se s

han

k co

mp

lyin

g w

ith

EN

144

20-2

/ D

IN 2

817

or a

ser

rate

d h

ose

sh

ank

wit

h s

afet

y co

llar c

om

ply

ing

wit

h E

N 1

4423

/

DIN

282

6. T

he

safe

ty c

lam

p c

olla

r is

lo

cate

d b

ehin

d t

he

cou

plin

g c

olla

r to

ach

ieve

a s

afe,

sec

ure

ass

emb

ly. A

lway

s ch

eck

the

wal

l th

ickn

ess

of

ho

ses

first

, an

d s

elec

t th

e re

com

men

ded

saf

ety

clam

p a

cco

rdin

gly

. Saf

ety

clam

ps

and

co

up

ling

s ca

n b

e u

sed

in a

ll ap

plic

atio

ns.

For

no

t st

and

ard

ized

th

in w

all h

ose

s LM

C-C

ou

plin

gs

off

ers

no

t st

and

ard

ized

safe

ty c

lam

ps.

Th

e as

sem

bly

met

ho

ds

of

thes

e sa

fety

cla

mp

s ar

e si

mila

r to

the

stan

dar

diz

ed o

nce

.

Wo

rm d

rive

cla

mp

s

Wo

rm d

rive

cla

mp

s ar

e o

ften

use

d w

ith

ind

ust

rial

co

up

ling

s in

sm

alle

dim

en-

sio

ns.

Th

e w

orm

dri

ve c

lam

p is

pla

ced

ove

r th

e h

ose

en

d, a

nd

clo

sed

sim

ply

by

turn

ing

a s

crew

. Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is r

eco

mm

end

ed fo

r as

pi-

rati

on

ho

ses,

su

ctio

n h

ose

s an

d (

smal

l d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wo

rm

dri

ve c

lam

ps

are

NO

T re

com

men

ded

fo

r u

se i

n a

ssem

blin

g h

igh

pre

ssu

re

Bu

cklin

g

Bu

cklin

g a

ssem

blie

s in

volv

e th

e u

se o

f a

stai

nle

ss s

teel

ban

d a

nd

sta

inle

ss

stee

l bu

cklin

g c

lip. U

sin

g a

ten

sio

nin

g t

oo

l, th

e st

ain

less

ste

el b

and

is t

igh

te-

ned

aro

un

d t

he

ho

se a

nd

sec

ure

d b

y cl

osi

ng

th

e b

uck

ling

rin

gs.

Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is

reco

mm

end

ed f

or

asp

irat

ion

ho

ses,

su

ctio

n h

ose

s an

d

(sm

all d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wir

e b

ind

ing

Ho

se b

ind

ing

invo

lves

pu

llin

g a

fin

e st

eel w

ire

tig

htl

y ar

ou

nd

th

e h

ose

usi

ng

a

ho

se b

ind

ing

mac

hin

e. T

his

ass

emb

ly i

s re

com

men

ded

fo

r u

se w

ith

fle

xib

le

thin

wal

l ho

ses,

like

fire

ho

ses.

Swag

ing

Swag

ing

is a

met

al f

orm

ing

tec

hn

iqu

e in

wh

ich

th

e m

etal

is f

orm

ed t

o s

hap

e

un

der

hig

h p

ress

ure

. Sw

agin

g d

iffer

s fr

om

forg

ing

in t

hat

th

e m

etal

is w

ork

ed

cold

. T

o s

wag

e ru

bb

er h

ose

s H

RRK

sw

age

ferr

ule

s ar

e re

com

men

ded

. Th

e

inte

rnal

su

rfac

e o

f H

HRK

sw

age

ferr

ule

s is

sim

ilar

to g

roo

ved

inte

rnal

su

rfac

e

of R

K-s

afet

y cl

amp

s. F

or

PTFE

ho

ses

HRP

sw

age

ferr

ule

s ar

e u

sed

. Th

e in

tern

-

al s

urf

ace

of

HRP

sw

age

ferr

ule

s is

sm

oo

th t

o a

void

ho

se d

amag

e w

hen

sw

a-

gin

g.

Co

mp

osi

te h

ose

s ar

e sw

aged

usi

ng

CH

R sw

age

ferr

ule

s in

co

mb

inat

ion

wit

h a

CX

cri

mp

ing

sea

l.

e-technical information 5/22/08 11:13 AM Page 58

Wor

m D

rive

Sys

tem

Ban

d it®

Str

aps

Wire

Whi

ppin

g S

yste

m

HO

SEA

SSEM

BLI

ES

E.7.

4C

hap

ter E

: Tec

hn

ical

info

rmat

ion

WW

W.

LM

C-

CO

UP

LI

NG

S.

CO

M

Safe

ty c

lam

ps

On

e o

f th

e sa

fest

way

s to

ass

emb

le h

ose

s is

to

use

saf

ety

clam

ps.

Saf

ety

clam

ps

con

sist

of t

wo

cla

mp

sh

ells

, an

d a

re c

lam

ped

aro

un

d t

he

ho

se e

nd

by

mea

ns

of n

uts

an

d b

olt

s. In

ord

er t

o a

ssem

ble

ho

ses

usi

ng

saf

ety

clam

ps,

yo

um

ust

use

eit

her

a s

mo

oth

ho

se s

han

k co

mp

lyin

g w

ith

EN

144

20-2

/ D

IN 2

817

or a

ser

rate

d h

ose

sh

ank

wit

h s

afet

y co

llar c

om

ply

ing

wit

h E

N 1

4423

/

DIN

282

6. T

he

safe

ty c

lam

p c

olla

r is

lo

cate

d b

ehin

d t

he

cou

plin

g c

olla

r to

ach

ieve

a s

afe,

sec

ure

ass

emb

ly. A

lway

s ch

eck

the

wal

l th

ickn

ess

of

ho

ses

first

, an

d s

elec

t th

e re

com

men

ded

saf

ety

clam

p a

cco

rdin

gly

. Saf

ety

clam

ps

and

co

up

ling

s ca

n b

e u

sed

in a

ll ap

plic

atio

ns.

For

no

t st

and

ard

ized

th

in w

all h

ose

s LM

C-C

ou

plin

gs

off

ers

no

t st

and

ard

ized

safe

ty c

lam

ps.

Th

e as

sem

bly

met

ho

ds

of

thes

e sa

fety

cla

mp

s ar

e si

mila

r to

the

stan

dar

diz

ed o

nce

.

Wo

rm d

rive

cla

mp

s

Wo

rm d

rive

cla

mp

s ar

e o

ften

use

d w

ith

ind

ust

rial

co

up

ling

s in

sm

alle

dim

en-

sio

ns.

Th

e w

orm

dri

ve c

lam

p is

pla

ced

ove

r th

e h

ose

en

d, a

nd

clo

sed

sim

ply

by

turn

ing

a s

crew

. Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is r

eco

mm

end

ed fo

r as

pi-

rati

on

ho

ses,

su

ctio

n h

ose

s an

d (

smal

l d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wo

rm

dri

ve c

lam

ps

are

NO

T re

com

men

ded

fo

r u

se i

n a

ssem

blin

g h

igh

pre

ssu

re

Bu

cklin

g

Bu

cklin

g a

ssem

blie

s in

volv

e th

e u

se o

f a

stai

nle

ss s

teel

ban

d a

nd

sta

inle

ss

stee

l bu

cklin

g c

lip. U

sin

g a

ten

sio

nin

g t

oo

l, th

e st

ain

less

ste

el b

and

is t

igh

te-

ned

aro

un

d t

he

ho

se a

nd

sec

ure

d b

y cl

osi

ng

th

e b

uck

ling

rin

gs.

Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is

reco

mm

end

ed f

or

asp

irat

ion

ho

ses,

su

ctio

n h

ose

s an

d

(sm

all d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wir

e b

ind

ing

Ho

se b

ind

ing

invo

lves

pu

llin

g a

fin

e st

eel w

ire

tig

htl

y ar

ou

nd

th

e h

ose

usi

ng

a

ho

se b

ind

ing

mac

hin

e. T

his

ass

emb

ly i

s re

com

men

ded

fo

r u

se w

ith

fle

xib

le

thin

wal

l ho

ses,

like

fire

ho

ses.

Swag

ing

Swag

ing

is a

met

al f

orm

ing

tec

hn

iqu

e in

wh

ich

th

e m

etal

is f

orm

ed t

o s

hap

e

un

der

hig

h p

ress

ure

. Sw

agin

g d

iffer

s fr

om

forg

ing

in t

hat

th

e m

etal

is w

ork

ed

cold

. T

o s

wag

e ru

bb

er h

ose

s H

RRK

sw

age

ferr

ule

s ar

e re

com

men

ded

. Th

e

inte

rnal

su

rfac

e o

f H

HRK

sw

age

ferr

ule

s is

sim

ilar

to g

roo

ved

inte

rnal

su

rfac

e

of R

K-s

afet

y cl

amp

s. F

or

PTFE

ho

ses

HRP

sw

age

ferr

ule

s ar

e u

sed

. Th

e in

tern

-

al s

urf

ace

of

HRP

sw

age

ferr

ule

s is

sm

oo

th t

o a

void

ho

se d

amag

e w

hen

sw

a-

gin

g.

Co

mp

osi

te h

ose

s ar

e sw

aged

usi

ng

CH

R sw

age

ferr

ule

s in

co

mb

inat

ion

wit

h a

CX

cri

mp

ing

sea

l.

e-technical information 5/22/08 11:13 AM Page 58

HO

SEA

SSEM

BLI

ES

E.7.

4C

hap

ter E

: Tec

hn

ical

info

rmat

ion

WW

W.

LM

C-

CO

UP

LI

NG

S.

CO

M

Safe

ty c

lam

ps

On

e o

f th

e sa

fest

way

s to

ass

emb

le h

ose

s is

to

use

saf

ety

clam

ps.

Saf

ety

clam

ps

con

sist

of t

wo

cla

mp

sh

ells

, an

d a

re c

lam

ped

aro

un

d t

he

ho

se e

nd

by

mea

ns

of n

uts

an

d b

olt

s. In

ord

er t

o a

ssem

ble

ho

ses

usi

ng

saf

ety

clam

ps,

yo

um

ust

use

eit

her

a s

mo

oth

ho

se s

han

k co

mp

lyin

g w

ith

EN

144

20-2

/ D

IN 2

817

or a

ser

rate

d h

ose

sh

ank

wit

h s

afet

y co

llar c

om

ply

ing

wit

h E

N 1

4423

/

DIN

282

6. T

he

safe

ty c

lam

p c

olla

r is

lo

cate

d b

ehin

d t

he

cou

plin

g c

olla

r to

ach

ieve

a s

afe,

sec

ure

ass

emb

ly. A

lway

s ch

eck

the

wal

l th

ickn

ess

of

ho

ses

first

, an

d s

elec

t th

e re

com

men

ded

saf

ety

clam

p a

cco

rdin

gly

. Saf

ety

clam

ps

and

co

up

ling

s ca

n b

e u

sed

in a

ll ap

plic

atio

ns.

For

no

t st

and

ard

ized

th

in w

all h

ose

s LM

C-C

ou

plin

gs

off

ers

no

t st

and

ard

ized

safe

ty c

lam

ps.

Th

e as

sem

bly

met

ho

ds

of

thes

e sa

fety

cla

mp

s ar

e si

mila

r to

the

stan

dar

diz

ed o

nce

.

Wo

rm d

rive

cla

mp

s

Wo

rm d

rive

cla

mp

s ar

e o

ften

use

d w

ith

ind

ust

rial

co

up

ling

s in

sm

alle

dim

en-

sio

ns.

Th

e w

orm

dri

ve c

lam

p is

pla

ced

ove

r th

e h

ose

en

d, a

nd

clo

sed

sim

ply

by

turn

ing

a s

crew

. Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is r

eco

mm

end

ed fo

r as

pi-

rati

on

ho

ses,

su

ctio

n h

ose

s an

d (

smal

l d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wo

rm

dri

ve c

lam

ps

are

NO

T re

com

men

ded

fo

r u

se i

n a

ssem

blin

g h

igh

pre

ssu

re

Bu

cklin

g

Bu

cklin

g a

ssem

blie

s in

volv

e th

e u

se o

f a

stai

nle

ss s

teel

ban

d a

nd

sta

inle

ss

stee

l bu

cklin

g c

lip. U

sin

g a

ten

sio

nin

g t

oo

l, th

e st

ain

less

ste

el b

and

is t

igh

te-

ned

aro

un

d t

he

ho

se a

nd

sec

ure

d b

y cl

osi

ng

th

e b

uck

ling

rin

gs.

Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is

reco

mm

end

ed f

or

asp

irat

ion

ho

ses,

su

ctio

n h

ose

s an

d

(sm

all d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wir

e b

ind

ing

Ho

se b

ind

ing

invo

lves

pu

llin

g a

fin

e st

eel w

ire

tig

htl

y ar

ou

nd

th

e h

ose

usi

ng

a

ho

se b

ind

ing

mac

hin

e. T

his

ass

emb

ly i

s re

com

men

ded

fo

r u

se w

ith

fle

xib

le

thin

wal

l ho

ses,

like

fire

ho

ses.

Swag

ing

Swag

ing

is a

met

al f

orm

ing

tec

hn

iqu

e in

wh

ich

th

e m

etal

is f

orm

ed t

o s

hap

e

un

der

hig

h p

ress

ure

. Sw

agin

g d

iffer

s fr

om

forg

ing

in t

hat

th

e m

etal

is w

ork

ed

cold

. T

o s

wag

e ru

bb

er h

ose

s H

RRK

sw

age

ferr

ule

s ar

e re

com

men

ded

. Th

e

inte

rnal

su

rfac

e o

f H

HRK

sw

age

ferr

ule

s is

sim

ilar

to g

roo

ved

inte

rnal

su

rfac

e

of R

K-s

afet

y cl

amp

s. F

or

PTFE

ho

ses

HRP

sw

age

ferr

ule

s ar

e u

sed

. Th

e in

tern

-

al s

urf

ace

of

HRP

sw

age

ferr

ule

s is

sm

oo

th t

o a

void

ho

se d

amag

e w

hen

sw

a-

gin

g.

Co

mp

osi

te h

ose

s ar

e sw

aged

usi

ng

CH

R sw

age

ferr

ule

s in

co

mb

inat

ion

wit

h a

CX

cri

mp

ing

sea

l.

e-technical information 5/22/08 11:13 AM Page 58

Saf

ety

Cla

mp

Sys

tem

HO

SEA

SSEM

BLI

ES

E.7.

4C

hap

ter E

: Tec

hn

ical

info

rmat

ion

WW

W.

LM

C-

CO

UP

LI

NG

S.

CO

M

Safe

ty c

lam

ps

On

e o

f th

e sa

fest

way

s to

ass

emb

le h

ose

s is

to

use

saf

ety

clam

ps.

Saf

ety

clam

ps

con

sist

of t

wo

cla

mp

sh

ells

, an

d a

re c

lam

ped

aro

un

d t

he

ho

se e

nd

by

mea

ns

of n

uts

an

d b

olt

s. In

ord

er t

o a

ssem

ble

ho

ses

usi

ng

saf

ety

clam

ps,

yo

um

ust

use

eit

her

a s

mo

oth

ho

se s

han

k co

mp

lyin

g w

ith

EN

144

20-2

/ D

IN 2

817

or a

ser

rate

d h

ose

sh

ank

wit

h s

afet

y co

llar c

om

ply

ing

wit

h E

N 1

4423

/

DIN

282

6. T

he

safe

ty c

lam

p c

olla

r is

lo

cate

d b

ehin

d t

he

cou

plin

g c

olla

r to

ach

ieve

a s

afe,

sec

ure

ass

emb

ly. A

lway

s ch

eck

the

wal

l th

ickn

ess

of

ho

ses

first

, an

d s

elec

t th

e re

com

men

ded

saf

ety

clam

p a

cco

rdin

gly

. Saf

ety

clam

ps

and

co

up

ling

s ca

n b

e u

sed

in a

ll ap

plic

atio

ns.

For

no

t st

and

ard

ized

th

in w

all h

ose

s LM

C-C

ou

plin

gs

off

ers

no

t st

and

ard

ized

safe

ty c

lam

ps.

Th

e as

sem

bly

met

ho

ds

of

thes

e sa

fety

cla

mp

s ar

e si

mila

r to

the

stan

dar

diz

ed o

nce

.

Wo

rm d

rive

cla

mp

s

Wo

rm d

rive

cla

mp

s ar

e o

ften

use

d w

ith

ind

ust

rial

co

up

ling

s in

sm

alle

dim

en-

sio

ns.

Th

e w

orm

dri

ve c

lam

p is

pla

ced

ove

r th

e h

ose

en

d, a

nd

clo

sed

sim

ply

by

turn

ing

a s

crew

. Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is r

eco

mm

end

ed fo

r as

pi-

rati

on

ho

ses,

su

ctio

n h

ose

s an

d (

smal

l d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wo

rm

dri

ve c

lam

ps

are

NO

T re

com

men

ded

fo

r u

se i

n a

ssem

blin

g h

igh

pre

ssu

re

Bu

cklin

g

Bu

cklin

g a

ssem

blie

s in

volv

e th

e u

se o

f a

stai

nle

ss s

teel

ban

d a

nd

sta

inle

ss

stee

l bu

cklin

g c

lip. U

sin

g a

ten

sio

nin

g t

oo

l, th

e st

ain

less

ste

el b

and

is t

igh

te-

ned

aro

un

d t

he

ho

se a

nd

sec

ure

d b

y cl

osi

ng

th

e b

uck

ling

rin

gs.

Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is

reco

mm

end

ed f

or

asp

irat

ion

ho

ses,

su

ctio

n h

ose

s an

d

(sm

all d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wir

e b

ind

ing

Ho

se b

ind

ing

invo

lves

pu

llin

g a

fin

e st

eel w

ire

tig

htl

y ar

ou

nd

th

e h

ose

usi

ng

a

ho

se b

ind

ing

mac

hin

e. T

his

ass

emb

ly i

s re

com

men

ded

fo

r u

se w

ith

fle

xib

le

thin

wal

l ho

ses,

like

fire

ho

ses.

Swag

ing

Swag

ing

is a

met

al f

orm

ing

tec

hn

iqu

e in

wh

ich

th

e m

etal

is f

orm

ed t

o s

hap

e

un

der

hig

h p

ress

ure

. Sw

agin

g d

iffer

s fr

om

forg

ing

in t

hat

th

e m

etal

is w

ork

ed

cold

. T

o s

wag

e ru

bb

er h

ose

s H

RRK

sw

age

ferr

ule

s ar

e re

com

men

ded

. Th

e

inte

rnal

su

rfac

e o

f H

HRK

sw

age

ferr

ule

s is

sim

ilar

to g

roo

ved

inte

rnal

su

rfac

e

of R

K-s

afet

y cl

amp

s. F

or

PTFE

ho

ses

HRP

sw

age

ferr

ule

s ar

e u

sed

. Th

e in

tern

-

al s

urf

ace

of

HRP

sw

age

ferr

ule

s is

sm

oo

th t

o a

void

ho

se d

amag

e w

hen

sw

a-

gin

g.

Co

mp

osi

te h

ose

s ar

e sw

aged

usi

ng

CH

R sw

age

ferr

ule

s in

co

mb

inat

ion

wit

h a

CX

cri

mp

ing

sea

l.

e-technical information 5/22/08 11:13 AM Page 58

HO

SEA

SSEM

BLI

ES

E.7.

4C

hap

ter E

: Tec

hn

ical

info

rmat

ion

WW

W.

LM

C-

CO

UP

LI

NG

S.

CO

M

Safe

ty c

lam

ps

On

e o

f th

e sa

fest

way

s to

ass

emb

le h

ose

s is

to

use

saf

ety

clam

ps.

Saf

ety

clam

ps

con

sist

of t

wo

cla

mp

sh

ells

, an

d a

re c

lam

ped

aro

un

d t

he

ho

se e

nd

by

mea

ns

of n

uts

an

d b

olt

s. In

ord

er t

o a

ssem

ble

ho

ses

usi

ng

saf

ety

clam

ps,

yo

um

ust

use

eit

her

a s

mo

oth

ho

se s

han

k co

mp

lyin

g w

ith

EN

144

20-2

/ D

IN 2

817

or a

ser

rate

d h

ose

sh

ank

wit

h s

afet

y co

llar c

om

ply

ing

wit

h E

N 1

4423

/

DIN

282

6. T

he

safe

ty c

lam

p c

olla

r is

lo

cate

d b

ehin

d t

he

cou

plin

g c

olla

r to

ach

ieve

a s

afe,

sec

ure

ass

emb

ly. A

lway

s ch

eck

the

wal

l th

ickn

ess

of

ho

ses

first

, an

d s

elec

t th

e re

com

men

ded

saf

ety

clam

p a

cco

rdin

gly

. Saf

ety

clam

ps

and

co

up

ling

s ca

n b

e u

sed

in a

ll ap

plic

atio

ns.

For

no

t st

and

ard

ized

th

in w

all h

ose

s LM

C-C

ou

plin

gs

off

ers

no

t st

and

ard

ized

safe

ty c

lam

ps.

Th

e as

sem

bly

met

ho

ds

of

thes

e sa

fety

cla

mp

s ar

e si

mila

r to

the

stan

dar

diz

ed o

nce

.

Wo

rm d

rive

cla

mp

s

Wo

rm d

rive

cla

mp

s ar

e o

ften

use

d w

ith

ind

ust

rial

co

up

ling

s in

sm

alle

dim

en-

sio

ns.

Th

e w

orm

dri

ve c

lam

p is

pla

ced

ove

r th

e h

ose

en

d, a

nd

clo

sed

sim

ply

by

turn

ing

a s

crew

. Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is r

eco

mm

end

ed fo

r as

pi-

rati

on

ho

ses,

su

ctio

n h

ose

s an

d (

smal

l d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wo

rm

dri

ve c

lam

ps

are

NO

T re

com

men

ded

fo

r u

se i

n a

ssem

blin

g h

igh

pre

ssu

re

Bu

cklin

g

Bu

cklin

g a

ssem

blie

s in

volv

e th

e u

se o

f a

stai

nle

ss s

teel

ban

d a

nd

sta

inle

ss

stee

l bu

cklin

g c

lip. U

sin

g a

ten

sio

nin

g t

oo

l, th

e st

ain

less

ste

el b

and

is t

igh

te-

ned

aro

un

d t

he

ho

se a

nd

sec

ure

d b

y cl

osi

ng

th

e b

uck

ling

rin

gs.

Th

is fa

st, e

asy

asse

mb

ly m

eth

od

is

reco

mm

end

ed f

or

asp

irat

ion

ho

ses,

su

ctio

n h

ose

s an

d

(sm

all d

iam

eter

) lo

w p

ress

ure

ho

ses.

Wir

e b

ind

ing

Ho

se b

ind

ing

invo

lves

pu

llin

g a

fin

e st

eel w

ire

tig

htl

y ar

ou

nd

th

e h

ose

usi

ng

a

ho

se b

ind

ing

mac

hin

e. T

his

ass

emb

ly i

s re

com

men

ded

fo

r u

se w

ith

fle

xib

le

thin

wal

l ho

ses,

like

fire

ho

ses.

Swag

ing

Swag

ing

is a

met

al f

orm

ing

tec

hn

iqu

e in

wh

ich

th

e m

etal

is f

orm

ed t

o s

hap

e

un

der

hig

h p

ress

ure

. Sw

agin

g d

iffer

s fr

om

forg

ing

in t

hat

th

e m

etal

is w

ork

ed

cold

. T

o s

wag

e ru

bb

er h

ose

s H

RRK

sw

age

ferr

ule

s ar

e re

com

men

ded

. Th

e

inte

rnal

su

rfac

e o

f H

HRK

sw

age

ferr

ule

s is

sim

ilar

to g

roo

ved

inte

rnal

su

rfac

e

of R

K-s

afet

y cl

amp

s. F

or

PTFE

ho

ses

HRP

sw

age

ferr

ule

s ar

e u

sed

. Th

e in

tern

-

al s

urf

ace

of

HRP

sw

age

ferr

ule

s is

sm

oo

th t

o a

void

ho

se d

amag

e w

hen

sw

a-

gin

g.

Co

mp

osi

te h

ose

s ar

e sw

aged

usi

ng

CH

R sw

age

ferr

ule

s in

co

mb

inat

ion

wit

h a

CX

cri

mp

ing

sea

l.

e-technical information 5/22/08 11:13 AM Page 58

Sw

agin

g S

yste

m

Clips: Jubilee®, Worm Drive Clips and Bolt Clamps:

This low cost option of fastening is useful for very low pressure and low temperature soft wall hose connection applications. Ideal applications for this system would be garden or low pressure air hoses. It is not recommended for leak free applications where the assembly is to withstand higher internal pressures, external forces or the application is of a critical nature where the transmitted media may be harmful and expensive. Blow outs can be a frequent occurrence and costly to maintain. However, the system is user friendly in a suitable application because damaged hoses can be repaired on-site relatively cheaply and quickly.

Hose tech bulletin LMC.indd 1 19/01/2011 13:08:50

Page 2: Hose Fittings and Clamps - · PDF fileWire binding Hose binding involves pulling a fine steel wire tightly around the hose using a hose ... Hose Fittings and Clamps ... Email sales@flexiblehose

Technical & Safety Bulletin

Hose Fittings and Clamps

MORE INFORMATION

ERIKS Hose Technology 692/3 Stirling Road, Slough, Berkshire, SL1 4ST

Slough Tel 01753 570863 Bolton Tel 01204 541500Northampton Tel 01604 877668Fax 01753 824141Email [email protected]

Crimping / Swaging:

This method of fastening fittings to hoses is ideal for applications where high internal pressures and /or external forces are present. The use of interlocking ferrules and hose-tails offer a safe, tamper proof, leak-free, and low maintenance solution for applications of a precarious or dynamic nature; e.g. CIP / SIP applications, ensuring systems remain closed circuit. Common in the Chemical, Petrol-Chemical, Food Processing, and Pharmaceutical industries, these safe assemblies can be tested and certificated at the factory and installed with minimal on-site effort. The downside of such a system is that the fittings are permanently attached. Thus, the assembly becomes quite user unfriendly on-site when a failure occurs – even if the fittings can be harvested for reuse, the assembly must be returned to the factory for refit and retesting in a controlled environment. In addition, crimped ends are vulnerable to thermal expansion and contraction; eg. Steam Applications. These fittings must be attached by a qualified technician with the proper tools and procedures in place.

LMC Clamps:

LMC Clamps are a versatile alternative to both clips and crimping methods. Like interlocking ferrules, these clamps have a rim on the inside which fits over and interlocks with the fitting collar. When the bolts are tightened properly, the coupling cannot be removed from the hose. RK safety clamps are the standard and ideal for heavier-walled hoses in large diameters. The Flexoline range is an evolution for today’s thin-walled, lighter, and ever more flexible hoses. RK safety clamps are too big for this new generation of hoses. LMC clamps are a safe and convenient solution. With routine inspection, an on-site advantage is these clamps solve the problem of leakage, blow offs, and potential consequences due to hose expansion and contraction. For example, in a steam application LMC RKS steam clamps, in conjunction with LMC steam couplings, inspected routinely will ensure the hose assembly remains safe and productive. These clamps have pressure ratings up to 25 bar, depending upon service conditions. Another benefit is these user friendly clamps can be easily dismantled and reused.

RECOMMENDS

RECOMMENDS

Hose tech bulletin LMC.indd 2 19/01/2011 13:09:00