Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
Indice
ALFAMINI-ALFAMAXCentral Station air handling units high efficiency for wellness areas
1Copyright © 2010 - FAST SpA
Indice
• The plants are quite complex and, therefore, "Fascinating“ fromFascinating from engineering point of viewof view
• Conditioning plants are setup for “Full air"
2Copyright © 2010 - FAST SpA
• We need to carefully evaluate the loads due to:
- Need of dehumidification - The building thermal load
3Copyright © 2010 - FAST SpA
• We need to properly evaluate the actual condition of using the pool
Indice
It‘s important to "act" on the insulation of the building: • good external insulation • adequate vapor barrier • avoid air infiltration and thermal bridgeg
4Copyright © 2010 - FAST SpA
The air distribution system (ducts mainly) is designed with particular attention to: g p
• ensuring speed on the surface of the• ensuring speed on the surface of the water below certain values
• avoid dangerous “standing" air
5Copyright © 2010 - FAST SpA
The best solution is: - Return air from the top (above the bathtub) - Send air near the windows and
condensation risky elements- Prevent the phenomena of radiant
asymmetry - Monitor the relative humidity
6Copyright © 2010 - FAST SpA
The atmosphere is particularly aggressive (Presence of chlorine)of chlorine). Issues: • the chemical composition of the vapor is variable• the chemical composition of the vapor is variable • materials that stand up well to corrosion when submerged in water may not be so if in contactsubmerged in water may not be so if in contact with "aggressive air”
7Copyright © 2010 - FAST SpA
The corrosive atmosphere of chlorinated attacks via pitting:p g- It is a localized corrosion - Even materials such as stainless steel (behavior
l t h i l ti ) i th f hl id ielectrochemical active) in the presence of chloride ions, can be attacked locally in their passivating layer
- The corrosive action is also a function of temperatureo o a o a o a u o o p a u
8Copyright © 2010 - FAST SpA
Another aspect often overlooked in planning is the identification of appropriate technical areas:- Ensure, at a minimum, access to units for
maintenance - Physically separate, if possible, areas with
presence of chlorinated air from the "normal"
Often the technical areas are used as warehouse for disinfectants, materials cleaning, etc
9Copyright © 2010 - FAST SpA
Extreme variability of application
10Copyright © 2010 - FAST SpA
l " i i " d h fPlants are "energy-intensive" due to the fact that:
- The temperature / humidity of air is "special" - The temperature of the pool (=water tank)
must be kept almost always constant (high thermal inertia)
- The volumes of pools are very big
11Copyright © 2010 - FAST SpA
- The plants operate virtually 24h per day ( ibilit f d d f )(possibility of reduced performance) - Hygiene requirements for the pool water t d th t th t t b l d ithstands that the water must be replaced with
new one (minimum 5% of the volume of each tank day)tank day) - High consumption of hot water for sanitary useuse
The cost of energy required to operate the pool can easily exceed 30-35% of the total cost
f hi12
Copyright © 2010 - FAST SpA
of ownership
Distribution of energy consumption: - Pool water heating necessary compensate for:
Evaporation losses L d t t i i th h thLosses due to transmission through the walls and the bottom of the tank
Ch i h- Changing the water - "Air" through the local (Usually leakage
h h h l d d 20through the envelope does not exceed 20% the overall energy requirements)
- Sanitary water heating
13Copyright © 2010 - FAST SpA
Improvements to reduce consumptionImprovements to reduce consumptionMUST ACT ON ITEMS THAT HAVE THE GREATEST IMPACT on the Energy consumptionIMPACT on the Energy consumptionthat is:
- Water heating - "Air" of the pool
14Copyright © 2010 - FAST SpA
How? • Using efficient equipment for the treatment air (and water), with energy recovery from the ( ), gy yexhaust air • maintaining a fine control of air temperature g p• maintaining a fine control of water temperature p• keeping the temperature control hot water (Small savings)
15Copyright © 2010 - FAST SpA
• applying a cover to the tank (less evaporation• applying a cover to the tank (less evaporation, heat-up time fast but problems of obstacles in the mirror of water)the mirror of water)
16Copyright © 2010 - FAST SpA
U i l ( tt ti t i• Using solar energy (pay attention to corrosion: double circuit with heat exchanger intermediate)intermediate)
• Recovering the heat contained in the lost water
• Installing effective systems of supervision and consumption monitoring
17Copyright © 2010 - FAST SpA
Some considerations on the conditions indoorSome considerations on the conditions indoor climate: RELATIVE HUMIDITY:RELATIVE HUMIDITY: - The higher its value, the less result of the evaporation ponds and then the latent load toevaporation ponds and then the latent load to be removed. - The higher its value the less Evaporation isThe higher its value, the less Evaporation is the body, and then temperatures may be acceptable environment closer to that of wateraccep ab e e o e c ose o a o a e
18Copyright © 2010 - FAST SpA
•Some considerations on the climate indoorSome considerations on the climate indoor conditions
TEMPERATURE OF THE WATER TANK: It affects the feeling of wellness in the pool- It affects the feeling of wellness in the pool
- It impacts on the feeling and the exiting environmentenvironment - It affects the performance of athletes (for races they prefer a relatively low temperature)races, they prefer a relatively low temperature)
19Copyright © 2010 - FAST SpA
Some considerations on the conditions indoorSome considerations on the conditions indoor climate:
VELOCITY of AIRThe residual velocity of air at the level of- The residual velocity of air at the level of
tank affects evaporation which can be higherRapid evaporation of the water film on the- Rapid evaporation of the water film on the
body resulting in feeling cold
20Copyright © 2010 - FAST SpA
In these circumstances you can imagine that itis a MUST to design system solutions andapplications to obtain:
• the environmental comfort (users)
• the saving energy needing (managers)
21Copyright © 2010 - FAST SpA
Indice
• Project data
Internal air temp (°C) Internal air RH (%) Water temp(°C)
Project data
Type of pool da a da a da a
Recreational 24 30 60 56 24 30
Therapeutic 27 29 50 60 29 35
Competition 26 29 50 60 24 28
Diving 27 29 50 60 27 32
Whirpools 27 29 50 60 36 40
(Source: ASHRAE Applications Handbook and Humidity
22Copyright © 2010 - FAST SpA
Control Design Guide)
Indice
The basic needed data are:
• Recommended room size: (length + 4m + 4m) x (width + 2 5m + 2 5m)(width + 2.5m + 2.5m)
• Application of negative pressure in the room pool
• Air flow: 50 m3 / h for each square meter of water surfacesurface
Example: Tank 25m x 16m = 400 m2 Total air flow rate = 400 x 50 cm / h = 20 000 m³ /Total air flow rate = 400 x 50 cm / h = 20,000 m /
23Copyright © 2010 - FAST SpA
Indice
The basic data are:
• Minimum replacement of air flow : 9 m3 / h for each square meter of surface area of the9 m3 / h for each square meter of surface area of the room (ASHRAE and UNI 10339)
Th th i di ti (C f P t- There are other indications (Conference Permanent State-Regions): 20 m3 / h for each square meters of tank (excessive)tank (excessive)
- In general it is good to be around 30% of nominal
24Copyright © 2010 - FAST SpA
Indice
The basic data are:The basic data are:
• Ventilation rate (volume / h recommended): between 6 and 9 times the internal volume as a function also of presence or absence of infrastructure for audience
• Air velocity on the surface of the water less than 0.10 m / s (if it is particularly sensitive parameter provided h l f f dthe platform for diving
25Copyright © 2010 - FAST SpA
Indice
ASHRAE (USA):
• Takes care of direct evaporation of the water in the tank depending of degree of use
Pool Usage factorThermal load upon peopleActivity kg/h lb/h
• Takes care of activity of people
Residential 0,50
Fitness 0,65
Therapy 0,65
Hotel 0,80
Sit down, relax 0,05 0,1
Sit down, very light job 0,07 0,15
Hotel 0,80
Schools 0,80
Public pools 1,00
Therma centers 1,00
Sit down, light job 0,09 0,2
Stand up, walking 0,11 0,24
Light dance 0,24 0,52
Walking hard 0,27 0,6
Li ht fit 0 38 0 83
26
Light fitness 0,38 0,83
Fitness, medium activity 0,42 0,92
Athletes 0,47 1,04Copyright © 2010 - FAST SpA
Indice
Other norms:Other norms:- SWKI (Switzerland)- VDI (Germany)- …
It is common though that the ASHRAE method can be precise and give the opportunity to fine-tune the machine compared to the needing
27Copyright © 2010 - FAST SpA
Indice
Airflows m3/h 2500 4000 6000 10000 16000 20000 25000 30000
Pool surface (50 m3/h per m2) m2 50 80 120 200 320 400 500 600Pool surface (50 m3/h per m2) m2 50 80 120 200 320 400 500 600
Condensation generated by pool Ac=27; Ar=29‐60 VDI 2089 Beta=7
kg/h 3.1 5.0 7.4 12.4 19.8 24.8 31.0 37.2
Condensation generated by pool Ac=27; kg/h 9 3 14 8 22 2 37 0 59 2 74 0 92 5 111 0
g y pAr=29‐60 VDI 2089 Beta=21
kg/h 9.3 14.8 22.2 37.0 59.2 74.0 92.5 111.0
Condensation generated by pool Ac=27; Ar=29‐60 VDI 2089 Beta=28
kg/h 12.4 19.8 29.6 49.4 79.0 98.8 123.5 148.2
Condensation generated by pool Ac=27; Ar=29‐60 VDI 2089 Beta=40
kg/h 17.6 28.2 42.2 70.4 112.6 140.8 176.0 211.2Ar=29‐60 VDI 2089 Beta=40Condensation generated by pool Ac=27; Ar=29‐60 VDI 2089 Beta=50
kg/h 22.1 35.3 52.9 88.2 141.1 176.4 220.5 264.6
Condensation generated by pool Ac=27; A 29 60 ASHRAE FU 1 P bbli h
kg/h 8.8 14.1 21.2 35.3 56.4 70.6 88.2 105.8Ar=29‐60 ASHRAE FU=1 Pubbliche
Condensation generated by athletes kg/h 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9
TOTAL CONDENSATION ASHRAE kg/h 16.0 25.6 38.4 64.0 102.4 128.0 160.0 192.0
Condensation generated by pool Ac=27; Ar=29‐60 ASHRAE FU=0.5 Private
kg/h 4.4 7.1 10.6 17.6 28.2 35.3 44.1 52.9
Condensation generated by athletes kg/h 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8
TOTAL CONDENSATION ASHRAE kg/h 9 3 14 8 22 2 37 0 59 2 74 0 92 5 111 0
28
TOTAL CONDENSATION ASHRAE kg/h 9.3 14.8 22.2 37.0 59.2 74.0 92.5 111.0
Copyright © 2010 - FAST SpA
Indice
The basic concepts for the sizing of AHUs are:d h idifi ti ith i i t ( i t l- dehumidification with minimum cost (= using external
air) - Recover energy by the exhaust air (PHE + Pdc)gy y ( )
With the above assumptions, we understand that:• THE PROJECT IS STRONGLY INFLUENCED BY
OUTSIDE AIR TEMPERATURE• IT’S NECESSARY TO KNOW THE MAXIMUM EXTERNAL• IT S NECESSARY TO KNOW THE MAXIMUM EXTERNAL
TEMPERATURE WHICH THE POOL WILL WORK DURING (of course with the windows closed)
• TO AVOID ANY UNNECESSARY OVERSIZED UNIT, EVERY MACHINE HAS HIS OWN LIMIT OF FRESH AIR
29Copyright © 2010 - FAST SpA
Indice
Target
• Pool air temperature: + / - 1 ° C above the water temperature (typically 27/28°C+1°C)water temperature (typically 27/28 C+1 C)
• Relative humidity:y- 50 to 60% optimal- Maximum acceptable 65% RH (over 65%,
you feel the sensation of sultriness)So• Up to an outside temperature of 29 ° C we always must• Up to an outside temperature of 29 C, we always must
heat• If the pool is used having outside air temperatures >29 °
C it is necessary to cool down and dispose / recover
30Copyright © 2010 - FAST SpA
C, it is necessary to cool down and dispose / recover through water in case compressors are present
Indice
4 Dehumidification4 . Dehumidificationvia compressor,cooling via compressor
3 Dehumidification3 . Dehumidificationvia compressor
1. Dehumidification2 . Dehumidificationvia air,
via fresh air cooling via compressor
31Copyright © 2010 - FAST SpA
Indice
1. Dehumidificationvia fresh airvia fresh air
T i lTypical, no compressors
Humidity is controlled to a Text of 21 ° C modulating theHumidity is controlled to a Text of 21 C, modulating the flow of outside air from 0% up to 100%.
The RH inside "drift" up to 65% with Text around 24 ° C (maximum operating limit)
32Copyright © 2010 - FAST SpA
Indice
2 . Dehumidification via air,cooling via compressorcooling via compressor
It‘ s a solution similar to previous but it includes a refrigerant circuit with the function of energy recovery.
The dehumidification works, as before, modulating the flow of outside air from 0% to 100%
By sizing the cooling system and its workflow we may decide to condense in the water with COP ranging fromdecide to condense in the water with COP ranging from 6 to about 9 (COP = 6 when retrieves a lot of power and COP = 9 when you retrieve little power).
33Copyright © 2010 - FAST SpA
Indice
In any case, the key point is the recovery that has to be largerecovery that has to be large enough to get as muchenergy as possible by the poolenergy as possible by the pool itself: recovery offests the differences temperature betweendifferences temperature between indoors and outdoors.
34Copyright © 2010 - FAST SpA
Indice
Normal, outside air modulating:
Po
Ou
ol
tsiidee
Simulations on AHUs from 25,000 m³ / h, to offset 160 kg / h (ASHRAE method pool160 kg / h (ASHRAE method, pool504 square meters, 128 swimmers, track and field activities) the limit of outside air temperature
35Copyright © 2010 - FAST SpA
) pis about 24 ° C with the 65% RH (in case it’s over, you need to open windows)
Indice
Cycle extension of the field work
Outside
21 to 26 ° C outside:
P
Outside
ooll
36Copyright © 2010 - FAST SpA
Indice
Approximate trend % outside air
a (%
)a
este
rna
Ari
T aria esterna (°C)
37Copyright © 2010 - FAST SpA
T aria esterna (°C)
Indice
Trend for RH, and COP
38Copyright © 2010 - FAST SpA
Indice
Trend for Power
kW)
kW)
Potenza richiesta dall’edificio
oten
za (
kot
enza
(k
Potenza termica batteria post-risc
PoPo Potenza termica da integrare/smaltire
T aria esterna (°C)T aria esterna (°C)
39Copyright © 2010 - FAST SpA
Indice
mandatory
N t k
40
Necessary to know
Not mandatory but useful for better offerCopyright © 2010 - FAST SpA
Indice
Sizes:
Airflow (m3/h)
2.500
4.000
6 300 AlfaMini Small-medium6.300
10.000
13.000
AlfaMini applications
16.000
20.000
25 000
AlfaMax Medium-largeapplications
25.000
41Copyright © 2010 - FAST SpA
Indice
Product Features:
- 5 sizes available- Anodized aluminum frame- Anodized aluminum frame- Internal surfaces fully painted- Cross flow heat recovery,Cross flow heat recovery, fully painted- Refrigerant fluid R410A, g ,separate from the air flow- Hot water heating coil with3-way valve, as standard
42Copyright © 2010 - FAST SpA
Indice
Product Features:
- Plug fans with inverter, as standard- Return filters G4 supply filters G4 + F9Return filters G4, supply filters G4 + F9- Plug & play unit (microprocessor and powercabinet as standard)cab et as sta da d)
- Water-Water heat exchanger to giveexchanger, to give exceeding power to pool water asto pool water as standard
43Copyright © 2010 - FAST SpA
Indice
Summary of features:Summary of features:
44Copyright © 2010 - FAST SpA
Indice
Cycles of operation:"Setting up the system"
45Copyright © 2010 - FAST SpA
Indice
Cycles of operation:"Dehumidification via fresh air"
46Copyright © 2010 - FAST SpA
Indice
Cycles of operation:"Dehumidification via fresh air and alpha cycle "
47Copyright © 2010 - FAST SpA
Indice
Cycles of operation:“Night mode"
48Copyright © 2010 - FAST SpA
Indice
Cycles of operation:"Transferring of heat to the water"
49Copyright © 2010 - FAST SpA
Indice
Product Features:Product Features:- 3 sizes available- Anodized aluminum frameAnodized aluminum frame- Internal surfaces fully painted- Double cross flow heat exchanger, fully painted- Refrigerant fluid R410A, separate from the air flow- Hot water heating coil with3 l t d d3-way valve, as standard
50Copyright © 2010 - FAST SpA
Indice
Product Features:Product Features:- Plug fans with inverter, as standard- Return filters G4 supply filters G4 + F9Return filters G4, supply filters G4 + F9- Plug & play unit (microprocessor and powercabinet as standard)cab et as sta da d)
- Water-Water heat exchanger to giveexchanger, to give exceeding power to pool waterto pool wateras standard
51Copyright © 2010 - FAST SpA
Indice
Summary of features:Summary of features:
52Copyright © 2010 - FAST SpA
Indice
Cycles of operation:"Setting up the system"
53Copyright © 2010 - FAST SpA
Indice