44
Umformen Forming Hole and punching units

Hole and punching units - tuenkers.de

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Umformen

Forming

Hole andpunching units

Umformen

Forming

Hole punching and punching unitsForming technology is a business area of the TÜNKERS Group who operates in the field of industrial robotsand offers the nine automation modules - clamping, positioning, gripping, forming, welding, dispensing, rotating,conveying and transporting.

By forming we mean punching, bending, shaping and joining metal sheets or plastic parts that are used, interalia, in car body manufacturing in the automotive industry.

We are focussed on specialized installations that are individually designed for the respective application.

By this catalogue and in addition to this special programme, we offer you a product range of standard productswith pre-assembled C-frames, drives and application tools. In the best sense this complete modular designsystem enables you to implement your own solution for your particular field of application very rapidly and –by using complementary components – to re-define a new application tomorrow.

It remains to mention that these modules are available ex works and therefore are at your disposal even atshort notice.

Mr. André Michels will answer any questions you may have under tel.: +49 2102 4517-508 [email protected].

We will be pleased to answer your request

André Tünkers Josef-Gerhard Tünkers Olaf Tünkers

2 |

FORMING

Id.-Nr. 1216058 · 7/2017 QS according to VDA 6, Part 4 + DIN EN ISO9001:2000

Subject to technical modifications.

Umformen

Forming

| 3

Punching unit, hole Ø 2-7 mm

FORMING

Only round cut Hole diameter with material thickness 3 2-7 mm1)

Hole diameter with material thickness 5, max. 5 mm1)

Material thickness for steel St 60 0,3-5 mm1) Hole Ø 6 to 7 mm only in material thickness upto 3 mm.

Punching tools(punch and die) have to be ordered separately.See table below.

* Lower edge of punch and upper edge of die are flush

Punching unit without punching tools Punching tools have to be ordered separately

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

100-60 160 2-7 20 5,2 500-Ø-BL-ST 300-Ø 400-Ø-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Umformen

Forming

4 |

Punching unit, hole Ø 2-13 mm

FORMING

Subject to technical modifications.

Round and shaped cuts +Hole diameter with material thickness 3 2-13 mm1)

Hole diameter with material thickness 5, max. 11 mm1)

Material thickness for steel St 60 0,3-5 mm1) hole Ø 12 to 13 mm only in material thicknessup to 3 mm.

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

It is possible to punch holes with Ø 2–7 mm by using reduction bushes and reduction sockets, which enable the use of the punchand die from the next smaller size of punching units.

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

101-200 F 200 2-13 30 7,8 500-Ø-BL-ST 301-Ø 401-Ø-BL-ST 501-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Subject to technical modifications.

Umformen

Forming

| 5

Punching unit, hole Ø 25-40 mm

FORMING

Round and shaped cuts +Hole diameter with material thickness 3 25-40 mm1)

Material thickness for steel St 60 0,3-5 mm1) Punching tools for holes with Ø 20–25 mm areavailable on request in special sizes

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No. Shaped punch

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

101-200 F 200 25-40 75 14 503-Ø-BL-ST 303-Ø 403-Ø-BL-ST 503-Formhole-BL-ST

Umformen

Forming

6 |

Punching unit, hole Ø 8-25 mm

Subject to technical modifications.

FORMING

Round and shaped cuts +Hole diameter with material thickness 3 8-25 mm1)

Material thickness for steel St 60 0,3-5 mm1) It is possible to punch holes with Ø 2–8 mm byordering a reduction bush and reduction socket

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

102-200 F 200 8-25 55 15 502-Ø-BL-ST 302-Ø 402-Ø-BL-ST 502-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Subject to technical modifications.

Umformen

Forming

| 7

Punching unit, hole Ø 40-63 mm

FORMING

Round and shaped cuts +Hole diameter 40-63 mmMaterial thickness for steel St 60 0,3-5 mm

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

104-200 F 200 40-63 108 20 504-Ø-BL-ST 304-Ø 404-Ø-BL-ST 504-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Umformen

Forming

8 |

Punching unit, hole Ø 2-13 mm

Subject to technical modifications.

FORMING

Round and shaped cuts +Hole diameter with material thickness 3 2-13 mm1)

Hole diameter with material thickness 5, max. 11 mmMaterial thickness for steel St 60 0,3-5 mm1) Hole Ø 12 to 13 mm only in material thicknessup to 3 mm.

Punching units of series 111 areparticularly suitable for punchingsmall profiles. For special applica-tions, either a special die blockwith a small special die (see illus-tration) can be used or a one-piece block die (see illustration).In both cases, the punching ofvery small profiled parts is possi-ble after removing the standarddie block.

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

111-125 F 125 2-13 30 6 501-Ø-BL-ST 301-Ø 401-Ø-BL-ST 501-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Subject to technical modifications.

Umformen

Forming

| 9

Punching unit, hole Ø 8-22 mm

FORMING

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

112-200 F 200 8-22 63 16 512-Ø-BL-ST 312-Ø 402-Ø-BL-ST 512-Formhole-BL-ST

Round and shaped cuts +Hole diameter 8-22 mmMaterial thickness for steel St 60 2-10 mm

With small modifications thesepunching units are suitable forpunching L-, U-, or Z-profiles, seeapplication example.

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Umformen

Forming

10 |

Punching unit, hole Ø 22-38 mm

Subject to technical modifications.

FORMING

Round and shaped cuts +Hole diameter 22-38 mmMaterial thickness for steel St 60 2-10 mm

With small modifications thesepunching units are suitable forpunching L-, U-, or Z-profiles, seeapplication example.

Punching tools(punch and die) have to be ordered separately.See table below.

AccessoriesSee pages accessories.

* Lower edge of punch and upper edge of die are flush

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching unit without punching tools Punching tools have to be ordered separately+

Order No.

Throatdepthrange

Hole ØD

WidthB

Weight~(kg)

Punch kit Order No.

Round hole PunchOrder No.

Die Order No.

Shaped punch Punch kitOrder No.

113-200 F 200 22-38 85 21 513-Ø-BL-ST 313-Ø 403-Ø-BL-ST 513-Formhole-BL-ST

Subject to technical modifications.

Umformen

Forming

| 11

90° notch units, notch size 63x63 mm

FORMING

600-063 R with gauging table 800-063S

Cutting angle 90°Max. notch size 63x63 mmMaterial thickness for steel St 60 0,3-8 mm

The notch units, adjusted to a dieclearance of 0.1 mm, are pre-setin the factory for cutting materialwith a thickness of 0.3–3 mm.Withthe metal compensation sheets(0.2 mm) included in the delivery,the die clearance can be set to 0.2 or 0.3 mm for greater materialthickness.

With the adjustable gauging tablethe notch size can be adjustedcontinuously in two directionsfrom 0–63 mm. The gauging tablehas to be ordered separately.

* Notch unit closed, upper blade inserted to full depth

90° notch units without gauging tablewith cutting tools Gauging table (adjustable) has to be ordered separately

Version Weight Appropriate for notch units Weight

Left hand Right hand600-063 L 600-063 R

Order No. Order No. ~ (kg) Order No. ~ (kg)

600-063 L 600-063 R 15 800-063 S 6,5

Umformen

Forming

12 |

Rectangle notch units 50x50 and 100x75 mm

Subject to technical modifications.

FORMING

601-050

Notch shape rectangleNotch sizeversion 601-050 50x50 mmversion 601-100 100x75 mmMaterial thickness for steel St 60 0,3-3 mm

The various possibilities for usingthese rectangle notch units are illustrated below.The required die clearance is set inthe factory in accordance with thematerial thickness indicated in theorder.

* Notch unit closed, shaped punch inserted

Rectangle notch unitswith cutting tools

Order No.

Notch size

Width x depth

a b A1 A3 A4 A7 B B2Weight~(kg)

601-050 50 x 50 50 50 90 110 50 25 100 75 16

601-100 100 x 75 75 100 100 120 75 37,5 150 100 27

Subject to technical modifications.

Umformen

Forming

| 13

Radius cut unit, R 5-30 mm

FORMING

Possible radii R 5, 10, 15, 20, 25, 30 mmCutting angle � 90°Material thickness for steel St 37,max. 5 mm

In addition to the pneumatic and hydraulic radius cut units,pressoperated radius cut units areintroduced on this page.By adjusting the liwith stops the radius tool unit enables the production of six different 90° radiiwith only one punching tool.The graduation of the radii is divided into steps of 5 mm from R 5 mm up to R 30 mm.Other radii are available on request.

* Radius cut unit closed, upper punch completely inserted

Radius cut unit with cutting tools

Order No. Possible radiiR

Weight~ (kg)

606-30 5,10,15,20,25,30 22

Note – Please state preferred material quality and thickness when ordering

Umformen

Forming

14 |

Cut-off units, cutting width 125 and 250 mm

Subject to technical modifications.

FORMING

610-125-N

Cutting width, max. version 610-125-N 125 mmversion 610-250-N 250 mmMaterial thickness for steel St 60 0,3-8 mm

The cut-off units, adjusted to adie clearance of 0.1 mm, are pre-set in the factory for cuttingmaterial with a thickness of 0.3–3 mm. With the metal compensation sheets (0.2 mm) included in the delivery, the dieclearance can be set to 0.2 or0.3mmfor greatermaterial thickness.

* Cut-off unit closed, upper blade inserted to full depth

Abschneideinheiten with größeren Cutting widthn (z.B. 350, 400, 500 mm) on request.

Cut-off unitswith cutting tools and retainer

Order No.

Cutting width

S

Total width

B

B1 B2Weight~(kg)

610-125-N 125 266 150 230 15

610-250-N 250 412 250 380 26

Subject to technical modifications.

Umformen

Forming

| 15

Pneumatic table presses

FORMING

624-2080

These pneumatic table presseshave been designed for use with apress-operated punching, notch orcut-off unit.One advantage of these tablepresses is their mobility, i.e. theycan be used at any location. Byusing additional exchange plates,it is possible to mount the toolunits outside of the press.As a result, the tool units can beinserted or removed quickly andeasily.The material support height is 135 mm with exchange plate, 125 mm without exchange plate.The cutting force required deter-mines the usage liwith for the tablepress, see the cutting force chart.The cutting force, which resultsfrom the hole diameter, the mate-rial thickness and the materialstrength, may not exceed themaximum cylinder force.

2)Further combinations of tool unitswith pneumatic table presses areavailable on request.

Cylinder force 80 kN

Suitable tool units2)2)

Punching units100 bis 104

+

Notch units600-063 L/R601-050

+

Exchange plate has to beordered separately

Exampleof a pneumatic table press with thepunching unit inserted, together withan exchange plate

Pneumatic table presses Exchange plate has to be ordered separately forPneumatic Max. force Cylinder type Flange type H1

~Weight~

Punchingunits Notch units Cut-off units Weight

~

Order No.with air supplypressure of 8bar (kN)

with oil supplypressure of350 bar (kN)

Order No. Order No. (kg) Order No. Order No. Order No. (kg)

624-2040 40 – 04-4010 – 234 76 816-120-350L

816-120-350K

816-120-350A 3

624-2080 80 – 04-8013 – 405 94

Umformen

Forming

16 |

Pneumatic punching units, single-action

Subject to technical modifications.

FORMING

Driven by pneumatic power cylinder, single-action

Round and shaped cuts +Hole diameter

for series 141 2-13 mmfor series 142 8-25 mmfor series 143 25-40 mm

Only round cut Shaped cut on requestfor series 144 40-63 mm

Material thicknesswith steel 0,3-3 mm* with aluminium and plastics 0,3-5 mm**The cylinder force has to exceed the requiredcutting force.

Pneumatic punching units can beused independently from a press, asthey are driven by the powerful pneu-matic power cylinder and only needcompressed air as a power source.The pneumatic power cylinders aresingle-action; for optimum fastreversal, they additionally require a3/2 way valve, as well as a quickbleed valve; see also the illustratedconnection examples.The material support height is 125mm.The punching units should be se-lected according to the punch diame-ter, material thickness, materialstrength and the resulting cuttingforce required.The different cylinder sizes are inter-changeable, as they have the samemounting dimensions. If the cuttingforce is insufficient the next morepowerful cylinder can be used. Dou-ble-action hydraulic cylinders, includ-ing the mounting flange, can beretrofitted.The best application for pneumaticpunching units is punch work withthin metal sheets up to 3 mm thick-ness because of their progressivepower characteristic feature. With anair supply pressure of maximum 8 barthe cylinder force achieves capacitiesof 12, 20, 40 or 80 kN depending onthe cylinder type.

141-2020Cylinder force

20 kNThroat depth range A = 200 mm

142-1040 FCylinder force

40 kNThroat depth range A = 100 mm

143-1080 FCylinder force

80 kNThroat depthrange A = 100 mm

144-1080 FCylinder force

80 kNThroat depthrange A = 100 mm

Connection examples for several punching units

Subject to technical modifications.

Umformen

Forming

| 17

Pneumatic punching units, single-action

FORMING

An obligatory stripping unit can be implemented on request.

Order No.

Throatdepthrange A

Hole ØD

Max. forceat 8 bar(kN)

A2 A3 A4 A5 A6 B B1 D1 D2 H H1Cylindertype Order

No.

Weight~(kg)

141-1012F141-1020F141-1040F141-1080F141-2012F141-2020F141-2040F141-2080F

100100100100200200200200

2-132-132-132-132-132-132-132-13

1220408012204080

3030303030303030

220220220220320320320320

3030303030303030

5561727755617277

110122144154110122144154

6060606060606060

50651081225065108122

2222222222222222

1515151515151515

244244244244244244244244

228300234405228300234405

04-121204-201004-401004-801304-121204-201004-401004-8013

2228335328343959

142-1012F142-1020F142-1040F142-1080F142-2012F142-2020F142-2040F142-2080F

100100100100200200200200

8-251)8-251)8-251)8-251)8-251)8-251)8-251)8-251)

1220408012204080

3030303030303030

220220220220320320320320

3030303030303030

5561727755617277

110122144154110122144154

6060606060606060

50651081225065108122

4242424242424242

2828282828282828

244244244244244244244244

228300234405228300234405

04-121204-201004-401004-801304-121204-201004-401004-8013

2228335328343959

143-1040F143-1080F143-2040F143-2080F

100100200200

25-402)25-402)25-402)25-402)

40804080

45454545

220220340340

40404040

72777277

144154144154

90909090

108122108122

63636363

50505050

265265265265

234405234405

04-401004-801304-401004-8013

46665979

144-1040F144-1080F144-2040F144-2080F

100100200200

40-6340-6340-6340-63

40804080

48484848

220220320320

50505050

72777277

144154144154

100100100100

108122108122

90909090

50505050

270270270270

234405234405

04-401004-801304-401004-8013

608579102

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

141-...F142-...F143-...F144-...F

2-138-251)25-402)40-63

501-Ø-BL-ST502-Ø-BL-ST503-Ø-BL-ST524-Ø-BL-ST

301-Ø302-Ø303-Ø324-Ø

401-Ø-BL-ST402-Ø-BL-ST403-Ø-BL-ST404-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST503-Formhole-BL-ST

on request

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

1) To punch hole diameters from 2–8 mm, you alsohave to order reduction bushes and reductionsockets.2) Punching tools for Ø 20–25 mm are available onrequest.

Punching tools suitable for the punching units above

Umformen

Forming

18 |

Hydraulic punching units, double-action

Subject to technical modifications.

FORMING

Driven byhydraulic cylinder, double-action

Round and shaped cuts +Hole diameter

for series 161 2-13 mmfor series 162 8-25 mmfor series 163 25-40 mm

Only round cut Shaped cut on requestfor series 164 40-63 mm

Material thicknesswith steel 0,3-3 mm*, max. 5 mm* with aluminium and plastics 0,3-5mm**The cylinder force has to exceed the requiredcutting force.

Hydraulic punching units, fit withdouble-action hydraulic cylindersare capable of working independ-ently from a press. They are drivenby a hydraulic power supply, e.g.an air-driven hydraulic pump, oran electrohydraulic pump unit.With the available hydraulic cylin-ders, cylinder forces of 33, 68, 109or 175 kN can be achieved for anoil supply pressure of max. 350bar. The material support height is125 mm. The punching unitsshould be selected according tothe hole diameter, material thick-ness, material strength and the resulting cutting force required.The cutting force required can beobtained from the chart.The type of power supply also de-pends on the number of punchingunits in operation and the desiredcycle time.The connection examples on theleft illustrate the operation of oneor several hydraulic punchingunits.The mounting flanges of the hydraulic cylinders have the samemounting dimensions. As a resultthe cylinder size, including themounting flange, can be exchanged if the cutting force isinsufficient.

162-1068 FCylinder force

68 kNThroat depth range A = 100 mm

162-2068 FCylinder force

68 kNThroat depth range A = 200 mm

163-1175 FCylinder force

175 kNThroat depthrange A = 100 mm

164-1175 FCylinder force

175 kNThroat depthrange A = 100 mm

Subject to technical modifications.

Umformen

Forming

| 19

Hydraulic punching units, double-action

FORMING

An obligatory stripping unit can be implemented on request.

Order No.

Throatdepthrange A

Hole ØD

Max. forceat 350 bar(kN)

A2 A3 A4 A5 B B1 D1 D2 H H1~

H2 M G

Cylinder typeincludingflange4)Order No.

Weight~(kg)

161-1033 F161-1068 F161-1109 F161-2033 F161-2068 F

100100100200200

2-132-132-132-132-13

33681093368

3030303030

220220220320320

3030303030

5860665860

6060606060

60801006080

2222222222

1515151515

244244244244244

165151158165151

4040484040

M48x1,5M64x1,5M80X2,0M48x1,5M64x1,5

G1/4G1/4G1/4G1/4G1/4

725D35151-FL725D50151-FL725D63171-FL725D35151-FL725D50151-FL

2123262729

162-1033 F162-1068 F162-1109 F162-2033 F162-2068 F

100100100200200

8-251)8-251)8-251)8-251)8-251)

33681093368

3030303030

220220220320320

3030303030

5860665860

6060606060

60801006080

4242424242

2828282828

244244244244244

165151158165151

4040484040

M48x1,5M64x1,5M80X2,0M48x1,5M64x1,5

G1/4G1/4G1/4G1/4G1/4

725D35151-FL725D50151-FL725D63171-FL725D35151-FL725D50151-FL

2123262729

163-1033 F163-1068 F163-1109 F163-1175 F163-2033 F163-2068 F163-2109 F

100100100100200200200

25-402)25-402)25-402)25-402)25-402)25-402)25-402)

33681091753368109

45454545454545

220220220220340340340

40404040404040

58606666585866

90909090909090

60801001056080100

63636363636363

50505050505050

265265265265265265265

170156161195170156161

40404848404048

M48x1,5M64x1,5M80x2,0M80x2,0M48x1,5M64x1,5M80x2,0

G1/4G1/4G1/4G3/8G1/4G1/4G1/4

725D35151-FL725D50151-FL725D63171-FL725D80151-FL725D35151-FL725D50151-FL725D63171-FL

34363945474952

164-1109 F164-1175 F164-2109 F164-2175 F

100100200200

40-6340-6340-6340-63

109175109175

48484848

220220320320

48484848

58665866

100100100100

100105100105

90909090

50505050

270270270270

169195169195

48484848

M80X2,0M80X2,0M80X2,0M80x2,0

G1/4G3/8G1/4G3/8

725D63171-FL725D80151-FL725D63171-FL725D80151-FL

49556873

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

161-...F162-...F163-...F164-...F

2-138-251)25-402)40-63

501-Ø-BL-ST502-Ø-BL-ST503-Ø-BL-ST524-Ø-BL-ST

301-Ø302-Ø303-Ø324-Ø

401-Ø-BL-ST402-Ø-BL-ST403-Ø-BL-ST404-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST503-Formhole-BL-ST

on request

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

1) To punch hole diameters from 2–8 mm, you also have to order reduction bushes and reduction sockets.2) Punching tools for Ø 20–25 mm are available on request.4) If you require the cylinder without the mounting flange, owith the letters »FL« in the order no..

Punching tools suitable for the punching units above

Umformen

Forming

20 |

Pneumatic profile punching units, single-action

Subject to technical modifications.

FORMING

umatic profile punching units, single-action – without punching tools

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching tools suitable for the punching units above

4)An obligatory stripping unit can be implemented on request. Order example: 141Z-07…

Order No. HoleØD

Throat depth rangeA

Max. forcewith air supply

pressure of 8 bar (kN)

Cylindertype4)

Order No.ØD2 A2 A3 A4 A5 A6 B1 B2 B3 G H1

Weight~(kg)

141-0712F-01141-0720F-01141-0740F-01

2-132-132-13

636363

122040

04-121204-201004-4010

151515

151515

555555

200200200

556072

110120147

6060108

545454

454545

1xG1/41xG3/81xG3/8

430502436

192430

142-0720F-01142-0740F-01142-0780F-01

8-258-258-25

636363

204080

04-201004-401004-8013

282828

262626

666666

211211211

607277

120147154

60108122

707070

707070

1xG3/81xG3/81xG3/8

502436607

323759

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

141-...F142-...F

2-138-25

501-Ø-BL-ST502-Ø-BL-ST

301-Ø302-Ø

401-Ø-BL-ST402-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST

Subject to technical modifications.

Umformen

Forming

| 21

Hydraulic profile punching units, double-action

FORMING

Order No. HoleØD

Throat depth rangeA

Max. forcewith air supply

pressure of 500 bar (kN)

Cylinder type4)Order No. ØD2 A2 A4 A6 B1 B2 B3 G H1

Weight~(kg)

161-0724F-01161-0740F-01161-0763F-01

2-132-132-13

636363

244063

722D25202-FL 4)

722D32252-FL 4)

722D40252-FL 4)

151515

151515

200200200

657585

455563

606060

454545

2xG1/42xG1/42xG1/4

322339340

161819

162-0724F-01162-0740F-01162-0763F-01

8-258-258-25

636363

244063

722D25202-FL 4)

722D32252-FL 4)

722D40252-FL 4)

282828

262626

211211211

657585

455563

707070

707070

2xG1/42xG1/42xG1/4

317339340

242526

Hydraulic profile punching units, double action – without punching tools

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

161-...F162-...F

2-138-25

501-Ø-BL-ST502-Ø-BL-ST

301-Ø302-Ø

401-Ø-BL-ST402-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching tools suitable for the punching units above

4) If you require the cylinder without the mounting flange, owith the letters »FL« in the order no. An obligatory stripping unit can be implemented on request.

Umformen

Forming

22 |

Pneumatic profile punching units, single-action

Subject to technical modifications.

FORMING

Order No. HoleØD

Throat depth rangeA

Max. forcewith air supply

pressure of 8 bar (kN)

Cylinder typeOrder No. ØD2 A2 A3 A4 A5 A6 B1 B2 G H1 ~

141-0812F-01141-0820F-01141-0840F-01

2-132-132-13

636363

122040

04-121204-201004-4010

151515

151515

303030

200200200

556072

110120147

6060108

454545

1xG1/41xG3/81xG3/8

472544478

141-0812F-02141-0820F-02141-0840F-02

2-132-132-13

636363

122040

04-121204-201004-4010

151515

151515

303030

200200200

556072

110120147

6060108

454545

1xG1/41xG3/81xG3/8

472544478

142-0820F-01142-0840F-01142-0880F-01

8-258-258-25

636363

204080

04-201004-401004-8013

282828

252525

505050

210210210

607277

120139154

60108122

707070

1xG3/81xG3/81xG3/8

544478649

142-0820F-02142-0840F-02142-0880F-02

8-258-258-25

636363

204080

04-201004-401004-8013

282828

252525

505050

210210210

607277

120139154

60108122

707070

1xG3/81xG3/81xG3/8

544478649

Pneumatic profile punching units, single-action – without punching tools

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

141-...F142-...F

2-138-25

501-Ø-BL-ST502-Ø-BL-ST

301-Ø302-Ø

401-Ø-BL-ST402-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching tools suitable for the punching units above

An obligatory stripping unit can be implemented on request. Order example: 141Z-08 ...

Subject to technical modifications.

Umformen

Forming

| 23

Hydraulic profile punching units, double-action

FORMING

Order No. HoleØD

Throat depth rangeA

Max. force Cylinder typeflange4)for

combinationOrder No.

ØD2 A2 A3 A4 A6 B1 B2 G H1Weight~(kg)

with oil sup-ply pressureof 350 bar(kN)

with oil sup-ply pressureof 500 bar(kN)

161-0824F-01161-0840F-01161-0863F-01

2-132-132-13

636363

---

244063

722D25202-FL 4)722D32252-FL 4)722D40252-FL 4)

151515

151515

303030

200200200

657585

456070

454545

2xG1/42xG1/42xG1/4

364381382

282021

161-0824F-02161-0840F-02161-0863F-02

2-132-132-13

636363

---

244063

722D25202-FL 4)722D32252-FL 4)722D40252-FL 4)

151515

151515

303030

200200200

657585

456070

454545

2xG1/42xG1/42xG1/4

364381382

182021

162-08068F-01162-08109F-01162-08175F-01

8-258-258-25

636363

68109175

---

725D50151-FL 4)725D63171-FL 4)725D80151-FL 4)

282828

252525

505050

210210210

Ø65Ø97Ø105

80100100

707070

2xG1/42xG1/42xG3/8

405405440

313441

162-08068F-02162-08109F-02162-08175F-02

8-258-258-25

636363

68109175

---

725D50151-FL 4)725D63171-FL 4)725D80151-FL 4)

282828

252525

505050

210210210

Ø65Ø97Ø105

80100100

707070

2xG1/42xG1/42xG3/8

405405440

313441

Hydraulic profile punching units – without punching tools

Punching unitwithout punching tools Punching tools have to be ordered separately

Round hole Shaped punch

+

Order No.

Hole diam-eter meterrange ØD

Punch kit Order No.

Punch Order No. Die

Order No.

Punch kit Order No.

161-...F162-...F

2-138-25

501-Ø-BL-ST502-Ø-BL-ST

301-Ø302-Ø

401-Ø-BL-ST402-Ø-BL-ST

501-Formhole-BL-ST502-Formhole-BL-ST

Insert in Order No.: Ø = hole Ø, BL = Material thickness, ST = material and strength. See also punching tools.

Punching tools suitable for the punching units above

4) If you require the cylinder without the mounting flange, owith the letters »FL« in the Order No. An obligatory stripping unit can be implemented on request.Order example: 161Z-08 ...

Umformen

Forming

24 |

Pneumatic and hydraulic 90°-notch units, 63x63 mm

Subject to technical modifications.

FORMING

Driven bypneumatic power cylinder, single-action, hydraulic cylinder,double-action

Cutting angle 90°Max. notch size 63x63 mmMaterial thickness with steel 0,3–3 mm*with aluminium and plastics 0,3–5 mm*

*The cylinder force has to exceed the requiredcutting force.

Examples

660-063-068 RCylinder force 68 kN

640-063-040 RCylinder force 40 kN 2)Combination of cylinder and flange

Notch units with cutting tools

Notch size

Max. force Cylinder typeWeight~(kg)

Gauging table,adjustable,please orderseparately

Order No.

Height compen-sation plate,please orderseparatelyOrder No.

pneumatic

Order No.

hydraulic double-actionOrder No.

with air supplypressure of 8 bar (kN)

with air supplypressure of 350 bar (kN)

Flange typeOrder No.

640-063-040 L640-063-040 R

–– 63x63 40 –

04-4010-052)23

800-063 S 815-063F004-0018-0000

––

660-063-068 L660-063-068 R 63x63 – 68

725D50151-121

F004-0019-0000

In addition to the extremely successful press-operated 90° notch unitswith a notch size of 63 x 63 mm, the corresponding notch units withpneumatic and hydraulic operation are presented on this page. Liwithson the use of these units are determined by the cutting force required.The cutting force, which results from the effective cut length and thematerial thickness, may not exceed the maximum power of the cylin-der.The material support height is 85 mm.To combine these notch units with other pneumatic or hydraulicpunching it is necessary to install a height compensation plate (seechart) to reach the material support height of 125 mm.

Subject to technical modifications.

Umformen

Forming

| 25

Pneumatic and hydraulic rectangle notch units

FORMING

Driven bypneumatic power cylinder, single-action, hydraulic cylinder,double-action

Notch shape rectanglefor 641-050…, 661-050-… 50x50 mmfor 641-050…, 661-100-… 100x75 mmMaterial thickness 0,3–3 mm*

*The cylinder force has to exceed the requiredcutting force.

Examples

661-100-109Cylinder force 109 kN

641-050-040Cylinder force 40kN In addition to the extremely successful press-operated rectangle

notch units with a notch size of 50 x 50 mm and 100 x 75 mm, the corresponding notch units with pneumatic and hydraulic operation arepresented on this page.Liwiths on the use of these units are determined by the cutting force required, see chart. The cutting force, which results from the effectivecut length and the material thickness, may not exceed the maximumpower of the cylinder.The material support height is 85 mm.To combine these notch units with other pneumatic or hydraulicpunching units it is necessary to install a height compensation plate(see chart) to reach the material support height of 125 mm. For the dimensions of the basic structure, see drawing for units 601 – 050 or601 – 100.

Notch unitswith cutting tools

Notch sizeWidth x depth

Max. force Cylinder type2)Combinationof cylinderand flangeOrder No.

Cylinder dimensionsWeight~(kg)

Heightcompensa-tion plate,pleaseorder

separatelyOrder No.

pneumaticOrder No.

hydraulic double-actionOrder No.

with air supplypressure of 8bar (kN)

with oil supplypressure of 350

bar (kN)A A5 B ØD H1

~ H2~

H3~

641-050-040 – 50x50 40 – 04-4010-062) 144 72 108 – 234 20 165 32 815-050

641-100-040641-100-080

––

100x75100x75

4080

––

04-401004-8013

144154

7277

108122

––

234405

4040

182182

3963 815-100

––

661-050-068661-100-109

50x50100x75

––

68109

725D50151-1725D63171-1

––

––

––

6597

174189

2040

165182

2337

815-050815-100

Umformen

Forming

26 |

Pneumatic and hydraulic 90° radii cutting units, R5-30mm

Subject to technical modifications.

FORMING

Driven bypneumatic power cylinder, single-action hydraulic cylinder,double-action

possible radii R 5,10,15,20,25,30 mm cutting angle � 90°Material thicknesswith steel 0,3–3 mm*with aluminium and plastics 0,3–5 mm*

*The cylinder force has to exceed the requiredcutting force.

Examples

666-30-063Cylinder force 63 kN

646-30-040Cylinder force 40 kN

In addition to the press-operated radii cutting units, the correspondinghydraulic or pneumatic units are presented on this page.With these units it is possible to notch 6 different 90° radii with onlyone tool. The radii are graduated in steps of 5 mm from R 5 mm up toR 30 mm.Liwiths on the use of these units are determined by the cutting forcerequired, see chart. The cutting force, which results from the effectivecut length and the material strength, may not exceed the maximumpower of the cylinder.The material support height is 125 mm.Recommended accessories (please order separately)For connecting the pneumatic radii cutting units to the compressed airsystem, we recommend the following accessories:Other radii sizes are available on request.

Radii cutting unitswith cutting tools Possible

90° radiiin steps of 5 mm

Max. forceCylindertype

Order No.H

Weight~(kg)

pneumaticOrder No.

hydraulic double-acionOrder No.

with air supplypressure of 8bar (kN)

with oil supplypressure of 350

bar (kN)

646-30-040646-30-080

––

666-30-063

R5, R10, R15, R20,R25, R30

4080–

––63

04-401004-8013

722050252-1

504675375

587945

Subject to technical modifications.

Umformen

Forming

| 27

Pneumatic cut-off unit, 125 mm

FORMING

649-125-040NCylinder force 40 kN

Driven bypneumatic power cylinder, single-action

max. cutting width 125 mmMaterial thicknesswith steel 0,3–3 mm*with aluminium and plastics 0,3–5 mm*

*The cylinder force has to exceed the requiredcutting force.

In addition to the extremely suc-cessful press-operated cut-offunits with a cutting width of 125mm, the corresponding cut-off unitwith pneumatic operation is pre-sented on this page.The cutting force, which resultsfrom the effective cut length andthe material strength,may not ex-ceed the maximum power of thecylinder.The material support height is 85mm.To combine this cut-off unit withother pneumatic punching units itis necessary to install a heightcompensation plate (see chart) toreach the material support heightof 125 mm. For the dimensionsof the basic structure, see draw-ing for unit 610 – 125 N.

The retainer has been removed in the illustration!

Cut-off unitwith cutting toolswith retainerpneumaticOrder No.

Cuttingwidth

Max. force with air supply

pressure of 8 bar(kN)

Cylinder type2) Combination ofcylinder and flange

(kN)

Weight(kg)

Height compensation

plate please orderseparately Order No.

649-125-040-N 125 40 04-4010-032) 32 815-125

Umformen

Forming

28 |

Punching tools

Subject to technical modifications.

FORMING

Round hole punching tools · technical illustration of punches and dies

View »X«

Punch shape for punching units of series100, 101, 102, 111, 141,

142, 161, 162

Punch shape for punching units of series103, 104, 143, 163

Punch shape for punching units ofseries 105

Punch shape for punching units of series

112 and 113

Punch shape for punching units of series 144 and 164

Punch shape for punching units of series 114

Die shape applies to all series

� � �

� � �

Subject to technical modifications.

Umformen

Forming

| 29

Punching tools

FORMING

Round hole punching toolsThe required die clearance is preset in the factory in accordance with the desired hole size,while consideringthe specifiedmaterial thickness and material strength.By using reduction bushes and sockets holes can be punched with a smaller hole diameter than specified forthe particular series for some of the punching units.Punching units for round cuts can easily and quickly be converted to shaped hole punching units, using ashaped cut conversion kit.

Order exampleRound hole punching tool for punching unit order no. 102-200F

Punch kit 502 Ø 15 BL3 St42 Punch and die Punch without die 302 Ø 15 Die witout punch 402 Ø 15 BL3 St42Nominal size Hole diameter = 15 mm Material thickness BL = 3 mm Material and strength ST = St42

(for nonferrous material, e.g.: Al F22)

forpunching units

of seriesPunch kit

Sizes on stock

Punch DieAvailable hole diameters

Dimensions

Drawings on the left

Correspon-ding

drawingspage before

Order No. Order No. Order No. RangeØD

Graduation[mm] ØD2 L ØD1 H

100- 500-Ø-BL-ST 300-Ø 400-Ø-BL-ST 2-7 0,5 8 105 15 16

� + �101-111-141-161-

501-Ø-BL-ST 301-Ø 401-Ø-BL-ST 2-13 0,5 15 105 22 20

102-142-162-

502-Ø-BL-ST 302-Ø 402-Ø-BL-ST 8-25 1 28 105 42 20

103-143-163-

503-Ø-BL-ST 303-Ø 403-Ø-BL-ST25-40

special size 20-25

available

1 30 45 63 25� + �

104- 504-Ø-BL-ST 304-Ø 404-Ø-BL-ST 40-63only hole Ø 40, 42,

45, 50, 55, 60, 63 50 45 90 25

105- 505-Ø-BL-ST 305-Ø 405-Ø-BL-ST 63-100all sizes available

as special size

63 bis100

22 145 25 � + �

112- 512-Ø-BL-ST 312-Ø 402-Ø-BL-ST 8-22 1 25 80 42 20� + �

113- 513-Ø-BL-ST 313-Ø 403-Ø-BL-ST 22-38 1 40 80 63 25

114- 514-Ø-BL-ST 314-Ø 404-Ø-BL-ST 35-63all sizes available

as special size

63 80 90 25 � + �144-164- 5024-Ø-BL-ST 324-Ø 404-Ø-BL-ST 40-63 50 24 90 25 � + �

Round hole punching tools · punch kits, punches, dies, sizes on stock

Special sizes are available for each size within the diameter range

Umformen

Forming

30 |

Punching tools

Subject to technical modifications.

FORMING

Shaped hole punching tools · punch kits, sizes on stock and special sizes

View »X«

Punch shape for punching units of series100, 101, 102, 111, 141,

142, 161, 162

Punch shape for punching units of

series 103, 104, 143, 163

Punch shape for punching units ofseries 105

Punch shape for punching units of series

112 and 113

Shaped hole punching tools for series 144 and 164 are available only on request.

Punch shape for punching units ofseries 114

Die shape applies to all series

� � �

� � �

Subject to technical modifications.

Umformen

Forming

| 31

Punching tools

FORMING

Shaped hole punching toolsThe max. outside profile of a shaped cut may not exceed the max. possible hole diameter.The required die clearance for the die is preset in accordancewith the desired hole size,while considering thespecified material thickness and material strength.Shaped hole punching tools can be used »lengthways« or »crosswise« to the punching unit.

Order exampleShaped hole punching tool »DSW-Form« (means DAF shape, with D = diameter andAF = width across flat) as special size for punching unit order no. 103-200 F

Punch kit, punch and die 503 DSW-Form Ø30 x SW20 BL4 St60Nominal size Cutting shape Dimensions, hole diameter = 30 mm SW = 20 mm Material thickness BL = 4 mm Material and strength ST = St60

(for nonferrous material, e.g.: Al F22)

forpunching units

of series

Sizes on stock Special sizes

Range DimensionsDrawings on the left

Correspon-ding

drawings page before

Shaped cutconversion kitonly for punch-ing units whichhave been

ordered withoutshaped cut conversion kit

Order No. Order No. ØD ØD2 L ØD1 H Order No.

100- – – 2-7 – – – – – –

101-111-141-161-

501-Langloch-4,5x10-BL-ST501-Langloch-5,5x12-BL-ST501-Langloch-7x12-BL-ST

501-Langloch-a x b-BL-ST501-DSW-Form-DxSW-BL-ST501-Quadrat-a x a-BL-ST501-Rechteck-a x b-BL-ST

2-13 15 105 22 20

� + �

805-101805-111805-141805-161

102-142-162-

502-Langloch-5,5x20-BL-ST502-Langloch-7x20-BL-ST502-Langloch-9x22-BL-ST502-Langloch-11x25-BL-ST502-Langloch-13x25-BL-ST

502-Langloch-a x b-BL-ST502-DSW-Form-DxSW-BL-ST502-Quadrat-a x a-BL-ST502-Rechteck-a x b-BL-ST

8-25 28 105 42 20805-102805-142805-162

103-143-163-

503-Langloch-a x b-BL-ST503-DSW-Form-DxSW-BL-ST503-Quadrat-a x a-BL-ST503-Rechteck-a x b-BL-ST

20-40 50 105 63 25

� + �

805-103805-143805-163

104- –

504-Langloch-a x b-BL-ST504-DSW-Form-DxSW-BL-ST504-Quadrat-a x a-BL-ST504-Rechteck-a x b-BL-ST

40-63 75 105 90 25 805-104

105- –

505-Langloch-a x b-BL-ST505-DSW-Form-DxSW-BL-ST505-Quadrat-a x a-BL-ST505-Rechteck-a x b-BL-ST

63-10063bis100

22 145 25 � + � 805-105

112-

512-Langloch-7x20-BL-ST512-Langloch-9x22-BL-ST512-Langloch-11x22-BL-ST512-Langloch-13x22-BL-ST

512-Langloch-a x b-BL-ST512-DSW-Form-DxSW-BL-ST512-Quadrat-a x a-BL-ST512-Rechteck-a x b-BL-ST

8-22 25 80 42 20

� + �805-112

113- –

513-Langloch-a x b-BL-ST513-DSW-Form-DxSW-BL-ST513-Quadrat-a x a-BL-ST513-Rechteck-a x b-BL-ST

22-38 40 80 63 25 805-113

114- –

514-Langloch-a x b-BL-ST514-DSW-Form-DxSW-BL-ST514-Quadrat-a x a-BL-ST514-Rechteck-a x b-BL-ST

35-63 63 80 90 25 � + � 805-114

Shaped hole punching tools · punch kits, sizes on stock and special sizes

Umformen

Forming

32 |

Reduction Bushes

Subject to technical modifications.

FORMING

Reduction bush

Reduction socket

Reduction bushes and socketsonly for round hole punching toolsWhen using reduction bushes and sockets with the punching units ofthe series 101 to 163, the punch and die of the next smaller punchingunit may be used.This extends the application range of the listed punching units by thereduced diameter given in the table below.Due to the possibility of using the next smaller punching tool size, additional tool units are no longer required and, thereby, costs arereduced.

forpunchingunits

of series

Punch diamterrange withoutreduction parts

Punch diamterrange with

reduction parts

Reduction parts Required cutting tools

Reduction bush Reduction socket Punch Die

stan-dard Ø Fig. reduced

Ø Fig.

complete with work-piece stripper

Order No.

ØD Ød

Order No.

ØD Ød

Order No. Order No.

101111141161

2-13 2-7 850-15x08 15 8 860-22x15 22 15 300-Ø... 400-Ø-BL-ST

forpunchingunits

of series

Punch diamterrange withoutreduction parts

Punch diamterrange with

reduction parts

Reduction parts Required cutting tools

Reduction bush Reduction socket Punch Die

stan-dard Ø Fig.

redu-zierterØ

Fig.

complete with work-piece stripper

Order No.

ØD Ød

Order No.

ØD Ød

Order No. Order No.

102142162

8-252-13

von 2-8

850-28x15 28 15 860-42x15 42 15 301-Ø...

400-Ø-BL-ST

ab 8-131)

From hole diametersof 8 mm onwards,

use die402-Ø-BL-ST

forpunchingunits

of series

Punch diamterrange withoutreduction parts

Punch diamterrange with

reduction parts

Reduction parts Required cutting tools

Reduction bush Reduction socket Punch Die

stan-dard Ø Fig. reduced

Ø Fig.

complete with work-piece stripper

Order No.

ØD Ød

Order No.

ØD Ød

Order No. Order No.

103143163

25-40 8-25 850-50x28 50 28 860-63x42 63 42 302-Ø... 402-Ø-BL-ST

Subject to technical modifications.

Umformen

Forming

| 33

Accessories

FORMING

� �

�for all dies

Shaped cut conversion kitsAll punching units for round cuts (except for series100) can easily and quickly be converted to shapedhole punching units, using a shaped cut conversionkit.A shaped cut torsion lock is included in the standarddelivery of all punching units (except for series 100).

for punching unit series Corresponding figures Order No.

101 � + � 805-101

102 � + � 805-102

103 � + � 805-103

104 � + � 805-104

105 � + � 805-105

111 � + � 805-111

112 � + � 805-112

113 � + � 805-113

114 � + � 805-114

141 � + � 805-141

142 � + � 805-142

143 � + � 805-143

161 � + � 805-161

162 � + � 805-162

163 � + � 805-163

Compensating washersCompensating washers are required to bring reworkeddies to the working or material support height of 85 or125 mm.This height compensation is particularly importantwhen several punching units are to be combined to aseries punch installation. In this case, uniform workingand material support height is essential.

Ødfor dies 1 kit =

4 piecesthickness

Order No.

Series to be used for punching of series

15 400 1000,10,30,51,0mm

806-15

22 401 101, 111, 141, 161 806-22

42 402, 412 102, 112, 142, 162 806-42

63 403, 413 103, 113, 143, 163 806-63

90 404, 414 104, 114 806-90

Umformen

Forming

34 |

Strippers

Subject to technical modifications.

FORMING

Polyurethane workpiece stripper

Note When punching in thin metal sheets, the out-side diameter of the polyurethane stripperlying on the metal sheet should be skewedand adapted to the diameter of the die. Thisprevents undesirable deformation of the metalsheet caused by the stripper.

for punching units of series

Shape Strippingforce

Dimensions

Order No.

100 101111 102 103 104 105 112 113

1141 Satz=2 Stück

141161

142162

143163

144164 a b Ød ØD H

� A medium – – 6,5 18 30 801-018x30

� A small – – 12 28 27 801-028x27

� A medium – – 12 28 30 801-028x30

� A small – – 25 40 27 801-040x27

� A medium – – 25 40 30 801-040x30

� A large – – 25 50 30 801-050x30

� A small – – 41 60 28 801-060x28

� A medium – – 41 60 30 801-060x30

� A large – – 41 70 30 801-070x30

� A large – – 64 95 30 801-095x302)

� A large – – 100 27 801-100x27

� A large – – 64 100 30 801-100x30

� A large – – 76 112 40 801-112x40

�1) C large – 17 6,5 25 31 802-025x311)

�1) B large 28 – 12 – 31 802-028x311)

� B large 50 – 29 – 50 802-050x50

� B large 70 – 45 – 50 802-070x50

* Polyurethane strippers, shape D (fullmaterial), are provided for special ap-plications and are supplied in the requested length. Add the requested length»H« to the order no. The hole (Ød) is provided by the customer.

D – – – – 28 * 803-028xH*

D – – – – 50 * 803-050xH*

D – – – – 70 * 803-070xH*

D – – – – 100 * 803-100xH*

1) Reinforced version for higher retraction forces when punching thick materials 2) 1 kit = 2 pieces

Subject to technical modifications.

Umformen

Forming

| 35

Guide elements for series punch installation

FORMING

Guide elements in a series punch installation with hydraulic double-action operation for punching apunch layout in steel strips.

These guide elements provide a simple and cost ef-fective sidetracking solution for all pneumatic and hydraulic punching units used in series punch installations.The side-tracking clamp plates are used to mount thepunching units and enable changing the distance between the punching units. The side-tracking clampplates are mounted on the base plate.Each side-tracking clamp plate has a guide groove atthe bottom which fits onto the guide rail of the baseplate and guides the sidetracking clamp plate andtherefore the punching unit.The quick-action clamping lever enables the side-tracking clamp plate to be secured in the desiredposition on the base plate.The base plate has threaded holes on the bottomtofacilitatemounting on a basic construction.The customer provides the basic construction.On request, the base plates are also available with afixed scale on top of the rail.Further combinations of guide elements with pneumatic and hydraulic tool units for notching flatmaterials and profiles in steel, aluminium and plasticsare available on request.

Umformen

Forming

36 |

Guide elements for series punch installation

Subject to technical modifications.

FORMING

Base plate

Order No.

Please add therequested totallength to theorder no. (mm)

Comment Weight(kg)

820-150x...M

1000

with mm scale

24

1500 35

2000 47

2500 59

3000 71

822-150x...M

1000

with mm scale andlinear guide

25

1500 38

2000 51

2500 64

3000 76

822-150x...D

1000

with linear guideand magnetic tape

for length measurement

25

1500 38

2000 51

2500 64

3000 76

Subject to technical modifications.

Umformen

Forming

| 37

Guide elements for series punch installation

FORMING

Side-tracking clamp plates

Order No. Width (mm) Remark Weight (kg)

818-060x150 60 3,5

818-100x150 100 5

821-060x150 60 with guide carriage 4,4

821-100x150 100 with guide carriage 6,2

Side-tracking clamp plate with Side-tracking clamp plate linear guide carriage

Digital display with sensor for a punching unit

Digital display with sensor

Order No. Remark

823-001-000

Digital display with battery, sensorand add-on components for side-tracking clamp plate,

measuring accuracy: ± 0.1 mm

Umformen

Forming

38 |

Frames

Subject to technical modifications.

FORMING

frame with waste collectionorder no. 820-X000-002

Subject to technical modifications.

Umformen

Forming

| 39

Frames

FORMING

Unit for punching aluminium profiles

Standard frame with waste trap, without base plate

Order No. Length Weight

820-1000-002 1000 110

820-2000-002 2000 155

820-3000-002 3000 190

Umformen

Forming

40 |

Accessories

Subject to technical modifications.

FORMING

Universal limit stop and workpiece support

Universal limit stop Workpiece support

Application examples

Support height H = 85 mm Support height H = 125 mm

A B C

Workpiece limit stopOrder No.

Workpiece supportOrder No.

Workpiece limit stopOrder No.

Workpiece supportOrder No.

800-251-085800-252-085800-253-085

810-250-085––

800-251-125800-252-125800-253-125

810-250-125––

250250250

250400630

555

800-401-085800-402-085800-403-085

810-400-085––

800-401-125800-402-125800-403-125

810-400-125––

400400400

250400630

135135135

800-631-085800-632-085800-633-085

810-630-085––

800-631-125800-632-125800-633-125

810-630-125––

630630630

250400630

255255255

Subject to technical modifications.

Umformen

Forming

| 41

Accessories

FORMING

Coordinate limit stop

Order No. 813-200x300 (also available laterally reversed)

Suitable for all pneumatic and hydraulic punchingunits with a material support height of 125 mm.For press-operated punching units with a materialsupport height of 85 mm, a height compensation plateis required (order no. 815-200x300).With the coordinate limit stops the desired distancebetween workpiece holes can be adjusted easily andquickly. Time consuming set up with conventional limitstops is unnecessary.Working range or adjustment possibilities:x-axis: 0–300 mmy-axis: 0–200 mm

Additional coordinate limit stops with other workingranges are available on request.Dimensions: 400 x 500 x 230 mm

Workpiece limit stop

Workpiece limit stop with support Workpiece limit stop

Application example

H H1 Workpiece limit stop with support Order No.

Workpiece limit stop Order No.

85–

–40

800-01-085–

–800-02-085

125–

–80

800-01-125–

–800-02-125

ARGENTINA – TÜNKERS DE ARGENTINA S.A.Velez Sarsfield 1516 – Quilmes (1879)Provincia de Buenos AiresTel.: +54 11 [email protected]–––––––––––––AUSTRALIA – Romheld Australia Pty. Ltd.30/115 Woodpark RdSmithfield N.S.W 2164Tel.: +61 2 [email protected]–––––––––––––AUSTRIA – B-S-D Spanntechnik GmbHSportplatzstrasse 313385 MarkersdorfTel.: +43 2749 [email protected]–––––––––––––BALTIC STATES – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]–––––––––––––BELGIUM – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureF-BP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]–––––––––––––BRAZIL – Tünkers do Brasil Ltda.Avenida Casa Grande, 850 – Galpão 6, 11 e 13Bairro: Casa grande09961-350 – Diadema - São PauloTel.: +55 11 [email protected]–––––––––––––CANADA – TUNKERS-Mastech36200 Mound RoadSterling Heights, MI 48312Tel.: +1 734 744 [email protected]–––––––––––––CHINA – TÜNKERS ChinaTuenkers Machinery & AutomationTechnology Co., Ltd. ShanghaiBuilding 4, No. 768 Chenxiang Road,Jiading District, Shanghai P.R.China, 201802Tel.: +86 21 [email protected] Offices: Changchun, Nanjing, Chengdu, Beijing, Wuhan, Guangzhou, Yantei, Shenyang–––––––––––––CZECH REPUBLIC – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]

CZECH REPUBLIC – Kopta s. r. o.Vážní 891 / areál PSN ICZ-500 03 Hradec KrálovéTel.: +420 495 53 [email protected]–––––––––––––DENMARK – Berga Maskin64693 GnestaTel.: +46 158 [email protected]–––––––––––––FINLAND – Berga Maskin64693 GnestaTel.: +46 158 [email protected]–––––––––––––FRANCE – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureBP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]–––––––––––––HUNGARY – TÜNKERS Slovakia s.r.o.Roentgenova 26SK85101 BratislavaTel.: +421 905 564 [email protected]–––––––––––––INDIA – TÜNKERS Automation India Private Ltd.402 Supreme Head Quarters 36 Mumbai-Pune Bypass411008 Baner-PuneTel.: +91 98 60 [email protected]–––––––––––––INDONESIA – DAB Technology Pte. Ltd. 21 Woodlands Industrial Park E1, #03-04Singapore 757720Tel.: +65 6891 [email protected]–––––––––––––ITALY – TÜNKERS ItaliaStrada TORINO, 43 EUROPLACE sub. 0610043 ORBASSANO-TORINOTel.: +39 011 [email protected]–––––––––––––JAPAN – TÜNKERS Japan Ltd.Daimyo Create Bldg. 6FDaimyo 1-8-20Chuo-ku, Fukuoka 810-0041 JAPANTel.: +81 80 [email protected]–––––––––––––MALAYSIA – DAB Technology Sdn.Bhd.No 9-2B Jalan Bandar 10, Pusat Bandar Puchong47100 SelangorTel.: +603 8060 [email protected]–––––––––––––

MOROCCO – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureF-BP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]–––––––––––––MEXICO – TUNKERS DE MÉXIKO, S.A. DE C.V.Calle Emiliano Zapata No.17-2Col. Emiliano Zapata72810 San Andrés Cholula PueblaTel.: +52 222 393 [email protected]–––––––––––––NETHERLANDS – TÜNKERS Maschinenbau GmbHAm Rosenkothen 4-12D-40880 RatingenTel.: +49 2102 [email protected]–––––––––––––POLAND – TÜNKERS Slovakia s.r.o.Roentgenova 26SK85101 BratislavaTel.: +48 660 055 [email protected]–––––––––––––ROMANIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]–––––––––––––RUSSIA – WEST-RUNovikova-Priboya Str. 4 office 407603058 Nizhny NovgorodTel.: +7 831 253 01 65

RUSSIA – Cont GroupOffice 315, Sibirskij Proezd 2-27Moscow 109316Tel.: +7 495 775 - 0377–––––––––––––SERBIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]–––––––––––––SINGAPORE – DAB Technology Pte. Ltd.21 Woodlands Industrial Park E1#03-04Singapore 757720Tel.: +65 [email protected]–––––––––––––SLOVAKIA – TÜNKERS Slovakia s.r.o.Twin City CMlynské nivy 16SK82109 BratislavaTel.: +421 905 564 [email protected]–––––––––––––

SLOVENIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]–––––––––––––SOUTH AFRICA – Demcon (Cape) ccPO Box 15237ZA-60110 Emerald Hill/Port ElizabethTel.: +27 41 [email protected]–––––––––––––SOUTH KOREA – JC Systems Co. Ltd.#405 Ace Highend 9Cha, 233,Gasan digital 1-ro, Geumcheon-gu, SeoulTel.: +82 70 [email protected]–––––––––––––SPAIN – TÜNKERS IBÉRICA, S.L.c/ Enric Prat de la Riba, 14b08830 Sant Boi de Llobregat (Barcelona)Tel.: +34 93 [email protected]–––––––––––––SWEDEN – BERGA MASKINSE-646 93 GNESTATel.: +46 158 311 [email protected]–––––––––––––THAILAND – DAB Technology Co., Ltd.H20 424/15 Kanchanapisek Rd.Dokmai, Pravet,Bangkok 10250Tel.: +66 97 072 [email protected]–––––––––––––TURKEY – Cava MakinaImes Sanayi Sitesi E 50334776 Umraniye / IstanbulTel.: +90 216 [email protected]–––––––––––––UK – TÜNKERS-EXPERT UK Ltd.Unit 5, Ham Lane,Kingswinford,West Midlands.DY6 7JRTel.: +44 (0) 1384 [email protected]–––––––––––––USA – TUNKERS-Mastech36200 Mound RoadSterling Heights, MI 48312Tel.: +1 734 744 [email protected]–––––––––––––VIETNAM – DAB Technology Pte. Ltd.21 Woodlands Industrial Park E1#03-04Singapore 757720Tel.: +65 [email protected]–––––––––––––

–––––––––––––

At your service - worldwide

TÜNKERS Maschinenbau GmbHAm Rosenkothen 4-1240880 RatingenGermanyTel.: +49 2102 [email protected]

EXPERT-TÜNKERS GmbHSeehofstraße 56-5864653 LorschGermanyTel.: +49 6251 [email protected]

HELU GmbHSeehofstraße 56-5864653 LorschGermanyTel.: +49 6251 [email protected]

SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureBP 11 09, 08090 TOURNESFranceTel.: +33 3 24 52 94 [email protected]