Hoist Manual Universal Trade Lift · 2019. 9. 6. · 1-1 UNIVERSAL TRADE LIFT FOREWORD This manual is intended primarily as a guide for maintenance and operation of the UNIVERSAL

Hoist Manual Universal Trade Lift

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Copyright 2017Farid Hillend EnAll rights reserved

RKSHOP & PARTS MANUALFOR THE

IVERSAL TRADE LIFT

Manual No. – 800-0223-005gineering Ltd. Rev. A

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UNIVERSAL TRADE LIFT CONTENTS.

Index.

Part:-

1. Foreword

2. Maintenance Procedures

3. Electrical Operation

4. Hydraulic Operation

5. Pneumatic Operation

6. Mechanical Parts

Cross beamSide arm and mountingLid opener and restraintGuardsHinged rave door

7. General Revue

800-0223-005

1-1 UNIVERSAL TRADE LIFT FOREWORD

This manual is intended primarily as a guide for maintenance and operation of theUNIVERSAL TRADE LIFT (UTL). It is essential that this manual together with theOPERATORS HANDBOOK are read and understood before operating the hoist, so thatsafety procedures and equipment can be used correctly in the event of an emergency.

This hoist is a piece of moving mechanical equipment and if used incorrectly can causesevere injury.

The manual is intended primarily as a guide for the Vehicle Maintenance Personnel andshould be used only after a period of formal instruction to ensure complete competence.The whole of the manual must be read and understood before carrying out any service ormaintenance work or any adjustments to the hoist. The safety warnings and safe workingpractices applicable to the operation of the hoist also apply during maintenance, serviceand repair activities in addition to any further precautions which safe execution of therepair and maintenance work demands.

The hoist is designed for the purpose of installation to a range of vehicles and becomes anintegral part of:

� Big Bite MkV� Powerlink� 4100� Powertrak

It is therefore recommended that before any service, repair or maintenance work is carried out on the hoist there is a full understanding of the function and operation of the body and tailgate equipment to which it is mounted.

Modifications.

Unauthorised modifications to the equipment would be an infringement of the Certificate of Compliance and contrary to the European Standard EN1501-1

The maintenance and repair procedures of the hoist and operating mechanisms are based on the use of genuine Hillend Engineering replacement parts.

For the maintenance and repair procedures for the body, tailgate, chassis and engine of the host vehicle please refer to the service manuals of the manufacturer concerned.

The specifications and maintenance procedures in this manual are based on the information available in effect at the time of printing. Hillend Engineering Ltd, reserves the right to make any changes at any time without obligation. If differences are found between the hoist and the information in this manual please contact Hillend Engineering Ltd.

1-2 UNIVERSAL TRADE LIFT. FORWORD.

The address and contact numbers are as follows:

Farid Hillend Engineering Ltd,Taxi way,Hillend Industrial Park,Dunfermline,Fife,ScotlandKY11 9ESTelephone, +44(0) 01383 823625Fax, +44(0) 01383 824062

2-1 UNIVERSAL TRADE LIFT MAINTENANCE PROCEDURES

Operator Preventative Maintenance.

Hoist with arms for paladin clamp.

� Driver/Operator Functions.

The operator is the first line of defence in preventative maintenance.

Be alert and conscientious-report any malfunction, need for adjustment or repair, to yourgarage or maintenance department without delay.

Do not attempt to adjust, maintain or recalibrate the equipment unless you are qualified todo so, have the manual and understand the correct procedure.

Emergency switches and Equipment-Check for security and correct operation.

� Daily maintenance, before and after use.

1. Hoist fabrication and attachments. Check for damage and wear.2. Lights and wiring. Check for security and operation.3. All hoist securing bolts. Check visually for tightness.4. Hydraulic Tank. Check oil level, top up if required.5. All switches and Controls Check for security and operation.6. Hoist Clear any accumulated refuse.7. Lid opener Functioning correctly and no air leaks.

� Parking.

When the vehicle is parked overnight, or for longer periods, all of the HydraulicCylinders must be positioned fully closed up. This will,1. Protect the polished surface of the cylinder rod and so prevent damage to the cylinder

seals.2. Raise the oil level in the hydraulic oil tank, so minimising internal condensation and

hence oil contamination.

� Travelling.

The UTL hoist should be raised to the half up position. This is the position where the hoiststops when the beam controls are used and is at the point of signalling comb clamp. If the hoist is fitted with paladin clamp arms these should always be closed when travellingfrom site to site.

� Checking Hydraulic Fluids

Oil level.

Before checking the oil level, position the packing mechanism and hoist as follows,1. Slide in,2. Blade down,3. Ejector panel fully retracted (at front of the body)4. Hoist with cylinders in the closed up position where possible.


5. For details of adding hydraulic oil refer to the workshop manual for the appropriatebody tailgate configuration to which the UTL is fitted.

Preventative Maintenance

� Hoist Lubrication Grease.

Lubrication should only be carried out when the vehicle and equipment is stationary.When the vehicle is in regular use it should be lubricated weekly using LM GeneralPurpose Grease.

Points of lubrication are as follows for a hoist fitted with paladin clamp arms,

R12345678911

ef. Component Number of points to be greasedCylinder base end lug paladin clamp. 2Cylinder rod eye paladin clamp 2Paladin clamp arm bearing housing 2Paladin clamp arm to clamp pad bearing 2Cylinder base end lug comb clamp. 2Cylinder rod eye rotate 2Cylinder base end lug rotate 2Side arm pin 2Cylinder rod eye comb clamp 2

0 Clamp bar pin 21 Cylinder rod eye raise/lower 2

2-3 UNIVERSAL TRADE LIFT MAINTENANCE PROCEDURES12 Cylinder base end lug raise/lower 2

13 Cross shaft over main bearings ` 2(Only if fitted)

14 Hinge pin drop down door 2

For a hoist that does not have paladin clamp arms greasing points 1,2,3 and 4 are omitted.

� Hydraulic System.

The UTL after installation becomes an integral unit with the tailgate and uses the oil supplyand filtration system from the host vehicle. Because the hydraulic system is asked to doeven more it is essential that the maintenance procedures and filter change schedule asspecified in the workshop manual of the host vehicle MUST be carried out.Please refer to the procedures that are in the Workshop Manual for the relevant body,tailgate configuration

� Weekly Checks.

1 Clean Hoist.

Regular cleaning of the hoist is an important aspect of preventative maintenance.Particular attention should be paid to pivot points, bushes and linkages. Ensure that thearea around the drop down door to rave is kept free from debris to reduce the risk ofbinding.

WARNINGBecause of the unknown content of refuse it may be necessary to use personalprotection during operation or cleaning the hoist.

2 Check for hydraulic leaks.

a) Hydraulic hoses, pipes and fittings.b) Hydraulic cylindersc) Main control valvesd) Hydraulic Oil Level-as per daily check.

WARNNGIn the event of a hydraulic oil leak DO NOT TOUCH. High pressure fluid canpenetrate the skin. Some hydraulic pipes when at normal operating temperaturemay cause discomfort if touched by unprotected skin.

3 Electrical control switching.

a) Emergency stop buttons on cross beam N/S and O/Sb) Raise/lower buttons on cross beamc) Half up proximity switch O/S side arm mountingd) Clamp bar proximity switche) Hoist fully down proximity switch N/S side arm mountingf) Drop down door switch isolates packer and hoistWhere paladin arms are fitted:g) Paladin arms parked switch R/H arm mountingh) Paladin arms soft park changeover switch L/H arm mounting


4 Integrity of flexible side guards.

Ensure that the flexible guards are in place, not damaged and are securelyattached.

� Monthly Checks.

On a monthly basis it is recommended that a detailed check of the hoist be made coveringthe points below:

1 Security of bolts and mountings.

a) Cross shaft to side arm connection, 5 off per side arm M12 cap head screwsb) Side arm to tailgate mounting.c) Rotate cylinder to tailgate mountingd) Visually inspect all other bolts and location pins.e) Lid opener and air cylinder mountings.

Recommended torque settings for minimum Grade 8.8 Hexagon or Socket Cap head boltsand Grade 8.8Nuts, metric coarse threads are:

Thread diam. NmM5 5.7M6 10.0M8 25.0M10 50.0M12 80.0M16 200.0M20 375.0

It is recommended that Nylock nuts be replaced if they have to be removed.

2 Speed of hoist

The full cycle time of the hoist from fully down is 12-14 seconds. Please refer to sectiondetailing the hydraulic control of the hoist for setting.

� General comments.

1 In some instances if left just above the half up position the hoist can, by action ofthe vehicle jolting when travelling or by being left some time, drop below the half upswitch. As the power to the vehicle is switched off the clamp bar will remain closedand when power is restored the clamp mechanism will have lost its sequence ofoperation. To re-set the sequence power the hoist down until the full down switch ismade and the clamp bar will open.

2 If the hoist is left switched in the paladin mode with the arms parked, the hoist willnot raise above the 1.2metre(half up) position so that it is not possible to empty acontainer fitted with a frontal receiver. To change over the hoist mode the hoistmust be fully lowered before the selector switch can change over paladin/lip liftoperation.

3-1 UNIVERSAL TRADE LIFT ELECTRICAL OPERATION.

Hoists with and without arms for paladin clamp.

1. Hoist controls.

� Left hand side of tailgate raise/lower controls, lid operation selector switch and hoistready light together with paladin/comb clamp mode selector.

� Right hand side of tailgate raise/lower controls and hoist ready light.� Cross beam controls raise only to half up proximity switch and lower.� Emergency stop push buttons, two on cross beam and at packer control push

button stations.

2. Limit Switch positions and functions.

All hoists.� Proximity switch, right hand side of tailgate at side arm mounting. Operated at

approximately 1400mm from ground, referred to as half up, used to energise combclamp and unclamp operation and as safety interlock in paladin mode.

� Proximity switching on hoist cross beam at right hand side of comb. Used insequence with half up switch above, has to be made by operation of clamp bar toallow hoist to raise past half up position when in comb clamp mode.

� Proximity switching attached to the right hand raise/lower hydraulic cylinder barrel.Used to sequence the rotate stage when the raise function is completed during theraising and emptying operation.

� Proximity switching attached to the right hand rotate hydraulic cylinder barrel. Usedto sequence the lower stage when the de-rotate function is completed during thelowering operation.

� Proximity switch left hand side of tailgate at side arm mounting. Operated whenhoist is fully lowered. (Also used to allow selection of paladin/comb clamp modewhen paladin arms are fitted.) Mode change over will only function with hoist infully lowered state.

� Mechanical switch on left hand of drop down door, with door away from fully raised position hoist will stop and packer reverts to hold to run.

Paladin hoists only.� Mechanical switch at right hand paladin arm mounting used to signal that arms are

parked. Arms must be parked to allow change over from paladin clamp to combclamp.

� Mechanical switch at left-hand paladin arm mounting used to signal Soft Parkfunction when arms are at 45degrees.

3. Operation.

A Programmable Controller in a watertight housing in the tailgate roof performs thehoist operation.Power is supplied by wire 31 through a 2A fuse and then wire 31B to PLC, relays andproximity switches.Power is supplied by wire 31 through a 4A fuse and then wire 31A to all solenoids.

All push button controls are hold to run and bring in throttle, hydraulic oil pressure andflow.Raise/lower sequence is manually controlled by push button operation from the lefthand or right hand push button station. Limited control is available from beam pushbuttons and only function below the half up (comb clamp) position.

3-2 UNIVERSAL TRADE LIFT ELECTRICAL OPERATION

Mode selection when fitted with paladin clamp arms.

� To select comb clamp mode. Lower the hoist to the bottom of its travel, ensurethat the paladin arms are parked (refer to section dealing with paladin operation).Using the selector switch at the bottom of the hoist left hand push button station andturn towards the symbol of a rectangular wheeled container. The lid opener andrestraint will automatically deploy.

In comb clamp mode using the light blue push buttons on the left hand or right handside of tailgate will power the hoist to raise and continue providing the button is heldinto the full tip position. Comb clamp will automatically operate once the right handside arm proximity switch is flagged when the comb is between 1200mm-1400mmfrom floor. Hoist will continue to rise providing that the proximity switch on the hoist combassembly is flagged by the clamp bar closing. If this is not flagged the hoist willstop.The hoist will automatically sequence into the rotate stage providing that theproximity switching on the right hand raise/lower hydraulic cylinder is flagged whenthat cylinder is fully retracted.

Lowering operation is controlled by the dark blue push button and is the reversesequence of raise. The hoist de-rotates before going into lowering, the clamp barwill open as the half up switching is re- activated. In the most unlikely event of theclamp bar not opening at this point, when the hoist makes the fully down switch theclamp bar will operate automatically

The beam push buttons will only operate below the half up position and are notintended to give full control but are there to assist in the control of the larger 4wheeled containers when they are difficult to handle.

� To select paladin clamp mode. Lower the hoist to the bottom of its travel andusing the selector switch at the bottom of the hoist left hand push button station andturn towards the symbol of a paladin container. The lid opener and restraint willautomatically retract at this point.The hoist should be part raised to a suitable height and the paladin arms opened byuse of the unclamp button. The container can then be presented into the hoistcradle and clamped and emptied. (Refer to the operators handbook for use of thecontrols).Should the hoist be used to attempt to empty frontal receiver type containers whenin the paladin mode the clamp bar will not operate. To safeguard against thismisuse the hoist will not rise above the half up switch unless the paladin arms areopen and the arms parked switch is de-flagged.There is a soft park feature on the UTL to protect against the danger of entrapmentwhen closing the paladin arms. This part of the operation is controlled by amechanical switch on the LH paladin arm mounting. When the arms are closing at45 degrees the mechanical roller switch is operated which drops the feed to thenormally open to tank remote hydraulic solenoid valve. The pressure reducing valvein the paladin clamp line is now vented to tank which allows it to operate at a lowerpressure.

Where paladin clamp arms are not fitted.

The hoist is always in comb clamp mode and no selection is available. Operation of thehoist is exactly the same as the above described in italics.

3-3 UNIVERSAL TRADE LIFT ELECTRICAL SCHEMATIC.Schematic diagram-with paladin clamp

3-3.1 UNIVERSAL TRADE LIFT ELECTRICAL SCHEMATIC.Schematic diagram-without paladin clamp

3-4 UNIVERSAL TRADE LIFT ELECTRICAL KIT

108-7560 Control system kit list with paladin clamp-Powerlink

Ref Part No Description. Req.

1 263-0246-001 Loom, RH Push button station 12 263-0246-002 Loom, LH Push button station 13 263-0246-003 Loom, air solenoids 14 263-0246-004 Rave switch and loom 15 263-0246-005 Loom, Beam push buttons 16 263-0246-010 Loom, Soft park solenoid 17 263-0246-014 Paladin clamp pressure switch 18 263-AXSP-3600 Top proximity switch 19 263-AXSP-3600 1.2m Proximity switch 110 263-AXSP-5000 Bottom proximity switch 111 263-AXSP-4300 Rotate out proximity switch 112 263-AXSP-6500 Clamp proximity switch 113 263-AXSP-6500 Arms parked mechanical switch 1

3-4.1 UNIVERSAL TRADE LIFT ELECTRICAL KIT

108-7550 Control system kit list without paladin clamp-Powerlink


1 263-0246-001 Loom, RH Push button station 12 263-0246-009 Loom, LH Push button station 13 263-0246-013 Loom, air solenoids 14 263-0246-004 Rave switch and loom 15 263-0246-005 Loom, Beam push buttons 16 263-AXSP-3600 Top proximity switch 17 263-AXSP-3600 1.2m Proximity switch 18 263-AXSP-5000 Bottom proximity switch 19 263-AXSP-4300 Rotate out proximity switch 110 263-AXSP-6500 Clamp proximity switch 1


108-7646 Control system kit list with paladin clamp-4100 and Powertrak


1 263-0246-011 Loom, RH Push button station 12 263-0246-015 Loom, LH Push button station 13 263-0246-016 Loom, air solenoids 14 263-0246-012 Rave switch and loom 15 263-0246-008 Loom, Beam push buttons 16 263-0246-018 Loom, Soft park solenoid 17 263-0246-017 Paladin clamp pressure switch 18 263-AXSP-3600 Top proximity switch 19 263-AXSP-3600 1.2m Proximity switch 110 263-AXSP-5000 Bottom proximity switch 111 263-AXSP-4300 Rotate out proximity switch 112 263-AXSP-6500 Clamp proximity switch 113 263-AXSP-6500 Arms parked mechanical switch 1


108-7049 Control system kit list without paladin clamp-4100 and Powertrak


1 263-0246-011 Loom, RH Push button station 12 263-0246-006 Loom, LH Push button station 13 263-0246-007 Loom, air solenoids 14 263-0246-012 Rave switch and loom 15 263-0246-008 Loom, Beam push buttons 16 263-AXSP-3600 Top proximity switch 17 263-AXSP-3600 1.2m Proximity switch 18 263-AXSP-5000 Bottom proximity switch 19 263-AXSP-4300 Rotate out proximity switch 110 263-AXSP-6500 Clamp proximity switch 1

3-5.1 UNIVERSAL TRADE LIFT PROXIMITY SWITCH FUNCTIONS.

4-1 UNIVERSAL TRADE LIFT HYDRAULIC OPERATION

Power is supplied to the hoist mechanism from a dedicated pump that is calibrated to supply the correct amount of oil for hoist speed control at engine packing speed. It is piped over the body via a high pressure line filter to the hoist control equipment which is fitted in the tailgate roof.

1. Directional control valve installed in tailgate roof.3 spool without paladin clamp facility.

4 spool with paladin clamp facility.*

No 1 spool supplies power to raise lower cylinders function.No 2 spool supplies power to comb clamp cylinder function.No 3 spool supplies power to rotate cylinder function.No 4 spool supplies power to paladin clamp function. (4 spool valves only)*A main relief cartridge is fitted and is not adjustable pre-set at 173bar.A service line relief cartridge is fitted in the hoist raise spool, it is non adjustable and ispre-set at 100bar.The spools are controlled by electric over air solenoids.

2. Soft park/full pressure control on Paladin clamp installation only.

This feature coclamp arms asTo park the paheld. The armsswitch that is tbreaks the eleis normally opetank. The presthe spring forcovercome the pressure risesmoves allowinIn a reverse roreleased whichline. Within thethe blocked offvalve.

ntrols the pressure and as a secondary feature the speed of the paladin they go into park. ladin arms the paladin clamp button on the side push button station is will travel in and at approximately 45 degrees the soft park mechanical

o be found behind the left hand arm mounting will be depressed which ctrical feed to the solenoid valve. This valve in a de-energised condition n and allows a drain line from the pressure reducing valve to run to

sure in the clamp/park line is now controlled by the reducing valve and e holds the valve open and is adjusted so that it is just enough to check valves in the full bore side of the cylinder and park the arms. If the because of an obstruction within the closing arms the spring held spool g flow to run away to tank. le as the arms are opened to receive a paladin container the switch is allows the contacts to close and energise the valve closing off the tank pressure reducing valve the spring force is now made in-operative by tank line and clamp pressure rises to the setting within the main control

Soft-clamp Pressure: ~24 bar (350 psi)

4-2 UNIVERSAL TRADE LIFT HYDRAULIC OPERATION

3. Speed control.The operating speed of the hoist is controlled by the dedicated ring on the pumptogether with the engine speed used whilst packing. The pump ring is pre set by thefactory. Adjusting the engine throttle will affect both packing cycle and hoist speed.

4. Hose burst control on cylinders.Both raise/lower cylinders and the rotate cylinders are fitted with over centre valves andthe comb clamp and paladin clamp cylinders are fitted with PO check valves for loadhold purposes in the event of a hose failure.

4-3 UNIVERSAL TRADE LIFT HYDRAULIC INSTALLATIONGeneral illustration of hydraulic pipework-Powerlink

4-3.1 UNIVERSAL TRADE LIFT HYDRAULIC INSTALLATIONGeneral illustration of hydraulic pipework-4100 and Powertrak

4-4 UNIVERSAL TRADE LIFT HYDRAULIC PARTS

General tailgate plus hydraulics-Powerlink


1 177-2377-460 C-rail 12 372-0179-001 Angle iron bracket 13 372-0179-002 Flat bar bracket 14 372-0179-003 Flat bar bracket 35 372-0180 C-rail bracket 46 372-0246-002 Lift pipe work 17 372-0246-003 Rotate pipe work 18 372-0246-004 Paladin clamp pipe work 19 001-6496 Rotate cylinder 210 001-6495 Raise cylinder 211 001-6497 Comb clamp cylinder 212 372-0582 Guard kit 113 036-1556-012 Pipe clamps 3014 253-2289-046 Signal flag 215 036-1663 Rubber guard clamp 216 372-0517 Pressure/return line 117 372-0246-001 Paladin clamp pipe work 118 311-1610 Side guard mounting plate 219 053-2043 Spring loaded bolts 220 177-2377-127 C-rail 125mm 421 237-8295-002 Flat bar bracket 222 177-2377-080 C-rail 4

4-4.1 UNIVERSAL TRADE LIFT HYDRAULIC PARTS

General tailgate plus hydraulics-4100


1 311-1497 Bracket 42 177-2377-100 C-rail 63 177-2377-205 C-rail 44 372-0254 C-rail bracket assembly 25 036-1556-012 Pipe clamps 206 372-0252-002 Lift pipe work 17 372-0252-001 Rotate pipe work 18 372-0252-003 Comb clamp pipe work 19 001-6496 Rotate cylinder 210 001-6495 Lift cylinder 211 001-6497 Comb clamp cylinder 21213 253-2289-046 Signal flag 214 372-0319 Guard kit 115 372-0179-003 Bracket 216 311-1610 Side guard mounting plate 217 253-2289-112 Securing plate rave door rubber 118 036-1663 Rubber guard, clamp 219 311-1622 Valve block bracket 120 021-3543-037 Tie bar 121 134-7892 Number plate 122 372-0252-004 20x20 sqr bar 123 311-1624 Rave rubber guard bracket 224 177-2377-330 C-rail 1

B

A

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TO TANK

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PALADIN I ROTAlE OUT I a.MP 2A

---,.·J.., .. r,--,..,,..-1-+..---------,1, I a.AMP 4A 3A

RAISE LOWER CYLINDER

4

D N01E I 10/0l/04! oa, WAS 2 - 1 I 8/11/1>1 I PU<_.,.. ASED. 18/5/1)11 PUC-:m? AS DATE !ECO No.

CLAMP CYLINDER COMB CLAMP

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-0------.1PALADIN CLAMP CYLINDERS

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3

372-0246-001

PRESSURE PALADIN

CLAMP VALVE BLOCK

TO PALADIN ARMS---�

PIPEWORK ITEM lf7

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75' 2111 3W H 24 S

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ADJUSTMENT ALLAN KEY + LOCK NUT

MOUNTED ON PLATE 3mm THICK

372-0186 SOFT CLAMP HOSE-TANK ITEM #10

&NOTE:

REF. PART No. DESCRIPTION 1 031-6026 4 SPOO.. 3 POSmoN HYDfWAJC VAL.YE 2 001-6495 HYDRAULIC CYLINDER LIFT 3 001-6496 HYDRAULIC CYLINDER ROTATE 4 001-6497 HYDRAULIC CYUNDER Cl.AMP BAR 5 057-2534 HIGH PRESSURE FEED LINE 6 057-2533 LOW PRESSURE TANK REIURN 7 001-6498 HYDRAULIC CYLINDER C� -

8 031-6035 PIIEIIUREIIIIIUCIIQWW1MCIIPJll1DS 9 031-6036 00NTROl. VALVE 7SP 25 1 3W H 24 S

10 001-6506 GAS STRUT, RAVE DOOR

SOFT CLAMP HOIST

BREAKOUT UTL PLC BOX

1. ALL SOFT-CLAMP FITTINGS ARE 3/B" BSP.

DETAIL PE IJEM$ 8 t 9 2. SOFT-CLAMP PRESSURE IS SET TO -248AR (350PSI) WHEN ARMS ARE BEING PARKED. THIS IS TRIGGERED WHEN ARMS AT 45'BY SWITCH.

SEE DWG 253-2289-168 FOR FITTING DETAILS ON ITEM ®

T

HYDRAULIC SCHEMATIC FOR Hillend Engineering UTL WITH PALADIN CLAMP. MAX WORKING PRESSURE OF 173 BAR BY MAIN RELIEF VALVE BY LOCKED OFF CARTRIDGE IN VALVE BODY. NOMINAL HYDRAULIC FLOW OF 30-34 LITRES PER MINUTE FROM DEDICATED RING ON ENGINE DRIVEN PUMP. PALADIN CLAMP PRESSURE CONTROLLED BY LINE MOUNTED PRESSURE REDUCING VALVE. LIFT CYLINDER RAISE LINE PROTECTED BY INDIVIDUAL SERVICE LINE RELIEF NOMINAL 100 BAR TO CONTROL LIFT CAPACITY OF HOIST. (REF SPOOL 1) LIFT CYLINDER LOWER LINE PROTECTED BY INDIVIDUAL AD.JJSTABLE SERVICE LINE RELIEF NOMINAL 32-64 BAR TO CONTROL LOWER CAPACITY OF HOIST {REF. SPOOL 1) THIS IS TO PREVENT POWERING HOIST INTO FLOOR WITH CLAMPED PALADIN

MAIN CONTROL VALVE IS NORDE HYDRAULIC 4 SPOOL 3 POSITION WITH MAIN RELIEF AND SERVICE LINE RELIEFS ON RAISE / LOWER PORTS CYLINDERS PROTECTED BY INTEGRATED HYDRAULICS CARTRIDGE OVERCENTRE VALVE 1 CE30 2.5:1. CLAMP CYLINDERS HAVE PO CHECK CARTRIDGE VALVES 4CK30 3:1 PILOT RAIO. PRESSURE REDUCING VALVE ON PALADIN CLAMP LINE IS A IH 1PAC65-P-3W-20-S TOGETHER WITH 7SP25 1 3W H 24S THIS CONTROLS THE SOFT CLAMP FUNCTION WHEN PARKING ARMS

TOLERANCES NOTICE UNITS lNDS 01HERIISE

mm SPmFEI> -..J ....... (mn,)

s x.- :t .5 x.x- :t: .Gl5

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This print Is the property of the Hillend Engineering Co. and Is recallable at any time. It must not be copied or used detrimentally to the inter- ests of the Hillend Engineering Co. JOC - :t: .GI

-..J .xxx- :t: .030 DATE: 15 1 01 CD ANOULN1 • a: 1•

HYDRAULIC SCHEMATIC UTL WITH PALADIN

CJ1 MATERIAL: SEE BOM DRAWN BY: PART No.

PG 701-7950

QTY. 1

2 2 2

REF REF

2 1 1

2

4-6 UNIVERSAL TRADE LIFT HYDRAULIC SCHEMATIC PARTS


1 031-6026 4 spool control valve, with paladin. 1031-6027 3 spool control valve, without paladin 1

2 001-6495 Hydraulic cylinder raise/lower 23 001-6496 Hydraulic cylinder rotate 24 001-6497 Hydraulic cylinder comb clamp 25 057-2534 High pressure feed line 16 057-2533 Low pressure tank return 1

The following items are used only on paladin clamp hoists.

7 001-6498 Hydraulic cylinder paladin clamp 28 031-6035 Pressure reducing valve ref9 031-6036 Solenoid valve for tank drain ref10 701-7952 Soft clamp kit 1

4-7 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK RAISE/LOWER

4-7.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK RAISE/LOWER

4100 units

4-8 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK RAISE/LOWER

Pipe work for raise/lower. POWERLINK


1 001-6495 Lift cylinder 22 FS58-09-00 3/8"Dowty seal 43 057-2529-007 12mm-3/8"BSP male str. Coupling 44 354-1483 Steel pipe 25 354-1484 Steel pipe 26 057-2531-002 12mm equal elbow 47 354-1491-002 12mm equal tee 28 354-1495-004 12mm-1/2" BSP male str. Coupling 29 FS58-11-00 1/2"Dowty seal 210 057-2532-002 12mm hose 3/8" str.to 3/8" 90� 411 031-6026 4 spool valve (With paladin) 1

031-6027 3 spool valve (Without paladin) 112 057-2532-001 12mm hose 1/2" str.to 1/2" 90� 213 354-1486-007 Cross tube 214 354-1486-008 Cross tube 115 354-1495-003 Coupling male, straight 3/8" 416 057-2537-010 12mm-1/2" stud standpipe 2

4-8.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK RAISE/LOWER

Pipe work for raise/lower 4100


1 001-6495 Lift cylinder 22 FS58-09-00 3/8"Dowty seal 43 057-2529-011 12mm-1/2"BSP male str. Coupling 64 354-1646 Lift pipe 2 15 354-1645 Lift pipe 1 16 354-1535-002 1/2" BSP equal tee 27 354-1495-011 1/2" to 3/8"male stud coupling 48 FS58-11-00 1/2" Dowty seal 29 057-2532-005 12mm hose 3/8" str to 3/8" 90 410 031-6026 4-spool valve(with paladin clamp) 1

031-6027 3-spool valve (without paladin clamp) 111 057-2532-013 1/2" banjo BSP-1/2" str hose 212 057-2532-016 1/2" com 135 BSP-1/2" com 90 BSP 213 354-1647 Lift pipe 3 114 354-1648 Lift pipe 4 115 354-1485 Cross pipe 1016mm (Standard width) 2

354-1485-002 Cross pipe 815mm (Narrow) 116 354-1495-003 3/8"x3/8" BSP male stud couple 417 354-1653-004 12mm male-12mm male comp fit 218 354-1654-001 1/2" BSP female collar 219 354-1485-001 Cross pipe 785mm (Narrow) 1

4-9 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK ROTATE

4-9.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK ROTATE

4100 unit

4-10 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK ROTATE.

Pipe work for rotate in and out. POWERLINK


1 001-6496 Rotate cylinder 22 FS58-09-00 3/8"Dowty seal 43 057-2529-007 12mm-3/8"BSP male str. Coupling 44 057-2532-004 12mm hose 3/8"str to 3/8" 90� 45 354-1481 Steel pipe 26 057-2531-002 12mm equal elbow 47 354-1491-002 12mm equal tee 28 354-1486-006 Cross tube 29 031-6026 4 spool valve (With paladin) 1

031-6027 3 spool valve (Without paladin) 110 057-2532-001 12mm hose 1/2"" str.to 1/2"90� 211 354-1495-004 1/2"-1/2" BSP male std coupling 212 FS58-11-00 1/2" Dowty seal 213 354-1486-007 Cross tube 214 354-1486-001 Cross tube 115 354-1486-004 Cross tube 116 354-1482 Down pipe 217 354-1495-003 Coupling male, straight 418 057-2537-010 12mm-1/2" stud standpipe 2

4-10.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK ROTATE.

Pipe work for rotate in and out. 4100


1 001-6496 Rotate cylinder 22 FS58-09-00 3/8" Dowty seal 43 057-2529-011 12mm-1/2" BSP male 3/8"str couple 44 057-2532-005 12mm hose 3/8" 90� to 3/8" BSP 45 354-1485 Cross tube (standard width) 2

354-1485-002 Cross tube 815mm (narrow) 16 354-1535-002 1/2" BSP equal tee 27 354-1543 Down pipe 18 354-1543 Down pipe 19 354-1542 Down pipe 110 354-1541 Down pipe 111 354-1495-003 Coupling male str 3/8" to 3/8" 412 031-6026 4 spool hydraulic valve (with paladin) 1

031-6027 3 spool hydraulic valve (no paladin) 113 057-2532-013 1/2" banjo BSP-1/2" str BSP 214 354-1653-004 12mm male-12mm male comp fit 215 354-1654-001 1/2" BSP female collar 216 057-2532-017 1/2" BSP com 135�-1/2" BSP com 90� 217 354-1485-001 Cross tube 785mm (narrow) 1

4-11 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK COMB CLAMP

4-11.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK COMB CLAMP

4100 unit

4-12 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK COMB CLAMP

Pipe work for comb clamp. POWERLINK


1 FS58-11-00 1/2" Dowty Seal 22 354-1495-011 1/2"-3/8"BSP Male Std coupling 23 057-2532-009 12mm Hose 18x1.5 fem str to3/8" 90� 24 057-2529-007 12mm-3/8" BSP male std coupling 25 057-2531-002 12mm Equal elbow 46 354-1491-009 Cross tube 170mm wide 27 057-2532-018 12mm hose 18x1.5 fem 3/8" BSP 90� 18 354-1482 Down pipe 19 057-2532-005 12mm hose 3/8" 90� to 3/8" 135� 210 354-1490 Clamp pipe 211 354-1480 Down pipe 112 372-0179-008 Bracket e-stop Ref13 372-0179-007 Bracket raise/lower Ref14 021-3794 Protection bar Ref15 021-3545-006 Protection bar Ref

4-12.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK COMB CLAMP

Pipe work for comb clamp. 4100


1 FS58-11-00 1/2" Dowty Seal 22 354-1495-011 1/2"-1/2"BSP Male Std coupling 23 057-2532-018 12mm Hose BSP 1/2" str to 1/2"90� 24 057-2529-007 12mm-3/8" BSP male std coupling 85 354-1644 Down pipe 6 16 057-2532-005 12mm hose 3/8" 90� to 3/8" 135� 27 354-1490 Clamp pipe 28 354-1643 Down pipe 19 031-6026 4 spool valve (with paladin clamp) 1

031-6027 3 spool valve (without paladin clamp) 110 372-0179-007 Bracket raise/lower 111 372-0179-008 Bracket E-stop 212 021-3794 Protection bar Ref13 021-3545-006 Protection bar Ref

4-13 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK PALADIN CLAMP

4-13.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK PALADIN CLAMP

4100 unit

4-14 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK PALADIN CLAMP

Pipe work for paladin clamp. POWERLINK


1 FS58-11-00 1/2" Dowty Seal 22 354-1495-011 1/2"-3/8"BSP Male Std coupling 23 057-2532-009 12mm Hose 18x1.5 fem str to3/8" 90� 14 057-2529-007 12mm-3/8" BSP male std coupling 45 057-2531-002 12mm Equal elbow 46 354-1486-009 Cross tube 27 354-1706 Test nipple tee 18 354-1482 Down pipe 19 057-2532-005 12mm hose 3/8" 90� to 3/8" 135� 410 354-1490 Clamp pipe 212 354-1480 Down pipe 113 057-2532-018 12mm Hose 18x1.5 fem str to 3/8" 90� 114 354-1535 Tee male BSP 1/4" 115 354-1536 Stud Female 1/4" 416 354-1537 Seal 1/4" 217 108-4278 Hunt valve 118 354-1660 Cross tube 119 372-0179-007 Bracket raise/lower 120 372-0179-008 Bracket E-stop 221 021-3794 Protection bar Ref22 021-3545-006 Protection bar Ref

4-14.1 UNIVERSAL TRADE LIFT HYDRAULIC PIPEWORK PALADIN CLAMP

Pipe work for paladin clamp 4100


1 FS58-11-00 1/2" Dowty Seal 22 354-1495-011 1/2"-3/8"BSP Male Std coupling 23 057-2532-018 12mm Hose 18x1.5 fem str to3/8" 90� 24 057-2529-007 12mm-3/8" BSP male std coupling 25 057-2531-002 12mm Equal elbow 46 354-1485 Cross tube 1016mm 27 354-1660-001 Cross tube 18 354-1543 Down pipe 19 057-2532-005 12mm hose 3/8" 90� to 3/8" 135� 410 354-1490 Clamp pipe 211 354-1544 Down pipe 112 354-1535 Tee male BSP 1/4" 313 354-1536 Stud female 1/4" 114 354-1537 Seal 1/4" 215 108-4278 Hunt valve 116 354-1660-002 Cross tube 117 372-0179-007 Bracket raise/lower 118 372-0179-008 Bracket E-stop 219 021-3794 Protection bar ref20 021-3545-006 Protection bar ref21 701-7950 Hydraulic kit ref22 701-7952 Soft clamp kit ref.

5-1 UNIVERSAL TRADE LIFT PNEUMATIC OPERATION.

Control of the operation of the Universal Trade Hoist is carried out by electrical pushbuttons powering solenoid air banks which in turn direct air under pressure supplied fromthe host chassis pneumatic auxiliary system to move the spools on the hydraulic controlvalves.

The Pneumatic system for the UTL consists of the following:

1. With paladin clamp-2 of Four way electrically operated solenoid valve bankProvides air for control of the following spools on the 4-spool hydraulic control valve.

I. Air actuator on raise lower spool of hydraulic control valve.II. Air actuator on comb clamp/unclamp spool of hydraulic control valve.III. Air actuator on rotate in and out spool of hydraulic control valve.IV. Air actuator on paladin clamp/unclamp spool of hydraulic control valve.

Without paladin clamp-Single 6 way electrically operated solenoid valve bank.Provides air for control of the following spools on the 3-spool hydraulic control valve.

I, II and III as above.

2. Single 2 Position electrically operated solenoid valve.Selected by manually operated switch for positioning lid opener. Lid opener operatedby 2 air cylinders.Note: With lid opener in the down (deployed) position.Lid opener is used to open lids of 1100 litre roll top containers by engaging lid lugs inlid opener hooks.Lid opener can also be used to restrict over-centring of non roll top containers.Lid opener must be retracted when raising Paladin containers.

5-2 UNIVERSAL TRADE LIFT PNEUMATIC OPERATION

5-3 UNIVERSAL TRADE LIFT MECHANICAL PARTS-PNEUMATIC OPERATION

Pneumatic operation


1 001-6499 Cylinder pneumatic 22 054-7261-003 Elbow pneumatic 33 031-5682 4 way valve bank (Paladin clamp only) 2

031-3391 6 way valve bank (Without paladin) 14 031-6022 Lid opener valve 15 054-7259-003 Pneumatic Tee 26 054-9103-002 Pneumatic straight 87 054-7263-054 6mm air pipe 15metre8 031-6026 4 way hydraulic valve (Paladin clamp) ref

031-6027 3 way hydraulic valve (Without paladin) ref9 001-6499-001 Pneumatic cylinder clevis 210 001-6499-002 Cylinder mount lid opener 2

5-4 UNIVERSAL TRADE LIFT PNEUMATIC OPERATIONPneumatic illustration without paladin clamp.

6-1 UNIVERSAL TRADE LIFT MECHANICAL PARTS-CROSS BEAMCross beam illustration-with paladin clamp

6-1.1 UNIVERSAL TRADE LIFT MECHANICAL PARTS-CROSS BEAMCross beam illustration-without paladin clamp.

6-2 UNIVERSAL TRADE LIFT MECHANICAL PARTS-CROSS BEAM

Cross Beam Assembly. Standard width with paladin.


1 253-2324-001 Complete assembly 12 253-2289-149 Torque tube 13 253-2324-064 Paladin cylinder support assembly 14 001-6498 Paladin clamp cylinder 25 253-2324-058 Pin paladin clamp cylinder to frame 26 253-2324-036 Paladin clamp arm with clamp pad 27 253-2324-042 Paladin clamp pad without arm 28 253-2324-044 Pin, clamp arm to pad 29 253-2324-029 Pin, clamp arm to mounting 210 253-2324-069 Comb support plate LH 111 253-2324-047 Comb support plate inner 212 253-2324-075 Comb support plate RH 113 253-2324-010 Paladin arm hanger assembly RH 114 253-2324-014 Paladin arm hanger assembly LH 115 253-2324-016 Lower bin support complete 116 253-2324-052 Rubber 217 253-2289-154 Emergency stop support 218 253-2289-153 Raise/lower support 119 253-2289-025 Clamp bar 120 253-2289-078 Pin for clamp bar 221 253-2289-118 Pin clamp bar to cylinder rod 222 253-2289-119 Pin clamp bar cylinder base end 223 001-6497 Clamp bar cylinder 224 253-2324-033 Comb assembly complete 125 253-2289-138 Sensor mounting at clamp bar 126 253-2324-028 Pin paladin clamp arm to cylinder rod 227 253-2289-010 Bearing spacer 228 253-2289-062 Deep groove bearing 229 253-2289-040 Bearing backing plate 230 253-2289-020 Rotation arm LH 131 253-2325-042 Pin rotate arm to rotate cylinder rod 232 253-2289-019 Rotation arm RH 133 057-2532-008 Hydraulic hose paladin cylinders 434 354-1753 Hydraulic steel pipe-comb 235 354-1769 Hydraulic steel pipe-paladin 236 354-1770 Hydraulic steel pipe-paladin 237 354-1754 Hydraulic steel pipe-comb 238 354-1755 Hydraulic steel pipe-paladin 239 057-2532-020 Hydraulic hose comb clamp cylinders 440 354-1707 Hydraulic feed extension paladin 241 253-2324-061 Connection block paladin clamp 242 253-2324-063 Connection block comb LH 143 253-2324-062 Connection block comb RH 144 054-7184-002 1/4" BSP x 1/4"BSP M/M 445 054-7218-018 3/4"JIC x 1/4" BSP connector 246 054-7218-002 9/16"JIC x 1/4" BSP 6

6-3 UNIVERSAL TRADE HOIST MECHANICAL PARTS-CROSS BEAM

47 354-1907 9/16" JIC x 9/16" BSP B/head 90 elbow 248 054-7218-017 3/8" BSP x 3/4" JIC Connector 449 354-1908 3/4" JIC x 1/4" BSP 90 elbow 250 253-2324-058 Tooth profile 6

6-2.1 UNIVERSAL TRADE LIFT MECHANICAL PARTS-CROSS BEAM

Cross Beam Assembly. Standard width without paladin.

Ref. Part No Description. Req.

1 253-2324-047 Supp't plate comb clamp 22 253-2324-069 Supp't plate comb clamp LH 13 253-2324-075 Supp't plate comb clamp RH 14 001-6497 Hydraulic cylinder comb clamp 25 253-2289-118 Pin cylinder rod eye 26 253-2289-025 Clamp bar 17 253-2289-083 Web for tooth support 88 253-2289-119 Pin cylinder barrel 29 253-2289-114 In fill plate 110 253-2324-052 Rubber 211 253-2289-058 Tooth profile 812 253-2325-096 Bin support vertical 113 253-2289-078 Pin for clamp bar 214 253-2289-152 Boss cylinder mounting 215 253-2325-095 Bin support horizontal 216 253-2325-097 Tooth support plate 117 253-2324-062 Hydraulic connection block RH 118 253-2324-063 Hydraulic connection block LH 119 253-2325-091 Comb support horizontal 120 253-2325-092 Comb support horizontal 121 057-2532-020 Hose 422 253-2289-010 Bearing spacer 223 253-2289-062 Deep groove bearing race 224 253-2289-040 Bearing backing plate 225 253-2289-138 Sensor mtg at clamp bar 126 253-2289-019 Rotation arm RH 127 253-2289-020 Rotation arm LH 128 253-2325-042 Pin rotate arm to cylinder 229 354-1753 Hydraulic steel pipe 230 354-1754 Hydraulic steel pipe 23132 253-2289-154 E stop support 233 253-2289-153 Raise/lower button support 134 253-2289-001 Cross tube assembly-complete 135 253-2289-149 Torque tube complete 1


Cross Beam Assembly. Narrow width(4100) with paladin.


1 253-2326-001 Complete assembly 1*2 253-2325-004 Torque tube 1*3 253-2324-064 Paladin cylinder support assembly 14 001-6498 Paladin clamp cylinder 25 253-2324-058 Pin paladin clamp cylinder to frame 26 253-2324-036 Paladin clamp arm with clamp pad 27 253-2324-042 Paladin clamp pad without arm 28 253-2324-044 Pin, clamp arm to pad 29 253-2324-029 Pin, clamp arm to mounting 210 253-2324-069 Comb support plate LH 111 253-2324-047 Comb support plate inner 212 253-2324-075 Comb support plate RH 113 253-2324-010 Paladin arm hanger assembly RH 114 253-2324-014 Paladin arm hanger assembly LH 115 253-2324-016 Lower bin support complete 116 253-2324-052 Rubber 217 253-2289-154 Emergency stop support 218 253-2289-153 Raise/lower support 119 253-2289-025 Clamp bar 120 253-2289-078 Pin for clamp bar 221 253-2289-118 Pin clamp bar to cylinder rod 222 253-2289-119 Pin clamp bar cylinder base end 223 001-6497 Clamp bar cylinder 224 253-2324-033 Comb assembly complete 125 253-2289-138 Sensor mounting at clamp bar 126 253-2324-028 Pin paladin clamp arm to cylinder rod 227 253-2289-010 Bearing spacer 228 253-2289-062 Deep groove bearing 229 253-2289-040 Bearing backing plate 230 253-2289-020 Rotation arm LH 131 253-2325-042 Pin rotate arm to rotate cylinder rod 232 253-2289-019 Rotation arm RH 133 057-2532-008 Hydraulic hose paladin cylinders 434 354-1708 Hydraulic steel pipe-comb 2*35 354-1769 Hydraulic steel pipe-paladin 236 354-1770 Hydraulic steel pipe-paladin 237 354-1754 Hydraulic steel pipe-comb 238 354-1756 Hydraulic steel pipe-paladin 2*39 057-2532-020 Hydraulic hose comb clamp cylinders 440 354-1707 Hydraulic feed extension paladin 241 253-2324-061 Connection block paladin clamp 242 253-2324-063 Connection block comb LH 143 253-2324-062 Connection block comb RH 144 054-7184-002 1/4" BSP x 1/4"BSP M/M 445 054-7218-018 3/4"JIC x 1/4" BSP connector 246 054-7218-002 9/16"JIC x 1/4" BSP 6

6-3.2 UNIVERSAL TRADE HOIST MECHANICAL PARTS-CROSS BEAM

47 354-1907 9/16" JIC x 9/16" BSP B/head 90� elbow 248 054-7218-017 3/8" BSP x 3/4" JIC Connector 449 354-1908 3/4" JIC x 1/4" BSP 90� elbow 250 253-2324-058 Tooth profile 6

For reference purposes only those items marked * differ from the standard widthassembly.


47 354-1907 9/16'' JIC x 9/16'' BSP B/head 90 elbow 248 054-7218-017 3/8'' BSP x 3/4'' JIC Connector 449 354-1908 3/4'' JIC x 1/4'' BSP 90 elbow 250 253-2324-058 Tooth profile 6

For reference purposes only those items marked * differ from the standard widthassembly.


Cross Beam Assembly. Narrow width (4100) without paladin.


1 253-2324-047 Supp't plate comb clamp 22 253-2324-069 Supp't plate comb clamp LH 13 253-2324-075 Supp't plate comb clamp RH 14 001-6497 Hydraulic cylinder comb clamp 25 253-2289-118 Pin cylinder rod eye 26 253-2289-025 Clamp bar 17 253-2289-083 Web for tooth support 88 253-2289-119 Pin cylinder barrel 29 253-2289-114 In fill plate 110 253-2324-052 Rubber 211 253-2289-058 Tooth profile 812 253-2325-096 Bin support vertical 113 253-2289-078 Pin for clamp bar 214 253-2289-152 Boss cylinder mounting 215 253-2325-095 Bin support horizontal 216 253-2325-097 Tooth support plate 117 253-2324-062 Hydraulic connection block RH 118 253-2324-063 Hydraulic connection block LH 119 253-2325-091 Comb support horizontal 120 253-2325-092 Comb support horizontal 121 057-2532-020 Hose 422 253-2289-010 Bearing spacer 223 253-2289-062 Deep groove bearing race 224 253-2289-040 Bearing backing plate 225 253-2289-138 Sensor mtg at clamp bar 126 253-2289-019 Rotation arm RH 127 253-2289-020 Rotation arm LH 128 253-2325-042 Pin rotate arm to cylinder 229 354-1708 Hydraulic steel pipe 2*30 354-1754 Hydraulic steel pipe 23132 253-2289-154 E stop support 233 253-2289-153 Raise/lower button support 134 253-2325-001 Cross tube assembly-complete 1*35 253-2325-004 Torque tube complete 1*

For reference purposes, only those items marked * differ from the standard widthassembly.


Cross Beam Assembly. Standard width without paladin.


1 253-2324-047 Supp't plate comb clamp 22 253-2324-069 Supp't plate comb clamp LH 13 253-2324-075 Supp't plate comb clamp RH 14 001-6497 Hydraulic cylinder comb clamp 25 253-2289-118 Pin cylinder rod eye 26 253-2289-025 Clamp bar 17 253-2289-083 Web for tooth support 88 253-2289-119 Pin cylinder barrel 29 253-2289-114 In fill plate 110 253-2324-052 Rubber 211 253-2289-058 Tooth profile 812 253-2325-096 Bin support vertical 113 253-2289-078 Pin for clamp bar 214 253-2289-152 Boss cylinder mounting 215 253-2325-095 Bin support horizontal 216 253-2325-097 Tooth support plate 117 253-2324-062 Hydraulic connection block RH 118 253-2324-063 Hydraulic connection block LH 119 253-2325-091 Comb support horizontal 120 253-2325-092 Comb support horizontal 121 057-2532-020 Hose 422 253-2289-010 Bearing spacer 223 253-2289-062 Deep groove bearing race 224 253-2289-040 Bearing backing plate 225 253-2289-138 Sensor mtg at clamp bar 126 253-2289-019 Rotation arm RH 127 253-2289-020 Rotation arm LH 128 253-2325-042 Pin rotate arm to cylinder 229 354-1753 Hydraulic steel pipe 230 354-1754 Hydraulic steel pipe 23132 253-2289-154 E stop support 233 253-2289-153 Raise/lower button support 134 253-2289-001 Cross tube assembly-complete 135 253-2289-149 Torque tube complete 1

6-4 UNIVERSAL TRADE LIFT MECHANICAL PARTS-SIDE ARM

6-5 UNIVERSAL TRADE LIFT MECHANICAL PARTS-SIDE ARM

Side arm assembly with drop down door


1 253-2289-139 Mounting bracket for side arm LH 1253-2289-146 Mounting bracket for side arm RH 1

2 253-2325-042 Pin, rotate cylinder to side bracket 23 253-2289-131 Pin, side arm to side bracket 24 253-2325-026 Side arm complete, Left hand 1

253-2325-027 Side arm complete, Right hand 15 001-6496 Hydraulic cylinder, rotate 26 253-2289-075 Pin, rotate cylinder rod to rotation arm 27 253-2289-066 Pin, cylinder rod to side arm 28 001-6495 Hydraulic cylinder, raise/lower 29 253-2289-029 Mounting bracket for raise cylinder 210 253-2289-075 Pin, raise cylinder to mounting bracket 211 253-2289-026 Lock plate, torque shaft to side arm 212 253-2289-060 Splined boss, side arm to cross beam 213 253-2289-117 Hinged door 114 253-2325-022 Pin, hinged door 215 035-3190 Rubber extension at hinged door 116 253-2289-112 Securing bar for rubber extension 117 M8 x 25 long Fixing screws for rubber extension 1018 003-4898 Bearing bush, hinged door 419 003-4701 Bearing SKFGE40ES-2RS Side arm 220 003-4702 Circlip DIN472, Dia 62.0/66.2 x 2mm 22122 253-2325-049 Rave extension cross tube 123 253-2325-020 Support web at hinged door rave 2

6-6 UNIVERSAL TRADE LIFT MECHANICAL PARTS-LID OPENERLid opener illustration-Powerlink

6-6.1 UNIVERSAL TRADE LIFT MECHANICAL PARTS-LID OPENERLid opener illustration-4100

6-7 UNIVERSAL TRADE LIFT MECHANICAL PARTS-LID OPENER

Lid opener and restraint assembly-Powerlink


1 Refer to side arm assembly2 253-2289-121 Bin restraint bar 13 253-2289-042 Pin 24 001-6499 Air cylinder 125mm stroke x 50mm bore 25 253-2289-003 Rod clevis end, air cylinder 26 253-2289-091 Horizontal brace box section 27 253-2289-092 Flat bar restraint 28 253-2289-093 Swinging arm 29 253-2289-094 Swinging arm cross tube 110 253-2289-037 Support plate 411 253-2289-099 Vertical brace box section 212 253-2289-095 Lid catcher hook left hand 113 253-2289-096 Lid catcher hook right hand 114 253-2289-101 Flat brace at catcher hook 215 253-2289-150 Main support box section 116 253-2289-132 Air cylinder support 217 253-2289-048 Web at air cylinder support 218 001-6499-001 Clevis end 219 001-6499-002 Trunnion female 220 001-6499-003 Trunnion male 221 Glacier headed bush 4

6-7.1 UNIVERSAL TRADE LIFT MECHANICAL PARTS-LID OPENER

Lid opener and restraint assembly-4100


1 253-2325-010 Lid opener frame (Narrow tailgate) 1372-1320 Lid opener frame (Standard tailgate) 1

2 253-2325-011 Ski slope 23 253-2325-007 Support bracket 24 253-2325-008 Pin for swinging frame 25 253-2325-012 Roller support plate 46 253-2325-009 Pin for roller wheel 27 253-2325-013 Mounting eye for cylinder clevis 28 001-6499 Cylinder, pneumatic 2

001-6499-001 Rod clevis for cylinder 2001-6499-003 Trunnion male for cylinder 2

9 Roller wheel 2

6-12 UNIVERSAL TRADE LIFT MECHANICAL PARTS HINGED DOORHinged door and rave illustration-4100

6-13 UNIVERSAL TRADE LIFT MECHANICAL PARTS-HINGED DOOR

Hinged door and rave extension-4100


1 253-2325-015 Side plate 22 253-2325-018 Box section (Narrow) 1

372-1330-001 Box section (Standard width) 13 253-2325-017 Bottom plate (Narrow) 1

372-1330-002 Bottom plate (Standard width) 14 253-2325-016 Top plate (Narrow) 1

372-1330-003 Top plate (Standard width) 15 253-2325-019 Tube (Narrow) 1

372-1330-004 Tube (Standard width) 16 253-2325-022 Pin 27 253-2325-020 Pin support 28 253-2325-014 Door complete (Narrow) 1

253-2332-001 Door complete (Standard width) 19 253-2325-023 Internal web 5

6-13 UNIVERSAL TRADE LIFT MECHANICAL PARTS-HINGED DOOR

Hinged door and rave extension-4100


1 253-2325-015 Side plate 22 253-2325-018 Box section (Narrow) 1

372-1330-001 Box section (Standard width) 13 253-2325-017 Bottom plate (Narrow) 1

372-1330-002 Bottom plate (Standard width) 14 253-2325-016 Top plate (Narrow) 1

372-1330-003 Top plate (Standard width) 15 253-2325-019 Tube (Narrow) 1

372-1330-004 Tube (Standard width) 16 253-2325-022 Pin 27 253-2325-020 Pin support 28 253-2325-014 Door complete (Narrow) 1

253-2332-001 Door complete (Standard width) 19 253-2325-023 Internal web 5

6-14 UNIVERSAL TRADE LIFT MECHANICAL PARTS-GAS STRUT DOOR

Hinged rave door with gas strut illustration-4100

6-15 UNIVERSAL TRADE LIFT MECHANICAL PARTS-GAS STRUT

Gas strut assembly at hinged door-4100


1 001-6506 Gas strut 22 253-2289-176 Gaiter for strut 23 253-2325-093 Lower support plate 24 108-7638 Schneider XCK-J plunger roller 15 253-2289-174 Switch mtg plate 16 253-2289-162 Mtg brkt-strut to door 17 108-5891-002 Bush 18 108-5890-002 Reducing cap nut 19 108-5886-010 M20 adapter body 110 MSP13-05-040 M5 x 40 hex socket 211 108-5888-003 Cap nut 112 108-5889-003 Insert 113 MSP13-08-030 M8 cap screw 30mm long 214 MSP23-08-000 M8 nyloc nut 4

7-1 UNIVERSAL TRADE LIFT HOIST OPERATIONS. GENERAL REVUE.

The UNIVERSAL TRADE LIFT is designed to be supplied with or without paladincontainer clamping arms. It is intended for installation to a range of vehicles and becomesan integral part of:

� Big Bite MkV� Powerlink� 4100� Powertrak

The following containers are approved for lifting and emptying with this hoist.

Mobile waste containers that conform to the following.

� EN 840-1 Two wheeled containers with a capacity from 120L to 390L� EN 840-2 Four wheeled containers with a capacity from 500L to 1200L� EN 840-3 Four wheeled containers with a capacity from 770L to 1280L

Other mobile waste containers manufactured to the requirements of EN 840 1-6standards.

� Lift capacity 500kgs max.

� Speed of operation 12-14 seconds.

� Oil flow 32litres/minute

� Working pressure 173bar

� Weight of total unit Not available

.

Documents

Hoist Manual Universal Trade Lift · 2019. 9. 6. · 1-1 UNIVERSAL TRADE LIFT FOREWORD This manual is intended primarily as a guide for maintenance and operation of the UNIVERSAL