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HM Series 35 300 t

High Precision in Injection Molding

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35 300 t

Special eatures and benets o the HM Series 35 300 t

Injection units with linearmovement, traversable

Standard to injection unit 1330

Easy access to the nozzle without tools

and rapid screw removal.

The compact power-packs rom a great series, with space-saving, short

design 3-platen technology. In the 35 to 300 t clamping orce range,

these HM models stand or highest precision, shortest ootprint, clean-

ness, best usability and extensive options. The high-perormance controlsystem oers numerous process monitoring and documentation acilities.

Thanks to a wide range o options, the HM is extremely versatile and

lends itsel to many special processes, such as injection-compression,

multi-component technology, AIRMOULD, cellmould etc. Put the HM to

the test and see or yoursel.

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Clamping unit

Parallel integrated clamping cylinder with integral ast-

stroking cylinder and centrally mounted ejector guarantee

a rapid and even build-up o clamping orce. This provides

urther advantages, such as ex tremely short design and

central transmission o orce.

Linear guides

Support or the moving platen is provided by high-

precision linear guides, which dispenses with the need or

special adjustments to accommodate heavy molds. Lubri-

cation is reduced to a minimum and the mold mounting

area is extremely clean.

Screws with a uniorm L/D ratio

All screws with a diameter o 22 millimeters or more have an L/D

ratio o 22 : 1 and guarantee optimum homogeneity o the lique-

ed material irrespective o the diameter.

Energy-saving DFEE drive

This fexible drive concept based on elec trically ad-

justable (DFEE) delivery pumps promotes short cycle

times. A urther increase in injection perormance

through parallel movements can easily be achieved by

installing an optional pump system.

ServoPower

The optional use o a speed-controlled servo motor with a xed displacement

pump permits operation which saves a great deal o energy.

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35 300 t

Clamping unit HM 35 300 t

Special advantages o the HM

Design with extremely short ootprint.

Rectangular clamping platens.High rigidity and sturdiness.Precise platen parallelism maintained during the entire stroke.

Moving platen support by low-maintenance linear guides.

Fully hydraulic clamping system.

High opening and closing speed thanks to dierential circuit.

Central transmission o orce when moving and under clamping orce.

Short dry cycle times. Flexible parts removal in three directions.High repeatability o all parameters.

Highly sensitive mold protection.

Optimal mold protection through minimized platen defection

and linear guides.

All components with excellent serviceability and low maintenance

requirements.

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Plasticizing systems or injection molding machines must

ulll many dierent requirements. By applying a universal

L/D ratio o 22 : 1 to the three screw sizes available or

each injection unit, the processing window has been opti-

mized to meet rising quality standards.

High-perormance plasticizing systems

Injection unit up to 2250

A concept or improved parts quality

Optimized melt homogeneity thanks to a uniorm L/D ratio o 22 : 1and an injection pressure o 2,000 bar with medium-diameter screws.

Linear guide systems ensure precise axial movements o the injection unit.Carriage cylinders positioned opposite each other provide momentum-free

nozzle carriage.

Ultimate precision and repeatability

Compact design with integrated hydraulic block and easyaccess to all components.

Direct screw drive via low-speed hydraulic motor with optimaladaptation to individual plasticizing demands.

Ultimate repeatability thanks to controlled servo-valve(with control system UNILOG B6S)

Injection units or more fexibility

Short ootprint with two pulling cylinders.High injection rates.Universal compatibility o barrels with dierent

injection units.

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The UNILOG B6 control system generation

15" TFT color screen with unlimited touch screen unctionality or

operation and display.

2 rows o sot keys to select machine unctions.

Manual operating panel with 48 membrane keys to operate the

machine's axes and optional equipment (as standard with B6S control

system, optional with B6E

).

Space or 7 additional optional mechanical switches/keys.

10 membrane keys with luminous rings are available or the basic

machine unctions (drive, operation modes, heaters) as standard with

B6S control system, optional with B6E.

.

The complete machine documentation including all operation

manuals, spare parts drawings and parts lists can also be retrieved.

In addition, users can integrate their own PDF iles and make them

available to machine operators.

USB interaces are available on the operating unit to connectperipheral equipment such as a printer, keyboard or USB stick, or they

may be used as an access control system in combination with the

integrated password system. An Ethernet interace is installed in the

control cabinet at the rear.

UNILOG B6 is the name o the new control system generation that is setting benchmarks in user-riendliness, speed and precision. It is used acrossthe entire product portolio. A powerul system concept optimally geared to the requirements o hydraulics / sensor technology ensures ast, accu-rate movements along all axes o the machine. Precise analysis o all important process parameters provides the user with the control required ordemanding applications.

UNILOG B6S

UNILOG B6E

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Cycle time analysis

The purpose o cycle time analysis is to record and optimize all

movements. It is a ast and simple method o dening the

optimal cycle.

The ideal cycle is stored as part o the mold data set and can be

retrieved or the next production run o the mold. This enables

quick recognition and correction o any process deviations

(as standard with B6S control system, optional with B6E).

Energy measurement

Clear visualization o energy consumption is possible with

UNILOG B6. Various modes o operation can be displayed as

required in terms o cycle time or material consumption.

Consequently, the machine's energy- and cost-eciency with

regard to energy consumption can also be evaluated and calcu-

lated by means o accurate process analyses.

Included as standard with EcoPowermachines, available as an

option or other models.

Quality monitoring

With up to our envelope curves, the monitoring parameters are opti-

mally adapted to the individual process.

An ideal curve serves as monitoring reerence within the tolerance mar-

gin. Whenever the tolerance margin is exceeded, an alarm is triggered

and the aulty part automatically sorted out.

Every parameter can be visualized via the quality table and evaluated bymeans o an SPC chart.

Trend diagrams

Various unctions can be clearly and concisely visualized. All data processing

and monitoring unctions are covered by a single control system.

Open interaces acilitate access, simpliy operation and integration in

customers' networks.

Control elements

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Integration and communication

Web-Service 24/7

WITTMANN BATTENFELD meets the plastics industry's demand or

24/7 availability with a global network o experts.

With the help o the web-service center, experienced service en-

gineers establish a direct link to the customers injection molding

machine via the Internet.

In this way, actual service tasks on the machines are perormed

quickly and fexibly, which ensures optimal productivity and conser-

vation o value.

Robot control

WITTMANN robots are operated simply and fexibly via the machine'smonitor screen, no switch-over is necessary between machine and robot

control.

The total overview is given on one screen. The control system o the ro -

bot itsel is still placed directly on the robot.

Communication takes place via a CAN bus system, the Euromap inter-

ace remains ree.

Process data acquisition via K4

WITTMANN BATTENFELD oers BATTENFELD K4, a process data acqui-

sition sotware that provides access to a central database. Centralized

data administration runs on a server and is also directly integrated in the

UNILOG B6. Thus the plant's entire machinery can be monitored and all

machine data accessed via every machine control system.

K4 provides a unique scope o unctions. It not only oers machine pa-

rameter settings and quality assurance, but also maintenance records,

preliminary and nal costing, order-related sta work time logging and

hall layout, as well as innumerable evaluation options including openitem management, everything covered by and available rom a single

system.

WebcamA webcam is integrated in the injection molding machine to visu-

alize production monitoring.

This makes it possible to display areas on the B6 control system

that are normally not open to view, such as robot-assisted part

deposition or the mold area.

The integrated webcam is used in particular also or 24/7 Web-

Service. Intelligible pictures o the problem situation on site can

be transmitted to the global WITTMANN BATTENFELD support

center to enable eective analysis.

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Application technology HM 35 300 t

Standard injection molding technologyManuacturing o complex products with highest precision and process

reliability. Quick, easy production o both standard parts and high-end

technical components.

PIM Powder Injection Molding

Powder injection molding (PIM) is a manuacturing process or series production o components made o metallic or ceramic materials. PIM is the ideal pro-

cess or large-scale production o complex, unctional parts that have to meet stringent material requirements.

LIM Liquid Injection Molding

Thanks to its excellent material att ributes, liquid silicone rubber o ers a wide processing window or producing LSR parts . Typical applications are gaskets

and gasket elements, baby paciers, membranes or jet ormers or shower heads.

Combimould multi-component injection molding

Combimould provides a acility to manuacture complex, multi-

unctional parts rom several dierent materials in a single production

step. By way o such combinations, downstream processing steps such

as bonding, assembly or screwing can be dispensed with, and there

is ample scope or design and unctionality. Fields o application are

automotive components, power tools or toys.

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ServoPower technology

Flexible drive concepts which provide maximum energy eciency or injection molding systems: ServoPower technology enables savings o up to 35 percentto be achieved or hydraulic machines compared with conventional drives with asynchronous DC motors. Many advantages can be obtained rom ServoPo-wer technology or the user, a high level o cost eectiveness is guaranteed, and the use o this technology has practically no upper limit and is conse-

quently extremely interesting or small and large machines.

High degree o unctionality through a technically sophisticated design

Energy eciency given highest priority

Reduces the power consumption by up to 35 percent.

Longer service lie o the hydraulic oil.

Lower noise emissions.

Cutting o the energy costs by reducing the idle power.

Lower consumption o cooling water.

Less maintenance eort .

Advantages

In ServoPower technology the machine is driven by a highly dynamic, speed-controlled, air-cooled servo motor instead o a conventional DC motor with aconstant motor speed. An internal gear pump with a constant displacementvolume is used as a hydraulic pump. The fow rate is regulated solely by the

motor rotation speed. During the idle times the system is shut down or com-pletely switched o. This ideally harmonized technology permits signicantenergy savings o up to 35 percent compared to conventional drives.

ServoPower = reducing energy consumption to a minimum. Not only theoptimum consumption level but other advantages with regard to energyeciency also play a role: The low energy input results in the hydraulicoil being heated less. This reduces the consumption o cooling water and

consequently the associated energy consumption. At the same time less oa load is placed on the hydraulic oil, which signicantly increases its service

lie. Noise emissions are also reduced by the use o ServoPower, largely as aresult o the pump being designed as an internal gear pump and on accounto the lower average rotation speed. And last but not least, decreasing theidle power because o the greater eciency o the servo motor through its

20% enhanced power actor urther reduces electricity costs.

WITTMANN BATTENFELD has oered ServoPower technology since 2009.

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Space-saving design

Space requirements are up to 50 per cent below those o

conventional automation solutions.

No separate saety barriers

Since there is no need or separate saety barriers, costs have been reduced,

yet all occupational health and saety regulations are complied with.

CE mark

The CE mark or certied saety is granted or every machine with an Insider

solution, which saves costs or individual inspections.

Improved material fow

All parts can be removed rom the end o the clamping unit.

This acilitates the arrangement o several machines in rows.

Reduced robot cycle times

Cycle times are reduced by shorter traverse paths and direct

depositing o parts on the conveyor belt.

Cost-ecient production

Thanks to the space-saving design o the Insider, not only the material

fow on the injection molding machine is improved, but the convenient

movement o molded parts to the end o the clamping unit also allows or

more avorable positioning o the machines.

Easy access in spite o integration

Thanks to easy removal o the conveyor belt and eeding area, access

to the injection molding machine is as comortable as in machines

without automation systems.

The robust, compact design o the Insider

stands the test in a long-term operation through stability and accessibility.

The Insider solution combines the injection molding machine with an automatic parts removal system and a conveyor belt to orm a compact, space-saving

unit. Custom-built peripheral equipment or preparation and downstream nishing, as well as special equipment such as an integrated light barrier or in-

stallation o a second conveyor belt are included in the production program as options. The Insider is available with up to 300 t clamping orce as standard

and oers processors a number o advantages.

Insider solution ALL-IN-ONE

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Clamping unit Injection unit

t 60 130 210 350 525 750 1000 1330 2250

35

45

65

90

110

150

180

240

300

Material Factor

ABS 0.88

CA 1.02

CAB 0.97PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

The maximum shotweights (g) are calculated by multiplyingthe theoretical shot volume (cm3) by the above actor.

Material Factor

PP + 20% Talcum 0.85

PP + 40% Talcum 0.98

PP + 20% GF 0.85PS 0.91

PVC-rigid 1.12

PVC-fexible 1.02

SAN 0.88

SB 0.88

PF 1.3

UP 1.6Dark grey boxes = thermosets

Possible combinations o clamping units/injection units

Shot weight conversion table

Clamping/Injection unit shot weight

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HM 35 t

Clamping unit HM 35/

Clamping orce kN 350

Distance between tie bars mm x mm 320 x 270

Mold height (min.) mm 195

Opening stroke/opening orce mm/kN 375/26

Maximum daylight mm 570

Ejector stroke/ejector orce mm/kN 100/26.4

Dry cycle time 1) s-mm 1.6 224

Injection unit /60 /130

Screw diameter mm 14 18 22 18 22 25 30

Screw stroke mm 90 110 125

Screw L/D ratio 20 20 22

Theoretical shot volume cm3 13.9 22.9 34.2 28 41.8 61.4 88.4

Specic injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540Max. screw speed min1 498 318

Max. plasticizing rate (PS) 2) g/s 1.7 5 7.2 3.2 4.6 8.5 12.3

Max. screw torque Nm 90 231 238 357

Nozzle stroke/nozzle contactorce mm/kN

250/47 250/47

Injection rate into air cm3/s 28.6 47.3 70.6 28.6 42.8 55.2 79.5

Injection rate into air withtwin-pump (option) cm

3/s 49 81.1 121 49.1 73.4 94.7 136

Injection rate into air with hy-draulic accumulator (option) cm

3/s 65 108 161 77.7 116 150 216

Barrel heating power kW 2.3 3.3 3.8 3.3 3.8 6.5 7.8

Number o heating zones,nozzle included

4 4

Drive

Drive power kW 7.5 7.5

Oil tank volume l 150 150

Electrical power supplywithout/with Europackage kVA

16/45 20/49

Weights, Dimensions

Netweight (exclusive oil) kg 2,500 2,500

Lenght x width x height3) m 3.0 x 1.3 x 1.9 3.3 x 1.3 x 1.9

Max. mold weight/min. molddiameter 4) kg/mm

400/250 400/250

1) according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm, higher plasticizing rates possible with twin-pump (option)3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen

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HM 45 t









Injection unit /60 /130 /210

Screw diameter mm 14 18 22 18 22 25 30 25 30 35

Screw stroke mm 90 110 125 150

Screw L/D ratio 20 20 22 22

Theoretical shot volume cm3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144

Specic injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500Max. screw speed min1 498 318 310

Max. plasticizing rate (PS) 2) g/s 1.7 5 7.2 3.2 4.6 8.5 12.3 8.2 12 18.6

Max. screw torque Nm 90 231 238 357 490


250/47 250/47 250/86

Injection rate into air cm3/s 32.7 54.1 80.7 32.7 48.9 63.1 90.9 59.5 85.7 117


3/s 49 81.1 121 49.1 73.4 94.7 136 71.4 103 140


3/s 65 108 161 77.7 116 150 216 143 206 280

Barrel heating power kW 2.3 3.3 3.8 3.3 3.8 6.5 7.8 6.5 7.8 10.5


4 4 4

Drive

Drive power kW 11 11 11

Oil tank volume l 150 150 150


20/49 24/53 27/56

Weights, Dimensions

Netweight (exclusive oil) kg 2,500 2,500 2,600

Lenght x width x height3) m 3.0 x 1.3 x 1.9 3.3 x 1.3 x 1.9 3.4 x 1.3 x 1.9


400/250 400/250 400/250


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HM 65 t









Injection unit /60 /130 /210 /350

Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40

Screw stroke mm 90 110 125 150 175

Screw L/D ratio 20 20 22 22 22

Theoretical shot volume cm3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144 123 169 220

Specic injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595Max. screw speed min1 623 398 310 298

Max. plasticizing rate (PS) 2) g/s 1.9 6.2 9 4 5.8 10.5 15.4 8.2 12 18.6 11.6 17.9 28.5

Max. screw torque Nm 90 231 238 357 490 621


250/47 250/47 250/86 250/86

Injection rate into air cm3/s 40.9 67.6 101 40.9 61.1 78.9 114 59.5 85.7 117 74.1 101 132


3/s 65 108 161 65.5 97.8 126 182 95.2 137 187 98.8 134 176


3/s 65 108 161 77.7 116 150 216 143 206 280 216 294 384

Barrel heating power kW 2.3 3.3 3.8 3.3 3.8 6.5 7.8 6.5 7.8 10.5 7.8 10.5 12.2


4 4 4 4

Drive

Drive power kW 11 11 11 15

Oil tank volume l 200 200 200 200


20/49 24/53 27/56 34/63

Weights, Dimensions

Netweight (exclusive oil) kg 3,000 3,000 3,100 3,100

Lenght x width x height3) m 3.4 x 1.4 x 2.0 3.5 x 1.4 x 2.0 3.6 x 1.4 x 2.0 3.8 x 1.4 x 2.0


600/315 600/315 600/315 600/315


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HM 90 t









Injection unit /130 /210 /350 /525

Screw diameter mm 18 22 25 30 25 30 35 30 35 40 35 40 45

Screw stroke mm 110 125 150 175 200

Screw L/D ratio 20 22 22 22 22

Theoretical shot volume cm3 28 41.8 61.4 88.4 73.6 106 144 123 169 220 193 251 318

Specic injection pressure bar 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659Max. screw speed min1 477 372 298 318

Max. plasticizing rate (PS) 2) g/s 4.8 6.9 12.6 18.5 9.9 14.4 22.3 11.6 17.9 28.5 19.1 30.4 39.7

Max. screw torque Nm 238 357 490 621 770


250/47 250/86 250/86 350/86

Injection rate into air cm3/s 49.1 73.4 94.7 136 71.4 103 140 74.1 101 132 102 133 169


3/s 77.7 116 150 216 119 171 233 124 168 220 153 200 253


3/s 77.7 116 150 216 155 223 303 216 294 384 287 375 475

Barrel heating power kW 3.3 3.8 6.5 7.8 6.5 7.8 10.5 7.8 10.5 12.2 10.5 12.2 13.9


4 4 4 4

Drive

Drive power kW 15 15 15 18.5



30/59 32/61 34/63 39/68

Weights, Dimensions




800/350 800/350 800/350 800/350


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HM 110 t


Clamping orce kN 1,100







Injection unit /210 /350 /525 /750

Screw diameter mm 25 30 35 30 35 40 35 40 45 40 45 50



Theoretical shot volume cm3 73.6 106 144 123 169 220 193 251 318 283 358 442

Specic injection pressure bar 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659 2,678 2,116 1,714Max. screw speed min1 496 397 318 291

Max. plasticizing rate (PS) 2) g/s 13.1 19.2 29.7 15.4 23.8 38 19.1 30.4 39.7 27.9 36.3 43.9

Max. screw torque Nm 490 621 770 998

Nozzle stroke/nozzle contactorce

mm/kN 250/86 250/86 350/86 350/86

Injection rate into air cm3/s 95.2 137 187 98.8 134 176 102 133 169 124 157 194


3/s 143 206 280 148 202 263 153 200 253 176 223 276


3/s 155 223 303 216 294 384 287 375 475 376 476 588

Barrel heating power kW 6.5 7.8 10.5 7.8 10.5 12.2 10.5 12.2 13.9 12.2 13.9 17.5


4 4 4 4 4 5

Drive

Drive power kW 18.5 18.5 18.5 22



35/64 37/66 38/67 46/75

Weights, Dimensions




1,000/400 1,000/400 1,000/400 1,000/400


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HM 150 t









Injection unit /350 /525 /750 /1000




Theoretical shot volume cm3 123 169 220 193 251 318 283 358 442 398 491 594


Max. plasticizing rate (PS) 2) g/s 18.3 28.3 45.2 22.7 36.2 47.1 27.9 36.3 43.9 32.4 39.2 48.5

Max. screw torque Nm 621 770 998 1,540


250/86 350/86 350/86 400/100

Injection rate into air cm3/s 117 160 209 121 158 200 124 157 194 183 226 273


3/s 167 227 296 172 225 285 176 223 276 239 296 357


3/s 216 294 384 287 375 475 376 476 588 478 590 714

Barrel heating power kW 7.8 10.5 12.2 10.5 12.2 13.9 12.2 13.9 17.5 13.9 17.5 18.4


4 4 4 4 5 4 5 5

Drive




41/70 43/72 46/75 57/86

Weights, Dimensions




1,400/450 1,400/450 1,400/450 1,400/450


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HM 180 t









Injection unit /525 /750 /1000 /1330




Theoretical shot volume cm3 193 251 318 283 358 442 398 491 594 540 653 913


Max. plasticizing rate (PS) 2) g/s 31 49.5 64.5 38.1 49.6 60 32.4 39.2 48.5 31.2 38.7 46.2

Max. screw torque Nm 770 998 1,540 1,940


350/86 350/86 400/100 400/100

Injection rate into air cm3/s 166 217 274 170 215 265 183 226 273 184 223 311


3/s 217 283 359 222 281 347 239 296 357 241 292 407


3/s 287 375 475 376 476 588 478 590 714 567 686 958

Barrel heating power kW 10.5 12.2 13.9 12.2 13.9 17.5 13.9 17.5 18.4 17.5 18.4 21


4 4 4 5 4 5 5 5

Drive




52/81 55/84 57/86 60/89

Weights, Dimensions




1,800/500 1,800/500 1,800/500 1,800/500


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HM 240 t






Maximum daylight mm 1,075

Ejector stroke/ejector orce mm/kN 200/59



Screw diameter mm 40 45 50 45 50 55 50 55 65



Theoretical shot volume cm3 283 358 442 398 491 594 540 653 913

Specic injection pressure bar 2,678 2,116 1,714 2,490 2,016 1,666 2,470 2,041 1,461Max. screw speed min1 536 350 278

Max. plasticizing rate (PS) 2) g/s 51.3 66.8 80.8 43.6 52.8 65.3 41.9 51.9 62

Max. screw torque Nm 998 1,540 1,940


350/86 400/100 400/100

Injection rate into air cm3/s 229 289 357 246 304 368 248 300 419


3/s 261 331 408 351 434 525 354 428 599


3/s 376 476 588 478 590 714 567 686 958

Barrel heating power kW 12.2 13.9 17.5 13.9 17.5 18.4 17.5 18.4 21


4 4 5 4 5 5 5

Drive




63/92 64/93 67/96

Weights, Dimensions


Lenght x width x height3) m 5.2 x 1.8 x 2.4 5.4 x 1.8 x 2.4 5.5 x 1.8 x 2.4


2,400/550 2,400/550 2,400/550


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HM 300 t






Maximum daylight mm 1,175

Ejector stroke/ejector orce mm/kN 200/59



Screw diameter mm 45 50 55 50 55 65 55 65 75



Theoretical shot volume cm3 398 491 594 540 653 913 772 1,078 1,436

Specic injection pressure bar 2,490 2,016 1,666 2,470 2,041 1,461 2,500 2,070 1,555Max. screw speed min1 400 318 283

Max. plasticizing rate (PS) 2) g/s 49.9 60.3 74.6 48 59.3 70.9 53 79 120

Max. screw torque Nm 1,540 1,940 2,373


400/100 400/100 500/129

Injection rate into air cm3/s 281 347 420 283 343 479 242 338 450


3/s 351 434 525 354 428 599 315 440 585


3/s 478 590 714 567 686 958 726 1,014 1,351

Barrel heating power kW 13.9 17.5 18.4 17.5 18.4 21 22.7 26.4 32.7


4 5 5 5 6

Drive




75/104 78/107 88/117

Weights, Dimensions


Lenght x width x weight3) m 5.6 x 1.9 x 2.4 5.7 x 1.9 x 2.4 6.9 x 1.9 x 2.4


3,200/630 3,200/630 3,200/630


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Standard eatures HM UNILOG B6E, B6S

UNILOG B6E

Electrical components

Operating voltage 230/400 V-3PH, 50 Hz

Common voltage supply

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Optional eatures HM UNILOG B6E, B6S

Hydraulic B6E B6S

Hydr. accumulator or ast injection incl. loading pump and paral-lel ejector movement and core pull movement via double pump

Extra large oil cooler

Core pull movement and parallel ejection with double pump

Core pull movement and parallel ejection incl. ast injection withdouble pump

Injection parallel to clamp orce build-up

Hydraulic core pulls. Limit switch unction according toEUROMAP 13. Pressure and speeds adjustable

Pneumatic core pull

Pneumatic maniold or moldmaster nozzle (controlled 1 nozzleor more parallel in the mold)

Hydraulic maniold or moldmaster nozzle (controlling 1 nozzleor more parallel in the mold)

Filter in water inlet o oil cooler

Adapter wi th ball valve on the oil tank or o il maintenance

Separate bypass ltration unit

ServoPower speed-controlled servo motor with xed displace-ment pump

Clamping unit B6E B6S

Non-standard opening stroke ater customer request

T-slots in mold platens

SPI bolt pattern

Ejector cross in clamping platen as per EUROMAP/SPI

Maximum ejector orce increased

Mechanical ejector couple

Ejector platen saety device

Mechanical mold saety mechanismParts chute or separation o good/bad parts

Photoelectric ejection check

Air valve, ac tion initiated (ON) and timer (OFF)

Manual or semiautomatic tie bar retract device

Quick mold clamping system magnet., hydr. or mech.

Injection unit B6E B6S

Servo closed loop controlled Grooves in the eeding zone

High torque screw motor in lieu o standard

High temperature heaterbands (max. 450 C)

Screw drive by a. c. servo-motor

Ball type screw tip

Needle type shuto nozzle with spring, pneumatic operated orhydraulic operated

Melt temperature or pressure sensor in cylinder head

Pneumatic cross-bolt type shut-o nozzle (rom SPE 1,000)

Open Airmould-nozzle, pressure controlled

Relie valve or nozzle pressure control (standard r. SPE 2,250)

Wear resistant screw and barrel AK+ (standard rom screwdiameter 75 mm)

Barrel insulation

Screw with mixing section or barrier section

Applicat ion package processing thermoset s

Injection unit equipped or rigid PVC

Applicat ion package processing liquid silicone rubber (LSR)

Applicat ion package processing PIM/MIM/CIM Hoppermagnet

Hopper loader UNIFEED A1 (till SPE 1,330)

Caption:

standard

optionalnot available

Saety gate B6E B6S

Operating saety gate at the rear side

Front side gate saety system or manual part removalPneumatic saety gate at the operator side

Initiate next cycle by closing saety gate in semi-auto operation

Saety gate clearance operator side/rear side extended

Saety gate rear side lowered at the top o the upper tie bar

Cooling and conditioning B6E B6S

Additional fow controller with temperature gauges

Shut-o valve or cooling water battery

Blow out valve or cooling water battery

Hosting o cooling circuits on the x. platen or the moving platen

Electrical components B6E B6S

Clamp orce display and supervision

Temperature control zone or hot runnerNon-contact stroke transducers

Special voltage

Control cabinet cooler

Closed loop temperature control o platen and mold

Additional sockets

Fuse protection or sockets

Interace or handling equipment

Energy consumption analysis

Integrated Tandemmold

Switch over to holding pressure by cavity or melt pressure

Switch over to holding pressure by external signal

Injection compression program/venting program

Purging program through the open moldMelt cushion control

Audible alarm

Analog temperature control interace

Temperature control interace digital, serial 20mA TTY protocol

CAN-Bus-interace or mold conditioner as per EUROMAP 66-2

Interace or AIRMOULD mobile

Interace or robots as per EUROMAP 67

Adaptor rom EUROMAP 67 to EUROMAP 12

Interace or conveyor belt

Scale interace

Host computer interace/PDA (EUROMAP 63)

Relays contact parallel to plasticizing

Machine ault (potential-ree contact)

BNC connectors or injection process analysis

Interace or brushing device

Interace or vacuum pump

Second injection data setting or automatic start up

Web- and remote service

Control button BATTENFELD K4 incl. interace EUROMAP 63 K4

Accessories B6E B6S

Pillar swivel crane with hoist

Special paint and/or touch-up paint

Tool kit

Levelling pads

USB stick or data storageWebcam

Insider package

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Wittmann Batteneld GmbH

Wiener Neustdter Strasse 81

2542 Kottingbrunn | Austria

Tel.: +43 2252 404-0 | Fax: +43 2252 404-1062

[email protected]

www.wittmann-group.com

Wittmann Batteneld GmbH & Co. KG

Werner-Batteneld-Strasse 1

58540 Meinerzhagen | Germany

Tel.: +49 2354 72-0 | Fax: +49 2354 72-485

[email protected]

www.wittmann-group.com

ish)|2011/10|

|Subjecttochange..

Documents

HM_35-300_en