History of Philton PPC Specialist manufacturer of transit packaging for over 40 years. Expertise in Bulk packaging solutions Our Keynote is Quality

History of PhiltonPPC

Specialist manufacturer of transit packaging for over 40 years.

Expertise in Bulk packaging solutions

Our Keynote is Quality

Use technology from other manufacturing disciplines

Philton has a second manufacturing plant in Shanghai – P.R.C

Venture with PPC for 12 + years, over 10 years as a J.V. company

Systems based on U.K. principles with full batch traceability

Also ISO9001/2008 quality assured.

A third Philton plant has recently been set up in Bangalore - India

Philton Polythene Converters

Philton Product range

Bulk transit Packing specialists - Flexitanks / Container Linings / Dry bulk Liners / IBC packaging

Flexitank Introduction


What is a Flexitank?The Flexitank is an ideal product to

transport all kinds of non-hazardous

liquids and chemicals, generally in a

standard 20' dry container. Flexitanks

are easy to install and optimizes the

use of the container space. The

Flexitank can be loaded with a variety

of non - hazardous liquids such as

latex, wine, lubricants, additives,

edible oils and many more. The one-

way disposable Flexitank virtually

eliminates the possibility of

contamination and is easily disposed

off without causing any environmental

issues.


History of the Flexitanks

Have been used for over 20 years.

Original Flexitanks were made of Butyl rubber. Very expensive to

made, reposition, clean and repair.

PVC tanks were a cheaper option but still expensive to reposition,

clean and repair.

Multi-ply PE tanks are the cheapest and most widely used single

trip option.

Single ply PE tanks also used in certain markets.

Market has grown from approximately 1,000 loads p.a. to more

than 300,000 p.a. This is increasing approximately 10% p.a.


Benefits of PPC Flexitanks

Simple, reliable and economical

Fast loading / discharging time

High space utilization

Environment friendly

No risk of cargo contamination

Low storage cost for empty tanks

Covered by a factory warranty and

product liability insurance


Disadvantages of small bulk containers Drums (Steel / Plastic)

• High cost of packing • High labour cost • Long stuffing time required • Low space utilization

• Disposal problems

Intermediate Bulk Containers • Not always available • Expensive • Heavy reliance for return load • Need forklift equipment

• Long stuffing time required


Disadvantages of bulk shipping ISO Tank Container

• Not always available • High rental / shipping cost • High cleaning cost • Slow to position • Heavy reliance on return load

Parcel Chemical Tanker • Not always available • Slow to position• Require large cargo volume • Port to Port only • Heavy reliance on bulking

installation


Multi-ply PE Flexitanks


Constructed of different individually welded layers

Can have an internal or external barrier layer

Security in our unique testing system

Excellent Quality record.

Single Ply PE Flexitanks

Single membrane 1mm thick

Excellent for Viscous products

Good for products effected by moisture

Double welding system

Very Robust and strong


Styles of Flexitanks- Top Fill/Discharge


Styles of Flexitanks- Bottom Fill/Discharge


Capacity of Flexitanks


Virtually any size from 10,000 litre to 24,000 litre.

Much larger tanks can be made for static short term storage.

Restricted by weight / volume / regulations in various countries.

Fill within +200 /-500 Litres otherwise fluid dynamics may break

the Flexitank.

Generally the more viscous product, the smaller the Flexitank

used.

Comparison in 20’ Container Box

Flexitank Drums IBC

No.of units 1 85 20

Per Unit 24,000 litres 207 litres 1,000 litres

Total Capacity 24,000 litres 17,595 litres 20,000 litres

Fitting Time .5 hour 2 hour 2 hour

Stuffing Time 45 minutes 5 hour 3 hour

Labour In Use 2 3 3

Work Space Low High Moderate


Range Of Products Food Grade

Synthetic Latex Detergents

Lubricating oilBase Oil

Fatty AcidPlasticizersEmulsions

and many more…

Vegetable OilsEdible Oils

SorbitalJuice Concentrates

WineNut oils

Glacier waterand many more…

Uses of Flexitanks •Shipment of Industrial and Food grade non – hazardous Liquid

•Emergency supply

• Water storage

• Military Use

Industrial Grade


Valve / Hose Configurations


2” top fill hose assembly or valve with camlock is the standard.

3” top fill hose assembly or valve with camlock is available.

2” or 3” Stubby valve or spigot available.

Bottom load / discharge valves are available.

Other larger sizes are available but are considerably more

expensive.

Different end connections available on request.

Flexitank kit accessories

Bulkheads with metal bars or frame

Boards made of compressed Wood

- Corrugated plastic board

- Polystyrene Foam

Bath Tub Liners

Corrugated paper

Thermal foil linings

Heater pads


Installation of Flexitank


Cargo Loading


Correct installation is essential


Easy process to install, however easy to go wrong.

The Flexitank is likely to fail if not installed correctly.

Our Insurance cover is void if all procedures are not followed.

Installation checklist is installed with every Flexitank.

All installers need to be trained and approved.

Things don’t go wrong just at sea!










Product loaded too hot


What does a Flexitank have to withstand?







Ship Rolling at 30°


Philton Polythene Converters Ltd

Environmental Policy and procedures

Philton recommend Flexitanks are disposed of in an environmentally and socially responsible manner. The following options are recommended.

Ensure residues are at a minimum. Check MSDS for handling warnings.

Reuse materials – The Flexitanks components can be separated and where possible re-used, as long as the product previously carried will not cause any adverse health affects.

Recycling – Separate the Flexitanks components to their constituent materials and either cut up or bale the materials together for collection by an approved recycling contractor.

Incineration – Sending to a registered incinerator can create value in terms of the energy it can derive.

Testing and Compatibility

PPC fully test new designs with load testing in our Flexitank simulator.

Not all products are compatible with Flexitanks

Temperature restrictions

Mini tanks used for testing


Quality Record

Less than 1 manufacturing failure per 2000 tanks.

Every Flexitank End weld is tested to 1 bar pressure.

Independent audits by SGS surveys.

Independently tested by China Railways Bureau

COA Rail impact test at TUEV – Gorlitz at 14Kmh (4.5g force)

Philton is a member of the COA which promotes best practise within the Flexitank industry.


Thank you for your time to view this presentation. Please do not

hesitate to contact us with any questions you may have.

ContactPhilton Polythene Converters Andrew Tisi [email protected]



Documents

History of Philton PPC Specialist manufacturer of transit packaging for over 40 years. Expertise in Bulk packaging solutions Our Keynote is Quality