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HI HI HI HI-86 86 86 86 Minimodul Minimodul Minimodul Minimodul HI86 – User Manual Part no HI86-USER-E-10 Version: 1.00 Great care has been taken in the creation of the text, illustrations and program examples in this manual. Neither HIQUEL, their authors nor their interpreters may be held responsible for any errors herein, nor can they be held responsible or liable for consequences arising from any errors herein. This manual is subject to copyright law. All rights are reserved. This manual may not be copied in part or whole in any form including electronic media without the written consent of Hiquel. Neither may it be transferred in any other language suitable for machines or data processing facilities. Also rights for reproduction through lecture, radio or television transmission are reserved. This documentation and the accompanying software is copyrighted by Hiquel. Copyright 2002 by HIQUEL GmbH

HIHI---868686 Minimodul - Charter Controls · HIHI---868686 Minimodul HI86 – User Manual Part no HI86-USER-E-10 Version: 1.00 Great care has been taken in the creation of the text,

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Page 1: HIHI---868686 Minimodul - Charter Controls · HIHI---868686 Minimodul HI86 – User Manual Part no HI86-USER-E-10 Version: 1.00 Great care has been taken in the creation of the text,

HIHIHIHI----86868686

MinimodulMinimodulMinimodulMinimodul

HI86 – User Manual Part no HI86-USER-E-10 Version: 1.00 Great care has been taken in the creation of the text, illustrations and program examples in this manual. Neither HIQUEL, their authors nor their interpreters may be held responsible for any errors herein, nor can they be held responsible or liable for consequences arising from any errors herein. This manual is subject to copyright law. All rights are reserved. This manual may not be copied in part or whole in any form including electronic media without the written consent of Hiquel. Neither may it be transferred in any other language suitable for machines or data processing facilities. Also rights for reproduction through lecture, radio or television transmission are reserved. This documentation and the accompanying software is copyrighted by Hiquel. Copyright 2002 by HIQUEL GmbH

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Attention! You are handling dangerous

electrical current! � Disconnect the supply voltage before making any wiring

modifications. � Ensure that the system cannot not be switched on

accidentally. � Ensure that the device and its surroundings are potential

free. � Please refer to the specific installation and mounting

instructions. � Qualified personal only should handle the device. � The device has to be mounted in such a way that no

unintentional operation may occur. � All control and supply voltage wiring must be routed so

that no inductive or capacitive interference or any other severe electrical noise disturbance may interfere with the device.

� Supply voltage variation must not exceed the specifications in the technical details. If so, proper performance of the device can not be guaranteed.

� When a partial or total loss of voltage has occurred ensure sure that the performance of the software has not been affected so that no undefined or faulty functions in the application may result.

� Emergency installations according to EN60204/IEC204(VDE0113) must remain active in all modes of the automated installation. Activation of the emergency installation must not cause an uncontrolled or undefined start cycle.

� The software engineer has to make sure, that no failure functions of the automated installation may occur when line faults or core faults arise.

� Notwithstanding the above, local regulations must be observed in all installations.

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Content ATTENTION!..............................................................................................2 CONTENT ..............................................................................................3 MINIMODUL HI86 ......................................................................................5 PREFACE ..................................................................................................6 MOUNTING................................................................................................7

Modul description ..........................................................................8 Module size ...................................................................................9 DIN-rail mounting ........................................................................10 Supply voltage wiring ..................................................................11 Digital input wiring .......................................................................12 Digital output wiring .....................................................................13

SOFTWARE INSTALLATION ..................................................................14 P.C.- System requirements .........................................................14 Software Installation ....................................................................14

SOFTWIRE THE PROGRAM ..................................................................17 FUNCTIONAL UNITS ..............................................................................18

General........................................................................................18 Basic elements ............................................................................18 Normally closed contact ..............................................................19 Normally open contact.................................................................19 Digital output ...............................................................................19 Reset Input ..................................................................................20 Timer – On delay.........................................................................20 Timer – Off delay.........................................................................21 Timer – On- and Off delay...........................................................21 Timer – On pulse.........................................................................21 Timer – off pulse..........................................................................22 Timer – on and off pulse .............................................................22 Timer – Asymmetric recycling – pause first ................................22

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Timer – Asymmetric recycling – impulse first..............................23 Star-Delta ....................................................................................23 Bistable function. (flip-flop) ..........................................................24 Marker (internal relay) .................................................................24 Impulse Marker – rising edge activation......................................24 Impulse Marker – falling edge activation.....................................24 Impulse Marker – rising and falling activation .............................25 Counter – Input C+......................................................................25 Counter – Input C-.......................................................................25 Counter – Input CC+ ...................................................................27 Counter – Input CC- ....................................................................27 Connections ................................................................................28

FIRST STEPS ..........................................................................................29 Application...................................................................................29 Step 1: Create a project and define its name..............................30 Step 2: Place elements into the work space ...............................31 Step 3: Connecting various elements .........................................33 Step 4: delete elements ..............................................................36 Step 5: create path 1 ...................................................................37 Step 6: create path 2 ...................................................................38 Step 7: configure timing functions ...............................................39 Step 8: allocate potentiometer ....................................................39 Step 9: Timing diagram ...............................................................40 Step 10: Drawing the results of the combination timing and marker functions ......................................................................................40 Step 11: Download to minimodul HI86........................................41 Step 12: Program ready ..............................................................41

TECHNICAL INFORMATION ..................................................................42 ADDITIONAL............................................................................................43

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Minimodul HI86 Safety precautions

Danger to life through electrical current! Only skilled personal trained in electro-engineering should perform the described steps in the following chapters. Please observe the country specific rules and standards. Do not perform any electrical work while the device is connected to power. Pay attention to following rules � Switch off the automated installation � Check restart proof � Electrically isolate the installation � Cover any non-isolated areas

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Preface The minimodul HI86 is the first in a new generation of automation products from the alliance of Boom, Hiquel and Resi which is designed to bridge the gap between low end “intelligent” and “programmable” relay modules and specialised mini PLC’s which may incorporate functions which are redundant to the users application such as analogue i/o or complicated maths functions. For this reason the minimodul HI86 will replace hard wired control systems which include

� Time relays � Counting functions � Time measuring functions

and � Electronic combinations

Using a PC running Win95, Win98 or WinNT you simply draw a circuit diagram for your application and download it via RS232 to minimodul HI86 which is then ready to fulfil its task in a wide range of applications including the following: Heating systems, control systems for lights, doors, roller shutters, blower and ventilation systems, revolving doors, automated machines and installations, presses, punches, belt conveyors, vibration conveyors, sorters, pumps, compressors, etc.

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Mounting This chapter deals with the correct mounting of the minimodul HI86.

N C1-3 Do1

Di3 Di4 Di5

Do2 Do3 C4-6

Di6 Di7 Di8

Do4 Do5 Do6

L Di1 Di2

0

Do1

Ub Err Inf

Do2Do3Do4Do5Do6

Di3 Di4 Di5 Di6 Di7 Di8Di1Di2

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Modul description

N C1-3 Do1

Di3 Di4 Di5

Do2 Do3 C4-6

Di6 Di7 Di8

Do4 Do5 Do6

L Di1 Di2

0

Do1

Ub Err Inf

Do2Do3Do4Do5Do6

Di3 Di4 Di5 Di6 Di7 Di8Di1Di2

A

B

C

E F

G

HIJK

L

D Fig: Front view of the minimodul HI86

A Zoom voltage supply L: +24 N: Ground B 8 digital inputs Di1 to Di8 C 3 digital outputs Do1 to Do3

Terminal C1-3 is the common connection for the digital outputs Di1 to Di3

D 3 digital outputs Do4 to Do6 Terminal C4-6 is the common connection for the digital outputs Di4 to Di6

E Modular socket to connect the PC, RS232 download cable

F Slot to insert memory card G 2 potentiometers to adjust timing ranges H LED display: digital input status I LED display: digital output status J LED display for user information (Do7) K LED display: supply voltage is ok. L LED display module failure or program failure

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Module size

The minimodul HI86 has a housing width of 67,5mm, a height of 85mm and a width of 70mm. It can be mounted on Din-rail according to DIN/EN50022.

67,5

N C1-3 Do1

Di3 Di4 Di5

Do2 Do3 C4-6

Di6 Di7 Di8

Do4 Do5 Do6

L Di1 Di2

85

0

Do1

Ub Err Inf

Do2Do3Do4Do5Do6

Di3 Di4 Di5 Di6 Di7 Di8Di1Di2

Fig: Front view of minimodul HI86 and measurements

85

70

Fig: Side view of minimodul HI86 and measurements

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DIN-rail mounting

A

B Fig: Mounting of the minimodul HI86 on DIN-rail When mounting the minimodul HI86 on DIN-rail attach the module on the top first (A) and then fix it by levering open the spring clip with a screw driver and easing back onto the rail. (B) Tip: To connect the terminals please use a suitable cross screwdriver and affix the terminals with max. 1.0 Nm tightening torque. Type of screw: Pozidrive No 1

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Supply voltage wiring

N C1-3 Do1

Di3 Di4 Di5

Do2 Do3 C4-6

Di6 Di7 Di8

Do4 Do5 Do6

L Di1 Di2

0

Do1

Ub Err Inf

Do2Do3Do4Do5Do6

Di3 Di4 Di5 Di6 Di7 Di8Di1Di2

L

N

<1A

<10A<10A

Fig: Supply voltage wiring

The supply voltage is connected to terminals L and N. When using an AC-supply, the polarity is unimportant. When using a DC-supply connect +V on terminal L and 0V on terminal N. The supply to A1 should be fused at 1 Amp maximum and the supply to the two output relay common connections at 10 Amps maximum. Tip: Max. cable size 2x1,5²

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Digital input wiring

Fig: digital inputs wiring

The digital inputs can be supplied from 20VAC/DC to 250VAC/DC 45-65Hz, which must be the same supply at to terminal A1. Tip: When using AC-supply the digital inputs must be connected to the same phase as the minimodul HI86 supply voltage.

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Digital output wiring

Fig: digital output wiring

The digital outputs Do1 to Do3 are supplied by the terminal C1-3, the digital outputs Do4 to Do6 are supplied by the terminal C4-6. Tip: We recommend the use of suitable RC-network or freewheeling diodes when switching contactors or other inductive devices.

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Software installation This chapter will guide you through the installation of the programming software from the CD-ROM which is enclosed in your Starter kit.

P.C.- System requirements

The following is the minimum and recommended specifications to provide a proper installation of the programming software:

Minimum: Recommended:

Processor: Pentium 90 Pentium 166

Operating system:

32-bit MS Win95, Win98 or Win NT Version 3.51 or higher

RAM: 8 MB (16 MB for Win NT)

20 MB (32 MB for Win NT)

Free memory: 20 MB 40 MB

serial port: 1 free RS232 port 1 free RS232 port

Software Installation

� Shut down all other Windows applications. � Insert the CD-ROM into the drive. � The installation program will start automatically. � If nothing happens for a while, choose “Run” in the

Windows start menu. Select D:\Setup.exe (or other drive letter indicating the CD-ROM drive in your system).

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When first executing the set-up you will get a window ”Select Language” where you can click your choice.

When you have made your selection (for example Deutsch), following dialogue will be displayed.

If you have no other applications running on your systems, you can click “OK” and the set-up will start. By clicking the button „Set-up beenden“ you can cancel the installation.

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The following dialogue box will now appear on your screen:

When you click on the large icon button on the top left, the set-up will continue. The program files will be copied into the directory indicated. „C:\Programme\SoftWIRE\“ is pre-set – by clicking on the button „change directory“ (Verzeichnis wechseln) you can easily choose another path. With „Set-up beenden“ you can cancel the set-up. When the set-up is finished, you can start SoftWIRE in the menu „Start“ - „Program“ - „SoftWIRE“. Tip: SoftWIRE will auto detect the required serial port for downloading programs to HI-86, therefore you are not required to choose the serial port.

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SoftWIRE The program

C D

B

A

E

A Work space: Here you will create your wiring diagram B Tool bar: Here you can choose the element you want to

insert C Tool bar: Here you can click on symbols for load project,

save project, print project, download etc. D Menu: All actions can be performed by using the pull down

menus as well, if preferred.. E Status line: Here you will see information concerning the

active mode, selected program element and other information.

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Functional Units In this chapter all function elements which are necessary to create a wiring diagram with SoftWIRE are will be explained

General

In general you can create a wiring diagram in SoftWIRE without any restriction in the positioning of the elements. To optimise the diagram be aware that the software reads the circuit from left to right. This means that SoftWIRE starts with the first output on the left and the other outputs will be read sequentially to the right..

Basic elements

Input contacts (normally open, normaly closed) Relays (Outputs, Delayed, Pulsed, Bistable function, Star-Delta, Reset-Input, etc.) Markers (interlal relays, rising impulse, falling impulse, etc.) Counters

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Normally closed contact

This element indicates the inverted status of an input, or a normally closed output contact, of a timer or a marker.

Normally open contact

This element indicates the status of an input,. Or a normally open contact, of a timer or a marker.

Digital output

With the digital output element you can change the status of a digital output in the wiring line. You can allocate a name or description to all program elements in the properties box which opens automatically when you place the element on screen. You can also double click on an element to open its properties box Tip: Each output (Do1 – 6) can only be used once in a wiring diagram but you can allocate a number of internal contacts to it to enable other elements such as Timers or Counters to be started or stopped when the output energises.

In

Out

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Reset Input

With the reset input you can initialise (set to 0) timers and counters. The reset input is used like a digital output. Please note that you must insert the object you want to reset (timer module or counter) into you diagram first. In the “properties” window you can allocate a name/description to the reset-input. The allocation to the corresponding timer module or counter is performed by making a choice from the object list. (belonging to:)

Timer – On delay

With the On-delay timer you can delay the status of any point of the wiring diagram. This delay can be used as often as required anywhere in the diagram by connecting an input to it (menu property list => allocation) When using the On-delay function the status of an input will be read, delayed and then transferred to the output. By using a reset input the timer can be reset at any time.

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Timer – Off delay

With the Off-delay timer you can hold the status of any point for a specified time. e.g over-run timer. Afterwards the original status will be valid again. By using a reset-input the status can be reset at any time.

Timer – On- and Off delay

The On and Off delay timer is a combination of the two previously described functions.

Timer – On pulse

With the On-pulse timer a timed output corresponding to the pre-set time t will be set on the rising impulse(leading edge) of the input. The input pulse may be longer or shorter than the set time. By using a reset-input the status can be reset at any time.

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Timer – off pulse

With the off-pulse timer a timed output, corresponding to the pre-set time t will be set on the falling impulse(trailing edge) of the input signal no matter how long the input is set. By using a reset-input the status can be reset at any time.

Timer – on and off pulse

The on and off pulse timer is a combination of the two functions previous described.

Timer – Asymmetric recycling – pause first

When this input is activated, the output will be set to Low for time t1 and High for time t2. This action will continue until the input is de-activated. After a rising impulse on the input the timer always startswith Low. By using a reset-input the status

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can be reset at any time. N.B This function uses 2 of the 16 timers available

Timer – Asymmetric recycling – impulse first

When this input is activated, the output will be set to High for time t1 and Low for time t2. This action will continue until the input is de-activated After a rising impulse on the input the timer always starts with High. By using a reset-input the status can be reset at any time. N.B This function uses 2 of the 16 timers available

Star-Delta

This special function is used to perform a star-delta start of motors. After a rising impulse(leading edge) on the input, the output Out1 will be activated for time t1. At the end of time t1 Out1 will be deactivated and time t2 (pause) commences. At the end of time t2 the output Out2 is activated until the input signal Low(trailing edge) is read. N.B This function uses 2 of the 16 timers available

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Bistable function. (flip-flop)

This function simulates a bistable relay. The output condition changes state at the start(leading edge) every impulse read at the input.

Marker (internal relay)

With all marker types, the result of a wiring line (ladder rung) can be used in any other wiring line. (Normally closed contacts or normally open contacts are connected to this marker).

Impulse Marker – rising edge activation

With every rising impulse(leading edge) the marker will energise for 100mS.

Impulse Marker – falling edge activation

In

Out

In

Out

100ms

In

Out100ms

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With every falling impulse(trailing edge) the marker will energise for 100mS.

Impulse Marker – rising and falling activation

With every rising and falling impulse the marker will energise for 100mS. TIP. Allocate a contact of an output to an impulse marker, then allocate the impulse marker to a C+ counter to count output activations (i.e number of starts) – also see explanation of C+ counter on following page

Counter – Input C+

Each of the 8 internal counters can have 4 counting functions (C+, C-, CC+, CC) plus Reset, and 2 output states (Lo and Hi). When a rising impulse is present on this input, the corresponding counter value increases by one. When the counter value reaches the pre-determined value the counter will stop incrementing and the Output Cx-Hi changes to High. (x = counter number, C1 in the example)

Counter – Input C-

Each of the 8 internal counters can have 4 counting functions (C+, C-, CC+, CC) plus Reset, and 2 output states (Lo and Hi).

In

Out

100ms100ms

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When a rising impulse is present on this input, the corresponding counter value decreases by one. When the counter value reaches the start value 0, the counter will not be decreased anymore and the Output Cx-Lo changes to High. (x

= counter number, C2 in the example)

C-

Res

Hi

Lo

C+

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Counter – Input CC+

Each of the 8 internal counters can have 4 counting functions (C+, C-, CC+, CC) plus Reset, and 2 output states (Lo and Hi). As long as the input is activated, the corresponding counter increments every 100ms, therefore with this function you can measure time. When the counter value reaches the pre-determined value, the counter will stop incrementing and the Output Cx-Hi changes to High. (x = counter number, C3 in the example)

Counter – Input CC-

Each of the 8 internal counters can have 4 counting functions (C+, C-, CC+, CC-) plus Reset, and 2 output states (Lo and Hi). As long as the input is activated, the corresponding counter decrements every 100ms, therefore with this function you can measure time. When the counter value reaches zero the counter will stop decrementing and the Output Cx-Hi changes to High. (x = counter number, C4 in the example) TIP: A C+ function and a C- function can be performed on one counter: e.g. C4C+ and C4C- (also C4CC+ and C4CC-). As a result it is possible to increase and decrease the value of one counter using separate inputs. This feature can be used for example, for stepped positional control and speed control.

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If the CC+ and CC- counter functions are used in this way, instead of up/down counting, you get time period measurement, e.g. if the CC+ counter is active for 5s to perform a function, the CC- counter must be active for 5s to ‘clear’ the CC+ counter to ‘0’ There are examples of this feature in the ‘first steps’ folder that has been loaded into the ‘Project’ directory of your ‘softWIRE’ directory.

Connections

All elements which are “picked” from the tool bar or from the menu, and “placed” into the work space, must be connected according to the relevant standards. Each path (ladder rung) has to be a closed circuit (connected through elements to the Plus rail and to the Ground rail). If the elements are not connected to both rails you will get a failure message while downloading to the minimodul HI86.

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First Steps This chapter describes how to use the work space step by step.

Application

Please note that although all Windows and workspace menus in the following example are in German text, the text will automatically change to whichever language you select when starting to create your project. Application Example To implement the simple control of a roller shutter door with delay time between the opening and closing. Following functions shall be integrated: � The "Open door" output (Do1) is activated when the “Door

closed” limit switch (Di2) is closed and the “Open Door” push button (Di1) is pressed, or the “stop” switch is not active and the push button (Di1) is pressed or when the door is closing and the push button (Di1) is pressed (delay time).

� The "Close Door" output (Do2) is activated when the

“Door open” limit switch (Di3) is active and the push button (Di1) is pressed.

� When the stop push button (Di4) is pressed, the door has

to stop instantly. After releasing the stop push button the door is to roll down to the door closed limit switch and wait for the next activation of the “open door” push button.

A step-by-step guide to programme the above specification follows.

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Step 1: Create a project and define its name

As a first step create a new project and name it “Roller door with delay time”.

Start SoftWIRE and choose the required language in the window. This action changes all work space displays and menus into your desired language

Fig 1: Language selection Click “create new project”, a project will be created called standardised project x.

Fig 2: Start up window When performing these steps a free work space, and a file to store the project data is created. If a different project name is required open the “project” menu and choose “save as”, a window called “save under” will open.

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HIQUEL Minimodul HI86

Type the required name into to text line and then click the button “save”.

Fig 3: Save project

Step 2: Place elements into the work space

The project software drawing can now be created by placingthe various elements into the work space. The application specification has four input values. Di1....”Operate Door” push button (Open and Close door) Di2....”Door closed” limit switch Di3....”Door open” limit switch Di4....”Stop” push button The inputs should be placed into the program first. You mayselect either a normally open contact which represents a contact that closes (makes) when it is operated, or a normalclosed contact that opens (breaks) when it is operated. Click on the required symbol in the toolbar, choose a “Normaopen contact” from the drop down menu and place this element on the work space (drag and drop).

1.

31

ly

lly

2.

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Fig 4: Choosing an element Depending on the selected element a window (Fig 5) will appear. Alternatively double-click a recently placed element and the same dialog opens. The allocation (description) of the element can now be entered. In fig. 5 below: Bezeichnung (Description when English selected)) Element 1 could be “Operate Door” or any other suitable description. This is a free text area for your own description. Zugehorigkeit (Belonging to.. when English selected) Keine could be DI1 (Digital input 1)

Fig 5: Allocation dialogue

These details will be shown on all printouts of the wiring diagram and the cross reference lists. It will also be shown in the status line of the PC display each time the element is selected. To continue with the application example repeat this procedure to create the other three input elements, but ensure that they are normally closed contacts.

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The physical allocation of all 4 elements should be chosen from D1 to D4. These 4 inputs should now be represented by 4 corresponding outputs. Defining an output as the result of a switching combination is as easy as placing an input on the work space. From the toolbar choose the symbol for a relay(see fig 4). A menu appears from which an “output” can be selected. This output is then placed on the work space. The properties of the output (description and allocation) can be entered but in this case the software suggests the and place the other three relays in the same way (Outputs)next ‘free’ output, which should be selected in this example. Any of the six outputs of the minimodul HI86 (DO1 – DO6) can be selected. Select N.B. A 7th Digital output address is available but instead of belonging to a physical output it energises the ‘Inf’ LED in the HI-86 front plate. This feature is useful for information and diagnostic purposes

Step 3: Connecting various elements

To connect the different elements follow either of the methods described below:

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Method 1, Select the “connection” symbol from the tool bar as indicated by the arrow, the mouse cursor changes to a cross-wire. Click and hold the cross-wire cursor on the connection point (green circle) of an element and drag to the required connection point of another element then release the mouse button. Follow the same procedure to create the connections to the positive and ground rail. Method 2, Select the cursor arrow symbol from the tool bar Click on the element in the work space and hold the mouse button down. Drag the element so that its green connection point is over the connection point of another element or either the positive or ground rail, and release the mouse button. Click on the element again and drag it. You will see that a connection line follows the element. Place the connection point of the dragged element over the connection point of another element or the positive or ground rail and release the mouse button. This action joins the elements. If you click on the element again you can drag it to a convenient location on the work space and the connections will follow the element. By experimenting with the above methods you will discover new possibilities, for instance using method 2, select an output which is already connected via an input to the positive rail , and also to the ground rail. Drag the output to place its connection point over the connection point of a similar input/output line, release the mouse button then re-select the output and drag it away - see what happens, you can create multiple connections. To delete any line or element simply select it by left clicking on it then right click and select “delete”. You can also select and modify the properties of the element in the same way. After experimenting, return your drawing to the example status (4 inputs and 4 outputs) to continue programming the example.

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You should now see the following picture on the working space.

Fig 6: Work space

This program could be downloaded to the minimodul HI86 and the outputs would operate depending on the input status, however in relation to the application example it is meaningless and the specifications are not fulfilled. Delete the four outputs. Method 1. Click in the work space and holding the mouse button down drag over all the elements to be deleted. Release the mouse button and all elements selected will be highlighted in red. Right click and select Delete, or hit Delete on your keyboard. Another dialog appears to confirm the deletion (see fig 7) Method 2 Press the Shift button and click each output with the mouse, they are marked now. When pressing the right mouse button a menu appears, select the “delete” function. Another dialog appears to confirm the deletion (see fig 7)

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Step 4: delete elements

Fig 7: Delete dialog Next replace the four deleted outputs with Marker (internal) relays. The reasons are a) to use specific properties of the marker logically and b) to be able to use the properties of the inputs which activate the markers at multiple places in the program if required. Consider the application specification. The digital input Di1 is responsible for both closing and opening the door. Therefore a marker is required which is reacting to a rising impulse(leading edge)– e.g. push to start, push to stop. Choose the corresponding symbol from the tool bar. (click on the marker symbol, select ‘rising impulse) All other relays are replaced by ‘normal’ markers. The conditions of the markers must now be combined, starting with the “open door” path (refer to fig.8). Consider the conditions that must be met to open the door? Marker 1 and Marker 2 must be switched. Marker 3 and Marker 4 must not be switched. When the above conditions are met Marker 5 will be activated. The normally open contact of marker 5, in parallel with markers 1 & 2 becomes a “self-holding” or “latching” contact. This must be integrated in order to hold the action of the ‘rising impulse’ marker M1 until the ‘Door Closed’ limit switch Di2 or the ‘Stop’ switch Di4 is activated, thus stopping the door.

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Step 5: create path 1

Example of logic structure : Actual fuction

Marker 1 ............... True ------------------------------------Operate (open) Door

and ---------------------------------------------------------- if

Marker 2 ............... True …(or Marker 5, True)--------- Door is closed And ----------------------------------------------and not Marker 3 ......... True ---------------------------------- Door is not fully open

and ---------------------------------------------------------and

not Marker 4 ......... True ------------------------------ Stop button is not operated

equals (energise) Marker 5.

................. Reminder:

................. M1 = Operate Door (Open /Close)

................. M2 = Door Closed limit switch

................. M3 = Door Open limit switch

................. M4 = Stop button

................. M5 = see Fig13 on P40

Fig 8: Path 1

Fig 8 shows the result of the previous considerations. You can easily prove this path; Temporarily program any free output in series with the normally open contact of M5 (parallel to NC contacts M3 & M4 and Marker M5), to simulate the door motor. Download the program to HI-86 and ‘operate’ the program. – see Step 11 on P42 for downloading instructions – you only have to click on one button! Once you are satisfied that the path operates as required, delete the output you added and proceed to step 6.

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Step 6: create path 2 The “Close door” path must now be considered. When the door is open, normally open contact M3 (open limit switch) will be closed. Operating the Close/Open input DI1 will close normally open contact M1, the circuit will be complete through normally closed contacts M2, M4 & M5, therefore marker M6 will energise. The normally open contact of M6 in parallel with contacts M3 & M1 will latch M6 until any of the normally closed contacts M2, M4 or M5 open.

Fig 9: Path 2 You could stop here to prove your circuit as before if required. Finally the pause time between the action of opening or closing the door must be programmed. The result of each of the paths has been allocated to a marker (M5 & M6). Now the results of the paths will be used again First the timing function has to be considered: In the toolbar click the “relay” symbol select “Delayed” and choose the “On-delay” function from the menu, place the time relay and configure it. The configuration dialog is similar to the other symbols, however the timing features are additional (Fig 10)

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Step 7: configure timing functions

Fig 10 property dialog for relay with on delay function To define the delay time there are two possibilities. � Fix the time in the program by typing the figures into the

box � Use a variable time by allocating the timer to one of the

external potentiometers.

Step 8: allocate potentiometer

Click the “on button” (knob symbol). A window appears (see fig 11) in which the following items can be defined. � The adjustable time range � Allocation to Pot’ 1 (t15) or Pot’ 2 (t16) potentiometer on

the front-plate of minimodul HI86.

Fig 11 variable time definition

TIP: You can make the external pots’ into fixed time delays by programming the same ‘from’ and ‘to’ times. i.e. from 10s to 10s 2.

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Step 9: Timing diagram

Fig. 12: Timing diagram

To check the timer function you can look on the function diagram. Just click the button on the diagram (see Fig10).

Step 10: Drawing the results of the combination timing and marker functions Once the timer is defined and configured it can be integrated into the circuit. The result is a combination of timing functions with marker functions (see Fig13).

Fig 13:

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Step 11: Download to minimodul HI86

Once the program is completed it can be down-loaded to the minimodul HI86. Click the button with the file structure (see Fig 14)

Fig 14: tool bar

Step 12: Program ready

If the program has been drawn correctly it is ready to work with the minimodul HI86. The HI86 can now be installed or you can remove the memory SIMM card from the Hi86 attached to your PC and send it to your customer. Tip: If there are there any problems when downloading to the HI86 check that the download cable is connected properly, that the HI86 is switched on and a memory card is inserted into the HI86 correctly. The software automatically checks ports Com1 to Com 8 on your PC. Please check if no other driver software (mouse, fax, modem) is using the serial port under Windows 95/98 or Windows NT.

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Technical information Housing 67,5x70x80mm DIN rail mounting 35mm rail Wiring max. 2x1,5² per terminal Zoom voltage supply 20VAC/DC to 250VAC/DC 45-65Hz Digital Inputs 8 with LED display

20VAC/DC to 250VAC/DC 45-65Hz Digital Outputs 6 relays with LED display

30VDC, 5A or 250VAC, 4A Memory card 2kByte SIMM Card, inter-changeable Programming port Special RS232 for direct connection to the PC LED display LEDs for digital in- and outputs, Failure and

information Cycling time 100ms Timers 16 timers N.B. certain timimg functions require

the use of 2 of the 16 timers, e.g Assymetrical recycler (different On and Off times)

Timing functions 14 pre-programmed timing functions On delay, Off delay, On pulse, Off pulse, recycling, Star delta start,,..........)

External Potentiometers Any of the 16 timers can be allocated to the two potentiometers located on the HI-86 front-plate

Timer time resolution 0,1s to 109min, two time ranges can be adjusted by potentiometer

Counter 8 pre-programmed up/down counters, Range: 0 to 65535

Markers (internal relays) Up to 100 markers Special functions Bi-stable function (flip-flop) Programming By ‘SOFTwire’ software, using an on-screen

wiring diagram as you were taught at college or at work!

Programming software Windows95/98 or Windows NT compatible programming software

Wiring diagram Automatic check if the wiring diagram is correct, printing options for the wiring diagram, a cross reference list and a connection diagram

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Additional Following products can be ordered: HI86-MAN-E: Printed Manual for Programming minimodul HI86 in English HI86-CARD: SIMM-memory card for minimodul HI86. HI86-CONN: programming cable to connect minimodul HI86 to the PC HI86-PROG: SoftWIRE-software to program HI86 HI86-STARTER-KIT-E: Our introduction set containing a minimodul HI86, a SIMM card, a programming cable, a SoftWIRE-CD including licence and a user manual in English. HI86: Minimodul with 8 digital inputs and 6 digital outputs and a memory card for 20-250VAC/DC 45-65Hz

H I QU E L G mb H

B a i r i s c h K ö l l d o r f 2 6 6 , A - 8 3 4 4 B a d G l e i c h e n b e r g

T e l : + 4 3 - ( 0 ) 3 1 5 9 - 3 0 0 1 - 0 F a x : + 4 3 - ( 0 ) 3 1 5 9 - 3 0 0 1 - 4

w w w . h i q u e l . c o m