Upload
phamkhue
View
267
Download
7
Embed Size (px)
Citation preview
High Voltage Contact and Connector Systems for Electric and Hybrid Vehicles
Status 2014 I For an up-to-date overview of our sales network please refer to our website: www.rosenberger.com
While the information has been carefully compiled to the best of our knowledge, nothing is intended as representation or warranty on our part and no statement herein shall be construed as recommendation to infringe existing patents.
Germany
Rosenberger Hochfrequenztechnik GmbH & Co. KGHauptstraße 183413 FridolfingGermanyPhone + 49 - 8684 - 18 - [email protected]
Europe
FranceRosenberger Hochfrequenztechnik GmbH & Co. KGRepresentation OfficeActipark17, Rue des Frères Lumière67201 EckbolsheimFrancePhone + 33 - 3 - 90 20 76 03Fax + 33 - 3 - 90 20 76 [email protected]
ItalyRosenberger Hochfrequenztechnik GmbH & Co. KGRepresentation OfficeVia Brodolini, 3120863 Concorezzo - MBItalyPhone + 39 - 039 - 96 30306Fax + 39 - 039 - 59 [email protected]
SwedenRosenberger Sverige ABVallgatan 5B17067 SolnaSwedenPhone + 46 - 8 - 6 36 26 00Fax + 46 - 8 - 6 36 26 [email protected]
United KingdomRosenberger Micro-Coax Ltd.2b Mercury HouseCalleva Park, AldermastonBerkshire RG7 8PNGreat BritainPhone + 44 - 1-18 - 9 81 00 23Fax + 44 - 1-18 - 9 81 61 [email protected]
South America
BrazilRosenberger Domex Telecom Ltda.Cabletech Avenue, 601GuamirimCEP 12295-230BR-Cacapava - São PauloBrazilPhone + 55 - 12 - 3221 8500Fax + 55 - 12 - 3221 [email protected]
ChileRosenberger Sudamérica Ltda.Aldunate 1961,Santiago 836-1195ChilePhone + 56 - 2 - 3 67 11 70Fax + 56 - 2 - 3 67 12 [email protected]
North America
Rosenberger North AmericaRepresentation Office 15900 Michigan Ave, Suite 5Dearborn, MI 48126United States of AmericaPhone +1 - 734 - 673 [email protected]: +1 - 248-259 [email protected]
Asia
China, Asia, AustraliaRosenberger Asia Pacific Electronic Co., Ltd.No. 3, Anxiang Road, Block BTianzhu Airport Industrial ZoneBeijing 101300PR ChinaPhone + 86 - 10 - 80 48 19 95Fax + 86 - 10 - 80 48 24 [email protected]
IndiaRosenberger Electronic Co. (India) PvtLimitedPlot No. 263, Sector 6IMT Manesar, GurgaonHaryana-122050IndiaPhone + 91 - 124 - 477 55 00Fax + 91 - 124 - 477 55 [email protected]
JapanFusoh Shoji Co., Ltd.No. 10 - 2, 2-ChomeNagata-Cho, Chiyoda-KuTokyo 100-0014JapanPhone + 81 - 3 - 35 81 90 56Fax + 81 - 3 - 35 81 57 [email protected]
Korea South, Sales AutomotiveDream Holdings Co. Ltd.977-1, Gosaek-dong, Gwonseon-gu,Suwon-siGyeonggi-doKorea (South) (441-813)Phone + 82 - 31 - 243 - 1767Fax + 82 - 31 - 243 - [email protected]
Sales Automotive
HeadquartersRosenberger Hochfrequenztechnik GmbH & Co. KGHauptstraße 1 | 83413 FridolfingP.O. Box 1260 | 84526 TittmoningGermany Phone + 49 (0)8684 18-0 [email protected] + 49 (0)8684 18-1499 www.rosenberger.com
1Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Our Rosenberger Online Catalog contains the current standard product range with specific details, including data sheets, assembly instructions and panel piercings.
catalog.rosenberger.com
Unser Rosenberger Online Catalog enthält das aktuelle Standard-Produkt-spektrum mit Detailinformationen wie Datenblätter, Montageanleitungen und Montagebohrungen.
catalog.rosenberger.de
Contents
Company Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
High Voltage Connectors . . . . . . . . . . . . . . . . . . . . . . . 6
HVR®40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
HVR®200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
HPK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HVR Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rosenberger is one of the worldwide leading suppli-ers for controlled impedance and optical connectivity solutions, system components for mobile communi-cation networks, data centers and test & measure-ment and high voltage contact systems.
A global network of Rosenberger research & develop-ment and production centers provides innovation, op-timized cost structure and outstanding local customer service.
Rosenberger Global Network
Rosenberger ist einer der weltweit führenden Anbie-ter von impedanzkontrollierter und optischer Verbin-dungstechnik, Systemkomponenten für Mobilfunk, Datenzentren und Messtechnik und Hochvolt-Kon-taktsystemen für Fahrzeuge.
Ein globales Netzwerk von Rosenberger-Entwick-lungs- und Fertigungszentren bietet Innovation, opti-mierte Kostenstrukturen und lokalen Kundenservice.
USA
Rosenberger North America f Plano TX f Akron PA f Albuquerque NM f Pennsauken NJ
Rosenberger Site Solutions, LLC. Lake Charles LA
Brazil
Rosenberger Domex Telecom Ltda Caçapava-São Paulo
ChileRosenberger Sudamerica Ltda Santiago
2 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Company Profile
Germany
Headquarters Rosenberger Hochfrequenztechnik GmbH & Co. KG Fridolfing
Rosenberger OSI GmbH & Co. OHG Augsburg
Rosenberger Messtechnik GmbH Radeberg
Hörl Kunststofftechnik GmbH & Co. KG Laufen
Denmark
Rosenberger Danmark a/s Birkerød
United Kingdom
Rosenberger Micro-Coax Ltd. Aldermaston
China
Rosenberger Asia Pacific Electronic Co. Ltd
f Beijing f Dianshan Hu f Dongguan
India
Rosenberger Electronic Co. India Pvt Limited
f Manesar f Goa
Sweden
Rosenberger Sverige AB Solna
Spain
Rosenberger Telecom, S.A. Alcorcón-Madrid
Hungary
Rosenberger Magyarország Kft. f Jászárokszállás f Taksony
France
Rosenberger France Eckbolsheim
Italy
Rosenberger Italia Concorezzo-MB
3Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Company Profile
4 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Superior Quality
The quality of our products and services is an essential part of our corporate strategy. Rosenberger’s quality philosophy is not just to optimize components and products, but to continuously improve and optimize all processes to ensure customer satis faction: from product development, planning, purchasing, production, sales, logistics and service to environmental policy – all in all, to offer maxi-mum benefit to our customers all over the world.
Responsibility for quality also means being proactive in protecting our environment and natural resources. We endeavour to avoid or minimize environmental pollution – even beyond the requirements of legal regulations whenever possible.
Ausgezeichnete Qualität
Die hohe Qualität unserer Produkte und Serviceleistungen ist ein grundlegender Bestandteil unserer Unternehmensstrategie. Die Rosenberger-Qualitätsphilosophie beinhaltet nicht nur die Optimierung aller einzelnen Produkte, sondern auch die kontinuierliche und abteilungsübergreifende Verbesserung und Optimierung aller Unternehmensprozesse: von der Produktentwicklung über Planung, Einkauf, Produktion, Vertrieb, Logistik bis hin zur Umweltpolitik – mit dem Ziel, allen unseren Kunden weltweit größtmögliche Kundenzu-friedenheit zu bieten.
Verantwortung für Qualität bedeutet auch umweltbewusstes Handeln und Schutz der natürlichen Ressourcen. Unser Ziel ist es, eine Verschmutzung der Umwelt zu vermeiden, beziehungsweise auf ein Minimum zu beschränken – möglichst deutlich unterhalb der ge-setzlich erlaubten Grenzwerte.
Environmental
Environmentally-conscious actions and protection of natural resources are professed company objectives at Rosenberger. A sustain-able and careful approach to protecting our environment, avoidance of unnecessary consumption and environmentally responsible use of raw materials are primary concerns. Rosenberger has been certified to ISO 14001 since 1998.
Umwelt
Umweltbewusstes Handeln und Schutz der natürlichen Ressourcen sind erklärtes Unternehmensziel von Rosenberger. Der nachhalti-ge und behutsame Umgang mit unserer Umwelt und ein sparsamer und ökologischer Einsatz notwendiger Rohmaterialien stehen im Vordergrund. Rosenberger wurde bereits 1998 nach ISO 14001 zertifiziert.
Connectors and cable assemblies manufactured by Rosenberger correspond to the following European Directives:
Die von Rosenberger gelieferten Steckverbinder und Kabel-Assemblies sind mit folgenden EU-Richtlinien konform:
f 2011/65/EU – Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS2) f 2012/19/EU – Waste Electrical and Electronic Equipment (WEEE2) f 2003/11/EG and 2000/53/EC – End of Life Vehicle (ELV) f IEC 61760-1 – max. soldering temperature +260 °C for 10 sec. for PCB connectors
Quality – Environment – Product Compliance
IMDS System
Rosenberger is registered with the IMDS system (Internationales MaterialDatenSystem der Automobilindustrie) since 2001. The prod-ucts are fed systematically into the IMDS system.
Rosenberger ist seit 2001 im IMDS (Internationales MaterialDatenSystem der Auto mobilindustrie) registriert. Die Produkte werden sys-tematisch in das System eingegeben.
www.IMDS.de
Company Profile
5Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Product Compliance
Rosenberger monitors and supervises all production, quality and logistic processes with the aim of ensuring compliance with customer requirements.
Our solutions are based on integrated and flexible product compliance and include material and product reliability and safety, recycling, reuse and contractual inspections. Our staff is made aware of the product-compliance problems resulting from environment legislation so as to "live and experience" implementation of them and compliance with them.
Produkt-Compliance
Rosenberger überwacht und kontrolliert die gesamten Produktions-, Qualitäts- und Logistikprozesse mit dem Ziel, die Erfüllung der Kundenanforderungen sicherzustellen.
Unsere Lösungen bauen auf eine integrierte und flexible Produkt-Compliance und beziehen Material- und Produktsicherheit, Recyc-ling, Wiederverwendung sowie Vertragsprüfungen mit ein. Unsere Mitarbeiter sind für die aus der Umweltgesetzgebung resultierende Produkt-Compliance-Problematik sensibilisiert, um deren Umsetzung und Einhaltung zu "leben".
Company Profile
6 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
High Voltage Connectors
Rosenberger HV connectors - high voltage connectors – were developed especially for power transmission in electric- and hybrid vehicles. The harmonized connecting system consists of Rosenberger HV connectors for current loads up to 40 A and 250 A for cable diameters from 2 x 2.5 mm² to 50 mm² as well as power-distribution units for the arrangement of customer-specific assembly formations. Main focus in the develop-ment of High Voltage connectors was set on lowest contact resistances with optimized EMI performance characteristics.
Rosenberger is a competent development partner for the integration of connector solutions and customer specific solutions with the highest quality and best performance, still meeting customer price targets.
Engine Other applications, e.g. electric heating, power assisted steering, air conditioning
Onboard-charging system AC/DC converterPower-distribution unit
Power-distribution unit
Battery
High Voltage Connectors
7Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Performance f Multiple contact points f Low contact resistance f Low mating force f Different diameters available f Constant force diagramm
Advantages f High ampacity f Low internal heating f Easy assembly f Less space necessary f High tolerance compensation
Spring Leaf Technology
The Rosenberger High Voltage connection and accessory portfo-lio is based on a spring leaf technology.
This spring leaf technology provides multiple contact points to achieve lowest contact resistances in the transition area and a high current performance. With silver plated contact pins and direct contact to press in rings best EMI performance can be achieved even after severe conditions of aging compared to direct contact methods to casted material. Due to the multiple connection points to both sides (inner and outer connection diameters) good vibration levels can be achieved.
Rosenberger offers detailed assembly instructions and values for cable side and unit side (Copper & Aluminium cable vari-ants depending on the connector type). In any case touch proof protection acc.to DIN EN 60529 is ensured for any variant. Water-proofness is ensured acc. to IP Codes IP6K9K, IP68. HVIL (high voltage interlock) systems ensure to achieve best safety condi-tions for the operator.
The spring leaf technology ensures nearly constant forces over a wide range of working deflections. Large mating tolerances and temperature changes can be compensated without significant deviation from it's initial forces.
High Voltage Connectors
0
50
100
150
200
250
300
350
400
Cur
rent
in A
at 1
05 °C
70-95 mm²350 A
6 mm²40 A
16 -35 mm²150-190 A
50 mm²240 A
2-4 mm²19 A
HVR 40HVR 200
HPK …
8 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
High Voltage Portfolio
f HVR®40 – high-voltage connectors for applications up to 40 A f HVR®200 – high-voltage connectors for applications up to 200 A f HPK – high power contact for applications up to CE: 240 A f HVR Fuses – exchangeable f Customer Specific Solutions f Direct Contact Connector Systems f Power Distribution Units
High Voltage Connectors
9Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Rosenberger Number Code
HV Connectors
High Voltage Connectors
H2 K 1 01- W 2 A 035 B1 -ACoding
Plating
Cable diameter specified in mm
Code cable group
Number of center contacts
Backend type
0 screw version outer and center contact
1 crimped outer and center contact
2 mated outer contact - screwed center contact
5 press-fitted outer contact – crimped center contact
9 special types
W crimped outer contact – welded center contact
Serial number
Configuration
1 straight
2 right angle
Gender
K jack
S plug
Connector Series
H2 HVR®200
H4 HPK
HV HVR®40
H9 special products
10 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Rosenberger Number Code
HVR Fuse
High Voltage Connectors
H1 K 1 01- 2 2 S PC0 B1 -ACoding LF-Ampere rating
A 10 A
B 15 A
C 20 A
D 30 A
E 40 A
Plating
PC PEC (Automotive EV-Fuse)
LF Little Fuse
S fuse
Number of center contacts
Backend type
Serial number
Configuration
1 straight
2 right angle
Gender
K jack
S plug
Connector Series
H1 HV Fuse
11Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Rosenberger Number Code
HV Device Socket (header)
High Voltage Connectors
HVL 1 02- 5 B- 002 B1 -ACoding
Plating
Serial number
Cable dimension
0 no cable
A 2.5 mm2
B 4 mm2
C 6 mm2
D 16 mm2
E 25 mm2
F 35 mm2
G 50 mm2
H 70 mm2
J 90 mm2
Backend type
Serial number
Configuration
1 straight
2 right angle
Series
HVL HVR®40 header
H2L HVR®200 header
H4L HPK header
Copyright © Rosenberger 2013 www.rosenberger.com | 1
HVR40 80%-Kurve; Derating frei in Luft
0
10
20
30
40
50
60
70
0 20 40 60 80 100 120 140 160
Curr
ent [
A]
Temperature [°C]
HVR40 R/A 6mm²
HVR40 Straight 6mm²
Derating Graph HVR®40 acc. to DIN EN 60512-5-2
2 x 6 mm² cable (derating graphs for other cable sizes on request)
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com12
Interface Dimensions HVR®40
Code HVDimensions in mm
HVR®40
Electrical data
Insulation resistance ≥ 200 MΩ
Voltage classB60 V DC < U ≤ 1500 V DC25 V AC < U ≤ 1000 V AC
Contact resistance (current) ≤ 1.36 mΩ
Contact resistance (EMV) ≤ 10 mΩ
Ampacity for 6 mm²40 A at 105°Cacc. to DIN EN 60512-5-2
Test voltage 2700 V DC
Working voltage 750 V DC
EMI (shielding effectiveness)70 dB (10 kHz – 5 MHz)65 dB (5 MHz – 500 MHz)
High Voltage Interlock (HVIL) available
Mechanical data
Mating cycles ≥ 50
Engagement force ≤ 100 N
Disengagement force ≥ 50 N
Retention force latch ≥ 500 N
Coding efficiency ≥ 300 N
Cable cross sections 2.5 mm², 4 mm², 6 mm²
Vibration class LV215 PG17-II
IP class (mated) IP6K9K/ IPX8/ IPXXD
IP class (unmated) IPXXB
Touch proof acc. to DIN EN 60529
Environmental data
Temperature range -40 °C to +140 °C
RoHS compliant
Design characteristics
Straight and right angle options on header side
Straight version on jack side only
Color coded caps per cable size
Limitations are possible due to the used cable type.
13Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Technical Data HVR®40
Code HV
Fields of Application
f On board charger f E-heater f E-compressor
Interface Drawing
f RN_079-01
HVR®40
14 Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Coding
HVR®40
Color specification
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differ-ences during manufacturing may occur.
Coding PlugColor/RAL-Nr .
ABlack/9005
BBlack/9005
CBlack/9005
DBlack/9005
Coding Jack
A
B
C
D
Cables
f FHLR2GCB2G 2 x 2,5 mm²; LV 216-2 f FHLR2GCB2G 2 x 4,0 mm²; LV 216-2 f FHLR2GCB2G 2 x 6,0 mm²; LV 216-2
HVR®40
15Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Products
HVR®40 Connectors
Rosenberger No. Remarks CableAssembly Instruction
HVK102-12A002B1-Ystraight jack 2-pole waterproofseparate in piece parts acc. to data sheet
2.5 mm² MA_HV0004
HVK102-12A004B1-Ystraight jack 2-pole waterproofseparate in piece parts acc. to data sheet
4 mm² MA_HV0004
HVK102-12A006B1-Ystraight jack 2-pole waterproofseparate in piece parts acc. to data sheet
6 mm² MA_HV0004
HVK201-12A002B1-Yright angle jack 2-pole waterproofon request
2.5 mm² MA_HV0007
HVK201-12A004B1-Yright angle jack 2-pole waterproofseparate in piece parts acc. to data sheet
4 mm² MA_HV0007
HVK201-12A006B1-Yright angle jack 2-pole waterproofseparate in piece parts acc. to data sheet
6 mm² MA_HV0007
170-097-00000 protection cap for jackapplicable for all variants
HVL102-5B-001B1-Yheader, 4 screw holesother cable size versions on request
4 mm² MA_HV0010
170-097-00005protection cap for header applicable for all socket variants
-Y: please fill-in requested coding
HVR®40
Derating Graph HVR®200 acc. to DIN EN 60512-5-2
Interface Dimensions HVR®200
Code H2Dimensions in mm
HVR200 Kupfer Meterware80%-Kurve; Derating frei in Luft
0
50
100
150
200
250
300
0 20 40 60 80 100 120 140 160 180 200
Cur
rent
[A]
Temperature [°C]
16 mm² Cu
35 mm² Cu
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com16
HVR®200
Electrical data
Insulation resistance ≥ 200 MΩ
Voltage class 2
Contact resistance (current) ≤ 0.78 mΩ
Contact resistance (EMV) ≤ 10 mΩ
Ampacity for 35 mm²190 A at 105°Cacc. to DIN EN 60512-5-2
Test voltage 2700 V DC
Working voltage 750 V DC
EMI (shielding effectiveness)< 5 mΩ/m at 2 MHz< 10 mΩ/m at 30 MHz
High Voltage Interlock (HVIL) available, Power pins min 1mm advanced
Mechanical data
Mating cycles ≥ 50
Engagement force torque≤ 4.0 Nm ±0.4 Nm pre engagement force < 75 N
Coding efficiency ≥ 300 N
Cable cross sections 16 mm², 25 mm², 35 mm² (on request)
Cable connection angle 180°
Vibration class LV215 PG17-II
IP class (mated) IP6K9K/ IPX8/ IPXXD
IP class (unmated) IPXXB
Touch proof acc. to DIN EN 60529
Environmental data
Temperature range -40 °C to +140 °C
RoHS compliant
Design characteristics
Straight and right angle options on header side
Straight version on jack side only
Color coded caps per cable size
Limitations are possible due to the used cable type.
Technical Data HVR®200
Code H2
17Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Fields of Application
f Battery connection f BDU f Inverter
Interface Drawing
f RN_081-01
HVR®200
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com18
Coding
HVR®200
Color specification
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differ-ences during manufacturing may occur.
Coding JackColor/RAL-Nr .
ABlack/9005
BWhite/9010
CBlue/5012
ZWaterblue/5021
Coding Plug
A
B
C
Z
Cables
f FHLR2GCB2G 16 mm² / 0.21; LV 216-2 f FHLR2GCB2G 25 mm² / 0.21; LV 216-2 f FHLR2GCB2G 35 mm² / 0.21; LV 216-2
HVR®200
19Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Products
HVR®200 Connectors
Rosenberger No. Remarks CableAssembly Instruction
H2K102-W2A016B1-Ystraight jack 2-pole waterproofcode A available, other codes on request
16 mm²MA_HV0019 RN_087-01 RN_087-06
H2K102-W2A025B1-Ystraight jack 2-pole waterproofon request
25 mm²MA_HV0019 RN_087-01 RN_087-06
H2K102-W2A035B1-Ystraight jack 2-pole waterproofcode A available, other codes on request
35 mm²MA_HV0019 RN_087-01 RN_087-06
170-099-00003 protection cap jack for H2K102-W2AxxxB1-A
H2S101-02-000B1-Y straight plug 2-pole waterproof (header)MA_HV0017 MB_448
H2S204-02-000B1-Y right angle plug 2-pole waterproof (header)MA_HV0017 MB_448
-Y: please fill-in requested coding
HVR®200
Derating Graph HPK acc. to DIN EN 60512-5-2
Interface Dimensions HPK
Code H4Dimensions in mm
0
50
100
150
200
250
300
350
0 20 40 60 80 100 120 140 160 180 200
Curr
ent [
A]
Temperature [°C]
50mm² Cu
35mm² Cu
25mm² Cu
0
50
100
150
200
250
300
350
0 20 40 60 80 100 120 140 160 180 200
Curr
ent [
A]
Temperature [°C]
50mm² Alu
35mm² Alu
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com20
HPK Copper Cables
HPK Aluminum Cables
HPK
Electrical data
Insulation resistance ≥ 200 MΩ
Voltage classB60 V DC < U ≤ 1500 V DC25 V AC < U ≤ 1000 V AC
Contact resistance (current) ≤ 0.78 mΩ
Contact resistance (EMV) ≤ 10 mΩ
Ampacity for 6 mm²240 A at 105°Cacc. to DIN EN 60512-5-2
Test voltage 2700 V DC
Working voltage 750 V DC
EMI (shielding effectiveness)70 dB (10 kHz – 5 MHz)65 dB (5 MHz – 500 MHz)
High Voltage Interlock (HVIL) available
Mechanical data
Mating cycles ≥ 50
Engagement force1pin: < 100 N2pin: < 100 N
Cable cross sections copper 16 mm², 25 mm², 35 mm², 50 mm²
Cable cross sections aluminum 35 mm², 50 mm²
Coding efficiency ≥ 300 N
Cable connection angle 180°
Vibration class LV215 PG17-II
IP class (mated) IP6K9K/ IPX8/ IPXXD
IP class (unmated) IPXX2B
Touch proof acc. to DIN EN 60529
Environmental data
Temperature range -40 °C to +140 °C
RoHS compliant
Design characteristics
1-3 (1+2) pole connectors
2 screw mounting
Mounting hole- and coding-system
Locking device on harness-side connector acc. to AK standards (VW)
Limitations are possible due to the used cable type.
Technical Data HPK
Code H4
Fields of Application
f Battery connection f Inverter f E-machine
Interface Drawing
f RN_084-01
21Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
HPK
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com22
Coding
HPK
Color specification
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differ-ences during manufacturing may occur.
Coding Coding JackColor/RAL-Nr .
Z ARed/3001
Z BBlack/9005
Z CWaterblue/5021
Cables
Copper
f FHLR2GCB2G 16 mm² / 0.21; LV 216-2 f FHLR2GCB2G 25 mm² / 0.21; LV 216-2 f FHLR2GCB2G 35 mm² / 0.21; LV 216-2 f FHLR2GCB2G 50 mm² / 0.21; LV 216-2
Aluminum
f FHLALR2GCB2G 35 mm²; LV 216-2 f FHLALR2GCB2G 50 mm²; LV 216-2
HPK
23Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Coding Coding JackColor/RAL-Nr .
B
BBlack/9005
ARed/3001
C
BBlack/9005
CWaterblue/5021
Coding
HPK
Color specification
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differ-ences during manufacturing may occur.
HPK
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com24
Products
HPK Connectors with HVIL
Rosenberger No. Remarks Assembly Instruction
H4K111-W1UxxxB1-ZYstraight jack 1-pole with HVIL
MA_HV0008 RN_087-01 RN_087-04
H4K111-W2UxxxB1-ZYstraight jack 2-pole with HVIL
MA_HV0022 RN_087-01 RN_087-04
H4K109-W1UxxxB1-ZYstraight jack 1-polescrew locking feature with HVIL
MA_HV0008 RN_087-01 RN_087-04
H4K109-W2UxxxB1-ZYstraight jack 2-polescrew locking feature with HVIL
MA_HV0022 RN_087-01 RN_087-04
H4S110-92-H00B-YYheader 2-pole with HVIL
170-101-00000protection cap for jackapplicable for all variants
HVIL: High Voltage Interlock Contactxxx: please fill-in cable size-ZY: please fill-in requested coding-YY: please fill-in requested coding
HPK
25Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Products
HVIL: High Voltage Interlock Contactxxx: please fill-in cable size-ZY: please fill-in requested coding-YY: please fill-in requested coding
HPK Connectors without HVIL
Rosenberger No. Remarks Assembly Instruction
H4K112-W1UxxxB1-ZYstraight jack 1-pole without HVIL
MA_HV0008 RN_087-01 RN_087-04
H4K112-W2UxxxB1-ZYstraight jack 2-pole without HVIL
MA_HV0022 RN_087-01 RN_087-04
H4K110-W1UxxxB1-ZYstraight jack 1-polescrew locking feature without HVIL
MA_HV0008 RN_087-01 RN_087-04
H4K110-W2UxxxB1-ZYstraight jack 2-polescrew locking feature without HVIL
MA_HV0022 RN_087-01 RN_087-04
H4S110-92-000B-YYheader 2-pole without HVIL
170-101-00000protection cap for jackapplicable for all variants
HPK
Electrical data
Insulation resistance ≥ 200 MΩ
Voltage classB60 V DC < U ≤ 1500 V DC25 V AC < U ≤ 1000 V AC
Contact resistance (current) ≤ 1.36 mΩ
Contact resistance (EMV) ≤ 10 mΩ
Ampacity for 6 mm²40 A at 105°Cacc. to DIN EN 60512-5-2
Test voltage 2700 V DC
Working voltage 750 V DC
EMI (shielding effectiveness)70 dB (10 kHz – 5 MHz)65 dB (5 MHz – 500 MHz)
High Voltage Interlock (HVIL) available
Mechanical data
Mating cycles ≥ 50
Engagement force ≤ 100 N
Disengagement force ≥ 50 N
Retention force latch ≥ 500 N
Coding efficiency ≥ 300 N
Cable cross sections 2.5 mm², 4 mm², 6 mm²
Vibration class LV215 PG17-II
IP class (mated) IP6K9K/ IPX8/ IPXXD
IP class (unmated) IPXXB
Touch proof acc. to DIN EN 60529
Environmental data
Temperature range -40 °C to +140 °C
RoHS compliant
Design characteristics
Locking by clamp
HVR fuses can't be removed from fuse-housing
No (special) tools necessary to change the Rosenberger HVR fuse
Limitations are possible due to the used cable type.
Technical Data HVR Fuse
Code H1
Fields of Application
f HV Safety
Interface Drawing
f RN_091-01
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com26
HVR Fuse
HVR Fuse
Rosenberger No. Remarks Assembly Instruction
H1S101-92SLF0B1changeable fuse 30 Aother fuses on request
H1K101-12SLF0/91B fuse header MA_HV0021
H1K101-12S040/02B press in ring for header RN_091-03
Little Fuse OHEVxxx.SXC (10 A, 20 A, 30 A, 40 A fuse available)
27Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com
Products
HVR Fuse
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Germany, Phone +49 (0)8684 18-0, [email protected], www.rosenberger.com28
Rosenberger Numbers
170-097-00000. . . . . . . . . . . . . . . . . . . . . . . . . . . 15170-097-00005. . . . . . . . . . . . . . . . . . . . . . . . . . . 15170-099-00003. . . . . . . . . . . . . . . . . . . . . . . . . . . 19170-101-00000. . . . . . . . . . . . . . . . . . . . . . . . 24, 25H1K101-12S040/02B . . . . . . . . . . . . . . . . . . . . . . 27H1K101-12SLF0/91B . . . . . . . . . . . . . . . . . . . . . . 27H1S101-92SLF0B1. . . . . . . . . . . . . . . . . . . . . . . . 27H2K102-W2A016B1-Y . . . . . . . . . . . . . . . . . . . . . 19H2K102-W2A025B1-Y . . . . . . . . . . . . . . . . . . . . . 19H2K102-W2A035B1-Y . . . . . . . . . . . . . . . . . . . . . 19H2S101-02-000B1-Y . . . . . . . . . . . . . . . . . . . . . . 19H2S204-02-000B1-Y . . . . . . . . . . . . . . . . . . . . . . 19H4K109-W1UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 24H4K109-W2UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 24H4K110-W1UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 25H4K110-W2UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 25H4K111-W1UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 24H4K111-W2UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 24H4K112-W1UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 25H4K112-W2UxxxB1-ZY . . . . . . . . . . . . . . . . . . . . 25H4S110-92-000B-YY . . . . . . . . . . . . . . . . . . . . . . 25H4S110-92-H00B-YY . . . . . . . . . . . . . . . . . . . . . . 24HVK102-12A002B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVK102-12A004B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVK102-12A006B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVK201-12A002B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVK201-12A004B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVK201-12A006B1-Y . . . . . . . . . . . . . . . . . . . . . . 15HVL102-5B-001B1-Y . . . . . . . . . . . . . . . . . . . . . . 15
Index
RosenbergerHochfrequenztechnik GmbH & Co. KGHauptstraße 1 | 83413 FridolfingP.O. Box 1260 | 84526 TittmoningGermanyPhone + 49 (0)8684 18-0Fax + 49 (0)8684 [email protected]
Certified by ISO /TS 16949 ∙ DIN EN 9100 ∙ ISO 9001 ∙ ISO 14001
Order No.:Info 251HVCat | pA 2372402000/2014
Rosenberger® is a registered trademark by Rosenberger Hochfrequenztechnik GmbH & Co. KG. RosenbergerHSD® is a registered trademark by Rosenberger Hochfrequenztechnik GmbH & Co. KG. All rights reserved.
© 2014 Rosenberger