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Available techniques in accordance with American Petroleum Institute (API 941) INDUSTRIAL SERVICES - HIGH TEMPERATURE HYDROGEN ATTACK (HTHA) Backscatter The backscatter technique is used to detect suspicious areas affected by hydrogen attack. The front of the attack in the material can be measured and imaged. The remaining wall thickness (un-attacked) is assigned a color. Time of flight diffraction (TOFD) With time of flight diffraction (TOFD) testing it is possible to inspect welds for defects resulting from HTHA. It can be used for the detection of both macro and micro cracks. Macro cracks can easily be identified with TOFD. Micro cracks, however, can be challenging to discriminate from other types of weld defects. Also here a verification is found by cross-referencing the results to a Pulse-Echo or Phased Array UT examination. Velocity ratio measurement Velocity ratio measurement is based on the principle that the longitudinal and transverse sound velocities are affected by HTHA, by means of which the percentage of attack can be measured. By cross-referencing the results with the backscatter measurement, a confirmation of the amount of attack is established. In addition, the methodology used allows for a differentiation between small inclusions and HTHA. www.tuv.com High temperature hydrogen attack (HTHA) is a phenomenon which occurs within some industrial processes when the presence of hydrogen, subjected to high temperature and pressure, makes plants and systems susceptible to damage. This reaction can cause an industrial plant to suffer serious failure, which may lead to both expensive repairs and loss of production. HTHA can be detected in a number of ways, but the reliability of some of the techniques used in its detection is questionable. We have developed a series of procedures featuring the latest advances in ultrasonic imaging and data processing techniques in order to achieve a greater level of confidence in both HTHA inspection results and inspection repeatability. A typical display of the backscatter technique High Temperature Hydrogen Attack (HTHA) - Independent Inspection Services for Reliable Detection and Monitoring Ts = Unattacked wall thickness Ta = Attacked wall thickness Cl = Longitudinal sound velocity in unattacked material Ct = Transverse sound velocity in unattacked material Cla = Longitudinal sound velocity in attacked material Cta = Transverse sound velocity in attacked material SONOVISION Ts: Cl, Ct Ta: Cla, Cta

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Page 1: High Temperature Hydrogen Attack (HTHA) - · PDF fileHigh Temperature Hydrogen Attack (HTHA) ... Clear presentation of results. ... of using the TOFD technique in every industrial

Available techniques in accordance with American Petroleum Institute (API 941)

INDUSTRIAL SERVICES - HIGH TEMPERATURE HYDROGEN ATTACK (HTHA)

Backscatter

The backscatter technique is used to detect suspicious areas

affected by hydrogen attack. The front of the attack in the

material can be measured and imaged. The remaining wall

thickness (un-attacked) is assigned a color.

Time of fl ight diffraction (TOFD)

With time of fl ight diffraction (TOFD) testing it is possible to

inspect welds for defects resulting from HTHA. It can be used

for the detection of both macro and micro cracks. Macro cracks

can easily be identifi ed with TOFD. Micro cracks, however,

can be challenging to discriminate from other types of weld

defects. Also here a verifi cation is found by cross-referencing

the results to a Pulse-Echo or Phased Array UT examination.

Velocity ratio measurement

Velocity ratio measurement is based on the principle that

the longitudinal and transverse sound velocities are affected

by HTHA, by means of which the percentage of attack

can be measured. By cross-referencing the results with the

backscatter measurement, a confi rmation of the amount

of attack is established. In addition, the methodology used

allows for a differentiation between small inclusions and

HTHA.

www.tuv.com

High temperature hydrogen attack (HTHA) is a

phenomenon which occurs within some industrial

processes when the presence of hydrogen, subjected to

high temperature and pressure, makes plants and systems

susceptible to damage. This reaction can cause an industrial

plant to suffer serious failure, which may lead to both

expensive repairs and loss of production.

HTHA can be detected in a number of ways, but the

reliability of some of the techniques used in its detection

is questionable. We have developed a series of procedures

featuring the latest advances in ultrasonic imaging and data

processing techniques in order to achieve a greater level of

confi dence in both HTHA inspection results and inspection

repeatability.

A typical display of the backscatter technique

High Temperature Hydrogen Attack (HTHA) - Independent Inspection Services for Reliable Detection and Monitoring

Ts = Unattacked wall thickness

Ta = Attacked wall thickness

Cl = Longitudinal sound velocity in unattacked material

Ct = Transverse sound velocity in unattacked material

Cla = Longitudinal sound velocity in attacked material

Cta = Transverse sound velocity in attacked material

SONOVISION

Ts: Cl, Ct

Ta: Cla, Cta

Page 2: High Temperature Hydrogen Attack (HTHA) - · PDF fileHigh Temperature Hydrogen Attack (HTHA) ... Clear presentation of results. ... of using the TOFD technique in every industrial

TUVdotCOM. The noticeable difference.

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TÜV Rheinland Sonovation B.V.

Competence Center for Non-Destructive Testing

Elschot 30, 4905 AZ Oosterhout, The Netherlands

T: +31 162 425588

[email protected]

www.tuv.com

Your contact:

The Internet platform TUVdotCOM

makes the difference visible: with all

the products, services, companies,

systems and personnel that are

tested by TÜV Rheinland; optimally

documented and accessible from all

over the world.

Areas for application

Backscatter and velocity ratio measurement are used for the

inspection of the parent material. Time of fl ight diffraction

is used for the inspection of the weld material.

Benefi ts at a glance

Digital techniques.

High reliability and reproducibility.

Clear presentation of results.

Numerous different geometries can be examined.

Damage progress can be accurately monitored.

About TÜV Rheinland:

Founded 140 years ago, TÜV Rheinland is a global leader in

independent inspection services, ensuring quality and safety

for people, the environment, and technology in nearly all

aspects of life.

Susceptibility Operating conditions

Inspection strategy

High At or above Nelson Curves

High inspection coverage: backscatter mapping, velocity ratio measurement, ToFD, 45° shear wave inspection

MediumUp to 25 °F below Nelson Curve

Medium inspection coverage, backscatter mapping, manual, velocity ratio measurement, ToFD, 45° manual. (no requirement to open vessel)

LowBetween 50 °F below Nelson Curve

Low inspection coverage: manual backscatter, ToFD

NoneMore than 50 °F below Nelson Curve

Inspection strategy

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Our expertise – your benefi t:

TÜV Rheinland Sonovation has many years of experience

of using the TOFD technique in every industrial segment

from power generation to projects in the defense,

manufacturing, chemical and petrochemical industries.

Our aim is to achieve customer satisfaction by offering

the latest and best technologies available.