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Introduction The STEVAL-POE006V1 evaluation board allows an easy verification of a PD interface compliant with the new IEEE802.3bt standard based on PM8805 and of a DC-DC active clamp forward converter based on PM8804 controller. The PM8805 is a highly integrated device embedding two active bridges and an IEEE802.3bt compliant powered device (PD) interface. It can be successfully used in all medium to high power, 2P and /or 4P high efficiency PoE/ PoE+ applications. The PM8804 is a PWM controller that integrates all the circuitry required to design a smart and efficient 48 V converter. It features a programmable oscillator for the switching frequency, adjustable slope compensation, dual complementary low-side drivers with programmable dead time and soft start, soft turn off and a programmable current sense blanking time. Figure 1. STEVAL-POE006V1 evaluation board High power Poe PD, 3V3 up to 20 A active clamp forward evaluation board AN5237 Application note AN5237 - Rev 1 - December 2018 For further information contact your local STMicroelectronics sales office. www.st.com

High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

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Page 1: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

IntroductionThe STEVAL-POE006V1 evaluation board allows an easy verification of a PD interface compliant with the new IEEE802.3btstandard based on PM8805 and of a DC-DC active clamp forward converter based on PM8804 controller.

The PM8805 is a highly integrated device embedding two active bridges and an IEEE802.3bt compliant powered device (PD)interface. It can be successfully used in all medium to high power, 2P and /or 4P high efficiency PoE/ PoE+ applications.

The PM8804 is a PWM controller that integrates all the circuitry required to design a smart and efficient 48 V converter.

It features a programmable oscillator for the switching frequency, adjustable slope compensation, dual complementary low-sidedrivers with programmable dead time and soft start, soft turn off and a programmable current sense blanking time.

Figure 1. STEVAL-POE006V1 evaluation board

High power Poe PD, 3V3 up to 20 A active clamp forward evaluation board

AN5237

Application note

AN5237 - Rev 1 - December 2018For further information contact your local STMicroelectronics sales office.

www.st.com

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1 STEVAL-POE006V1 evaluation board overview

1.1 Specifications, connectors and LEDs

Table 1. STEVAL-POE006V1 specifications

Parameter Specs

VIN at RJ45 connector From 41.2 to 57 V

IIN at RJ45 connector 1.0 A max. each pair

VOUT 3.3 V ± 2%

IOUT 20 A total max.

Max. ouput power 66 W max.(1)

Efficiency overall peak>90% at IOUT=10 A, at VIN= 48 V

>89% at IOUT=20 A, at VIN= 48 V

VIN at Frontal Jack connector (J9) 48 V ±2 V

IIN at Frontal Jack connector (J9) 1.5 A total max.

VIN at Rear Jack connector (J10) 48 V ±2 V

IIN at Rear Jack connector (J10) 1.5 A total max.

Operating temperature0°C - 50°C 20 A full load

50°C - 85°C linearly decrease to 15 A

1. Max. power cannot be maintained at high ambient temperature ( Tamb>50°C) for a long time.

Table 2. STEVAL-POE006V1 connectors

Reference Type Specs

J1 RJ45 connector Data and power input

J2 RJ45 connector Data output

J9 Power jack Front Aux

J10 Power jack Rear Aux

J4, TP10 Banana jack/turret Positive of VOUT

J6, TP11 Banana jack/turret Negative of VOUT (Sec GND)

TP8 Test point Monitor of VOUT

TP9 Test point Monitor of Sec GND

P1 Push button SLEEP/WKUP

P2 Push button SHDN

AN5237STEVAL-POE006V1 evaluation board overview

AN5237 - Rev 1 page 2/45

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Table 3. STEVAL-POE006V1 LEDs

Reference Type Function Logic

D4 Green LED Monitor of T2 signal LED on when T2 is low

D5 Green LED Monitor of T1 signal LED on when T1 is low

D6 Green LED Monitor of T0 signal LED on when T0 is low

D15 Green LED Monitor of VOUT LED on when VOUT is present

D39 Green LED Monitor of FAUX signal LED on when frontal aux is present

D40 Green LED Monitor of STBY signal LED on when STBY is high

D44 Green LED Monitor of RAUX signal LED on when rear aux is present

Table 4. Tx signal possible configurations

Classification T0 T1 T2 Bridges Finger number Notes

Type 1 (13 W) 1 1 1 1 0 or 1 Legacy type

Type 2 (25.5 W) 0 1 1 1 2, 3 Legacy type

Type 3 (51 W) 1 0 0 2 4 New PD type

Type 4 (71 W) 0 0 0 2 ≥ 5 New PD type

Type 3 on 4 pairs (13 W), or legacy 4 pairs (type 1 class) 1 1 0 2 0 or 1 New PD type

Type 3 on 4 pairs (25.5 W), or legacy 4 pairs (type 2 class) 0 1 0 2 2, 3 New PD type

Rear AUX0 0 1

anyN.A. Aux present

Front AUX 0

The STEVAL-POE006V1 evaluation board is classified as type 4 and class 8. The default status of Tx signal is000.

Note: Level 0 or low means the corresponding LED is on; level 1 or high means the LED is off.

AN5237Specifications, connectors and LEDs

AN5237 - Rev 1 page 3/45

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1.2 Board setupThe STEVAL-POE006V1 evaluation board combines the PM8805 PD interface, compliant with the IEEE 802.3btPoE standard, and the PM8804 PWM controller for an active clamp forward.

Figure 2. STEVAL-POE006V1 evaluation board: components view

• 1. POE IN• 2. RAUX IN• 3. FAUX IN• 4.SLEEP and WAKEUP• 5.SHUTDOWN• 6.OUTPUT

When you use a bench power supply, follow the steps below.

Step 1. Set the power supply current limit to 0.2 AStep 2. Apply 10 V and check the input current is 350-400 µAStep 3. Apply 20 V and check the input current is within the selected Class range (the default is Class 8, 39

mA)Step 4. Apply 48 V and check the input current is <50 mA and the output voltage is 3.3 V (without load)Step 5. Change the current limit to 3 AStep 6. Connect an electronic load between VOUT and the secondary GNDStep 7. Turn the power supply on (48 V) and check the input current is coherent with the load current setting

and the converter expected efficiency.For example, 3.3 V x 10 A = 33 W→expected efficiency is 91% so PIN = 33/0.91=36.2 W, which, with48 V as input voltage, gives Iinput =36.2/48 =0.75 A

Step 8. Change the load current as needed

AN5237Board setup

AN5237 - Rev 1 page 4/45

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2 Configurations

2.1 PM8805 configurations

Table 5. PM8805 control signal description

PM8805 behavior,standardoperations

INPUTS OUTPUTS

FAUX RAUX STBY PGD Hot swap Chargepump Active bridge MPS

Normal POE operation 0 0 0 1 after 85ms hotswap enabled

Closes atUVLO On @ UVLO Enabled Off

Stby PoE operation 0 0 1 1 when hotswap closed

Closes atUVLO Off LS enabled HS

OFF On

Front Aux operation 1 0 x 1 when hotswap closed Closed On Enabled Off

Rear Aux operation 0 1 0 1 Open Off Off Off

Additional non standard operations

Sleep mode/Wake up 1 1 1 0 Open Off LS enabled HSOFF On

Rear Aux with MPS 0 1 1 1 Open Off LS enabled HSOFF On

Shutdown/reboot 1 1 0 0 Open Off Off Off

2.2 PoEThe STEVAL-POE006V1 evaluation board default operation mode is the PoE (0,0,0). The selected class resistorsare 36.5 ohm for CLS1 and 51.1 ohm for CLS2, so the board is class 8; that is, the Tx LED configuration is 000 orall LEDs on.The other classes can be adjusted using the following table.

Table 6. PM8805 class description

PD class CLS1 resistor (Ω) CLS2 resistor (Ω) Min. (mA) Max. (mA)

Class 0 2 K 2 K 0 4.0

Class 1 150 150 9.0 12.0

Class 2 80.6 80.6 17.0 20.0

Class 3 51.1 51.1 26.0 30.0

Class 4 36.5 36.5 36.0 44.0

Class 5 36.5 2 K 36/0 44/4

Class 6 36.5 150 36/9 44/12

Class 7 36.5 80.6 36/17 44/20

Class 8 36.5 51.1 36/26 44/30

Classification phase is valid only for PoE devices, so it is not required when connected to any non-PoE powersource such as a wall adapter: in those cases, the CLS buffers are never turned on.Depending on the PD type and class, the relevant PD electrical parameters are summarized in the table below.

AN5237Configurations

AN5237 - Rev 1 page 5/45

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Table 7. PM8805 PD main parameters

PD type Class CLS1 sign. CLS2 sign. Pin (W) Vin min. (V) Vin max. (V) IIN max. (mA) Ppeak (W) for 50 ms

1

0 0 0 13.0 37.0

57

350 14.4

1 1 1 3.84 42.1 90 5.00

2 2 2 6.49 40.8 160 8.36

3 3 3 13.0 37.0 350 14.4

2 4 4 4 25.5 42.5 600 28.05

3

1 1 1 3.84 42.1 90 5.00

2 2 2 6.49 40.8 160 8.36

3 3 3 13.0 37.0 350 14.4

4 4 4 25.5 42.5 600 28.05

5 4 0 40.0 44.3 900 42

6 4 1 51.0 42.5 1200 53.55

47 4 2 62.0 42.9 1440 65.10

8 4 3 71.3 41.2 1730 74.86

2.3 FAUX connectorA voltage applied at J9 connector (FAUX) sets automatically the correct input configuration (FAUX=1, RAUX=0,STBY=do not care).If the STEVAL-POE006V1 evaluation board is already powered by a PSE, the following conditions apply:1. FAUX voltage lower than PSE voltage: the evaluation board is still powered from PSE and T0,T1,T2 signal

configuration remains the same according to Table 4. Tx signal possible configurations2. FAUX voltage is greater than PSE voltage, but the difference is less than 2 V: a current sharing occurs

between PSE and FAUX to supply the evaluation board. T0,T1,T2 signal configuration remains unchangedas in the previous case

3. FAUX voltage is greater than PSE voltage and the difference is greater than 2 V: the evaluation board ispowered by FAUX, PSE is disconnected as its load has significantly decreased (~3 mA) and PD does notensure MPS condition.The PM8805 device works in Front aux mode (T0=0,T1=0,T2=1). When the FAUX connector (J9) isunplugged, PSE is not connected and the output voltage is interrupted as a new detection/classificationprocedure must be done before PSE powers the board again.

2.4 RAUX with MPSA voltage applied at J10 connector (RAUX) sets automatically the correct input configuration (FAUX=0; RAUX=1;Stby=1).The hot swap is opened to give prevalence of the RAUX source over the PoE interface.The STEVAL-POE006V1 evaluation board is configured to put the PSE in MPS mode triggering the STBY pinthreshold by a proper divider (R69, R76 and R120) supplied by the RAUX input voltage. When STBY pin is pulledup, MPS current is enabled and drawn from the PSE.The RAUX voltage can be in one of the following ranges, depending on the PSE voltage available at RJ45connector (J1):• RAUX voltage lower than PSE input voltage of less than 8 V: when RAUX voltage is applied and the

evaluation board is already powered by PSE, switching between the two power supply sources worksproperly. The PM8805 device goes in Rear auxiliary with MPS mode and PSE remains connected to theevaluation board (T0=0,T1=0, T2=1)

AN5237FAUX connector

AN5237 - Rev 1 page 6/45

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Figure 3. PSE to RAUX switchover at VPSE=55 V, VRAUX=48 V, IOUT=17 A

– Ch1: VDC input voltage (TP5); Ch2: PSE input current (J1 twisted pairs)– Ch3: RAUX signal (pin 11 U1 - PM8805); Ch4: RAUX input current (J10)

When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluationboard, without causing output voltage interruptions, and the PM8805 device goes back to normal operatingmode.As shown in the figure below, there is a delay of about 200 µs between the time the RAUX source isunplugged and the hot swap MOSFET of PM8805 is turned on again, during which the forward converter issupplied only by input capacitors C29 and C15.

AN5237RAUX with MPS

AN5237 - Rev 1 page 7/45

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Figure 4. RAUX to PSE switchover at VPSE=55 V, VRAUX=48 V, IOUT=17 A

– Ch1: VDC input voltage (TP5); Ch2: PSE input current (J1 twisted pairs)– Ch3: Raux signal (pin 11 U1 – PM8805); Ch4: RAUX input current (J10)

• RAUX voltage lower than PSE input voltage of more than 12 V: when RAUX voltage is applied and theevaluation board is already powered by PSE, switching between the two power supply sources worksproperly as in the previous case. When RAUX power supply is unplugged from J10, during the switchover,the PM8805 hot swap MOSFET drop between drain and source might be greater than the datasheetparameter Vds_fail (12 V min./16 V max.), or the hot swap MOSFET current might be greater than thedatasheet parameter Short (4 A min./6 A max.).If the above mentioned failures occur, the power good signal is forced to low level according to the datasheetparameter Tretry (9 min./11 max. msec), stopping the forward converter switching, then it is releasedcausing an output voltage interruption as shown in the following figure.

AN5237RAUX with MPS

AN5237 - Rev 1 page 8/45

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Figure 5. RAUX to PSE switchover at IOUT=17 A

– Ch1: VDC input voltage (TP5); Ch2: PGD signal (TP19)– Ch3: RAUX signal (pin 11 U1-PM8805); Ch4: Vout output voltage (TP8)

• RAUX voltage is greater than PSE input voltage of at least a diode forward voltage: when RAUX voltage isapplied and the evaluation board is already powered by PSE, switching between the two power supplysources works properly as reported in the previous cases, but in this condition MPS current is drawn byRAUX source, then PSE is no more able to stay connected to evaluation board. In this case, when RAUXsource is removed, the output voltage goes to zero until PSE has successfully completed detection andclassification phases, and the voltage is reapplied to the PD interface.

2.5 Soft stopAn important feature of the PM8804 is the soft stop that can be controlled via the MODE pin, used to select theconverter operation mode.By connecting this pin to AGND, you can turn GATE2 off when not used and disable the soft stop feature.Pull up MODE pin if GATE2 is used and soft stop desired. Leave this pin open when not used.In case of normal shutdown or thermal fault, the device features a soft stop procedure which helps to reduce thestress and the overvoltage on the power MOSFET and it is achieved discharging slowly the soft start capacitorwith a 10 µA current sink. On the STEVAL-POE006V1 evaluation board the MODE pin is left open, as GATE2must be available to implement the active clamp forward converter and, during normal shutdown, the soft stopprocedure is implemented.

AN5237Soft stop

AN5237 - Rev 1 page 9/45

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3 Measurements

3.1 EfficiencyThe STEVAL-POE006V1 evaluation board is composed of a PoE interface compliant with the last standardIEEE802.3bt, with the PM8805 interface and a forward active clamp DC-DC converter that receives DC voltagefrom the PoE interface.The figure below shows the efficiency of a single forward converter and the overall efficiency which also includesthe PoE interface power losses.

Figure 6. STEVAL-POE006V1 overall and DC-DC forward efficiency

The dotted lines indicate the STEVAL-POE006V1 efficiency at different DC input voltages applied to RJ45connector J1. The continuous line indicates the DC-DC forward efficiency, that does not include the followinglosses of the associated POE interface section:• RJ45 connector J1• PoE data transformer T1• common chokes T7 and T8 placed on the two power supply pairs• PM8805 interface that integrates the dual power MOS bridges and a hot swap MOSFET• Forward converter input filter

This efficiency is measured between output test points TP8/TP9 and input test points TP5/TP6 of the forwardconverter.

AN5237Measurements

AN5237 - Rev 1 page 10/45

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3.2 Output voltage ripple

Figure 7. Output voltage ripple: IOUT= 2 A

• Ch1: Vout ripple; Ch2: Primary MOSFET gate voltage; Ch3: IOUT

AN5237Output voltage ripple

AN5237 - Rev 1 page 11/45

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Figure 8. Output voltage ripple: IOUT= 20 A

• Ch1: Vout ripple; Ch2: Primary MOSFET gate voltage; Ch3: IOUT

AN5237Output voltage ripple

AN5237 - Rev 1 page 12/45

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3.3 Input voltage ripple

Figure 9. Input voltage ripple before and after forward input filter: VIN = 48 V, IOUT =2 A

• Ch1: Vin ripple before input filter (TP5); Ch2: Primary MOSFET gate voltage• Ch4: Vin ripple after input filter (C33); Ch3: Input current (J1 connector pairs)

AN5237Input voltage ripple

AN5237 - Rev 1 page 13/45

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Figure 10. Input voltage ripple before and after forward input filter: VIN = 48 V, IOUT =20 A

• Ch1: Vin ripple before input filter (TP5); Ch2: Primary MOSFET gate voltage• Ch4: Vin ripple after input filter (C33); Ch3: Input current (J1 connector pairs)

AN5237Input voltage ripple

AN5237 - Rev 1 page 14/45

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3.4 Startup

Figure 11. Output voltage at startup: Iout at no load, Vin= 48 V

• Ch1: Vout; Ch2: Soft start voltage (C53); Ch4: primary MOSFET gate voltage

AN5237Startup

AN5237 - Rev 1 page 15/45

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Figure 12. Output voltage at startup: Iout=20 A, Vin= 48 V

• Ch1: Output voltage; Ch2: Soft start voltage (C53);Ch4: Output current; Ch3: primary MOSFET gate voltage

AN5237Startup

AN5237 - Rev 1 page 16/45

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3.5 PoE connector unplugged power off

Figure 13. Power off at primary side: Iout=20 A, Vin= 42 V

• Ch1: Primary Q4 MOSFET drain voltage; Ch2: Forward input voltage (TP5)• Ch3: Soft start voltage (C53); Ch4: Power good (TP19)

AN5237PoE connector unplugged power off

AN5237 - Rev 1 page 17/45

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Figure 14. Power off at secondary side (Q1): Iout=20 A, Vin= 42 V

• Ch1: Primary Q4 MOSFET drain voltage; Ch2: Secondary Q1 MOSFET gate voltage• Ch3: Secondary Q1 MOSFET drain voltage; Ch4: Power good (TP19)

AN5237PoE connector unplugged power off

AN5237 - Rev 1 page 18/45

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Figure 15. Power off at secondary side (Q5): Iout=20 A, Vin= 42 V

• Ch1: Primary Q4 MOSFET drain voltage; Ch2: Secondary Q5 MOSFET gate voltage• Ch3: Secondary Q5 MOSFET drain voltage; Ch4: Power good (TP19)

AN5237PoE connector unplugged power off

AN5237 - Rev 1 page 19/45

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3.6 Primary side waveforms

Figure 16. Primary steady state: Iout=2 A, Vin= 48 V

• Ch1: Primary Q4 MOSFET drain voltage; Ch2: Primary current sense voltage• Ch4: Primary MOSFET gate voltage

AN5237Primary side waveforms

AN5237 - Rev 1 page 20/45

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Figure 17. Primary steady state: Iout=20 A, Vin= 48 V

• Ch1: Primary Q4 MOSFET drain voltage; Ch2: Primary current sense voltage• Ch4: Primary MOSFET gate voltage

AN5237Primary side waveforms

AN5237 - Rev 1 page 21/45

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3.7 Secondary side waveforms

Figure 18. Secondary steady state: Iout=2 A, Vin= 48 V

• Ch1: Secondary Q1 MOSFET drain voltage; Ch2: Secondary Q5 MOSFET drain voltage• Ch3: Secondary Q1 MOSFET gate voltage; Ch4: Secondary Q5 MOSFET gate voltage

AN5237Secondary side waveforms

AN5237 - Rev 1 page 22/45

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Figure 19. Secondary steady state: Iout=20 A, Vin= 48 V

• Ch1: Secondary Q1 MOSFET drain voltage; Ch2: Secondary Q5 MOSFET drain voltage• Ch3: Secondary Q1 MOSFET gate voltage; Ch4: Secondary Q5 MOSFET gate voltage

AN5237Secondary side waveforms

AN5237 - Rev 1 page 23/45

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3.8 Load transient side waveforms

Figure 20. Load transient: IOUT=10 to 20 A, Vin= 48 V

• Ch1: Output voltage; Ch2: Output current

AN5237Load transient side waveforms

AN5237 - Rev 1 page 24/45

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3.9 Gloop measurements

Figure 21. Gloop plot (VIN= 48 V, IOUT=1 A)

Figure 22. Gloop plot (VIN= 48 V, IOUT=10 A)

Figure 23. Gloop plot (VIN= 48 V, IOUT=20 A)

AN5237Gloop measurements

AN5237 - Rev 1 page 25/45

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3.10 Thermal analysisThermal analysis has been performed by supplying the STEVAL-POE006V1 evaluation board via a power supplyat 48 V, setting different levels of load current.The emissivity is 0.95, the reflected temperature is 20.0 °C.

Figure 24. STEVAL-POE006V1 thermography at IOUT=20 A, VIN=41 V

Table 8. STEVAL-POE006V1 measurements for IOUT=20 A, VIN=41 V

Measurements Temperature

Sp1 -Q5 secondary freewheeling MOSFET 103.7 °C

Sp2- Q1 secondary rectifier MOSFET 100.3 °C

Sp3 - Q4 primary main MOSFET 78.2 °C

Sp4- T3 forward transformer 78.5 °C

Sp5- L4 output inductor 79.8 °C

Sp6 - U1 PM8805 60.0 °C

AN5237Thermal analysis

AN5237 - Rev 1 page 26/45

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Figure 25. STEVAL-POE006V1 thermography at IOUT=20 A, VIN=56 V

Table 9. STEVAL-POE006V1 measurements for IOUT=20 A, VIN=56 V

Measurements Temperature

Sp1 -Q5 secondary freewheeling MOSFET 113.0 °C

Sp2- Q1 secondary rectifier MOSFET 101.1 °C

Sp3 - Q4 primary main MOSFET 79.9 °C

Sp4- T3 forward transformer 79.3 °C

Sp5- L4 output inductor 82.1 °C

Sp6 - U1 PM8805 56.1 °C

AN5237Thermal analysis

AN5237 - Rev 1 page 27/45

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4 STEVAL-POE006V1 schematic diagrams

Figure 26. STEVAL-POE006V1 circuit schematic (1 of 3)

AN5237STEVAL-POE006V1 schematic diagrams

AN5237 - Rev 1 page 28/45

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Figure 27. STEVAL-POE006V1 circuit schematic (2 of 3)

SLEEP/WKUP

4

VB

R116

SGND

1nF

2

Q142N7002

R115

R10382K1%

3

BA

S70D51

4

R131

D40

D46

R127470K

PGD

3

R760R

Q132N7002

STBY

100K

0805

4

0R-NM

R770R

NMR105

SOD323

R117

R130

1%

123

D42

3

J10

SOD323

10R126

C84

BAT

46J

0805

D37SOD323 SOD323

R10115K

D39

1kR123

0805

TP-Red

1%6K8-NM

Rau

x +l

ive

PoE

22nF

C82

5

D45

SMC

1

BAT

46J

C81

GND

R132

FAU

X

123

OVP

R751k

R119

VOB

D44

C8520K

SOD323

R12120K

TP4

0

SOT23-5

1nF

STPS4S200S

R129

TS2431-AILT-NM

0805

3

BAT

46J

1% SOT23

CLS1

RAUX_MAN

BAT

46J

SOD323

TP1

4k3

NM

1%

RAUX

R12810K

BAT

46J

STB

Y H

igh

D20

BAT

46J

AUXF

RA

UX

3

TP3

2.2K-NM

TP-Black

R670R-NM

1%

AUX Front

GN

D

J9

0805

FAUX

D43 D47

BAT

46J

P1

U23TS431AILT

R114

TP-Red

R120

1

SMC

U22

C78

U24

R102

OVP

NM

TP-Black

D52BAS70-05

SOT23

R118

SS

AUX Rear

R0805

VDC

100k

SOT-23

STBY

TP2

VOUT

4k7

2P2

R12247K

NM

1%

FAUX_MAN

100

R10427K1%

2

R69100k

SOD323Aut

oCla

ss

2

STPS4S200S

2 41

SOT23

0805 4k7

STB

Y SHDNSOD323

R133

C86NM

100k

D53BAS70-05

1

D41

1nF

SOT-23

VB

AUXR

1

GND

FOD817AS

MODE

D14

C83

0805

Figure 28. STEVAL-POE006V1 circuit schematic (3 of 3)

R611.5k

PGND

10K

D12BAS70

1206

TP-Red

S3

VOU

T Le

d

C440.1uF0603

D7

D8

4

C212200pF1812

C3747uF1210

L9

PBSS5240T-NM

0603

NC

27

Q9

200V

STL110NS3LLH7-NM

R1080R05

D49BAS70

1K-NM

SGND

22R-NM

TP14

D7

8V

IN

C52

Coilcraft XAL5050-562

C542200pF

1812

Q12

TP5

4

BZX84C10-NM

S3

D6

PGND

6P

GD

0805

Auxiliary voltage

Synchronous rectifiers

TP-Black

D1

GSL

100V

Input Filter

0603

1

C391nF

R28150R

U4

S2

TS431AILT

VSNSOD323

SMA

2

2

D5

POE120PL-xxL_-NM

GSH

10

D7

D8

5

C60

50V

0805

4.7K 1%

C4047uF1210

3

S1

FDMC86259P

VSP

LPS4018-105ML

PBSS5240T-NM

PBSS4240T-NM0805 R17

R4691K

S1

S2

2KV

0805

1%

TP-Red

SGND

Ex Pad

NM

CTL

15

TP-Red

BLK

16QFN_3X3X0.75_0.5

7

MMBT3904LT1-NM

SOT23-5

D8

S2

3

C25100nF

4

STL110NS3LLH7

200V

C342200pF1812

D8

D8

NC

GAT211

C472.2uF

25V

1K-NM

G4

0603

100V

820R

BZX84C10-NM

R240R

1VSP

0603

AGND

R2510K

16V8x10.5

R5512k1%

Q2STL110NS3LLH7-NM

0805

T4

R48

SOT23

16V

0603

16V

R15NM

2KV

This circuit goes on the bottom sideunder the equivalent circuit on the top side

C

SOT23

1

TP-Red

10K

Q8

220pF

5N

C1

41

100V

R5415K1%

C30NM

SS

C33

4.7uF1210

SGND

GND

PGND

D5

D2

GAT1

PGND10

R40

100V

Power circuit

G4

TP9

100V

C57

16V

turret

S1

3

SMAJ58A

1206

R273M-NM

3

TP10

2KV

TS2431-AILT-NM

BSC190N15NS3

S1

D6

L2

0R

2

SOD323

R3210R

R53

Q3

0R

NC

2

SGND

SOD323

Fairchild FOD817AS

C2933uF100V

R47

R3610R

100V

powerFLAT 5x6

turret

TP7

R3810R

C35

18122200pF-NM

C261nF0805

R45200K

A

MODE

AGND

EEEFK2A330P

PM8804

U2

VSN

S2

S3

4

5

S3

D6

2KV

2

NM

TP11

PGD

D7

SOD323

SOT23

D7

SS2

C231nF0805

VC

0805

C20NM

1812

C56NM

R165R6

10x10.2

D13BAS16J

10k

SER2011-202L

TP-Black

TP12

0805

Q4

R51

12R

TP-Red

S1

S2

R260R

C962.2uF25V

GSL

D11

C27NM

C75100pF-NM0805

0805

47K

C59

1

Feedback circuitAGND

VSP

2

NC

SOD3231210

C3847uF1210

J4

SOT23

100pF

C55100nF25V

C53 33nF

S1

S2

SGND

D6

D7

A

SOT23BZX84C10-NM

MO

DE

13

MA5509-BL

9

21

S3

STL110NS3LLH7

D5

L4

PBSS4240T-NM

T2

0603

D6

R35

R49

SOT23

0603

6

R43130K

1210

22nF

1

1

D9BAS16J

TP-Red

R440R22

Q7

0603

SGNDD

5

Q10

C28NM R56

C43330uF

TP6

R12410R

D6

G4

0805

25V

0805

Q11

16V

T3

D17

C3647uF1210

R335R6

0805

C511nF0805

C4847nF

1206

1

11

8

U3

16V

D8

100V

12

1

2KV

SOT23

AR34

BAS16J

VDC

Chassis

C31

4.7uF1210

4FSW

12

DT3

C58

PowerFLAT 5x6

PowerFLAT 5x6

SOT23

PowerFLAT 5x6

J6

0805

C32

4.7uF1210

1

2

R31NM

L1

5.6uH

SOT23

D16BAS16J

100nF

22nF

VOUT

2KV

C222200pF-NM1812

D8

R780R

2K

Q5

2010

G4

R50220R1%

8

R41NM

C4247uF1210

R37

50V

U12

R29

1206

C50100nF25V

1mH

6

R125

TP13

3

SGND

G4C24

4.7uF1210

R5220k

21206

GSH

17

0805powerFLAT 5x6

16V

D5

CS

14

PGND

SGND

C

16

5

Q1

D48BAS16J

C49NM1206

SOD323

SOD323

C4147uF1210

D5

D15

S3

C

2

100V

22R-NM

TP8

VSN

G4

2

1

R30NM

L3

0R

R62NM

10

9

SOD323

C76100pF-NM0805

0805C461nF0805

D50BAS70

C951nF

C45100nF25V

AN5237STEVAL-POE006V1 schematic diagrams

AN5237 - Rev 1 page 29/45

Page 30: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

5 Bill of materials

Table 10. STEVAL-POE006V1 bill of materials

Item Q.ty Ref. Part/Value Description Manufacturer Order code

1 1 C43 330 µF, 16 VAluminiumElectrolyticcapacitor

Panasonic EEEFK1C331GP

2 2 C15, C29 33 µF, 100 VAluminiumElectrolyticcapacitor

Panasonic EEEFK2A330P

3 2 C11, C12 1 nF, 250 V,C0805 Capacitor Any

4 2 C13, C17 100 nF, 100 V,C0805 Capacitor Any

5 5C25, C44,C45, C50,C58

100 nF, 25 V,C0603 Capacitor Any

6 1 C52 100 pF, 25 V,C0603 Capacitor Any

7 4 C1, C2, C3,C4 10 nF, 250 V Capacitor TDK C2012X7R2E103K125

AA

8 1 C14 10 nF, 100 V,C0603 Capacitor Any

9 1 C10 1 nF, 2KV, C1812 Capacitor Any

10 6C23, C26,C39, C46,C51, C95

1 nF, 100 V,C0805 Capacitor Any

11 4 C61, C62,C63, C64

1 nF, 250 V,C0805 Capacitor Any

12 3 C82, C83,C84

1 nF, 100 V,C0603 Capacitor Any

13 1 C5 2.2 nF, 2KV,C1812 Capacitor Any

14 1 C18 2.2 nF, 100 V,C0603 Capacitor Any

15 2 C47, C96 2.2 µF, 25 V,C0603 Capacitor Any

16 4 C21, C34,C35, C54

2200 pF, 2KV,C1812 Capacitor Any

17 1 C59 220 pF, COG, 25V, C0603 Capacitor Any

18 3 C57, C60,C81

22 nF, COG, 25 V,C0603 Capacitor Any

19 1 C53 33 nF, 25 V,C0603 Capacitor Any

20 5C16, C24,C31, C32,C33

4.7 µF, 100 V,C1210 Capacitor Any

21 1 C48 47 nF, 200 V,C1206 Capacitor Any

AN5237Bill of materials

AN5237 - Rev 1 page 30/45

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Item Q.ty Ref. Part/Value Description Manufacturer Order code

22 6C36, C37,C38, C40,C41, C42

47 µF, 16 V C1210 Capacitor Murata GRM32ER61C476ME15

23 1 C19 68 nF, 100 V,R0805 Capacitor Any

24 4 C6, C7, C8,C9 1 nF, 2KV, C1812 Capacitor (not

mounted) TDK

25 1 C55 100 nF, 25 V,C0603

Capacitor (notmounted) Any

26 2 C75, C76 100 pF, 50 V,C0805

Capacitor (notmounted) Any

27 8

C87, C88,C89, C90,C91, C92,C93, C94

10 nF, 1 KV,C1210

Capacitor (notmounted) AVX 1210AC103KAT1A

28 2 C20, C22 2200 pF, 2KV,C1812

Capacitor (notmounted) AVX

29 4 C27, C28,C30, C86 100 V, C0805 Capacitor (not

mounted) Any

30 1 C49 200 V, C1206 Capacitor (notmounted) Any

31 1 C56 C0603 Capacitor (notmounted) Any

32 1 C78 25 V, C0603 Capacitor (notmounted) Any

33 2 T7, T8 RN102 Common Choke Schaffner RN 102-2-02-1M1

34 1 T2 RN112 Common Choke(not mounted) Schaffner RN 112-4-02-0M7

35 2 T5, T6 Common Choke(not mounted)

WurthElektronik 744272471

36 2 J4, J6 BANANA-JACK Connector Any

37 1 J1 DATA & POWERINPUT Connector Bell Stewart SS-7188S-A-NF

38 1 J2 DATA OUTPUT Connector Bell Stewart SS-7188S-A-NF

39 1 U1

IEEE802.3bt PoE-PD interface withintegrated dual-active-bridge

ST PM8805TR

40 1 U2

PWM peak currentmode controller forPoE and telecomsystems

ST PM8804TR

41 1 T1 POE Trafo Data Trafo WurthElektronik 7490220123

42 1 T1 POE Trafo Data Trafo Coilcraft WA8704-ALD

43 12

D1, D9, D13,D16, D48,D14, D20,D37, D43,D45, D46,D47

SOD-323 Small signalSchottky diode ST BAT46J

AN5237Bill of materials

AN5237 - Rev 1 page 31/45

Page 32: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Item Q.ty Ref. Part/Value Description Manufacturer Order code

44 1 D3 SOT23

Low capacitance,low seriesinductance andresistanceSchottky diodes

ST BAS70

45 4 D12, D49,D50, D51 SOD-323 Diode ST BAS70

46 2 D41, D42 SMC Power Schottkyrectifier ST STPS4S200S

47 1 D2, D17 SOT23 Diode (notmounted) Any

48 2 D7, D8 SMA 400 W TVS inSMA ST SMAJ58A

49 2 D52, D53 SOT-23 Dual DiodeCommon Anodes ST BAS70-05FILM

50 4 L5, L6, L7, L8 220 R, 0805 Ferrite beads TDK MPZ2012S221AT000

51 1 L4 2.0 µH Inductor TDK SER2011-202L

52 1 L1 POWERINDUCTOR Inductor Coilcraft XAL5050-562

53 1 L1 POWERINDUCTOR

Inductor (notmounted)

WurthElektronik 74439346056

54 1 D39 FAUX LED Diode Kingbright AA3528CGSK

55 1 D44 RAUX LED Diode Kingbright AA3528CGSK

56 1 D40 STBY LED Diode Kingbright AA3528CGSK

57 3 D4, D5, D6 T0, T1, T2 LED Diode Kingbright AA3528CGSK

58 1 D15 VOUT LED LED Diode Any

59 1 L9 Low Profile Powerinductor Coilcraft LPS4018-105ML

60 2 Q13, Q14 2N7002 SOT23 N channel Mosfet Any

61 1 U3 Optocoupler Fairchild FOD817AS

62 1 U22 Optocoupler Fairchild FOD817AS

63 1 T4Planar PowerTrafo (notmounted)

Coilcraft

64 1 J9 AUX Front Power Jack Switchcraft P-JACK-RAPC722

65 1 J10 AUX Rear Power Jack Switchcraft P-JACK-RAPC722

66 1 Q4BSC190N15NS3

Power MOSFETInfineon BSC190N15NS3

SiJ494DP Siliconix SiJ494DP

67 2 Q1, Q5 STL110NS3LLH7 Power MOSFET ST STL110NS3LLH7

68 2 Q2, Q8 STL110NS3LLH7 Power MOSFET(not mounted) ST STL110NS3LLH7

69 1 T3 Power Trafo Coilcraft MA5509-BL

70 1 P2 SHDN Push Button Bourns push-7914-bourns

71 1 P1 SLEEP/WKUP Push Button Bourns push-7914-bourns

72 1 R126 10 R, 0603 Resistor Any

73 2 R76, R77 0 R, R0805 Resistor Any

AN5237Bill of materials

AN5237 - Rev 1 page 32/45

Page 33: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Item Q.ty Ref. Part/Value Description Manufacturer Order code

74 1 R78 0 R, R1206 Resistor Any

75 2 L2, L3 0R0, 0805 Resistor Any

76 1 R9 0R0, R1210 Resistor Any

77 2 R24, R26 0R0, R1206 Resistor Any

78 2 R49, R131 0R0, R0603 Resistor Any

79 1 R107 0R0, R0805 Resistor Any

80 1 R108 0R050, R1210 Resistor Any

81 1 R44 0R220, R1210,±1% Resistor Any

82 3 R69, R115,R116 100 k, R0805 Resistor Any

83 1 R133 100 K, R0603 Resistor Any

84 1 R102 100 R, R0603 Resistor Any

85 4 R25, R37,R40, R56 10 K, R0603 Resistor Any

86 1 R128 10 K, R0603, ±1% Resistor Any

87 4 R32, R36,R38, R124 10 R, R0805 Resistor Any

88 1 R55 12 K, R0603, ±1% Resistor Any

89 1 R48 12 R, R0603, ±1% Resistor Any

90 1 R43 130 K, R0603,±1% Resistor Any

91 1 R28 150 R, R0603 Resistor Any

92 1 R101 15 K, R0603, ±1% Resistor Any

93 2 R75, R123 1 K, R0805 Resistor Any

94 1 R61 1K5, R0805 Resistor Any

95 1 R45 200 K ±1% R0603 Resistor Any

96 2 C85, R121 20 K, 100 V,R0805 Resistor Any

97 1 R52 20 k, ±1%, R0603 Resistor Any

98 1 R50 220 R, ±1%,R0603 Resistor Any

99 1 R14 26.1 K, ±1%,R0603 Resistor Any

100 1 R104 27 K, ±1%, R0603 Resistor Any

101 1 R47 2 K, R0603 Resistor Any

102 3 R18, R19,R20 3.9 K, R0603 Resistor Any

103 1 R53 4.7 K, ±1%,R0603 Resistor Any

104 1 R127 470 K, ±1%,R0603 Resistor Any

105 2 C97, C98 47 K, 100 V,C0603 Resistor Any

106 1 R122 47 K, R0805 Resistor Any

AN5237Bill of materials

AN5237 - Rev 1 page 33/45

Page 34: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Item Q.ty Ref. Part/Value Description Manufacturer Order code

107 1 R125 47 K, R0603 Resistor Any

108 1 R120 4k3, R0805 Resistor Any

109 2 R114, R117 4k7, R0805 Resistor Any

110 1 R22 51R1, ±1%,R0805 Resistor Any

111 2 R16, R33 5R6 Resistor Any

112 8R1, R2, R3,R4, R5, R6,R7, R8

75 R, R0603 Resistor Any

113 1 R51 820 R, ±1%,R0603 Resistor Any

114 1 R103 82 k ±1%, R0603 Resistor Any

115 1 R46 91 K ±1%, R0603 Resistor Any

116 2 R67, R118 0 R, R0805 Resistor (notmounted) Any

117 4 R57, R58,R59, R60 0R0, R0805 Resistor (not

mounted) Any

118 1 R132 0R0, R0603 Resistor (notmounted) Any

119 1 R119 100 k, R0603 Resistor (notmounted) Any

120 2 R21, R30 10 K, R0805 Resistor (notmounted) Any

121 1 R54 15 K, R0603, ±1% Resistor (notmounted) Any

122 2 R29, R35 1 K, R0805 Resistor (notmounted) Any

123 2 R17, R34 22 R, R0805 Resistor (notmounted) Any

124 1 R130 2K2, R0603, ±1% Resistor (notmounted) Any

125 1 R23 36R5, ±1%,R0805

Resistor (notmounted) Any

126 1 R27 3Mega, R2010 Resistor (notmounted) Any

127 1 R62 5K6, R0805 Resistor (notmounted) Any

128 1 R129 6K8, ±1% Resistor (notmounted) Any

129 1 R15 R1206 Resistor (notmounted) Any

130 3 R31, R41,R105 R0603 Resistor (not

mounted) Any

131 2 RV1, RV2 1812 Surge arrester(not mounted) TDK B88069X9231T203

132 1 Q7 POWERFLAT_3X3_SGD

SwitchingMOSFET Pchannel

Fairchild-ONSemiconductor FDMC86259P

AN5237Bill of materials

AN5237 - Rev 1 page 34/45

Page 35: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Item Q.ty Ref. Part/Value Description Manufacturer Order code

133 2 Q9, Q12 SOT23_BEC_TSwitchingtransistor NPN(not mounted)

Any

134 2 Q10, Q11 SOT23_BEC_TSwitchingtransistor PNP(not mounted)

Any

135 1 Q3Switchingtransistor NPN(not mounted)

Any MMBT3904LT1

136 4 TP2, TP4,TP6, TP9 Test point black Keystone KEYSTONE_5011

137 14

TP1, TP3,TP5, TP7,TP8, TP12,TP13, TP14,TP15, TP16,TP17, TP18,TP19, TP20

Test point red Keystone KEYSTONE_5010

138 2 TP10, TP11 Test point turret MILLMAX_2501

139 6U5, U10, U16,U17, U18,U19

Diode TVS Transil 1500 W ST SM15T68CA

140 7U6, U7, U8,U9, U11, U20,U21

Diode TVS Transil (notmounted) ST SM15T68CA

141 2 U4, U23 SOT-23-5LEADLow voltageadjustable shuntreference

ST TS431-AILT

142 2 U12, U24 SOT-23-3L

Low voltageadjustable shuntreference (notmounted)

ST TS2431-AILT

143 1 D11 SOT23-D Zener diode (notmounted) Any

AN5237Bill of materials

AN5237 - Rev 1 page 35/45

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6 Board layout

Figure 29. STEVAL-POE006V1 PCB top assembly

Figure 30. STEVAL-POE006V1 PCB bottom assembly

AN5237Board layout

AN5237 - Rev 1 page 36/45

Page 37: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Figure 31. STEVAL-POE006V1 PCB layer 1 top

Figure 32. STEVAL-POE006V1 PCB layer 2

AN5237Board layout

AN5237 - Rev 1 page 37/45

Page 38: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Figure 33. STEVAL-POE006V1 PCB layer 3

Figure 34. STEVAL-POE006V1 PCB layer 4

AN5237Board layout

AN5237 - Rev 1 page 38/45

Page 39: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Figure 35. STEVAL-POE006V1 PCB layer 5

Figure 36. STEVAL-POE006V1 PCB layer 6

AN5237Board layout

AN5237 - Rev 1 page 39/45

Page 40: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

A ReferencesFreely available on www.st.com:1. PM8804 datasheet2. PM8805 datasheet

AN5237References

AN5237 - Rev 1 page 40/45

Page 41: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Revision history

Table 11. Document revision history

Date Version Changes

20-Dec-2018 1 Initial release.

AN5237

AN5237 - Rev 1 page 41/45

Page 42: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

Contents

1 STEVAL-POE006V1 evaluation board overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.1 Specifications, connectors and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 Board setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1 PM8805 configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 PoE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 FAUX connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 RAUX with MPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Soft stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.1 Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Output voltage ripple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3 Input voltage ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5 PoE connector unplugged power off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.6 Primary side waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.7 Secondary side waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.8 Load transient side waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.9 Gloop measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.10 Thermal analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 STEVAL-POE006V1 schematic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

5 Bill of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

6 Board layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

A References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

AN5237Contents

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Page 43: High power Poe PD, 3V3 up to 20 A active clamp forward ...€¦ · When RAUX power supply is unplugged from J10, PSE is immediately available to supply the evaluation board, without

List of figuresFigure 1. STEVAL-POE006V1 evaluation board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Figure 2. STEVAL-POE006V1 evaluation board: components view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Figure 3. PSE to RAUX switchover at VPSE=55 V, VRAUX=48 V, IOUT=17 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Figure 4. RAUX to PSE switchover at VPSE=55 V, VRAUX=48 V, IOUT=17 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Figure 5. RAUX to PSE switchover at IOUT=17 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Figure 6. STEVAL-POE006V1 overall and DC-DC forward efficiency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Figure 7. Output voltage ripple: IOUT= 2 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Figure 8. Output voltage ripple: IOUT= 20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Figure 9. Input voltage ripple before and after forward input filter: VIN = 48 V, IOUT =2 A . . . . . . . . . . . . . . . . . . . . . . . 13Figure 10. Input voltage ripple before and after forward input filter: VIN = 48 V, IOUT =20 A. . . . . . . . . . . . . . . . . . . . . . . 14Figure 11. Output voltage at startup: Iout at no load, Vin= 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Figure 12. Output voltage at startup: Iout=20 A, Vin= 48 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 13. Power off at primary side: Iout=20 A, Vin= 42 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figure 14. Power off at secondary side (Q1): Iout=20 A, Vin= 42 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figure 15. Power off at secondary side (Q5): Iout=20 A, Vin= 42 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 16. Primary steady state: Iout=2 A, Vin= 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Figure 17. Primary steady state: Iout=20 A, Vin= 48 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 18. Secondary steady state: Iout=2 A, Vin= 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Figure 19. Secondary steady state: Iout=20 A, Vin= 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 20. Load transient: IOUT=10 to 20 A, Vin= 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figure 21. Gloop plot (VIN= 48 V, IOUT=1 A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 22. Gloop plot (VIN= 48 V, IOUT=10 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 23. Gloop plot (VIN= 48 V, IOUT=20 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 24. STEVAL-POE006V1 thermography at IOUT=20 A, VIN=41 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Figure 25. STEVAL-POE006V1 thermography at IOUT=20 A, VIN=56 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Figure 26. STEVAL-POE006V1 circuit schematic (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Figure 27. STEVAL-POE006V1 circuit schematic (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Figure 28. STEVAL-POE006V1 circuit schematic (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Figure 29. STEVAL-POE006V1 PCB top assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 30. STEVAL-POE006V1 PCB bottom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 31. STEVAL-POE006V1 PCB layer 1 top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Figure 32. STEVAL-POE006V1 PCB layer 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Figure 33. STEVAL-POE006V1 PCB layer 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Figure 34. STEVAL-POE006V1 PCB layer 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Figure 35. STEVAL-POE006V1 PCB layer 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Figure 36. STEVAL-POE006V1 PCB layer 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

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List of tablesTable 1. STEVAL-POE006V1 specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table 2. STEVAL-POE006V1 connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table 3. STEVAL-POE006V1 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Table 4. Tx signal possible configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Table 5. PM8805 control signal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 6. PM8805 class description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 7. PM8805 PD main parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Table 8. STEVAL-POE006V1 measurements for IOUT=20 A, VIN=41 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Table 9. STEVAL-POE006V1 measurements for IOUT=20 A, VIN=56 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Table 10. STEVAL-POE006V1 bill of materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Table 11. Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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