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High Performance Rail Encapsulator
Willamette Valley Company, LLCPerformance Products Division
www.wvcorailroad.com800-333-9826
http://www.wvcorailroad.com/
2K PUR with integrated ‘aggregate’
•Electrically Isolating•Absorbs Sound & Vibration•Flexible and Tough •Resists Chemicals and Salts•COLTE and Adhesion to Concrete•Meter Dispensed •Fast Cure
•Electrically IsolatingX1014
Two orders of magnitude better than current generation materials
•Absorbs Sound & Vibration
Uncoated rail (left)With 1/8” layer of HPRE (right)
500g steel ball3ft drop height
mic positioned 9ft from impact
•Absorbs Sound & Vibration
•Absorbs Sound & VibrationHPRE-MD (inlay) significantly reduces sound levels (60-70 dB reduction) particularly at higher frequencies (≥2 kHz)
•Absorbs Sound & Vibration
ASTM D2635 Vertical Rebound
HPRE-MD Shore 70A competitor12-13 44-45
•Absorbs Sound & Vibration
•Flexible and Tough≥107 cycles, 1Hz, 8% strain
Linear best fit from 0-8% strain: 41.2 lbf/in2 [284 kN/m2]
ASTM C5793,000 psi Compression Strength
590 lbf-in/in3 Toughness
Vertical Load TestRail Seat/Grout Pad Geometry
•Resists Chemicals and Salts
Adhesion to concrete is substrate limited, ≥350psiCOLTE: Passes ASTM C884 and ‘Texas’ mod.
5 cyclesRT to -25°C (-13°F)and9 cycles60°C (140°F) to -25°C (-13°F)
1hr Return to ServiceMeter Application rate: 30ft3/hr0 VOC, 100% solidsMade in USA
High Performance �Rail EncapsulatorSlide Number 22K PUR �with integrated ‘aggregate’��Slide Number 4Slide Number 5Slide Number 6Slide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17