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HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING SOLUTIONS Apium P220 Series

HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

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Page 1: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

HIGH PERFORMANCE POLYMERS AND METAL

3D PRINTING SOLUTIONS

Apium P220 Series

Page 2: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Best-in-class FFF Technology

Apium P220 Series 3D Printers are equipped with

the latest generation of FFF 3D printing technology,

which is initially specially developed for PEEK in

2015. This latest generation offers higher speeds,

accuracy, design freedom, material options and

agility. Apium P220 Series 3D Printers build high

quality functional prototypes, custom and small

series production parts.

Efficiency and High Reproducibility

The optimized material profiles (printing parameters

individually developed for each material) enable

the highest quality processing of high performance

polymers with high reproducibility and reduce

fabrication costs by more than 30%.

Easy to set-up

Apium P220 Series 3D Printers are specially

designed as professional 3D printing solution. You

can install an Apium P220 3D Printer comfortably in

any well ventilated room.

Easy to maintain

Apium P220 Series 3D Printers are operated with

integrated Apium Control Software, which enables

many self maintenance and service functions for

the end-users with a user-friendly interface. This

prevents the misuse of the machines and provide

guidance for machine maintenance.

High Performance Polymers and Metal 3D Printing

Apium P220 Series

Apium P220 Series 3D Printer

PEEK PEEK CF30

PEI ULTEM™316 L

Page 3: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

TECHNICAL SPECIFICATIONS

Build Envelope (X,Y,Z) 220 mm x 175 mm x 150 mm

System Size and Weight 850 mm x 685 mm x 675 mm, 65 kg

x/y Resolution Product Resolution: 0.5 mmMachine Resolution: 0.0125 mm

z Resolution Product Resolution: 0.1 mmMachine Resolution: 0.05 mm

Reproducibility 0.1 mm

Minimum Layer Thickness 0.1 mm Maximum

Layer Thickness 0.3 mm

Minimum Wall Thickness 0.5 mm

Number of Extruders 1 Type of Extruder

Apium Advanced Extruder

Nozzle Diameter 0.2 mm, 0.4 mm

Filament Diameter 1.75 mm

Apium Adaptive Heating System up to 180°C Full Metal Hot

Endup to 540°C

Print Bed up to 160°C Print Bed Material Glas

Power Consumption max 0.700 kW Noise Emission <70 dB(A)

Materials

PEEK, PEEK CF30, PEI ULTEM™, PVDF, POM-C ESD,

PP, Smart ABS, 17-4PH, 316L and open system for

other high performance materials

Operating System Windows/Mac/Linux Connection WLAN,

Ethernet

Regulatory Compliance CE

High Performance Polymers and Metal 3D Printing

Apium P220 Series

Adaptive Heating System

Patent pending intelligent thermal

moderator technology for specific

material characteristics to achieve

the best temperature distribution

possible in the part. Adaptive

Heating System shortens the

machine set up time, improves

the layer adhesion and eliminates

the need for annealing for semi-

crystalline materials.

Apium Advanced Extruder

Apium`s 3D printers are equipped

with next generation Bowden

Extruders, Apium Advanced Extruder

technology, to process higher filled,

hard and soft polymers. Apium`s

Advanced Extruder Technology

provides faster printing speeds,

higher accuracy and precision.

Apium Control Software

Apium P220 Series 3D Printers are

operated with Apium Control

Software (CS). Apium CS ensures

the reliability, safety and easiness

of the printing process and

offers innovative safety, service

and maintenance functions for

advanced customer experience.

Page 4: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

High Performance Polymers

Apium Filament Dryer

Extrusion Quality

Molten dry filament will not exhibit bubbles,

which cause poor optical properties and melt

path discontinuity.

Oozing and Stringing

3D printed parts from dried materials typically

show little or no oozing and stringing.

Interlayer Adhesion

Dry filament usage will avoid hydrolysis,

which deteriorates mechanical properties

of polymers and can lead to delamination

during printing.

Mechanical Properties

3D printed parts from dried filaments exhibit

stronger mechanical properties and less

structural failures.

Cosmetic Defects

Dry filament usage eliminates a number of

moisture-related 3D printing defects such as

uneven surfaces and blister effects.

Page 5: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

TECHNICAL SPECIFICATIONS

Supported Spool Size Diameter: 200 mm Width: 80 mm

System Size and Weight 24 cm x 43 cm x 49 cm, 18 kg

Temperature Range Min Temp. 40°CMax Temp. 80°C

SensorsTemperatureHumidityAir Pressure

Air Filtering HEPA & Active Carbon Filters

Door Safety Switch Yes Overheating Protection Yes

Operating Ambient Temperature 15 - 35 °C, 10 - 90 % RH

Material and Machine Compatibility

All Apium Filaments and Apium P220 Series

Custom Filaments and Custom FFF 3D Printers:• Chamber Temperature Range: 40 - 80 °C• Max. Spool Weight 1.5 kg• Filament Diameter up to 3 mm

Connection USB 2.0 and Ethernet Jacks, Wi-Fi

High Performance Polymers

Apium Filament Dryer

Air Filtering

HEPA and active carbon air filter

reduce the exhausting fumes and

small particles. An open door sensor

and overheating protection ensures

security for the user.

Thermally Insulated Walls

Thermally insulated walls reduce

heat loss inside the drying chamber

and guarantee process stability.

Filament Feeding Automation

Feed your filament directly to

your 3D printer via teflon tube. This

ensures that the filament does not

get exposed of atmosphere while

drying and printing.

Open System

Apium Filament Dryers are

compatible with most open Material

Extrusion (FFF) 3D Printers and

filaments up to a diameter of 3 mm.

Page 6: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

How it works

Metal 3D Printing with Apium P220 Series

01 Part Preparation

Prepare your CAD model for 3D printing and use Slicing

software to upload Apium`s material profile and generate

your g-code with optimized parameters for your material

of choice.

02 Metal 3D Printing with Apium P220

Apium offers metallic filled filaments for processing with

the innovative professional 3D printing technology of

Apium P220 Series.

The parts are constructed in layer by layer fashion. This

enables the production of components with different infill

options resulting in significant weight reduction.

03 Debinding and Sintering

Apium Debinder prepares the 3D printed green-bodies for

sintering by dissolving the binder material. Apium offers 3

different Sinter Oven options for different size requirements

of the 3D printed parts.

Apium`s extensive debinding and sintering solutions are

available in a most cost-efficient way for all users with dif-

ferent in-house equipment and experience level.

04 3D Printed Metal part

After debinding and sintering process, you have 100%

metal parts ready for use. 3D printed metal parts can be

post-treated as any other metal part.

Page 7: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Metal 3D Printing with Apium P220 Series

Apium Debinder

Solvent Debinding

Offers advanced clean technology

and closed system. The Apium

Debinder solution provides the safest

option in the 3D printing industry and

requires the lowest investment cost

for infrastructure.

Small Batches

Apium Debinder enables flexibility in

production and is specially suitable

for research, prototyping and small

batch production.

Safety

Apium Debinder is explosion-

proof according to ATEX Directive

2014/34/EU. Apium Debinder

requires low infrastructure

investments and requires to be

placed in a good ventilated room.*

Made in Germany

Apium Debinders have high quality

functionalities with fully automatic

distillation, PLC-automated process

and process chamber made of

stainless steel.

TECHNICAL SPECIFICATIONS

Batch Loading Volume (W x H x D) 200 mm x 216 mm x 380 mm

Batch Loading Volume ~ 16 litres

Max. Heating Temperature 120°C

System Size(W x H x D) 525 mm x 780 mm x 955 mm

*Apium will provide more detailed information uopn request regarding the infrastructure requirements for post-processing equipment.

Page 8: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Metal 3D Printing with Apium P220 Series

Apium Sinter Oven - FHA 13/80/500

Universal Tube Furnace

The FHA, single zone, tube furnaces

have maximum operating

temperature of 1350°C and offers

the flexibility to be used vertically

and horizontally.

Many Application Possibilities

FHA 13/80/500 can be used for

sintering, MIM, CIM, annealing,

ageing, drying, tempering,

thermocouple calibration and many

other applications.

Safety

FHA 13/80/500 is delivered with

safety and operation accessories

such as programmable controller

and overtemperature protection

(OTC) for the best user experience.

Apium FHA 13/80/500 requires low

infrastructure investments and

requires to be placed in a good

ventilated room. *

TECHNICAL SPECIFICATIONS

Max Outer Diameter Accessory Tube 80 mm

Heated Length 500 mm

Max. Temperature 1350°C

System Size(H x W x D) 420 mm x 700 mm x 350 mm

System Weight 40 kg

Tube Length for Use in Air 690 mm

Tube Length for Use with Modified Atmosphere 1225 mm

Control Module Dimensions (H x W x D) 480 mm x 560 mm x 500 mm

Control Module Weight 60 kg

Uniform Length ±5 °C 200 mm

Power 5.2 kW

Power Supply b (3 phase (16A)+N)

*Apium will provide more detailed information uopn request regarding the infrastructure requirements for post-processing equipment.

Page 9: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Metal 3D Printing with Apium P220 Series

Apium Sinter Oven - FHC 13/110/750

Universal Tube Furnace

The FHC, 3-zone, tube furnaces have

maximum operating temperature of

1350°C and offers the flexibility to be

used vertically and horizontally.

Many Application Possibilities

FHC 13/110/750 can be used for

sintering, MIM, CIM, annealing,

ageing, drying, tempering,

thermocouple calibration and many

other applications.

Safety

FHC 13/110/750 is delivered with

safety and operation accessories

such as programmable controller

and overtetmperature protection

(OTC) for the best user experience.

Apium FHC 13/110/750 requires

low infrastructure investments and

requires to be placed in a good

ventilated room. *

TECHNICAL SPECIFICATIONS

Max Outer Diameter Accessory Tube 110 mm

Heated Length 750 mm

Max. Temperature 1350°C

System Size(H x W x D) 590 mm x 950 mm x 520 mm

System Weight 70 kg

Tube Length for Use in Air 940 mm

Tube Length for Use with Modified Atmosphere 1475 mm

Control Module Dimensions (H x W x D) 850 mm x 560 mm x 500 mm

Control Module Weight 90 kg

Uniform Length ±5 °C 500 mm

Power 11.4 kW

Power Supply c (3 phase (32A)+N)

*Apium will provide more detailed information uopn request regarding the infrastructure requirements for post-processing equipment.

Page 10: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Metal 3D Printing with Apium P220 Series

Apium Sinter Oven - HTK 8 MO/16-1G

Vacuum Chamber Furnace

HTK 8 MO/16-1G is a high

temperature furnace and consists

of metallic furnace made of

Molybdenum. Molybdenum enables

the best possible purity of inert

atmosphere and final vacuum level

in the high vacuum region.

Many Application Possibilities

HTK 8 MO/16-1G can be used for

sintering, MIM, metallization and

carbon free atmosphere.

High Quality

HTK 8 MO/16-1G offers the best

possible vacuum and provides a

precisely defined atmosphere with

the highest purity. It comes with

a data recording functionality for

quality management.

Safety

Apium HTK 8 MO/16-1G requires

low infrastructure investments and

requires to be placed in a good

ventilated room. *

TECHNICAL SPECIFICATIONS

Exterior Dimensions (H x W x D) 2700 mm x 1700 mm x 1700 mm

Maintenance Space Around 1000 mm

Transport Weight 1200 kg

Effective Volume ~ 8 litres

Usable Space within Retort (H x W x D) 190 mm x 170 mm x 190 mm

Tmax (vacuum) 1600°C

Tmax (atmospheric pressure) 1600°C

-Delta-T betwen 500 and 1500°C according to DIN 17052

±5 K

Maximum Heat-Up Rate 10 K/min

Cooling Down Time Empty Furnace 6 h

Thermocouple Type Type S

Thermocouple Mantle Material Molybdenum Mantel

Connecting Values

Power 30 kW Voltage 3x400 V

Current 3x75 A Pre Fuse 100 A

*Apium will provide more detailed information uopn request regarding the infrastructure requirements for post-processing equipment.

Page 11: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Metal 3D Printing with Apium P220 Series

Apium Sinter Oven - HTK 8 MO/16-1G

TECHNICAL SPECIFICATIONS

Water Supply

Consumption 40 l/min

Max. entry temperature 23°C

Advance Flow max. 4 bar Return Flow ~ 0-2 bar

Temperature Difference between Advance and Return Flow

20 K

Max. Chloride Content 100 ppm

Water Hardness 14 dH PH Value 7-9

Gas Supply

Gas Type Ar or N2

Flow Rate 50 - 600 l/h

Intake Pressure ~ 10 bar

Compressed Air ~ 6 bar

Compressed Air for Active Afterburner 1300 l/h

Propane or Methane Gas 50 - 100 mbar

Propane / Methane Gas for Active Afterburner 130 / 390 l/h

Operation Pressure: (furnace clean, cold, dry and empty)

With a double stage rotary pump 5x10-2 mbar

With a turbo pumping system, ccde

< 5x10-6 mbar

Leakage Rate < 5x10-3 mbar l/s

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

Apium Additive Technologies GmbH reserves the right to amend the machine specifications at any time and in any particular manner without prior notice

provided that the ultimate performance of the equipment is not lessened by such application without prior consent of the customer.

Page 12: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Amorphous Semi-Crystalline

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - PEEK

Page 13: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Semi-Crystallinity of PEEK

PEEK is a semi-crystalline material. Semi-crystalline materials

have distinct characteristics compared to amorphous

materials. Semi-crystalline materials have well-defined

melting point, good chemical, fatigue and wear resistance.

Proper attention must be paid to the temperature control

during printing to ensure it is regulated well to produce parts

of consistent crystallinity with good properties.

Apium P220 Series 3D printers allow the printing of PEEK parts

with 29-32% crystallinity, the closest ratio in the 3D printing

industry to 35% crystallinity of injection moulded PEEK parts.

Characteristics of 3D Printed Semi-Crystalline PEEK

The professional PEEK 3D printers of Apium are capable of

processing industrial grade PEEK filaments with the highest

quality in 3D printing industry.

Characteristics of 3D printed PEEK with Apium`s technology:

• High mechanical strength

• Good chemical resistance

• High temperature resistance

• Flame Retardant

• Lightweight

• Excellent wear resistance

• Good fatigue resistance

High Performance Solutions

PEEK - Material Properties

PEEK Filament - High Performance Semi-Crystalline Material

Page 14: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

High Performance Solutions

PEEK - Mechanical Tests

MECHANICAL PROPERTIES CONDITIONS TEST METHOD VALUE

Tensile Strength XY 23 °C, 48% Humidity DIN EN ISO 527 77,2 MPa

Tensile Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 85,4 MPa

Tensile Strength Z 23 °C, 48% Humidity DIN EN ISO 527 20,5 MPa

Tensile Elongation XY 23 °C, 48% Humidity DIN EN ISO 527 3 %

Tensile Elongation YZ 23 °C, 48% Humidity DIN EN ISO 527 2,6 %

Tensile Elongation Z 23 °C, 48% Humidity DIN EN ISO 527 0,6 %

Tensile Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 3 GPa

Tensile Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 3,8 GPa

Tensile Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 3,2 GPa

Flexural Strength XY 23 °C, 48% Humidity DIN EN ISO 527 31 MPa

Flexural Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 75,6 MPa

Flexural Strength Z 23 °C, 48% Humidity DIN EN ISO 527 43,6 MPa

Flexural Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 5,6 GPa

Flexural Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 7,7 GPa

Flexural Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 10,6 GPa

Charpy Impact Strength XY 23 °C, 48% Humidity DIN EN ISO 179 34,88 kJ/m²

Charpy Impact Strength YZ 23 °C, 48% Humidity DIN EN ISO 179 9,62 kJ/m²

Charpy Impact Strength Z 23 °C, 48% Humidity DIN EN ISO 179 2,94 kJ/m²

Page 15: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

High Performance Solutions

PEEK - Applications

Aerospace

PEEK is your lightweight material solution where manufacturing

costs, durability in harsh environments and processing flexibility

play a significant role. It offers great benefits for landing gear

hubcaps, aircraft door handles, cable ties, composite fasteners, as

housing for fire prone components and many more applications.

Automotive

PEEK exhibits an excellent combination of strength, durability and

heat resistance. PEEK is the material solution where system weight,

energy efficiency and a wide range of operating temperatures

(-196°C to 260°C) play a significant role in your operations.

Oil & Gas

PEEK is the material of choice for your oil and gas applications

which require high quality equipment and tool systems to extreme

temperatures, corrosive fluids and gases, and high pressures. For

antenna sleeves, valve seats, electrical connectors, primary seals,

impellers and many more system components, benefit from the

outstanding characteristics of PEEK.

Semiconductors and Electronics

For the two main properties requirements -electrical insulation and

mechanical function- of your electronics applications being con-

tact sockets, insulators, wafer carriers, chemical cleaning systems,

etc., PEEK is the material of choice with its outstanding properties.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

Page 16: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - PEEK CF30

Amorphous Semi-Crystalline

Page 17: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Role of Carbon Fiber ReinforcementPEEK CF30 is 30 wt. % carbon fiber reinforced PEEK. It is a

high performance specialty polymer. PEEK CF30 exhibits the

excellent material properties of PEEK with improvement. It

has higher stiffness, better abrasion resistance and better

temperature resistance compared to neat PEEK.

Apium P220 Series 3D printers are equipped with Apium

Advanced Extruders which enable the processing of higher

filled materials such as PEEK CF30. Having the highest

reinforcement degree in the material, Apium`s 3D printed

PEEK CF30 shows functionalities similar to metals in terms of

stiffness, abrasion resistance and temperature resistance,

and therefore can be used in a variety of applications

including metal replacement.

Characteristics of 3D Printed PEEK CF30

The professional PEEK CF30 3D printers of Apium are the only

3D printers which are capable of processing industrial grade

PEEK CF30 filaments with the highest quality.

Characteristics of 3D printed PEEK CF30 with Apium:

• High Stiffness

• Good Wear Resistance

• High Temperature Resistance

• Good Chemical Resistance

• Lightweight

• High Compressive Strength

• Good fatigue resistance

High Performance Solutions

PEEK CF30 - Material Properties

PEEK CF30 Filament - High Performance Material

Page 18: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

High Performance Solutions

PEEK CF30 - Mechanical Tests

MECHANICAL PROPERTIES CONDITIONS TEST METHOD VALUE

Tensile Strength XY 23 °C, 48% Humidity DIN EN ISO 527 65 MPa

Tensile Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 87,2 MPa

Tensile Strength Z 23 °C, 48% Humidity DIN EN ISO 527 19,7 MPa

Tensile Elongation XY 23 °C, 48% Humidity DIN EN ISO 527 1,2 %

Tensile Elongation YZ 23 °C, 48% Humidity DIN EN ISO 527 0,9 %

Tensile Elongation Z 23 °C, 48% Humidity DIN EN ISO 527 1 %

Tensile Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 6,6 GPa

Tensile Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 11 GPa

Tensile Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 2,1 GPa

Charpy Impact Strength XY 23 °C, 48% Humidity DIN EN ISO 179 7,73 kJ/m²

Charpy Impact Strength YZ 23 °C, 48% Humidity DIN EN ISO 179 9,93 kJ/m²

Charpy Impact Strength Z 23 °C, 48% Humidity DIN EN ISO 179 2,43 kJ/m²

Page 19: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

High Performance Solutions

PEEK CF30 - Applications

Aerospace

With its excellent thermal properties, CFR PEEK is the best solution for

several aircraft applications such as interior fittings (tables and fasteners)

and other equipment (hydraulic cylinders and C/C brakes). In addition,

Apium’s CFR PEEK can be used in door brackets and motor casings as

well as for satellites, which include antennas and tube truss structures.

Automotive

CFR PEEK’s uncompromising strength-to-weight ratio is essential for high-

performance automotive applications. High operating temperatures as

well as a good fatigue performance in combination with the ability to

easily produce individual parts, make it imperative to benefit from 3D

printed CFR PEEK while working in the Automotive Industry. Possessing

following characteristics CFR PEEK is the suitable material to manufacture

drive shafts, engine parts, body-panel parts and more.

Oil & Gas

CFR PEEK represents a promising alternative material for several

application in this industry, either for offshore oil excavation where it can

be used as risers, impellers, antenna sleeves or for pressure vessels like

compressed gas cylinders. Various oil and gas processing equipment can

be realized using CFR PEEK especially regarding the ability to withstand

extreme operating conditions.

Semiconductors and Electronics

PEEK CF30 is applicable for purposes like electrical insulators, valve

components, wafer handling parts or bearings and bushings due to its

long-term temperature capabilities, high tensile strength and very good

chemical resistance.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

Page 20: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - PEI ULTEM™

Amorphous Semi-Crystalline

Page 21: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Flame Retardant High Performance

PEI ULTEM™ is an amorphous flame retardant high

performance thermoplastic. Its high strength-to-weight ratio

and FST (flame, smoke and toxicity) rating make it ideal

especially for the transportation industry.

Apium`s professional 3D printers are capable of printing

amorphous PEI ULTEM™ to the highest quality due to the

advanced material profiles (a set of pre-defined parameters

for printing process) while overcoming the common

challenges with oozing, stringing and warping.

Characteristics of 3D Printed Amorphous PEI ULTEM™

Apium advanced temperature management system in

combination with Apium`s material profiles eliminates

commonly occuring printing failures and ensures the highest

print quality.

Characteristics of 3D printed PEI ULTEM™ with Apium:

• High Mechanical Strength

• Inherent Flame Resistance

• High Dielectric Strength

• Heat Resistance

• Lightweight

• Low Smoke Output

High Performance Solutions

PEI ULTEM™- Material Properties

PEI ULTEM™ Filament - High Performance Amorphous Material

Page 22: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

High Performance Solutions

PEI ULTEM™ - Mechanical Tests

MECHANICAL PROPERTIES CONDITIONS TEST METHOD VALUE

Tensile Strength XY 23 °C, 48% Humidity DIN EN ISO 527 65,6 MPa

Tensile Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 64,7 MPa

Tensile Strength Z 23 °C, 48% Humidity DIN EN ISO 527 42,9 MPa

Tensile Elongation XY 23 °C, 48% Humidity DIN EN ISO 527 2,2 %

Tensile Elongation YZ 23 °C, 48% Humidity DIN EN ISO 527 2 %

Tensile Elongation Z 23 °C, 48% Humidity DIN EN ISO 527 1,3 %

Tensile Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 2,7 GPa

Tensile Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 2,5 GPa

Tensile Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 2,8 GPa

Flexural Strength XY 23 °C, 48% Humidity DIN EN ISO 527 56 MPa

Flexural Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 46 MPa

Flexural Strength Z 23 °C, 48% Humidity DIN EN ISO 527 27 MPa

Flexural Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 8,81 GPa

Flexural Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 8,25 GPa

Flexural Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 7,32 GPa

Charpy Impact Strength XY 23 °C, 48% Humidity DIN EN ISO 179 3,65 kJ/m²

Charpy Impact Strength YZ 23 °C, 48% Humidity DIN EN ISO 179 2,64 kJ/m²

Charpy Impact Strength Z 23 °C, 48% Humidity DIN EN ISO 179 1,68 kJ/m²

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High Performance Solutions

PEI ULTEM™ - Applications

Aerospace

PEI ULTEM™ is the solution for aircraft components such as

electronics mounting brackets with high creep resistance over

a wide range of temperatures and flame resistance. It offers

you significant advantages with its excellent characteristics.

Automotive

PEI ULTEM™ is your material solution for automotive applications

which require consistent dielectric properties, high strength

and the ability to withstand high temperatures, such as ignition

components and thermostat housings.

Semiconductors and Electronics

With its excellent material properties, PEI ULTEM™ is your

material solution for challenging applications such as

connectors and insulators.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

ULTEM is a trademark of SABIC GLOBAL TECHNOLOGIES B.V. .

Page 24: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - POM-C ESD

Amorphous Semi-Crystalline

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Antistatic and Sliding Properties

POM-C ESD is polyacetal copolymer containing antistatic

agents. It is an engineering thermoplastic with good sliding

properties.

The industrial 3D printers of Apium are the only 3D printers

capable of printing POM-C ESD. The Adaptive Heating

System running on Apium`s industrial 3D printers maintain the

unique temperature management required. The material

profiles (material specific printing parameters for optimal

print) developed by Apium and the Apium Control Software

for the machine operation guarantee the safety and the

high quality during the printing process of POM-C ESD.

Characteristics of 3D Printed Semi-Crystalline POM-C ESD

Apium advanced temperature management system in

combination with Apium`s material profiles eliminates

commonly occuring printing failures and ensures the highest

print quality.

Characteristics of 3D printed POM-C ESD with Apium:

• Good Resistance to Bases

• Good Sliding Properties

• Good Impact Toughness

• Antistatic

• Lightweight

Engineering Solutions

POM-C ESD - Material Properties

POM-C ESD Filament - Semi-Crystalline Engineering Polymer

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Engineering Solutions

POM-C ESD - Mechanical Tests

MECHANICAL PROPERTIES CONDITIONS TEST METHOD VALUE

Tensile Strength XY 23 °C, 48% Humidity DIN EN ISO 527 27,8 MPa

Tensile Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 32,4 MPa

Tensile Elongation XY 23 °C, 48% Humidity DIN EN ISO 527 4,3 %

Tensile Elongation YZ 23 °C, 48% Humidity DIN EN ISO 527 5,3 %

Tensile Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 1,28 GPa

Tensile Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 1,35 GPa

Charpy Impact Strength XY 23 °C, 48% Humidity DIN EN ISO 179 16,09 kJ/m²

Charpy Impact Strength YZ 23 °C, 48% Humidity DIN EN ISO 179 33,07 kJ/m²

Page 27: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Engineering Solutions

POM-C ESD - Applications

Aerospace

POM-C ESD is the material solution for your aviation applications

involving fasteners, sealings, refuelling and fuel systems, engines and

components with its excellent characteristics.

Automotive

For sliding parts such as rollers and bearing bushings, POM-C is the

optimal material solution. Apium`s POM-C contains anti-static additives

offering the unique solutions to ensure the high standard of quality and

functionality for your automotive applications.

Oil & Gas

POM-C is your material solution for hydrophone housings and covers

applications. Benefit from the key factors which POM-C offers for the

devices in oil and gas applications.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

Semiconductors and Electronics

For your applications such as insulators, transformer housings, integrated

circuits, coil bodies and many more, POM-C ESD is the material of

choice with its outstanding characteristics.

Page 28: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - PP

Amorphous Semi-Crystalline

Page 29: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Transmissivity and Elasticity

PP (Polypropylene) is a thermoplastic polymer used in a wide

range of applications worldwide due to its transmissivity,

elasticity and fatigue toughness.

The professional 3D printers of Apium are capable of printing

semi-crystalline PP with the highest quality due to the

advanced material profiles (a set of pre-defined parameters

for the printing process).

Characteristics of 3D Printed Semi-Crystalline PP

Apium advanced temperature management system in

combination with Apium`s material profiles eliminates

commonly occuring printing failures and ensures the highest

print quality.

Characteristics of 3D printed PP with Apium:

• Good Chemical Resistance

• Elasticity and Toughness

• Fatigue Resistance

• Insulation

• Transmissivity

Commodity Solutions

PP- Material Properties

PP Filament - Semi-Crystalline Commodity Polymer

Page 30: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

www.apiumtec.com

Commodity Solutions

PP - Mechanical Tests

MECHANICAL PROPERTIES CONDITIONS TEST METHOD VALUE

Tensile Strength XY 23 °C, 48% Humidity DIN EN ISO 527 10,8 MPa

Tensile Strength YZ 23 °C, 48% Humidity DIN EN ISO 527 13,6 MPa

Tensile Strength Z 23 °C, 48% Humidity DIN EN ISO 527 12 MPa

Tensile Elongation XY 23 °C, 48% Humidity DIN EN ISO 527 8 %

Tensile Elongation YZ 23 °C, 48% Humidity DIN EN ISO 527 6,7 %

Tensile Elongation Z 23 °C, 48% Humidity DIN EN ISO 527 9,7 %

Tensile Modulus XY 23 °C, 48% Humidity DIN EN ISO 527 0,33 GPa

Tensile Modulus YZ 23 °C, 48% Humidity DIN EN ISO 527 0,37 GPa

Tensile Modulus Z 23 °C, 48% Humidity DIN EN ISO 527 0,38 GPa

Charpy Impact Strength XY 23 °C, 48% Humidity DIN EN ISO 179 10,31 kJ/m²

Charpy Impact Strength YZ 23 °C, 48% Humidity DIN EN ISO 179 14,23 kJ/m²

Charpy Impact Strength Z 23 °C, 48% Humidity DIN EN ISO 179 4,56 kJ/m²

Page 31: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Commodity Solutions

PP - Applications

Automotive

PP is one of the mostly used thermplastics in automotive

industry. Its good resistance to many chemical solvents, bases

and acids make it suitable for automotive applications.

Semiconductors and Electronics

In the electronics industry the manufactures attempt to shift

from heavy metals to low density materials. Polypropylene offers

a low level of electrical conductivity which allows it to be highly

effective in electronic products. With its water repellent and

lightweight it is great for all electronical applications. Because

of its high electric shock resistant it is used to many devices

to act as an insulator to counteract high thermal conditions

generated in the product.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]

Page 32: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Amorphous Semi-Crystalline

TECHNICAL GRADE MATERIALS

Apium Specialty Filaments - PVDF

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www.apiumtec.com

High Performance Chemical Resistance

PVDF is a highly non-reactive thermoplastic fluoropolymer

with excellent chemical resistance. Because of its semi-

crystallinity, PVDF requires an advanced temperature

management during 3D printing process.

The high reliability of Apium`s industrial 3D printers ensures

the printing of PVDF with the highest quality in the 3D printing

industry without affecting its chemical properties. Apium

Control Software ensures the safety during the printing

process and eliminates the need of infrastructure changes.

Characteristics of 3D Printed Semi-Crystalline PVDF

Apium advanced temperature management system in

combination with Apium`s material profiles eliminates

commonly occuring printing failures and ensures the highest

print quality.

Characteristics of 3D printed PVDF with Apium:

• Excellent Chemical Resistance

• High Temperature Resistance

• Excellent Barrier Properties

• Low Flammability

• High Purity

Engineering Solutions

PVDF- Material Properties

PVDF Filament - High Performance Semi-Crystalline Material

Page 34: HIGH PERFORMANCE POLYMERS AND METAL 3D PRINTING … · 0.2 mm, 0.4 mm Filament Diameter 1.75 mm Apium Adaptive Heating System up to 180°C Full Metal Hot End up to 540°C Print Bed

Engineering Solutions

PVDF - Applications

Chemical Processing Industry

PVDF offers excellent performance for chemical

processing applications where high temperature

resistance and excellent chemical resistance properties

are required.

Industrial Applications

The excellent chemical resistance properties of PVDF

make it suitable for industrial equipment parts such as

fittings and valves.

Oil & Gas

PVDF is your material solution for challenging deepwater

applications. With its excellent characteristics, PVDF is

suitable for applications, where long-term reliability and

corrosion prevention play a significant role.

Willy-Andreas-Allee 1976131 KarlsruheGermany

+49 721 680 30 87 [email protected]