4
Product Definition Frames High Integrity Protection Systems (HIPS) play a crucial role in site safety. By automatically bringing dangerous processes to a predictable safe state within a defined safety time, our systems protect site personnel, the general public and the environment, along with valuable production assets. By selecting a Frames HIPS, our clients protect their business from an over-optimistic dependence on underlying systems such as the DCS and the ESD system, while also virtually eliminating problems caused by manual intervention (e.g. operator errors). Frames HIPS allow our clients to rely on the independent safety system as a last line of defense within the process plant. In many cases, this eliminates or reduces the need for pressure relief, including environmentally harmful flaring. Product Leaflet / p 1 Product Description To meet client demands, Frames has developed a comprehensive range of HIPS solutions, including: High Integrity Pressure Protection Systems High Integrity Temperature Protection Systems High Integrity Level Protection Systems HIPS Interlock Systems HIPS - Customized safety solutions At Frames, we work closely with your business to develop customized HIPS solutions that match your unique process conditions, design conditions such as plot space, and other site-specific requirements. Our flexible HIPS solutions can be configured as skid-mounted units, including integration of hydraulic power units, cabinet-mounted logic solvers, built-in initiators, intermediate piping and other components. Actuated Valve Package HIPS Frames Flow Control & Safeguarding Eikenlaan 237 2404 BP Alphen aan den Rijn The Netherlands +31 172 461 600 [email protected] frames-group.com High Integrity Protection System (HIPS) – A Safety Instrumented System (SIS)

High Integrity Protection System (HIPS) – A Safety ......Heat Exchangers Gas Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers • Shell & Tube Heat Exchangers

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: High Integrity Protection System (HIPS) – A Safety ......Heat Exchangers Gas Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers • Shell & Tube Heat Exchangers

Product Definition

Frames High Integrity Protection Systems (HIPS) play a crucial role

in site safety. By automatically bringing dangerous processes to

a predictable safe state within a defined safety time, our systems

protect site personnel, the general public and the environment,

along with valuable production assets.

By selecting a Frames HIPS, our clients protect their business from

an over-optimistic dependence on underlying systems such as the

DCS and the ESD system, while also virtually eliminating problems

caused by manual intervention (e.g. operator errors). Frames

HIPS allow our clients to rely on the independent safety system

as a last line of defense within the process plant. In many cases,

this eliminates or reduces the need for pressure relief, including

environmentally harmful flaring.

Product Leaflet / p 1

Product Description

To meet client demands, Frames has developed a

comprehensive range of HIPS solutions, including:

• High Integrity Pressure Protection Systems

• High Integrity Temperature Protection Systems

• High Integrity Level Protection Systems

• HIPS Interlock Systems

HIPS - Customized safety solutions

At Frames, we work closely with your business to

develop customized HIPS solutions that match your

unique process conditions, design conditions such

as plot space, and other site-specific requirements.

Our flexible HIPS solutions can be configured

as skid-mounted units, including integration of

hydraulic power units, cabinet-mounted logic

solvers, built-in initiators, intermediate piping and

other components.

Actuated Valve Package HIPS

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

High Integrity Protection System (HIPS) – A Safety Instrumented System (SIS)

Page 2: High Integrity Protection System (HIPS) – A Safety ......Heat Exchangers Gas Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers • Shell & Tube Heat Exchangers

Product Leaflet / p 2

Process Description

Frames High Integrity Protection Systems are often used to protect

a process line or vessel from any combination of overpressure, high

temperature, or high-level events. This is normally achieved by

closing the actuated HIPS valves or stopping the pumps in the

production process line in a timely matter to create a safe state.

Our HIPS typically use one set of initiators (e.g. voting 2oo3 or 1oo2)

to measure the process conditions, a logic solver (controller) to

process the measured data, and a set of end elements to provide

the safeguarding action. End-elements can include valve/actuators

or pumps, together with circuit breakers that perform the closing

(shutdown) action.

Project Management

Our Frames teams of engineers are experts in Safety Instrument

Systems (SIS) and functional safety projects. This includes the critical

first step of defining SIS requirements in terms of safety instrumented

functions and integrity level. We fully support our clients during the

study, (pre-)FEED and detailed engineering stages to ensure their sites

operate within required safety levels.

Best-practice processes

We work with our clients to follow IEC 61508 and IEC 61511 standards

that ensure their HIPS solution remains independent from all other

systems and meets the reliability criteria of the standards, while also

adhering to the best engineering processes.

Frames executes Functional Safety Engineering activities such as

HAZOP (cause & effect) studies, SIL calculations, Markov, fault-tree

analysis and reliability block diagrams to define an HIPS solution that

meets good engineering practice according to the client’s needs under

the condition of compliance with IEC standards. By combining this data

with reliability figures from databases or component suppliers, we are

able to guarantee the safety integrity level (SIL) of the SIS design.

High Integrity Protection System (HIPS) – A Safety Instrumented System (SIS)

Actuated Valve Package HIPS

HIPPS Logic Solvers

HIPS Interlocking Manifolds

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

Page 3: High Integrity Protection System (HIPS) – A Safety ......Heat Exchangers Gas Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers • Shell & Tube Heat Exchangers

Added Value Frames

• Expert in integrating Safety Instrumented Systems

• Multidisciplinary organization (process,

mechanical, electrical & instrumentation, controls,

materials, functional safety)

• Independent supplier and total solution provider

• Broad experience and expertise in applying

IEC standards

• Broad experience in hazard (HAZOP) studies,

fault-tree analysis, third-party certification

• Broad experience as an integrator in designing,

building and testing fully integrated systems

References

• Moho Nord, Technip France, Total – Congo

• P-52, P62 FPSO, Quip S.A., Petrobras – Brazil

• Castor UGS, Kiewit Offshore Services,

Escal UGS – Spain

• Aseng FPSO, Single Buoy Moorings Inc., Noble

Energy Inc. – Equatorial Guinea

• Kizomba ‘C’, Saxi-Batuque FPSO, Single Buoy

Moorings Inc., ExxonMobil – Angola

Product Leaflet / p 3

Functional Safety Management System

Our Quality Management System comprises a TÜV-certified

Functional Safety Management System (FSMS) that ensures all

work complies with IEC 61508 and IEC 61511 standards. We

have functional safety project engineers leading each engineering

discipline, such as process, mechanical, electrical, instrumentation,

control, materials and functional safety. This guarantees safety

and client-focused awareness in every step of the functional safety

project in accordance with our TÜV-certified FSMS.

All safety life-cycle steps are recorded and documented in the Frames

Document Management System (DMS). This ensures data such as used

failure rates for SIL calculations, proof test records, procedures and

even assumptions underlying designs can be fully historically tracked

back for site operation, service and maintenance.

Technical Details

Frames stands apart in the design and commissioning of completely

integrated skid or frame-mounted safety solutions. We are an independent

supplier and execute HIPS components in a wide range of materials to fit

client-specific design codes and operating standards, including IEC (61508,

61511, 61131), API (6A, 6D, 520, 607, 6FA, 14C), ISO (9001, 14001, 5208,

15156), ASME (B16.34, B16.10), NACE (MR 01-75) and ATEX.

To guarantee performance, every Frames HIPS is tested and checked by

means of an Integrated Factory Acceptance Test (IFAT) before it leaves

our Frames workshop.

High Integrity Protection System (HIPS) – A Safety Instrumented System (SIS)

Integrated HIPS Skid

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected]

Contact

+ 31 172 461 600

[email protected]

Page 4: High Integrity Protection System (HIPS) – A Safety ......Heat Exchangers Gas Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers • Shell & Tube Heat Exchangers

Frames Family Tree

Flow Control& Safeguarding

Hydraulic Systems • Wellhead Control • Subsea Hydraulic Power Units • Hydraulic Power Units • IWOCS (Intervention Workover Control Systems) • TUTU (Topside Umbilical Termination Unit) • Cargo Ballasting Systems Safety Instrumented Systems

• High Integrity Protection Systems (HIPS) Chemical Injection

• Chemical & Methanol Injection Systems • Chemical Distribution Systems

Valve Automation Center • Actuators and Actuated Valve Packages • Control Systems

Automation • Buoy Control • Tank Farm Control & Safeguarding

Asset Life Cycle Management Maintenance & Field Services Commissioning

Operator Training

Spare Parts

Engineering Studies • Conceptual • FEED and Basic

Oil & Water

Multiphase Separation • Production Separators (High & Low Pressure) • Test Separator • Degasser & Knock-Out Drum • Water Oil Separator (WOSEP) • Compact Inline Separation

Electrostatic Coalescers • Dehydrator • Desalter Produced Water Treatment • Deoiling & Desanding Hydrocyclones • Gas Floatation • Media Filtration • Sand Cleaning Separation Internals

Heat Exchangers

Gas

Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers

• Shell & Tube Heat Exchangers Air-Cooled Coolers

Gas Sweetening (H

2S & CO

2)

• Amines • Thiopaq O&G • Solid Bed Scavenger • Membrane • Molecular Sieve Gas Dehydration

• Glycol (TEG) • Molecular Sieve Dew Point Control

• Low Temperature Separation (LTS) • Solid Desiccant Hydrate Inhibition

• MEG/DEG Recovery • Methanol Recovery • MEG/DEG Desalination Light Hydrocarbon Recovery

• Condensate Stabilization • Fractionation Fuel Gas Treatment

FloatersOffshoreOnshore

Total Plant Solutions Industrial CO

2

Modules Early Production Facilities Wellsite Packages Biogas

IntegratedSolutions

Services

FramesFlow Control & SafeguardingEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 461 [email protected] 0

4-2

015

Frames Family Tree