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www.desalitech.com High Efficiency Water Treatment 1

High Efficiency Water Treatment - DesalTech 2015 · Rick Stover, Ph.D. [email protected] Thanks! Title: Microsoft PowerPoint - Stover - DesalTech 2015 Author: Rick Stover Created

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www.desalitech.com

High Efficiency Water Treatment

1

Mission

The world is running out of water

Traditional RO is expensive and wasteful

Desalination and reuse: only sustainable water resources

3/4 of brackish RO cost is excess feed and brine.

2/3 of the cost of seawater RO is energy.

Desalitech’s mission is to be the leading global provider of: High efficiency flexible water purification and wastewater reuse systems, New sustainable sources of reliable and affordable water for industry, 

agriculture and municipalities

Present value costs for typical 367 gpm (2,000 m3/d) industrial RO Unit for 10 years

$/1,000 gal 75% Recovery 95% Recovery

CAPEX $0.28 6% $0.28Energy $0.26 6% $0.26O&M $0.62 13% $0.62Brine + xs Feed $3.48 75% $1.10Total $4.64 100% $2.26

The Biggest Cost of Brackish/Industrial Desalination & Reuse is Brine Disposal or Treatment

Raising recovery lowers

TCO >50%

Increase BWRO recovery

Technology

Introduction to Reverse Osmosis

• Reverse Osmosis (RO) is the global standard water purification method. • 60 years of slow evolution led to a technological plateau.

Cross flow

Traditional Reverse Osmosis

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Technology

• Multiple stages are required for > 50% recovery, however• Multiple stages mean cost, complexity, inflexibility• “Unbalanced” operation causes fouling, scaling and lower recovery.

Pump or permeate throttle between stages

Fouling of lead elements

Scaling of tail elements

6

Dirt flushed or filters changed periodically.

Technology

Simple Filtration

• Unlimited recovery • No cross flow = not suitable for RO

Permeate flow equals feed flow

7

Differentiated Technology

ReFlex™ RO The first major improvement in the RO process in decades.

Up to 98% recovery in a single stage, depending on water chemistry Recovery set at control panel Cross flow driven by circulation pump Fouling/scaling limited by x-flow and salinity cycling

300 gpm ReFlex RO, Startup 2014

Figure-4: Maximum Pressure vs Silica in Concentrate

644

716759

834884 909 930

492556

610

675735

050

100150200250300350400450500550600650700750800850900950

1,000

170 180 190 200 210 220 230 240 250

psi - Maximum Pressure

ppm

-Si

lica

in C

once

ntra

te

10.1 gfd (17.2 lmh)11.5 gfd (19.6 lmh)

Record high silica concentrations in membrane reject. Normal limit is 250 ppm.

Frequent flushing prevents scaling.

Scaling Resistance

Case Studies

Coca Cola, brackish well water to ingredient water

Startup mid 2014 93% recovery and 95% recovery guaranteed and met “The Desalitech systems performance demonstrated

that it can run at very high recovery rates under very high TDS water, with little or no fouling over time.”

Mid America Steel UnileverPartner  Water Street Veolia. Approved by CH2MHill & JacobsApplication Wastewater Reuse

Near Zero Liquid DischargeProcess / Boiler Water MakeupMission Critical Application for the plant

Industry  Steel processing Food & BeverageCustomer Challenge

Steel mill was hauling 60,000 gallons of rod mill and melt shop wastewater per day at a cost of about $12,000/day or $3M/year

$152M margarine plant expansion required reliable makeup water. Competing RO would have wasted $850K/year in water costs

Solution ReFlex 50 + pre treatment, recycling wastewater at 90‐93% recovery

2 X ReFlex 300, purifying tap water at 90‐95% recovery & <20 ppm TDS permeate

Impact Waste generation reduced by 90%, saving more than $10,000/d while serving as a new water source

Saving up to $470‐650K/year. Reduced environmental footprint & achievement of corporate sustainability goals

ROI ROI < 2 year ROI < 2 year

Site pictures

Case Studies

Installation Examples 

Present Value Costs for typical 10 MGD (38,000 m3/d) Seawater RO Plant for 25 Years

The Biggest Cost of Seawater Desalination is Energy

$/1,000 gal State of the Art 1% Higher CAPEX5% Lower Energy

CAPEX $0.66 14% $0.67Energy $2.38 52% $2.30O&M $1.52 33% $1.52Total $4.55 100% $4.47

Reduce SWRO energy consumption

Worth it!

brine displaced from RO system with pre-pressurized feed from side conduit

CCD with Side Conduit

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HP

CP

Feed

Brine

PermeateHP

CP

HP

CP

Feed

HP

CP

BrineFeed

CCD with Side Conduit

Continuous batch process. HP pump flow and permeate flow constant. Circulation pump flow constant. Lower average feed pressure. No high-pressure reject stream.

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Applied and Osmotic Pressures

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• Measured specific energy: 1.91 kWh/m3, 518 ppm permeate at 15 degC (59 degF), 47% recovery and 9.2 lmh (6 gfd) flux, 35,000 mg/l feed.

• Normalize to 25 degree C (77 F) with use of a standard temperature correction factor:

1.45 kWh/m3, 682 ppm permeate• Large-scale state of the art SWRO plants consume

2.2 to 3.0 kWh/m3 under similar conditions.

Record Low Energy Consumption

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Next Generation Membranes

High permeability = low energy membranes are available today. Use in 6 or 7 element arrays is limited by high lead element flux. “Internal staging” with high rejection lead elements and high

permeability tail elements used to distribute flux. Short arrays get full benefit of high permeability membranes.

High Permeability Low Permeability

75%Reduction in water waste

35%Reduction in energy

Increased reliability and uptime

New level of flexibility

Value Proposition

Standard RO components

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Rick Stover, Ph.D.

[email protected]

www.desalitech.com

Thanks!